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CN110646044B - A method and device for non-contact detection of thermal fluid flow - Google Patents

A method and device for non-contact detection of thermal fluid flow Download PDF

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Publication number
CN110646044B
CN110646044B CN201910985301.7A CN201910985301A CN110646044B CN 110646044 B CN110646044 B CN 110646044B CN 201910985301 A CN201910985301 A CN 201910985301A CN 110646044 B CN110646044 B CN 110646044B
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optical fiber
fluid flow
temperature
contact detection
micro
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CN110646044A (en
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李晋
杨俊彤
张华�
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Northeastern University China
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/68Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
    • G01F1/684Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
    • G01F1/6847Structural arrangements; Mounting of elements, e.g. in relation to fluid flow where sensing or heating elements are not disturbing the fluid flow, e.g. elements mounted outside the flow duct
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F1/00Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
    • G01F1/68Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using thermal effects
    • G01F1/684Structural arrangements; Mounting of elements, e.g. in relation to fluid flow
    • G01F1/688Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element
    • G01F1/6884Structural arrangements; Mounting of elements, e.g. in relation to fluid flow using a particular type of heating, cooling or sensing element making use of temperature dependence of optical properties

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  • Fluid Mechanics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Or Calibration Of Command Recording Devices (AREA)
  • Measuring Volume Flow (AREA)

Abstract

本发明属于光纤传感技术领域,尤其涉及一种用于热流体流量非接触式检测的方法和装置。该方法包括如下步骤:S1、将密封管道穿过加热单元和能量输出单元,在密封管道的外壁均匀安装多个温度传感器;S2、通入流体;S3、每个温度传感器获得温度数据,并将所述温度数据输入预先训练的神经网络模型,得到流体的流量信息;其中,所述预先训练的神经网络模型为基于预设历史时间段内的温度和对应的流体的流量信息,采用神经网络算法进行训练后的模型。该方法基于预先设定的模型,通过温度传感器测定流体温度,进而获得管道内流体的流量信息。

Figure 201910985301

The invention belongs to the technical field of optical fiber sensing, and in particular relates to a method and a device for non-contact detection of thermal fluid flow. The method includes the following steps: S1, passing the sealed pipe through the heating unit and the energy output unit, and evenly installing a plurality of temperature sensors on the outer wall of the sealed pipe; S2, introducing fluid; S3, obtaining temperature data from each temperature sensor, and using The temperature data is input into a pre-trained neural network model to obtain flow information of the fluid; wherein, the pre-trained neural network model is based on the temperature within a preset historical time period and the corresponding fluid flow information, using a neural network algorithm Run the trained model. The method is based on a preset model, and the temperature of the fluid is measured by a temperature sensor, thereby obtaining the flow information of the fluid in the pipeline.

Figure 201910985301

Description

Method and device for non-contact detection of thermal fluid flow
Technical Field
The invention belongs to the technical field of optical fiber sensing, and particularly relates to a method and a device for non-contact detection of thermal fluid flow.
Background
The control of the operation state of the nuclear power station is very important, great potential safety hazards exist in high-load operation, and the power generation efficiency is rapidly reduced due to low-standard operation. The adjustment of the operation state of the nuclear power station mainly depends on the accurate measurement of the power of a loop, and can be directly obtained through the measurement of the flow of the condensing agent.
However, because the requirement on the sealing performance of a primary circuit is high, a plug-in flowmeter cannot be installed for direct measurement, and the power measurement mode of the primary circuit is mainly obtained by indirectly multiplying the ratio of the measured rotating speed and the rated rotating speed of the primary pump by the rated flow.
In this process, the flow coefficient also needs to be calibrated occasionally using the power calculated by the thermal balance test. The indirect method-based power value measuring process is complex, and the radiation of a loop system is strong, so that the traditional electrical sensor cannot work normally.
Disclosure of Invention
Technical problem to be solved
Aiming at the existing technical problems, the invention provides a method for the non-contact detection of the flow of hot fluid, which is based on a preset model and measures the temperature of the fluid through a temperature sensor so as to obtain the flow information of the fluid in a pipeline.
(II) technical scheme
The invention provides a method for non-contact detection of thermal fluid flow, which comprises the following steps:
s1, enabling the sealed pipeline to penetrate through the heating unit and the energy output unit, and uniformly installing a plurality of temperature sensors on the outer wall of the sealed pipeline;
s2, introducing fluid;
s3, each temperature sensor obtains temperature data, and the temperature data is input into a pre-trained neural network model to obtain flow information of the fluid;
the pre-trained neural network model is a model trained by adopting a neural network algorithm based on the temperature in a preset historical time period and the corresponding flow information of the fluid.
Furthermore, the temperature sensor comprises a micro-nano optical fiber, a single-mode optical fiber and a quartz capillary tube, two ends of the quartz capillary tube are opened, the micro-nano optical fiber and the single-mode optical fiber are fixed on the inner wall of the quartz capillary tube, and a space is reserved between the micro-nano optical fiber and the single-mode optical fiber to form an F-P cavity.
Further, the fluid is a gas, a liquid or a gas-liquid mixed homogeneous fluid.
Further, the temperature sensor is arranged on the outer wall of the sealed pipeline in a polymer embedding and fixing mode.
Further, the heating unit is a nuclear reactor or a flame unit.
The invention also provides a device for the thermal fluid flow non-contact detection method based on the thermal fluid flow non-contact detection device, which comprises a sealed pipeline, a heating unit and an energy output unit, wherein the sealed pipeline penetrates through the heating unit and the energy output unit, a plurality of temperature sensors are uniformly arranged on the outer wall of the sealed pipeline, each temperature sensor consists of a micro-nano optical fiber, a single-mode optical fiber and a quartz capillary, two ends of the quartz capillary are opened, the micro-nano optical fiber and the single-mode optical fiber are fixed on the inner wall of the quartz capillary, and a space is reserved between the micro-nano optical fiber and the single-mode optical fiber to.
Further, the distance between the micro-nano optical fiber and the single-mode optical fiber is 35-45 micrometers.
Further, the diameter of the micro-nano optical fiber is 35-45 micrometers, and the diameter of the single-mode optical fiber is 120-130 micrometers.
Further, the temperature sensor is arranged on the outer wall of the sealed pipeline in a polymer embedding and fixing mode.
(III) advantageous effects
The method for detecting the flow of the hot fluid in a non-contact manner can detect the gradient change trend of the temperature of the outer wall of the pipeline, further obtain the heat conduction distribution characteristic based on the change of the flow of the fluid in the pipeline, obtain the real-time flow of the fluid in the pipeline through calculation and analysis, and realize the non-contact real-time monitoring of the flow of the fluid in the sealed pipeline.
The device for the non-contact detection of the flow of the hot fluid, provided by the invention, has high sensitivity and accurate measurement result.
Drawings
FIG. 1 is a schematic diagram of a temperature gradient curve of a method for non-contact detection of a thermal fluid flow according to the present invention;
FIG. 2 is an apparatus for non-contact detection of thermal fluid flow provided by the present invention;
fig. 3 is a schematic structural diagram of the temperature sensor of the present invention.
[ description of reference ]
1: sealing the pipeline; 2: a heating unit; 3: an energy output unit; 4: a temperature sensor; 41: micro-nano optical fibers; 42: a single mode optical fiber.
Detailed Description
For the purpose of better explaining the present invention and to facilitate understanding, the present invention will be described in detail by way of specific embodiments with reference to the accompanying drawings.
The invention provides a method for non-contact detection of thermal fluid flow, which comprises the following steps:
s1, enabling the sealed pipeline to penetrate through the heating unit and the energy output unit, and uniformly installing a plurality of temperature sensors on the outer wall of the sealed pipeline;
s2, introducing fluid;
s3, each temperature sensor obtains temperature data, and the temperature data is input into a pre-trained neural network model to obtain flow information of the fluid;
the pre-trained neural network model is a model trained by adopting a neural network algorithm based on the temperature in a preset historical time period and the corresponding flow information of the fluid.
Further, the fluid is a gas, a liquid or a gas-liquid mixed homogeneous fluid.
The temperature detected by each temperature sensor changes along with the change of the fluid flow, the method obtains a temperature gradient change curve as shown in figure 1 by detecting the temperature reduction trend of the pipeline in the fluid flow direction, and obtains corresponding fluid flow information by calculating and analyzing the change rate and the trend of the curve.
The invention also provides a device for the above method for non-contact detection of hot fluid flow, as shown in fig. 2, a closed circular ring with an arrow at the center part indicates the flow direction of the fluid, comprising: the sealed pipeline 1, the heating unit 2 and the energy output unit 3, wherein the sealed pipeline 1 penetrates through the heating unit 2 and the energy output unit 3. The sealed pipeline 1 is made of stainless steel or plastic and is of a hollow cylindrical structure, the diameter of the pipeline is larger than 5cm, and the thickness of the pipeline is 15-20cm, so that the installation and detection requirements of the temperature sensor are met. The heating unit 2 is a nuclear reactor or a flame unit (heating by flame heating), and the energy output unit 3 is used for exchanging energy between heat in the pipeline and an external connecting unit.
A plurality of temperature sensors 4 are uniformly installed on the outer wall of the sealed pipe 1, and each temperature sensor 4 detects a different temperature due to a change in the flow rate of the fluid. Preferably, the temperature sensor 4 is mounted on the outer wall of the sealed pipe 1 by means of polymer embedding and fixing. The number of the temperature sensors can be set according to the actual length of the pipeline and detection requirements, and the invention is not limited.
Further, as shown in fig. 3, the temperature sensor 4 is composed of a micro-nano optical fiber 41, a single-mode optical fiber 42 and a quartz capillary, two ends of the quartz capillary are opened, the micro-nano optical fiber 41 and the single-mode optical fiber 42 are fixed on the inner wall of the quartz capillary through a temperature sensitive material PDMS (polydimethylsiloxane), the diameter of the micro-nano optical fiber 41 is 35-45 micrometers, and the diameter of the single-mode optical fiber 42 is 120-130 micrometers. And a distance of 35-45 micrometers is reserved between the first end face of the micro-nano optical fiber 41 and the first end face of the single-mode optical fiber 42, so that an F-P cavity is formed, and the second end face of the micro-nano optical fiber 41 and the second end face of the single-mode optical fiber 42 are respectively flush with or slightly protruded from two ends of the quartz capillary.
The temperature sensor 4 in the invention can excite a high-order mode optical signal by virtue of the micro-nano optical fiber, and simultaneously, the F-P cavity formed between the micro-nano optical fiber and the single-mode optical fiber is utilized for mode selection to generate an interference effect, so that a characteristic spectrum different from the traditional F-P interference is formed. The design of the structure can reduce the demodulation difficulty of the signal light and realize high-precision temperature fluctuation monitoring. The above parameters can be set and made according to the application requirements of the temperature sensing working range and sensitivity.
Principle of detection
When fluid flows in the pipeline, the fluid can exchange heat with the surrounding environment, the heat exchange rate depends on the temperature difference between the fluid in the pipeline and the external environment, and when the fluid flow speed is lower, more heat is lost in the process of flowing through the pipeline with the same length, and the temperature change is larger; for faster fluids, the same length has less heat loss, so the magnitude of fluid flow in a pipe can be estimated based on fixed point observations of temperature on multiple pipes of a particular length.
Before measurement, firstly, learning by utilizing characteristic data of temperatures at different flows to finish calibration work of a sensor system; in actual measurement, the change of the flow in the pipeline can cause the change of a temperature distribution field of the pipeline wall, and the micro fluctuation of the temperature can be detected in real time by installing a high-sensitivity temperature sensor at a specific position of a pipeline system. According to the temperature measurement values of different detection points, a temperature gradient change curve of the pipeline system can be drawn, the neural network algorithm of the temperature gradient change curve is analyzed, curve characteristic information of different flow rates is compared, and finally flow rate information of the fluid is obtained.
The technical principles of the present invention have been described above in connection with specific embodiments, which are intended to explain the principles of the present invention and should not be construed as limiting the scope of the present invention in any way. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive efforts, which shall fall within the scope of the present invention.

Claims (9)

1.一种用于热流体流量非接触式检测的方法,其特征在于,包括如下步骤:1. a method for non-contact detection of thermal fluid flow, is characterized in that, comprises the steps: S1、将密封管道穿过加热单元和能量输出单元,在密封管道的外壁均匀安装多个温度传感器;S1. Pass the sealed pipe through the heating unit and the energy output unit, and evenly install multiple temperature sensors on the outer wall of the sealed pipe; S2、通入流体;S2, into the fluid; S3、每个温度传感器获得温度数据,并将所述温度数据输入预先训练的神经网络模型,得到流体的流量信息;S3, each temperature sensor obtains temperature data, and inputs the temperature data into a pre-trained neural network model to obtain the flow information of the fluid; 其中,所述预先训练的神经网络模型为基于预设历史时间段内的温度和对应的流体的流量信息,采用神经网络算法进行训练后的模型;Wherein, the pre-trained neural network model is a model trained by using a neural network algorithm based on the temperature within a preset historical time period and the flow information of the corresponding fluid; 每个温度传感器检测到的温度会随着流体流量的变化而改变,通过检测流体流动方向上管道的温度降低趋势,获得温度梯度变化曲线,通过分析该曲线的变化速率和趋势,计算获得对应的流体流量信息。The temperature detected by each temperature sensor will change with the change of fluid flow. By detecting the temperature decrease trend of the pipeline in the direction of fluid flow, the temperature gradient change curve is obtained. By analyzing the change rate and trend of the curve, the corresponding Fluid flow information. 2.根据权利要求1所述的用于热流体流量非接触式检测的方法,其特征在于,所述温度传感器由微纳米光纤、单模光纤和石英毛细管组成,所述石英毛细管两端开口,所述微纳米光纤和单模光纤固定在石英毛细管的内壁,所述微纳米光纤和单模光纤之间有间距,形成F-P腔。2. the method for non-contact detection of thermal fluid flow according to claim 1, is characterized in that, described temperature sensor is made up of micro-nano optical fiber, single-mode optical fiber and quartz capillary, and described quartz capillary is open at both ends, The micro-nano optical fiber and the single-mode optical fiber are fixed on the inner wall of the silica capillary, and there is a distance between the micro-nano optical fiber and the single-mode optical fiber to form an F-P cavity. 3.根据权利要求1所述的用于热流体流量非接触式检测的方法,其特征在于,所述流体为气体、液体或气液混合的均质流体。3 . The method for non-contact detection of thermal fluid flow according to claim 1 , wherein the fluid is a homogeneous fluid of gas, liquid or gas-liquid mixture. 4 . 4.根据权利要求1所述的用于热流体流量非接触式检测的方法,其特征在于,所述温度传感器通过聚合物包埋和固定的方式安装在密封管道的外壁。4 . The method for non-contact detection of thermal fluid flow according to claim 1 , wherein the temperature sensor is installed on the outer wall of the sealed pipe by embedding and fixing the polymer. 5 . 5.根据权利要求1所述的用于热流体流量非接触式检测的方法,其特征在于,所述加热单元为核反应堆或火焰单元。5 . The method for non-contact detection of thermal fluid flow according to claim 1 , wherein the heating unit is a nuclear reactor or a flame unit. 6 . 6.一种用于热流体流量非接触式检测的装置,包括密封管道(1)、加热单元(2)和能量输出单元(3),所述密封管道(1)穿过加热单元(2)和能量输出单元(3),其特征在于,在密封管道(1)的外壁均匀安装多个温度传感器(4),所述温度传感器由微纳米光纤(41)、单模光纤(42)和石英毛细管组成,所述石英毛细管两端开口,所述微纳米光纤(41)和单模光纤(42)通过PDMS固定在石英毛细管的内壁,所述微纳米光纤(41)和单模光纤(42)之间有间距,形成F-P腔;6. A device for non-contact detection of thermal fluid flow, comprising a sealed pipe (1), a heating unit (2) and an energy output unit (3), the sealed pipe (1) passing through the heating unit (2) and an energy output unit (3), characterized in that a plurality of temperature sensors (4) are uniformly installed on the outer wall of the sealed pipe (1), and the temperature sensors are composed of micro-nano optical fibers (41), single-mode optical fibers (42) and quartz The capillary is formed, the silica capillary is open at both ends, the micro-nano optical fiber (41) and the single-mode optical fiber (42) are fixed on the inner wall of the quartz capillary by PDMS, the micro-nano optical fiber (41) and the single-mode optical fiber (42) There is a gap between them to form an F-P cavity; 所述微纳米光纤(41)的直径为35-45微米;The diameter of the micro-nano fiber (41) is 35-45 microns; 温度传感器(4)用于获得温度数据,每个温度传感器检测到的温度会随着流体流量的变化而改变,通过检测流体流动方向上管道的温度降低趋势,获得温度梯度变化曲线,通过分析该曲线的变化速率和趋势,计算获得对应的流体流量信息。The temperature sensor (4) is used to obtain temperature data, and the temperature detected by each temperature sensor will change with the change of the fluid flow. The change rate and trend of the curve can be calculated to obtain the corresponding fluid flow information. 7.根据权利要求6所述的用于热流体流量非接触式检测的装置,其特征在于,所述微纳米光纤和单模光纤的间距为35-45微米。7 . The device for non-contact detection of thermal fluid flow according to claim 6 , wherein the distance between the micro-nano optical fiber and the single-mode optical fiber is 35-45 μm. 8 . 8.根据权利要求7所述的用于热流体流量非接触式检测的装置,其特征在于,所述单模光纤的直径为120-130微米。8. The device for non-contact detection of thermal fluid flow according to claim 7, wherein the diameter of the single-mode optical fiber is 120-130 microns. 9.根据权利要求8所述的用于热流体流量非接触式检测的装置,其特征在于,所述温度传感器通过聚合物包埋和固定的方式安装在密封管道(1)的外壁。9 . The device for non-contact detection of thermal fluid flow according to claim 8 , wherein the temperature sensor is installed on the outer wall of the sealed pipe ( 1 ) by embedding and fixing with polymer. 10 .
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