CN110644102A - 一种耐磨纱线的加工工艺 - Google Patents
一种耐磨纱线的加工工艺 Download PDFInfo
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- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 10
- OSVXSBDYLRYLIG-UHFFFAOYSA-N dioxidochlorine(.) Chemical compound O=Cl=O OSVXSBDYLRYLIG-UHFFFAOYSA-N 0.000 claims description 10
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- 238000005562 fading Methods 0.000 abstract description 3
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 description 4
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- 238000009970 yarn dyeing Methods 0.000 description 1
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Abstract
本发明公开了一种耐磨纱线的加工工艺，包括以下具体步骤：将散纤维准备好，送入清洗设备中，进行清洗处理，清洗干净后进入烘箱进行烘干；将清洗干净的纱线放入第一浸渍池中进行浸渍处理，浸渍完成后将纱线送入烘箱进行烘干；将浸渍后的纱线送入染缸中进行染色处理，染色后的纱线进入烘箱进行烘干；将染色完成后的纱线送入第二浸渍池中进行浸泡浸渍处理，浸渍后的纱线进入烘箱进行烘干，取出后冷却至室温，得到纱线产品。本发明生产的纱线具有优异的耐磨性、且降低了纱线的掉色程度，提高了纱线的整体质量。
Description
技术领域
本发明属于纱线技术领域，具体涉及一种耐磨纱线的加工工艺。
背景技术
纱线是用各种纺织纤维加工成一定细度的产品，用于织布、制绳、制线、针织和刺绣等，随着生活水平的提高，人们越来越重视纺织品的质量，要求衣物更加安全、健康和环保，传统的纱线存在耐磨性差、易掉色的缺陷，鉴于此，有必要研究一种耐磨纱线的加工工艺。
发明内容
为解决现有技术的不足，本发明的目的在于提供一种耐磨纱线的加工工艺，生产的纱线具有优异的耐磨性、且降低了纱线的掉色程度，提高了纱线的整体质量。
为了实现上述目标，本发明采用如下的技术方案：
一种耐磨纱线的加工工艺，包括以下具体步骤：
S1、将散纤维准备好，送入清洗设备中，进行清洗处理，清洗干净后进入烘箱进行烘干，取出后冷却至室温；
S2、将清洗干净的纱线放入第一浸渍池中进行浸渍处理，浸渍完成后将纱线送入烘箱进行烘干，取出后冷却至室温；
S3、将浸渍后的纱线送入染缸中进行染色处理，染色后的纱线进入烘箱进行烘干，取出后冷却至室温；
S4、将染色完成后的纱线送入第二浸渍池中进行浸泡浸渍处理，浸渍后的纱线进入烘箱进行烘干，取出后冷却至室温，得到纱线产品。
优选地，前述述步骤S1中，在清洗设备中使用清水对散纤维进行喷淋三次，每次喷淋时间为20～30min，清水温度为45～50℃。
再优选地，前述步骤S1中，烘箱温度为55～65℃，烘干时间为40～55min。
更优选地，前述步骤S2、S3和S4中，烘箱温度均为50～60℃，烘干时间均为30～45min。
进一步优选地，前述步骤S2中，第一浸渍池中的第一浸渍液包括以下按重量份计的各组分：29～37份聚乙烯醇、18～25份二氧化氯、12～24份二氧化钛、 6～11份2-氯-N-(2-碘苯基)吡啶-3-甲酰胺和7～13份聚碳硅烷。
具体地，前述步骤S2和S4中，第一浸渍池和第二浸渍池的的温度均为 70～75℃，浸渍时间均为1.5～2h。
优选地，前述步骤S4中，第二浸渍池中的第二浸渍液包括以下按重量份计的各组分：35～41环氧树脂、27～35份聚四氟乙烯、22～26份氧化锌、17～24份二氧化硅、2～5份纳米碳化硅微粉和3～8氧化锆。
再优选地，前述纳米碳化硅微粉的粒径为3000～3500目。
本发明的有益之处在于：本发明耐磨纱线的加工工艺的操作简单、生产的纱线具有优异的耐磨性、且降低了纱线的掉色程度，提高了纱线的整体质量；在纱线染色前先在第一浸渍池中进行浸渍，可在纱线的表面形成一层薄膜，通过第一浸渍液中的2-氯-N-(2-碘苯基)吡啶-3-甲酰胺和聚碳硅烷，可发生协同作用，使薄膜形成更加均匀，从而使纱线上色更加均匀有光泽；通过在第二浸渍液中加入纳米碳化硅微粉和氧化锆可以有效提高纱线的耐磨性。
具体实施方式
以下结合具体实施例对本发明作具体的介绍。
实施例1
一种耐磨纱线的加工工艺，包括以下具体步骤：
S1、将散纤维准备好，送入清洗设备中，进行清洗处理，在清洗设备中使用清水对散纤维进行喷淋三次，每次喷淋时间为20min，清水温度为45℃；清洗干净后进入烘箱进行烘干，烘箱温度为65℃，烘干时间为55min，取出后冷却至室温；
S2、将清洗干净的纱线放入第一浸渍池中进行浸渍处理，温度均为75℃，浸渍时间均为2h，第一浸渍液包括以下按重量份计的各组分：37份聚乙烯醇、 25份二氧化氯、24份二氧化钛、11份2-氯-N-(2-碘苯基)吡啶-3-甲酰胺和13份聚碳硅烷；浸渍完成后将纱线送入烘箱进行烘干，烘箱温度均为60℃，烘干时间均为45min，取出后冷却至室温；
S3、将浸渍后的纱线送入染缸中进行染色处理，染色后的纱线进入烘箱进行烘干，烘箱温度均为60℃，烘干时间均为45min，取出后冷却至室温；
S4、将染色完成后的纱线送入第二浸渍池中进行浸泡浸渍处理，温度均为 75℃，浸渍时间均为2h，第二浸渍液包括以下按重量份计的各组分：35环氧树脂、27份聚四氟乙烯、22份氧化锌、17份二氧化硅、2份纳米碳化硅微粉和3 氧化锆，纳米碳化硅微粉的粒径为3500目，浸渍后的纱线进入烘箱进行烘干，烘箱温度均为60℃，烘干时间均为45min，取出后冷却至室温，得到纱线产品。
实施例2
一种耐磨纱线的加工工艺，包括以下具体步骤：
S1、将散纤维准备好，送入清洗设备中，进行清洗处理，在清洗设备中使用清水对散纤维进行喷淋三次，每次喷淋时间为25min，清水温度为47℃；清洗干净后进入烘箱进行烘干，烘箱温度为65℃，烘干时间为55min，取出后冷却至室温；
S2、将清洗干净的纱线放入第一浸渍池中进行浸渍处理，温度均为75℃，浸渍时间均为2h，第一浸渍液包括以下按重量份计的各组分：37份聚乙烯醇、 25份二氧化氯、24份二氧化钛、11份2-氯-N-(2-碘苯基)吡啶-3-甲酰胺和13份聚碳硅烷；浸渍完成后将纱线送入烘箱进行烘干，烘箱温度均为60℃，烘干时间均为45min，取出后冷却至室温；
S3、将浸渍后的纱线送入染缸中进行染色处理，染色后的纱线进入烘箱进行烘干，烘箱温度均为60℃，烘干时间均为45min，取出后冷却至室温；
S4、将染色完成后的纱线送入第二浸渍池中进行浸泡浸渍处理，温度均为 75℃，浸渍时间均为2h，第二浸渍液包括以下按重量份计的各组分：41环氧树脂、35份聚四氟乙烯、26份氧化锌、24份二氧化硅、5份纳米碳化硅微粉和 8氧化锆，纳米碳化硅微粉的粒径为3500目，浸渍后的纱线进入烘箱进行烘干，烘箱温度均为60℃，烘干时间均为45min，取出后冷却至室温，得到纱线产品。
实施例3
一种耐磨纱线的加工工艺，包括以下具体步骤：
S1、将散纤维准备好，送入清洗设备中，进行清洗处理，在清洗设备中使用清水对散纤维进行喷淋三次，每次喷淋时间为25min，清水温度为48℃；清洗干净后进入烘箱进行烘干，烘箱温度为60℃，烘干时间为45min，取出后冷却至室温；
S2、将清洗干净的纱线放入第一浸渍池中进行浸渍处理，温度均为72℃，浸渍时间均为1.8h，第一浸渍液包括以下按重量份计的各组分：33份聚乙烯醇、 22份二氧化氯、19份二氧化钛、8份2-氯-N-(2-碘苯基)吡啶-3-甲酰胺和10份聚碳硅烷；浸渍完成后将纱线送入烘箱进行烘干，烘箱温度均为55℃，烘干时间均为40min，取出后冷却至室温；
S3、将浸渍后的纱线送入染缸中进行染色处理，染色后的纱线进入烘箱进行烘干，烘箱温度均为55℃，烘干时间均为38min，取出后冷却至室温；
S4、将染色完成后的纱线送入第二浸渍池中进行浸泡浸渍处理，温度均为 72℃，浸渍时间均为1.8h，第二浸渍液包括以下按重量份计的各组分：38环氧树脂、31份聚四氟乙烯、24份氧化锌、20份二氧化硅、4份纳米碳化硅微粉和 6氧化锆，纳米碳化硅微粉的粒径为3200目，浸渍后的纱线进入烘箱进行烘干，烘箱温度均为55℃，烘干时间均为8min，取出后冷却至室温，得到纱线产品。
在本说明书的描述中，参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不一定指的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解，上述实施例不以任何形式限制本发明，凡采用等同替换或等效变换的方式所获得的技术方案，均落在本发明的保护范围内。
Claims (8)
1.一种耐磨纱线的加工工艺，其特征在于，包括以下具体步骤：
S1、将散纤维准备好，送入清洗设备中，进行清洗处理，清洗干净后进入烘箱进行烘干，取出后冷却至室温；
S2、将清洗干净的纱线放入第一浸渍池中进行浸渍处理，浸渍完成后将纱线送入烘箱进行烘干，取出后冷却至室温；
S3、将浸渍后的纱线送入染缸中进行染色处理，染色后的纱线进入烘箱进行烘干，取出后冷却至室温；
S4、将染色完成后的纱线送入第二浸渍池中进行浸泡浸渍处理，浸渍后的纱线进入烘箱进行烘干，取出后冷却至室温，得到纱线产品。
2.根据权利要求1所述的一种耐磨纱线的加工工艺，其特征在于，所述步骤S1中，在清洗设备中使用清水对散纤维进行喷淋三次，每次喷淋时间为20~30min，清水温度为45~50℃。
3.根据权利要求1所述的一种环保抗菌纱线的生产工艺，其特征在于，所述步骤S1中，烘箱温度为55~65℃，烘干时间为40~55min。
4.根据权利要求1所述的一种环保抗菌纱线的生产工艺，其特征在于，所述步骤S2、S3和S4中，烘箱温度均为50~60℃，烘干时间均为30~45min。
5.根据权利要求1所述的一种环保抗菌纱线的生产工艺，其特征在于，所述步骤S2中，第一浸渍池中的第一浸渍液包括以下按重量份计的各组分：29~37份聚乙烯醇、18~25份二氧化氯、12~24份二氧化钛、6~11份2-氯-N-(2-碘苯基)吡啶-3-甲酰胺和7~13份聚碳硅烷。
6.根据权利要求1所述的一种环保抗菌纱线的生产工艺，其特征在于，所述步骤S2和S4中，第一浸渍池和第二浸渍池的的温度均为70~75℃，浸渍时间均为1.5~2h。
7.根据权利要求1所述的一种环保抗菌纱线的生产工艺，其特征在于，所述步骤S4中，第二浸渍池中的第二浸渍液包括以下按重量份计的各组分：35~41环氧树脂、27~35份聚四氟乙烯、22~26份氧化锌、17~24份二氧化硅、2~5份纳米碳化硅微粉和3~8氧化锆。
8.根据权利要求7所述的一种环保抗菌纱线的生产工艺，其特征在于，所述纳米碳化硅微粉的粒径为3000~3500目。
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