CN110640902A - Swing type concrete uniform stirring device - Google Patents
Swing type concrete uniform stirring device Download PDFInfo
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- CN110640902A CN110640902A CN201910917352.6A CN201910917352A CN110640902A CN 110640902 A CN110640902 A CN 110640902A CN 201910917352 A CN201910917352 A CN 201910917352A CN 110640902 A CN110640902 A CN 110640902A
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- 238000003756 stirring Methods 0.000 title claims abstract description 45
- 239000004567 concrete Substances 0.000 title claims abstract description 29
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 5
- 230000000712 assembly Effects 0.000 claims 1
- 238000000429 assembly Methods 0.000 claims 1
- 238000002347 injection Methods 0.000 claims 1
- 239000007924 injection Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 3
- 238000010276 construction Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004566 building material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011499 joint compound Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/48—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations
- B28C5/485—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations with reciprocating or oscillating stirrers; Stirrers therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0831—Drives or drive systems, e.g. toothed racks, winches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0806—Details; Accessories
- B28C5/0856—Supporting frames or structures, e.g. supporting wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0868—Mixing apparatus in which a mixing container is hoisted along an inclined or vertical track during mixing to discharge at a higher level
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
本发明公开了一种摇摆式混凝土均匀搅拌装置,具体是一种能够使得物料循环移动充分拌和的装置,其解决了现有技术中通过螺旋状的搅拌叶存在搅拌不充分,效率不高的问题。包括搅拌桶、安装在搅拌桶一侧外壁上的驱动电机、连接驱动电机输出端的搅拌轴、连接搅拌轴的摇摆组件,所述搅拌轴的周向上均匀固定多个搅拌杆,且在搅拌桶的上方中央固定并连通有注料斗、在搅拌桶的一侧设置有出料管;所述摇摆组件包括转动设置在搅拌桶下部的蜗杆、铰接在搅拌桶下部的安装板、转动设置在安装板上端并与蜗杆相啮合的蜗轮、通过第二传动件连接蜗轮的转盘,以及连接转盘与搅拌桶的连杆。
The invention discloses a rocking-type concrete uniform mixing device, in particular a device capable of circulating and moving materials to fully mix, which solves the problems of insufficient mixing and low efficiency in the prior art through the use of helical mixing blades . It includes a stirring barrel, a drive motor installed on the outer wall of one side of the stirring barrel, a stirring shaft connected to the output end of the driving motor, and a swing assembly connected to the stirring shaft. A feeding hopper is fixed and communicated with the upper center, and a discharge pipe is arranged on one side of the mixing barrel; the rocking assembly includes a worm screw that is rotatably arranged at the lower part of the mixing barrel, a mounting plate that is hinged at the lower part of the mixing barrel, and is rotatably arranged at the upper end of the mounting plate. The worm gear meshed with the worm, the turntable connected with the worm gear through the second transmission member, and the connecting rod connecting the turntable and the mixing barrel.
Description
技术领域technical field
本发明涉及一种混凝土加工机械,具体是一种摇摆式混凝土均匀搅拌装置。The invention relates to a concrete processing machine, in particular to a swing type concrete uniform mixing device.
背景技术Background technique
混凝土是一种常用的建筑材料,由砂石、胶凝材料和泥浆混合而成。随着建设产业快速的发展,各种施工工地成出不穷,在施工工地中常用的工具为混泥土搅拌车,混泥土搅拌车具有无需水泥沙石的堆放场地,无需大小搅拌设备,且配合泵车提高了浇灌效率等优点。Concrete is a commonly used building material that is made up of a mixture of sand, cement, and mud. With the rapid development of the construction industry, various construction sites have emerged in an endless stream. The commonly used tools in construction sites are concrete mixer trucks. The pump truck improves the watering efficiency and other advantages.
目前现有的混凝土搅拌装置内大多设置螺旋状的搅拌叶,搅拌叶并不与内壁接触,螺旋状的搅拌叶主要是保证物料在搅拌时能够上下运输,循环搅拌,但是并不与内壁贴合的搅拌叶使得二者之间存在缝隙,会存在部分物料搅拌不充分的问题。At present, most of the existing concrete mixing devices are equipped with helical mixing blades, which do not contact the inner wall. The spiral mixing blades are mainly to ensure that the materials can be transported up and down during mixing and circulated for stirring, but they do not fit with the inner wall. There is a gap between the two stirring blades, and there will be a problem that some materials are not fully stirred.
发明内容SUMMARY OF THE INVENTION
基于上述背景技术中所提到的现有技术中的不足之处,为此本发明提供了一种摇摆式混凝土均匀搅拌装置。Based on the deficiencies in the prior art mentioned in the above background art, the present invention provides a swing-type concrete uniform mixing device.
本发明通过采用如下技术方案克服以上技术问题,具体为:The present invention overcomes the above technical problems by adopting the following technical solutions, specifically:
一种摇摆式混凝土均匀搅拌装置,包括搅拌桶、安装在搅拌桶一侧外壁上的驱动电机、连接驱动电机输出端的搅拌轴、连接搅拌轴的摇摆组件,所述搅拌轴的周向上均匀固定多个搅拌杆,且在搅拌桶的上方中央固定并连通有注料斗、在搅拌桶的一侧设置有出料管;所述摇摆组件包括转动设置在搅拌桶下部的蜗杆、铰接在搅拌桶下部的安装板、转动设置在安装板上端并与蜗杆相啮合的蜗轮、通过第二传动件连接蜗轮的转盘,以及连接转盘与搅拌桶的连杆。A swing type concrete uniform mixing device comprises a mixing drum, a drive motor mounted on one side outer wall of the mixing drum, a mixing shaft connected to the output end of the driving motor, and a swing assembly connected to the mixing shaft, wherein the circumferential direction of the mixing shaft is uniformly fixed for many times. A stirring rod is fixed and communicated with a feeding hopper at the upper center of the stirring barrel, and a discharge pipe is arranged on one side of the stirring barrel; the rocking assembly includes a worm that is rotatably arranged at the lower part of the A mounting plate, a worm gear that is rotatably arranged at the upper end of the mounting plate and is engaged with the worm, a turntable connected to the worm gear through a second transmission member, and a connecting rod connecting the turntable and the mixing barrel.
作为本发明进一步的方案:所述搅拌轴端部通过第一传动件连接蜗杆,转盘转动连接在安装板的中部,连杆一端铰接在转盘侧面外缘,另一端铰接在搅拌桶上。As a further solution of the present invention: the end of the stirring shaft is connected to the worm through the first transmission member, the turntable is rotatably connected to the middle of the mounting plate, one end of the connecting rod is hinged on the outer edge of the side of the turntable, and the other end is hinged on the mixing barrel.
作为本发明再进一步的方案:所述驱动电机通过导线连接电源和开关,搅拌轴穿过搅拌桶并同之轴承连接。As a further solution of the present invention: the drive motor is connected to the power supply and the switch through wires, and the stirring shaft passes through the stirring barrel and is connected with the bearing.
作为本发明再进一步的方案:还包括平衡组件,所述平衡组件包括固定在安装板下端的车架、安装在车架两侧的气动调节组件、通过转轴铰接在车架四角的摆杆。As a further solution of the present invention, it also includes a balance assembly, which includes a frame fixed on the lower end of the mounting plate, a pneumatic adjustment assembly installed on both sides of the frame, and a swing rod hinged on the four corners of the frame through a rotating shaft.
作为本发明再进一步的方案:同侧的两个所述摆杆之间通过横梁固定连接,横梁中部铰接调节杆的上端,调节杆的下端铰接在气动调节组件上。As a further solution of the present invention, the two swing rods on the same side are fixedly connected by a cross beam, the upper end of the adjusting rod is hinged in the middle of the cross beam, and the lower end of the adjusting rod is hinged on the pneumatic adjustment assembly.
作为本发明再进一步的方案:所述气动调节组件包括固定在车架两侧的气缸、滑动连接在气缸一侧的伸缩杆,调节杆的下端铰接在伸缩杆的自由端。As a further solution of the present invention, the pneumatic adjustment assembly includes a cylinder fixed on both sides of the frame, a telescopic rod slidably connected to one side of the cylinder, and the lower end of the adjustment rod is hinged to the free end of the telescopic rod.
作为本发明再进一步的方案:所述摆杆的下端转动设置有与地面相接触的滚轮。As a further solution of the present invention, the lower end of the swing rod is rotatably provided with a roller contacting the ground.
采用以上结构后,本发明相较于现有技术,具备以下优点:该装置利用驱动电机带动搅拌轴和搅拌杆转动对搅拌桶中的混凝土进行搅拌,同时转动的搅拌轴通过第一传动件带动蜗杆转动,蜗杆带动蜗轮转动,蜗轮驱动转盘转动从而利用连杆带动搅拌桶往复摇摆,往复摇摆的搅拌桶使得其中的混凝土原料不断晃动保证混凝土均匀拌和,提高搅拌的质量,加快匀和速率。After adopting the above structure, compared with the prior art, the present invention has the following advantages: the device uses the drive motor to drive the stirring shaft and the stirring rod to rotate to stir the concrete in the mixing bucket, and the rotating stirring shaft is driven by the first transmission member at the same time. The worm rotates, the worm drives the worm wheel to rotate, and the worm wheel drives the turntable to rotate, thereby using the connecting rod to drive the mixing bucket to swing back and forth.
附图说明Description of drawings
图1为摇摆式混凝土均匀搅拌装置的结构示意图。Figure 1 is a schematic structural diagram of a rocking concrete uniform mixing device.
图2为摇摆式混凝土均匀搅拌装置中蜗轮和转轮的左视图。Figure 2 is a left side view of the worm gear and the runner in the rocking concrete uniform mixing device.
图3为摇摆式混凝土均匀搅拌装置中车架和摆杆的结构示意图。FIG. 3 is a schematic structural diagram of the frame and the swing rod in the rocking concrete uniform mixing device.
图中:1-搅拌桶;2-驱动电机;3-搅拌轴;4-搅拌杆;5-注料斗;6-出料管;7-第一传动件;8-蜗杆;9-蜗轮;10-安装板;11-第二传动件;12-转轮;13-连杆;14-气缸;15-伸缩杆;16-调节杆;17-摆杆;18-转轴;19-滚轮;20-车架。In the figure: 1- mixing barrel; 2- driving motor; 3- mixing shaft; 4- mixing rod; 5- hopper; 6- discharge pipe; 7- first transmission part; 8- worm; 9- worm gear; 10 -Installation plate; 11-Second transmission part; 12-Rotating wheel; 13-Connecting rod; 14-Cylinder; 15-Telescopic rod; 16-Adjusting rod; 17-Swing rod; 18-Rotating shaft; frame.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以多种不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the related drawings. The preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
另外,本发明中的元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。In addition, when an element in the present invention is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
实施例1Example 1
请参阅图1~3,本发明实施例中,一种摇摆式混凝土均匀搅拌装置,包括搅拌桶1、安装在搅拌桶1一侧外壁上的驱动电机2、连接驱动电机2输出端的搅拌轴3、连接搅拌轴3的摇摆组件;Referring to FIGS. 1 to 3 , in an embodiment of the present invention, a swing-type concrete uniform mixing device includes a mixing bucket 1 , a drive motor 2 installed on the outer wall of one side of the mixing bucket 1 , and a mixing shaft 3 connected to the output end of the drive motor 2 . , connecting the rocking assembly of the stirring shaft 3;
具体来说,所述驱动电机2通过导线连接电源和开关,搅拌轴3穿过搅拌桶1并同之轴承连接,在搅拌轴3的周向上均匀固定多个搅拌杆4,且在搅拌桶1的上方中央固定并连通有注料斗5、在搅拌桶1的一侧设置有出料管6,当驱动电机2通电工作后带动搅拌轴3转动从而驱动搅拌杆4转动对搅拌桶1中的混凝土原料进行搅拌混合。Specifically, the drive motor 2 is connected to the power supply and the switch through wires, the stirring shaft 3 passes through the stirring barrel 1 and is connected to the bearing, and a plurality of stirring
进一步地,所述摇摆组件包括转动设置在搅拌桶1下部的蜗杆8、铰接在搅拌桶1下部的安装板10、转动设置在安装板10上端并与蜗杆8相啮合的蜗轮9、通过第二传动件11连接蜗轮9的转盘12,以及连接转盘12与搅拌桶1的连杆13,其中,搅拌轴3端部通过第一传动件7连接蜗杆8,转盘12转动连接在安装板10的中部,连杆13一端铰接在转盘12侧面外缘,另一端铰接在搅拌桶1上,转动的搅拌轴3通过第一传动件7带动蜗杆8转动,蜗杆8驱动蜗轮9转动,蜗轮9利用第二传动件11带动转盘12转动,转盘12通过连杆13带动搅拌桶1往复左右摇摆从而使得搅拌桶1中的混凝土往复移动,保证搅拌质量。Further, the rocking assembly comprises a
实施例2Example 2
由于建筑工地上的地面并不是水平的,难免存在坑洼,因此,为了保证装置处于水平位置,防止搅拌桶1在摇摆过程中倾倒,本发明另一实施例中,一种摇摆式混凝土均匀搅拌装置,还包括平衡组件,所述平衡组件包括固定在安装板10下端的车架20、安装在车架20两侧的气动调节组件、通过转轴18铰接在车架20四角的摆杆17,其中,同侧的两个所述摆杆17之间通过横梁固定连接,横梁中部铰接调节杆16的上端,调节杆16的下端铰接在气动调节组件上,利用气动调节组件带动调节杆16推动横梁摆动进而带动同侧的两摆杆17摆动,调整车架20的倾斜角度进行平衡。Since the ground on the construction site is not level, it is inevitable that there will be potholes. Therefore, in order to ensure that the device is in a horizontal position and prevent the mixing bucket 1 from tipping over during the swinging process, in another embodiment of the present invention, a swing-type concrete mixes evenly. The device also includes a balance assembly, the balance assembly includes a
为了便于车架20的移动,减小摩擦力,所述摆杆17的下端转动设置有与地面相接触的滚轮19,所述气动调节组件包括固定在车架20两侧的气缸14、滑动连接在气缸14一侧的伸缩杆15,调节杆16的下端铰接在伸缩杆15的自由端,通过气缸14中气压的变化带动伸缩杆15伸缩从而带动调节杆16运动带动摆杆17摆动,调节倾斜高度。In order to facilitate the movement of the
根据上述实施例的具体描述,易知本发明的工作原理是:当驱动电机2通电工作后带动搅拌轴3转动从而驱动搅拌杆4转动对搅拌桶1中的混凝土原料进行搅拌混合,转动的搅拌轴3通过第一传动件7带动蜗杆8转动,蜗杆8驱动蜗轮9转动,蜗轮9利用第二传动件11带动转盘12转动,转盘12通过连杆13带动搅拌桶1往复左右摇摆从而使得搅拌桶1中的混凝土往复移动,保证搅拌质量,利用气动调节组件带动调节杆16推动横梁摆动进而带动同侧的两摆杆17摆动,调整车架20的倾斜角度进行平衡,通过气缸14中气压的变化带动伸缩杆15伸缩从而带动调节杆16运动带动摆杆17摆动,调节倾斜高度。According to the specific description of the above embodiment, it is easy to know that the working principle of the present invention is: when the driving motor 2 is energized and operated, the stirring shaft 3 is driven to rotate, thereby driving the
需要说明的是,本申请中驱动电机和气缸为现有技术的应用,利用驱动电机带动搅拌轴和搅拌杆转动对搅拌桶中的混凝土进行搅拌,同时转动的搅拌轴通过第一传动件带动蜗杆转动,蜗杆带动蜗轮转动,蜗轮驱动转盘转动从而利用连杆带动搅拌桶往复摇摆,往复摇摆的搅拌桶使得其中的混凝土原料不断晃动保证混凝土均匀拌和,提高搅拌的质量,加快匀和速率为本申请的创新点,其有效解决了现有的搅拌机拌和效率不高的问题。It should be noted that in this application, the driving motor and the cylinder are the application of the prior art, and the driving motor is used to drive the stirring shaft and the stirring rod to rotate to stir the concrete in the mixing bucket, and the rotating stirring shaft drives the worm through the first transmission member. Rotation, the worm drives the worm wheel to rotate, and the worm wheel drives the turntable to rotate, thereby using the connecting rod to drive the mixing bucket to swing back and forth, and the reciprocating rocking mixing bucket makes the concrete raw materials in it continuously shake to ensure uniform mixing of the concrete, improve the quality of mixing, and speed up the mixing rate. This application is the application The innovative point, which effectively solves the problem of low mixing efficiency of the existing mixer.
以上仅就本发明的最佳实施例作了说明,但不能理解为是对权利要求的限制。本发明不仅限于以上实施例,其具体结构允许有变化。但凡在本发明独立权利要求的保护范围内所作的各种变化均在本发明的保护范围内。The above only describes the best embodiments of the present invention, but should not be construed as limiting the claims. The present invention is not limited to the above embodiments, and the specific structure thereof can be changed. Any changes made within the protection scope of the independent claims of the present invention are all within the protection scope of the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
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