CN110635623A - Switched reluctance motor with heat dissipation structure and electric garden tool including the motor - Google Patents
Switched reluctance motor with heat dissipation structure and electric garden tool including the motor Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K11/00—Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
- H02K11/30—Structural association with control circuits or drive circuits
- H02K11/33—Drive circuits, e.g. power electronics
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
- H02K9/04—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
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Abstract
一种具有散热结构的开关磁阻电机以及包含该电机的电动园林工具。该开关磁阻电机包括:外壳,具有相对的第一端部和第二端部以及在第一端部和第二端部之间延伸的管状壁;进风部件,设置于第一端部附近且具有进风口;出风部件,设置于第二端部附近且具有出风口;开关磁阻电机本体,设置于外壳中且具有沿第一方向延伸的输出轴、围绕输出轴设置的转子和定子;控制器部件,设置于外壳中且在第一方向上位于进风部件与开关磁阻电机本体之间;以及抽风部件,设置在输出轴上且位于开关磁阻电机本体的背离控制器部件的一侧;其中至少一个风道形成在外壳与控制器部件、开关磁阻电机本体之间,以对控制器部件和开关磁阻电机本体进行散热。
A switched reluctance motor with a heat dissipation structure and an electric garden tool including the motor. The switched reluctance motor includes: a housing having opposing first and second ends and a tubular wall extending between the first and second ends; an air inlet member disposed adjacent the first end and has an air inlet; an air outlet component is arranged near the second end and has an air outlet; the switched reluctance motor body is arranged in the casing and has an output shaft extending along the first direction, a rotor and a stator arranged around the output shaft The controller part is arranged in the casing and is located between the air inlet part and the switched reluctance motor body in the first direction; and the air draft part is arranged on the output shaft and is located on the side of the switched reluctance motor body away from the controller part One side; wherein at least one air duct is formed between the shell, the controller part and the switched reluctance motor body to dissipate heat from the controller part and the switched reluctance motor body.
Description
技术领域technical field
本发明涉及一种具有散热结构的开关磁阻电机以及包含该开关磁阻电机的电动园林工具。The invention relates to a switched reluctance motor with a heat dissipation structure and an electric garden tool including the switched reluctance motor.
背景技术Background technique
电机广泛用于家庭、园林、环境维护等领域。目前大部分电动工具以及园林工具制造厂商采用串激电机来驱动机械结构回转工作。众所周知,串激电机使用碳刷和换向器,因而寿命短、故障率高,并且碳刷粉尘会污染环境。还有一部分制造厂商采用永磁直流无刷电机来驱动机械结构回转工作,但永磁无刷直流电机需要使用永磁材料,因而价格高、过载运行时易退磁,并且容易吸附铁质粉尘而导致电机故障。Motors are widely used in households, gardens, environmental maintenance and other fields. At present, most manufacturers of power tools and garden tools use series-excited motors to drive mechanical structures to rotate. As we all know, series motors use carbon brushes and commutators, so they have short lifespan, high failure rate, and carbon brush dust will pollute the environment. There are also some manufacturers who use permanent magnet brushless DC motors to drive the mechanical structure to rotate, but permanent magnet brushless DC motors need to use permanent magnet materials, so they are expensive, easy to demagnetize during overload operation, and easy to absorb iron dust and cause Motor failure.
采用开关磁阻电机很好地克服了以上问题,但是使用开关磁阻电机又会带来一些其它问题。The use of switched reluctance motors overcomes the above problems well, but the use of switched reluctance motors will bring some other problems.
首先,在开关磁阻电机中,电源整流模块和电机驱动模块设计在一块集成板式控制器组件上,体积过大致使外部空气流不易流通而影响热量散发,并且还影响整机的便捷性;另外,需要对控制器组件和电机本体进行分开的独立散热,增加相应成本。First of all, in the switched reluctance motor, the power rectifier module and the motor drive module are designed on an integrated board-type controller assembly, which is too large to make the external air flow difficult to circulate, which affects heat dissipation, and also affects the convenience of the whole machine; in addition , It is necessary to separate the independent heat dissipation of the controller component and the motor body, which increases the corresponding cost.
其次,在采用一体化集中散热方案时,控制器组件安置位置偏离磁阻电机的最佳散热风路,控制器组件本身的热量不易散发,并且当控制器组件选用耐温不足的元器件时,控制器组件容易烧毁,最终导致电机失效,而选用耐温更高的元器件成本过高。Secondly, when the integrated centralized heat dissipation scheme is adopted, the placement position of the controller component deviates from the optimal heat dissipation air path of the reluctance motor, and the heat of the controller component itself is not easy to dissipate, and when the controller component uses components with insufficient temperature resistance, The controller components are easy to burn out, which eventually leads to the failure of the motor, and the cost of selecting components with higher temperature resistance is too high.
进一步,开关磁阻电机中散热风道的进风口和出风口的尺寸设计不合理导致无法达到最佳的散热效果。Furthermore, the unreasonable design of the size of the air inlet and outlet of the heat dissipation air duct in the switched reluctance motor leads to failure to achieve the best heat dissipation effect.
更进一步,开关磁阻电机因为功率密度较大导致电机发热量较大,此时需采用散热风叶来增加散热,如离心式或轴流式风叶,风叶会消耗电机自身的部分功率,导致电机的输出功率下降,电机的功率密度降低。风叶尺寸与电机功率不匹配导致一些问题。设计的风叶尺寸过大会占用电机的空间,尤其是轴向高度尺寸,影响整机(如园林工具和电动工具)的便捷性,同时过度消耗电机的自身功率。风叶的尺寸设计过小则导致电机增加散热效果不明显。Furthermore, due to the high power density of the switched reluctance motor, the motor generates a lot of heat. At this time, it is necessary to use cooling fan blades to increase heat dissipation, such as centrifugal or axial flow fan blades. The fan blades will consume part of the power of the motor itself. As a result, the output power of the motor decreases, and the power density of the motor decreases. The mismatch between the fan blade size and the motor power caused some problems. If the size of the designed fan blade is too large, it will occupy the space of the motor, especially the axial height dimension, which will affect the convenience of the whole machine (such as garden tools and electric tools), and at the same time excessively consume the power of the motor itself. If the size of the fan blade is too small, the heat dissipation effect of the motor will not be obvious.
发明内容Contents of the invention
因此,本发明之目的是提供一种具有散热结构的开关磁阻电机以及包含该开关磁阻电机的电动园林工具,其能够对电机和控制器部件进行一体化集中散热,因而体积小、散热效率高、成本低并且寿命长。Therefore, the object of the present invention is to provide a switched reluctance motor with a heat dissipation structure and an electric garden tool including the switched reluctance motor, which can perform integrated and centralized heat dissipation on the motor and controller components, so the volume is small and the heat dissipation efficiency is high. High, low cost and long life.
本发明涉及一种具有散热结构的开关磁阻电机,该开关磁阻电机包括:外壳,具有相对的第一端部和第二端部以及在第一端部和第二端部之间延伸的管状壁;进风部件,设置于第一端部附近且具有进风口;出风部件,设置于第二端部附近且具有出风口;开关磁阻电机本体,设置于外壳中且具有沿第一方向延伸的输出轴、围绕输出轴设置的转子和定子;控制器部件,设置于外壳中且在第一方向上位于进风部件与开关磁阻电机本体之间;以及抽风部件,设置在输出轴上且位于开关磁阻电机本体的背离控制器部件的一侧;其中至少一个风道形成在外壳与控制器部件、开关磁阻电机本体之间,以对控制器部件和开关磁阻电机本体进行散热。The present invention relates to a switched reluctance motor with a heat dissipation structure, the switched reluctance motor comprising: a housing having opposite first and second ends and a housing extending between the first and second ends The tubular wall; the air inlet part is arranged near the first end and has an air inlet; the air outlet part is arranged near the second end and has an air outlet; the switched reluctance motor body is arranged in the shell and has an air outlet along the first The output shaft extending in the direction, the rotor and the stator arranged around the output shaft; the controller part is arranged in the shell and is located between the air inlet part and the switched reluctance motor body in the first direction; and the ventilation part is arranged on the output shaft and located on the side of the switched reluctance motor body away from the controller part; wherein at least one air duct is formed between the shell, the controller part and the switched reluctance motor body, so as to control the controller part and the switched reluctance motor body Heat dissipation.
在一个实施例中,该控制器部件包括:支架,固定于外壳中;以及电机驱动板和电源整流板,在与第一方向垂直的第二方向上并列设置在支架上。In one embodiment, the controller component includes: a bracket fixed in the casing; and a motor drive board and a power rectifying board arranged side by side on the bracket in a second direction perpendicular to the first direction.
在一个实施例中,所述至少一个风道包括在外壳与控制器部件、定子之间形成的第一风道,以及在定子与转子之间形成的第二风道。In one embodiment, the at least one air passage includes a first air passage formed between the housing, the controller component and the stator, and a second air passage formed between the stator and the rotor.
在一个实施例中,该开关磁阻电机本体还包括位于转子和定子两端的第一端盖和第二端盖,所述第一端盖和第二端盖具有镂空形式。In one embodiment, the switched reluctance motor body further includes a first end cover and a second end cover located at both ends of the rotor and the stator, and the first end cover and the second end cover are hollowed out.
在一个实施例中,该控制器部件的支架设置于第一端盖上,并且该支架为矩形框架且其所在的平面与第一方向平行。In one embodiment, the bracket of the controller component is disposed on the first end cover, and the bracket is a rectangular frame and the plane where it is located is parallel to the first direction.
在一个实施例中,该开关磁阻电机还包括安装板,外壳的第二端部设置于安装板上且开关磁阻电机本体的输出轴穿过安装板中的孔。In one embodiment, the switched reluctance motor further includes a mounting plate, on which the second end of the casing is disposed and the output shaft of the switched reluctance motor body passes through a hole in the mounting plate.
在一个实施例中,出风部件与安装板一体地形成为单个部件。In one embodiment, the air outlet component is integrally formed with the mounting plate as a single component.
在一个实施例中,出风部件设置在外壳的管状壁上。In one embodiment, the outlet element is arranged on the tubular wall of the housing.
在一个实施例中,该外壳具有从其管状壁向内突出且沿管状壁的部分延伸的多个凸出部,用于将开关磁阻电机本体固定在外壳内。In one embodiment, the housing has a plurality of protrusions protruding inwardly from and extending along portions of the tubular wall thereof for securing the switched reluctance motor body within the housing.
在一个实施例中,多个凸出部在管状壁的周向上均匀分布。In one embodiment, the plurality of protrusions are evenly distributed around the circumference of the tubular wall.
在一个实施例中,所述管状壁与第一方向形成非零的角度。In one embodiment, said tubular wall forms a non-zero angle with the first direction.
在一个实施例中,所述角度在2°至5°的范围中。In one embodiment, said angle is in the range of 2° to 5°.
在一个实施例中,所述角度在3°至4.5°的范围中。In one embodiment, said angle is in the range of 3° to 4.5°.
在一个实施例中,所述外壳在第二端部处包括用于接收抽风部件的腔。In one embodiment, the housing comprises a cavity at the second end for receiving a draft element.
在一个实施例中,所述抽风部件包括多个风叶。In one embodiment, the draft component includes a plurality of vanes.
在一个实施例中,所述风叶在第一方向上的高度在4.5mm至7mm的范围中。In one embodiment, the height of the blades in the first direction is in the range of 4.5 mm to 7 mm.
在一个实施例中,进风部件与控制器部件之间沿第一方向的距离在5 mm至20mm的范围中。In one embodiment, the distance along the first direction between the air inlet part and the controller part is in the range of 5 mm to 20 mm.
在一个实施例中,所述距离在8mm至12mm的范围中。In one embodiment, said distance is in the range of 8mm to 12mm.
在一个实施例中,所述外壳的进风面积与出风面积的比率在1∶3至 1∶1.5之间。In one embodiment, the ratio of the air inlet area to the air outlet area of the casing is between 1:3 and 1:1.5.
在一个实施例中,所述外壳的进风面积与出风面积的比率在1∶2.5至 1∶2之间。In one embodiment, the ratio of the air inlet area to the air outlet area of the casing is between 1:2.5 and 1:2.
本发明还涉及一种电动园林工具,该电动园林工具包括如上文所述的开关磁阻电机。The invention also relates to an electric garden tool comprising a switched reluctance motor as described above.
附图说明Description of drawings
从下面结合附图详细描述的本发明的优选实施方式中,本发明的优点和目的可以得到更好地理解。为了在附图中更好地显示各部件的关系,附图并非按比例绘制。附图中:The advantages and objects of the present invention can be better understood from the following preferred embodiments of the present invention described in detail with reference to the accompanying drawings. In order to better show the relationship of components in the drawings, the drawings are not drawn to scale. In the attached picture:
图1示出本发明的具有散热结构的开关磁阻电机的三维外观视图;Fig. 1 shows the three-dimensional appearance view of the switched reluctance motor with heat dissipation structure of the present invention;
图2为图1的开关磁阻电机的局部剖面图;Fig. 2 is a partial sectional view of the switched reluctance motor of Fig. 1;
图3示出本发明的具有散热结构的开关磁阻电机的外壳的示意图;Fig. 3 shows the schematic diagram of the casing of the switched reluctance motor with heat dissipation structure of the present invention;
图4a和图4b示出本发明的具有散热结构的开关磁阻电机的不同方向的结构分解示意图;Fig. 4a and Fig. 4b show the structural exploded diagrams of different directions of the switched reluctance motor with heat dissipation structure of the present invention;
图5示出本发明的一个实施例的开关磁阻电机本体的示意图;Fig. 5 shows a schematic diagram of a switched reluctance motor body according to an embodiment of the present invention;
图6示出图5的开关磁阻电机本体的第一端盖和第二端盖的示意图;Fig. 6 shows a schematic diagram of the first end cover and the second end cover of the switched reluctance motor body of Fig. 5;
图7示出图5的开关磁阻电机本体的定子和转子的横截面示意图;Fig. 7 shows a schematic cross-sectional view of the stator and the rotor of the switched reluctance motor body of Fig. 5;
图8示出本发明的一个实施例的控制器部件的示意图;Figure 8 shows a schematic diagram of a controller component of an embodiment of the present invention;
图9示出本发明的具有散热结构的开关磁阻电机中空气流的流动路线的示意图;Fig. 9 shows a schematic diagram of the flow path of the air flow in the switched reluctance motor with heat dissipation structure of the present invention;
图10为示出本发明的一个实施例中的各个部件的尺寸的示意图;Fig. 10 is a schematic diagram showing the dimensions of various components in one embodiment of the present invention;
图11为示出图10中的抽风部件的风叶的尺寸的示意图;Fig. 11 is a schematic diagram showing the size of the blades of the air draft component in Fig. 10;
图12示出了本发明的另一实施例的开关磁阻电机的外壳的示意图;以及Fig. 12 shows a schematic diagram of a casing of a switched reluctance motor according to another embodiment of the present invention; and
图13a和图13b示出了本发明的一个实施例的电动园林工具的不同方向的结构分解示意图。Fig. 13a and Fig. 13b show the exploded schematic diagrams of the structure of the electric garden tool in different directions according to an embodiment of the present invention.
具体实施方式Detailed ways
将参照附图详细描述根据本发明的各个实施例。这里,需要注意的是,在附图中,将相同的附图标记赋予基本上具有相同或类似结构和功能的组成部分,并且将省略关于它们的重复描述。如果没有特别说明,本文中的术语“第一方向”、“第二方向”、“旋转方向”等均是相对于本发明的附图描述的。“第一”及其变体的描述仅仅是为了区分各部件,并不限制本发明的范围,在不脱离本发明的范围的情况下,“第一部件”可以写为“第二部件”等。Various embodiments according to the present invention will be described in detail with reference to the accompanying drawings. Here, it is to be noted that, in the drawings, the same reference numerals are assigned to components having substantially the same or similar structures and functions, and repeated descriptions about them will be omitted. If not specifically stated, the terms "first direction", "second direction", "rotational direction" and the like herein are all described relative to the drawings of the present invention. The description of "first" and its variants is only for distinguishing each component, and does not limit the scope of the present invention. Without departing from the scope of the present invention, "first component" can be written as "second component", etc. .
本说明书的附图为示意图,辅助说明本发明的构思,示意性地表示各部分的形状及其相互关系。The accompanying drawings in this specification are schematic diagrams, which assist in explaining the concept of the present invention, and schematically represent the shapes of various parts and their interrelationships.
下面,参照图1至图11,详细描述根据本发明的优选实施方式。Hereinafter, a preferred embodiment according to the present invention will be described in detail with reference to FIGS. 1 to 11 .
参见图1至图4a和4b,根据本发明的一个实施例的具有散热结构的开关磁阻电机100包括外壳1、进风部件2、出风部件3、开关磁阻电机本体4、控制器部件5和抽风部件6。Referring to Figures 1 to 4a and 4b, a switched
外壳1具有优选与第一方向成一角度的管状壁11以及相对的第一端部12和第二端部13。图1中左侧示图中,第一方向为竖直向上的方向。图2 中以及图3的右侧示图中,第一方向为竖直向下的方向。也就是说,外壳沿第一方向渐扩,为喇叭形。如图3所示,外壳的管状壁与第一方向所成的角度α在2°至5°的范围中,优选在3°至4.5°的范围中。所述管状壁的横截面形状优选为圆形,但亦可为其他形状,如矩形、多边形等。例如,外壳还可以为棱台型。The
进风部件2设置于第一端部附近且具有进风口21。如图1、图3所示,进风口21为以进风部件2的中心为圆心的多个弧形风口。进风口不仅用于使空气流流入外壳,还用于过滤杂物以保护开关磁阻电机。进风口21 还可以为规则布置的矩形风口。如图所示,进风部件2与外壳一体地形成为单个部件,也就是说,进风口设置在外壳的第一端部处的端壁上。然而,本发明的其他实施例中的进风部件也可为与外壳分离的部件,其可通过螺钉或以卡扣方式连接在外壳的第一端部处。The
出风部件3设置为靠近外壳的第二端部且具有出风口31。如图2、图3 所示,出风部件3与外壳一体地形成为单个部件,也就是说,出风口31设置在外壳的管状壁上,位于第二端部处。当出风部件设置在管状壁上时,采用的是离心风叶侧出风方式。出风口的统一分布使得最大程度减小对空气流的阻力。The
开关磁阻电机本体4用于为机械结构提供动力,设置于外壳中且具有沿第一方向延伸的输出轴41。如图5和图7所示,开关磁阻电机本体4还包括围绕输出轴41设置的转子42和定子43。如图3所示,外壳具有从其管状壁向内突出且沿管状壁的部分延伸的多个凸出部14(例如凸筋),用于将开关磁阻电机本体固定在外壳内。多个凸出部14在管状壁的周向上均匀分布。在本发明的其他实施例中,根据开关磁阻电机本体的形状与安装要求,多个凸出部14也可在管状壁的周向上不均匀地分布。凸出部14的数量例如为3-6个。The switched
控制器部件用于给开关磁阻电机提供控制信号,使电机能够在额定工作条件下正常工作。控制器部件5设置于外壳中且在第一方向上位于进风部件2与开关磁阻电机本体4之间。例如,控制器部件可以固定于外壳的管状壁的内侧。The controller component is used to provide control signals to the switched reluctance motor, so that the motor can work normally under rated working conditions. The
抽风部件用于增强散热,加快空气流在散热风道内的流通。抽风部件6 设置在输出轴上且位于开关磁阻电机本体4背离控制器部件5的一侧。例如,外壳在第二端部处还包括用于接收抽风部件的腔15,如图3所示。例如,如图4a和4b所示,抽风部件包括风叶16。风叶例如通过衬套17安装于输出轴上,如图11中的左侧图所示。此外,为了达到降噪效果,风叶的数量可以为奇数。当风叶高速转动时,在容纳其的腔中形成负压区,使得空气流被快速吸入腔中,最后从出风口流出。The exhaust component is used to enhance heat dissipation and accelerate the circulation of air flow in the heat dissipation air duct. The
另外,如图2和图4a、4b所示,开关磁阻电机还包括安装板7,外壳 1的第二端部设置于安装板上且开关磁阻电机本体4的输出轴41穿过安装板中的孔。开关磁阻电机通过安装板可以安装在例如为电动园林工具的电动工具上,以驱动电动工具的机械结构工作。In addition, as shown in Fig. 2 and Fig. 4a, 4b, the switched reluctance motor also includes a mounting
在本发明的一个实施例中,出风部件3与安装板7一体地形成为单个部件,即出风口设置在安装板7上,此时采用的是例如轴流风叶垂直出风方式,出风方向与进风方向一致。In one embodiment of the present invention, the
当出风部件设置在管状壁上时,出风口设置在风叶的等高位置。当出风部件设置在安装板上时,出风口可以设置为与风叶同心。When the air outlet component is arranged on the tubular wall, the air outlet is arranged at the same height as the fan blade. When the air outlet component is arranged on the mounting plate, the air outlet can be set to be concentric with the fan blade.
如图2所示,控制器部件的中心线(如图中点划线所示)与开关磁阻电机本体的中心线(即输出轴的中心线)基本重合。如图2所示,至少一个风道形成在外壳与控制器部件、开关磁阻电机本体之间,以对控制器部件和开关磁阻电机本体进行散热。当抽风部件6运行时,空气流由进风口进入外壳内部,首先流经控制器部件5并将控制器部件产生的热量快速带走,然后流经开关磁阻电机本体并将电机产生的热量带走,最后从出口流出。As shown in FIG. 2 , the centerline of the controller component (as shown by the dot-dash line in the figure) basically coincides with the centerline of the switched reluctance motor body (ie, the centerline of the output shaft). As shown in FIG. 2 , at least one air duct is formed between the casing, the controller part and the switched reluctance motor body to dissipate heat from the controller part and the switched reluctance motor body. When the
控制器部件更接近进风口,能够第一时间与空气流接触。靠近进风口使得控制器部件能够得到优先散热,并且可以将控制器部件的结构设计得更紧凑,体积更小。The controller part is closer to the air inlet, and can be in contact with the air flow for the first time. Being close to the air inlet allows the controller components to be given priority to heat dissipation, and the structure of the controller components can be designed to be more compact and smaller.
参见图4a、图4b和图8,控制器部件5包括支架51、电机驱动板52 和电源整流板53。支架51固定于外壳中,例如为大致矩形的框架,矩形框架所在的平面与输出轴大致平行,因而对流经控制器部件的空气的阻力最小。电机驱动板52和电源整流板53在与第一方向(输出轴41所在的方向)垂直的第二方向上并列设置在支架上。在本发明的一个示例中,支架可以固定于外壳的管状壁的内侧。Referring to FIG. 4 a , FIG. 4 b and FIG. 8 , the
如图8中右侧示图所示,在水平向右的第二方向上,支架的两侧分别安装电源整流板53和电机驱动板52。图8中的第一方向为竖直向下的方向,左侧示图中的第二方向为垂直指向纸面外的方向,右侧示图中的第二方向为水平向右的方向。电源整流板53和电机驱动板52电连接,例如,图中左侧的电源整流板53上DC电源输出端通过金属的接线柱穿过支架上的贯通孔与右侧的电机驱动板52的DC接线端连接。As shown in the diagram on the right side of FIG. 8 , in the second horizontal direction to the right, the
两侧分布的设计使整个控制器部件的体积缩小到原始尺寸的一半,实现了控制器部件的体积最小化,进而有效减少对在外壳内部流动的空气流造成的阻力。更小的控制器部件体积不仅可以降低制造成本,而且可以减小外壳内的空气流阻力空间,相应提高外壳内部空气流的流通截面积,增加空气流的风压、风速,进一步保障控制器部件的散热效果,因此能很好地保障控制器部件的可靠性。此外,更小的体积有利于控制器部件和开关磁阻电机本体的一体化集中散热,无需对电机和控制器部件分别独立散热。一体化集中散热的方式改善散热效果的同时又降低散热成本。而且,更小的体积改善了整机的便捷性。The design of distribution on both sides reduces the volume of the entire controller part to half of the original size, realizes the minimization of the volume of the controller part, and effectively reduces the resistance to the air flow flowing inside the casing. The smaller volume of controller components can not only reduce the manufacturing cost, but also reduce the air flow resistance space in the casing, correspondingly increase the flow cross-sectional area of the air flow inside the casing, increase the wind pressure and wind speed of the air flow, and further protect the controller components. Excellent heat dissipation effect, so it can well guarantee the reliability of the controller components. In addition, the smaller volume is conducive to the integrated and centralized heat dissipation of the controller part and the switched reluctance motor body, without the need for separate heat dissipation for the motor and the controller part. The integrated centralized heat dissipation method improves the heat dissipation effect and reduces the heat dissipation cost at the same time. Moreover, the smaller size improves the convenience of the whole machine.
如图5所示,开关磁阻电机本体4还包括位于转子42和定子43两端的第一端盖44和第二端盖45。第一端盖44位于开关磁阻电机本体4面向控制器部件的一侧,第二端盖45位于开关磁阻电机本体4面向抽风部件的一侧。尤其是,如图6所示,第一端盖44和第二端盖45具有镂空形式。如此,空气流可以近似不经阻挡地流入开关磁阻电机本体4中。As shown in FIG. 5 , the switched
再次参见图4a和4b,控制器部件5的支架51设置于第一端盖44上。如此,控制器部件和电机之间的线路连接更方便简单。Referring again to FIGS. 4 a and 4 b , the
再次参见图7,在开关磁阻电机本体中,定子43位于转子42的外部,它们均环绕输出轴41设置,并且彼此之间形成有定转子间隙。开关磁阻电机根据磁阻最小原理,定转子因为相对不同位置的磁阻不同产生相应磁阻力矩。转子为转子凸极和转子凹槽交替的结构,定子为定子凸极和定子凹槽交替的结构。例如,定子具有六个定子凹槽,转子具有四个转子凸极。转子凹槽与定子凹槽形成很大的定转子间隙。因而,在外壳1与控制器部件5、开关磁阻电机本体4的定子43之间形成第一风道,并且在定子43与转子42之间的间隙中形成第二风道。Referring again to FIG. 7 , in the switched reluctance motor body, the
如图9所示,当空气流经控制器部件之后,一部分空气流入第一风道,另一部分近似不经阻挡地通过镂空形式的第一端盖流入第二风道,此后通过镂空的第二端盖与流经第一风道的部分空气汇合,最后从出风口流出。通过定子与转子之间的间隙来增加风道,使得可以从定子的内外两侧同时散热,增加了开关磁阻电机本体的散热面积,提高了通过整个电机的风量,更好地将开关磁阻电机本体的热量快速散发出去,从而达到增强的散热效果。As shown in Figure 9, when the air flows through the controller components, part of the air flows into the first air passage, and the other part flows into the second air passage through the hollowed-out first end cover almost unobstructed, and then passes through the hollowed-out second air passage. The end cover merges with part of the air flowing through the first air channel, and finally flows out from the air outlet. The air duct is increased through the gap between the stator and the rotor, so that heat can be dissipated from both sides of the stator at the same time, which increases the heat dissipation area of the switched reluctance motor body, increases the air volume passing through the entire motor, and better integrates the switched reluctance. The heat of the motor body is dissipated quickly, so as to achieve an enhanced heat dissipation effect.
再次参见图2和图3,外壳的管状壁上还设有电源线出口18,其位于外壳的第二端部处,靠近安装板。如图10所示,控制器部件的电源线8在开关磁阻电机本体与外壳之间的空间中延伸,与开关磁阻电机的电源线8 一起通过电源线出口连接至外部电源。Referring again to Figures 2 and 3, the tubular wall of the housing is also provided with a
下面参考图7和图10举例详细描述本发明的实施例的开关磁阻电机的各种设计参数。Various design parameters of the switched reluctance motor according to the embodiment of the present invention will be described in detail below with reference to FIG. 7 and FIG. 10 .
如图7所示,开关磁阻电机本体4具有外径D,定子外径D在60mm 至90mm之间。转子外径d和定子外径D的关系满足d:D=0.42~0.52,优选为d:D=0.45~0.48。定子的极弧系数α定子=0.39~0.48,优选为α定子= 0.40~0.44;转子的极弧系数β转子=0.30~0.40,优选为β转子=0.33~0.36。极弧系数过大导致电机的高速输出功率下降,电机力矩不足;极弧系数过小导致电机的启动力矩不足,降低电机的带载工作能力,而且电机效率不高,电机的散热恶化。As shown in FIG. 7 , the switched
如图10所示,具有喇叭形外观的外壳1的上部第一端部处的开口的直径为d0,下部第二端部处的开口的直径为d3。第二端部处的开口比第一端部处的开口大。因此,外壳的管状壁与第一方向所成的夹角为α=2~5°。考虑到实际工艺难度和空气流畅流通性,α优选为3.0~3.5°。外壳1的第二端部处的开口的直径d3与开关磁阻电机本体的外径D的关系为 d3=1.1~1.4D。d3过小影响气流的散热接触面积,d3过大不利气流的快速流通。As shown in FIG. 10 , the diameter of the opening at the upper first end of the trumpet-shaped
例如,外壳的第一端部处的端壁上的进风口的分布范围为 0.75D~1.2D。For example, the distribution range of the air inlets on the end wall at the first end of the casing is 0.75D˜1.2D.
用于容纳风叶的腔的进口的直径为d2,d2<d3。优选地,d3比d2大5 至15mm,即它们的关系满足下式:d3=d2+5~15mm。用于容纳风叶的腔的内径为d5,其小于d3,以满足风叶高速运转从而形成负压区。The diameter of the inlet of the cavity for accommodating the fan blades is d2, where d2<d3. Preferably, d3 is 5 to 15mm larger than d2, that is, their relationship satisfies the following formula: d3=d2+5~15mm. The inner diameter of the cavity for accommodating the fan blade is d5, which is smaller than d3, so as to satisfy the high-speed operation of the fan blade and form a negative pressure zone.
如图10-11所示,风叶的进风截面直径为d4,d2<d4。优选地,d4比 d2大1至5mm,即它们满足下式:d4=d2+1~5mm。d4过大或过小均影响气流的快速流通。风叶的出风截面直径为d1,d4=0.33d1~0.75d1。例如, d1=50~85mm。过大的出风截面消耗电机功率较多,过小的出风截面则使电机散热效果不佳。As shown in Figure 10-11, the air inlet section diameter of the blade is d4, and d2<d4. Preferably, d4 is 1 to 5mm larger than d2, ie they satisfy the following formula: d4=d2+1~5mm. If d4 is too large or too small, it will affect the rapid circulation of the airflow. The diameter of the air outlet section of the fan blade is d1, and d4=0.33d1˜0.75d1. For example, d1=50-85mm. Too large air outlet section consumes more power of the motor, and too small air outlet section makes the heat dissipation effect of the motor poor.
外壳在第一方向(图10中竖直向下的方向)上在第一端部处预留 b=5~20mm的空间,以用于收集空气流,即进风部件(例如进风口)与控制器部件之间沿第一方向的距离在5mm至20mm的范围中。b优选为 8~12mm。b过小导致流入空气量不足,过大导致空气流通速度下降。In the first direction (vertical downward direction in FIG. 10 ), the housing reserves a space of b=5-20 mm at the first end for collecting air flow, that is, the air inlet component (such as the air inlet) and The distance between the controller parts along the first direction is in the range of 5mm to 20mm. b is preferably 8 to 12 mm. If b is too small, the amount of inflowing air will be insufficient, and if it is too large, the air flow rate will decrease.
外壳的进风面积与出风面积的关系优选为:S进∶S出=1∶3~1∶1.5。更优选地,进风面积与出风面积的比率为1∶2.5~1∶2。The relationship between the air inlet area and the air outlet area of the casing is preferably: S in : S out = 1:3˜1:1.5. More preferably, the ratio of the air inlet area to the air outlet area is 1:2.5˜1:2.
本发明的实施例中,开关磁阻电机本体的输入功率P1在2500W以上,电机转速在15000rpm以上。当散热结构的风叶的消耗功率 P2=0.025~0.06P1时,开关磁阻电机可以在保证电机70%的效率的同时实现较好的散热效果。In the embodiment of the present invention, the input power P1 of the switched reluctance motor body is above 2500W, and the motor speed is above 15000rpm. When the power consumption of the fan blades of the heat dissipation structure P2 = 0.025-0.06P1, the switched reluctance motor can achieve a better heat dissipation effect while ensuring 70% efficiency of the motor.
当风叶的出风截面直径d1在50mm至85mm之间时,可以设计得到风叶的高度h=4.5~7.0mm。因此,本发明的实施例中的风叶高度较小,但同时仍具有较高工作转速,例如在15000rpm以上。When the air outlet section diameter d1 of the fan blade is between 50 mm and 85 mm, the height h of the fan blade can be designed to be h=4.5-7.0 mm. Therefore, the height of the fan blades in the embodiment of the present invention is relatively small, but at the same time, it still has a relatively high operating speed, for example above 15000 rpm.
下面的表1列出了本发明的散热结构的风叶与现有散热结构的风叶的各种参数。Table 1 below lists various parameters of the fan blades of the heat dissipation structure of the present invention and the fan blades of the existing heat dissipation structure.
表1Table 1
在散热结构的风叶外径相同且电机输入功率相同的情况下,本发明的风叶的高度仅为通常情况下所使用的风叶的高度的60%,并且本发明的风叶消耗的输入功率更小。风叶高度的降低使得用于安装开关磁阻电机的空间更大,有利于整机的便捷性。此外,由于本发明的散热结构可以实现增强的散热效果,本发明的开关磁阻电机的实际温升和输出功率比现有的开关磁阻电机更优。Under the condition that the outer diameter of the blades of the cooling structure is the same and the input power of the motor is the same, the height of the blades of the present invention is only 60% of the height of the blades used in general, and the input power consumed by the blades of the present invention is less power. The reduction in the height of the fan blades makes the space for installing the switched reluctance motor larger, which is conducive to the convenience of the whole machine. In addition, because the heat dissipation structure of the present invention can achieve enhanced heat dissipation effect, the actual temperature rise and output power of the switched reluctance motor of the present invention are better than those of the existing switched reluctance motor.
本发明的实施例中,控制器部件的热耗功率可达60W以上。在一般的散热结构的作用下,有源器件的表面温度可达到120℃以上。通过本发明的散热结构,外部冷空气流由进风口进入电机外壳后,先流经控制器部件对其进行优先散热,使得控制器部件的温度被控制在100℃以下,因而很好地改善了控制器部件的温度可靠性,将电机的整体效率维持在较高水平。在经过控制器部件之后,空气流再经过定子外侧的第一风道和定子与转子之间的间隙中的第二风道,从而将控制器部件和开关磁阻电机本体散发的热量快速传导出去。这种增强的散热效果保证了电机整体的安全可靠性。In the embodiment of the present invention, the heat consumption power of the controller components can reach more than 60W. Under the action of a general heat dissipation structure, the surface temperature of active devices can reach above 120°C. Through the heat dissipation structure of the present invention, after the external cold air flow enters the motor casing through the air inlet, it first flows through the controller part to dissipate heat preferentially, so that the temperature of the controller part is controlled below 100°C, thus improving the The temperature reliability of the controller components maintains the overall efficiency of the motor at a high level. After passing through the controller part, the air flow passes through the first air channel outside the stator and the second air channel in the gap between the stator and the rotor, so that the heat dissipated by the controller part and the switched reluctance motor body is quickly conducted away . This enhanced heat dissipation effect ensures the overall safety and reliability of the motor.
如图12所示,本发明的另一实施例的开关磁阻电机的外壳1′可以为棱台型,例如具有为不规则的八边形的横截面,因此外壳称为八棱台。在其他示例中,外壳还可以为横截面为其他多边形形状的棱台。As shown in FIG. 12 , the
进风部件与棱台型外壳一体地形成,即进风口21′形成在外壳的端壁上。进风口21′例如具有矩形形状,规则地分布在外壳1′的端壁上。The air inlet part is integrally formed with the pyramid-shaped casing, that is, the air inlet 21' is formed on the end wall of the casing. The air inlets 21', for example, have a rectangular shape and are regularly distributed on the end wall of the casing 1'.
出风部件3′形成在棱台型外壳的侧壁11′上,如图12中所示,出风口 31′位于侧壁11′上且靠近第二端部。The air outlet part 3' is formed on the side wall 11' of the pyramid-shaped casing, as shown in Fig. 12, the air outlet 31' is located on the side wall 11' and is close to the second end.
如图13a和13b所示,本发明的一个实施例的电动园林工具200′包括壳体201′、在电机驱动下运行的主体202′以及开关磁阻电机100′。开关磁阻电机100′可以固定在电动园林工具200′的壳体201′上的特定位置,此时壳体充当电机的安装板。电动园林工具200′例如为链锯,主要用于伐木和造材。主体202′例如为链板和链条。As shown in Figures 13a and 13b, an electric garden tool 200' according to an embodiment of the present invention includes a housing 201', a main body 202' driven by a motor, and a switched reluctance motor 100'. The switched reluctance motor 100' can be fixed at a specific position on the casing 201' of the electric garden tool 200', and the casing acts as a mounting plate for the motor at this time. The
棱台型外壳1′的第二端部设置于电动园林工具的壳体201′上,并且开关磁阻电机本体4′的输出轴41′穿过壳体上的孔。输出轴41′通过齿轮46′与电动园林工具的主体202′连接,以驱动主体运行。The second end of the pyramid-shaped housing 1' is disposed on the housing 201' of the electric garden tool, and the output shaft 41' of the switched reluctance motor body 4' passes through the hole on the housing. The output shaft 41' is connected with the main body 202' of the electric garden tool through a gear 46' to drive the main body to run.
棱台型外壳1′与电动园林工具的壳体201′包围开关磁阻电机本体4′和控制器部件5′、抽风部件等,以形成至少一个散热风道。The pyramid-shaped casing 1' and the casing 201' of the electric garden tool surround the switched reluctance motor body 4', the controller part 5', the ventilation part, etc., so as to form at least one cooling air duct.
控制器部件5′通过其支架设置在开关磁阻电机本体4′的第一端盖上且位于外壳上的进风口与开关磁阻电机本体4′之间。控制器部件的电源线8′在开关磁阻电机本体与外壳之间的空间中沿着电机本体延伸,最后与开关磁阻电机的电源线一起通过电源线出口连接至外部电源。控制器部件5′的中心线与开关磁阻电机本体4′的中心线基本重合。此外,控制器部件5′的电机驱动板和电源整流板并列设置在支架上。如此,控制器部件的体积缩小到原始尺寸的一半,并且对流经其的空气流的阻力减小。另外,由于控制器部件与开关磁阻电机的位置接近,控制器和电机之间的线路连接更方便简单,有利于电动园林工具的便捷性。The controller part 5' is arranged on the first end cover of the switched reluctance motor body 4' through its bracket, and is located between the air inlet on the casing and the switched reluctance motor body 4'. The power line 8' of the controller part extends along the motor body in the space between the switched reluctance motor body and the casing, and finally connects to an external power source together with the power line of the switched reluctance motor through a power line outlet. The centerline of the controller part 5' substantially coincides with the centerline of the switched reluctance motor body 4'. In addition, the motor driving board and the power rectifying board of the controller part 5' are arranged side by side on the bracket. In doing so, the volume of the controller component is reduced to half of its original size, and the resistance to air flow through it is reduced. In addition, because the position of the controller part and the switched reluctance motor is close, the line connection between the controller and the motor is more convenient and simple, which is beneficial to the convenience of the electric garden tool.
当抽风部件运行时,空气流首先流经控制器部件并对其散热,然后流经外壳与开关磁阻电机本体的定子之间形成的第一风道以及定子与转子之间的间隙中的第二风道,之后在风叶快速转动而在容纳风叶的腔中所形成的负压区的作用下快速流入该腔中,最后经由出风口流出。因此,本发明的开关磁阻电机的散热面积较大,风量较大,热交换空气流更多,散热更快。此外,这种散热结构通过对控制器部件的优先散热使得控制器部件的表面温度保持在100℃以下,因此能很好地保障控制器部件的可靠性。When the ventilation part is in operation, the air flow first flows through the controller part to dissipate heat, and then flows through the first air passage formed between the casing and the stator of the switched reluctance motor body and the first air passage in the gap between the stator and the rotor. The second air channel then quickly flows into the chamber under the action of the negative pressure zone formed in the cavity containing the blades due to the rapid rotation of the blades, and finally flows out through the air outlet. Therefore, the switched reluctance motor of the present invention has a larger heat dissipation area, larger air volume, more heat exchange air flow, and faster heat dissipation. In addition, this heat dissipation structure keeps the surface temperature of the controller component below 100° C. by preferentially dissipating heat from the controller component, so the reliability of the controller component can be well guaranteed.
图13a和13b中所示示例中的电动园林工具的输入功率P1在2500W 以上,离心工作的风叶的转速在15000rpm以上,但其消耗功率P2较少 (P2=0.025~0.06P1),散热效果更优。此外,风叶的尺寸较小,使得用于安装开关磁阻电机的空间更大,有利于电动园林工具的便捷性,并且电动园林工具的实际温升更低。进一步,由电机的出风口流出的空气流直接流向电动园林工具的其他部分,不仅能够对电动园林工具进行进一步散热,还能起到气流排屑排尘的效果。The input power P1 of the electric garden tool in the example shown in Fig. 13a and 13b is more than 2500W, and the rotating speed of the fan blade of centrifugal work is more than 15000rpm, but its power consumption P2 is less (P2=0.025~0.06P1), the cooling effect better. In addition, the size of the fan blades is smaller, so that the space for installing the switched reluctance motor is larger, which is conducive to the convenience of the electric garden tool, and the actual temperature rise of the electric garden tool is lower. Furthermore, the air flow from the air outlet of the motor directly flows to other parts of the electric garden tool, which not only can further dissipate heat from the electric garden tool, but also has the effect of airflow to remove chips and dust.
此外,上述披露的各技术特征并不限于已披露的与其它特征的组合,本领域技术人员还可根据发明目的进行各技术特征之间的其它组合,以实现本发明之目的为准。In addition, the technical features disclosed above are not limited to the disclosed combination with other features, and those skilled in the art can also make other combinations among the technical features according to the purpose of the invention, so as to achieve the purpose of the present invention.
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CN210327284U (en) * | 2019-10-28 | 2020-04-14 | 江苏雷利电机股份有限公司 | Switched reluctance motor with heat radiation structure and electric garden tool comprising same |
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