CN110634695A - A push-button switch automatic assembly machine that facilitates product steering - Google Patents
A push-button switch automatic assembly machine that facilitates product steering Download PDFInfo
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- CN110634695A CN110634695A CN201910821604.5A CN201910821604A CN110634695A CN 110634695 A CN110634695 A CN 110634695A CN 201910821604 A CN201910821604 A CN 201910821604A CN 110634695 A CN110634695 A CN 110634695A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
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Abstract
Description
原案申请号:2017111608194Original application number: 2017111608194
原案申请日:2017年11月20日Date of original filing: November 20, 2017
原案申请人:东莞理工学院Applicant of the original case: Dongguan Institute of Technology
原案申请名称:一种按钮开关自动组装机。Title of the original application: an automatic assembly machine for push button switches.
技术领域technical field
本发明涉及机械设备领域,尤其涉及一种方便产品转向的按钮开关自动组装机。The invention relates to the field of mechanical equipment, in particular to an automatic assembly machine for push-button switches that facilitates product steering.
背景技术Background technique
按钮开关是指利用按钮推动传动机构,使动触点与静触点按通或断开并实现电路换接的开关,按钮开关是一种结构简单,应用十分广泛的主令电器,在电气自动控制电路中,用于手动发出控制信号以控制接触器、继电器、电磁起动器等,按钮开关一般由塑件、密封圈、铁件、铆接件、螺丝、盖板和防护罩等组成,传统的按钮开关的装配主要靠人工完成,通过人工将各部件装配在一起,人工装配方式不仅劳动强度大、生产效率低,而且生产的按钮开关质量的稳定性和一致性难以得到可靠保证,市场上现有的按钮开关组装机的密封圈、防护罩等采用的是流水线和机械手配合上料,设备成本投入高,占用空间大,有必要设计一种弹夹式上料的按钮开关组装机。Button switch refers to the switch that uses the button to push the transmission mechanism to make the moving contact and the static contact press on or off and realize the circuit switching. The button switch is a kind of master electrical appliance with simple structure and widely used. In the control circuit, it is used to manually send control signals to control contactors, relays, electromagnetic starters, etc. The button switch is generally composed of plastic parts, sealing rings, iron parts, riveting parts, screws, cover plates and protective covers, etc. The traditional The assembly of the button switch is mainly done manually. By manually assembling the parts together, the manual assembly method is not only labor-intensive and low in production efficiency, but also it is difficult to reliably guarantee the stability and consistency of the quality of the button switch produced. Some push-button switch assembly machines use assembly lines and manipulators for feeding the sealing rings and protective covers, which cost a lot of equipment and take up a lot of space. It is necessary to design a push-button switch assembly machine with clip-type feeding.
发明内容Contents of the invention
本发明的目的是提供一种方便产品转向的按钮开关自动组装机,通过密封圈转动电机带动密封圈上料转台旋转实现一次多个弹夹上料,减少了上料的频繁度和上料时间,通过密封圈顶升气缸配合线轨滑块模组带动光轴实现密封圈的上升,便于密封圈吸盘取料,取代了流水线配合机械手的上料方式,大大减少了机台的成本投入。The purpose of the present invention is to provide a button switch automatic assembly machine that is convenient for product turning. The sealing ring rotating motor drives the sealing ring feeding turntable to rotate to realize the feeding of multiple magazine clips at a time, reducing the frequency and time of feeding. , Through the sealing ring lifting cylinder and the line rail slider module to drive the optical axis to realize the rising of the sealing ring, it is convenient for the suction cup of the sealing ring to take materials, replacing the feeding method of the assembly line with the manipulator, which greatly reduces the cost of the machine.
为了实现以上目的,本发明采用的技术方案为:一种方便产品转向的按钮开关自动组装机,它包括机架(1)和设置在机架(1)内的配电控制箱,所述的机架(1)上端中部设置有主流道(2),所述的主流道(2)的起始端连接塑件上料装置(3),侧边从左至右依次设置有密封圈移转装置(4)、铁件上料装置(6)、铆接件上料装置(7)、铆接旋转装置(9)、盖板上料装置(11)、防护罩上料装置(12),末端连接下料装置(13),上方设置有锁螺丝装置(8),所述的锁螺丝装置(8)下方设置有与主流道对应安装的移位组件(5),所述的密封圈移转装置(4)包括固定在机架(1)上的密封圈转动电机(401),所述的密封圈转动电机(401)的输出轴连接密封圈上料转台(402),所述的密封圈上料转台(402)上通过光轴(408)套接密封圈(15),所述的光轴(408)下方设置有密封圈顶升气缸(403),所述的密封圈顶升气缸(403)通过线轨滑块组件(404)连接光轴(408),所述的密封圈(15)上方对应设置有密封圈吸盘(407),所述的密封圈吸盘(407)下端通过加工件连接密封圈吸盘旋转气缸(406),所述的密封圈吸盘旋转气缸(406)下方连接密封圈吸盘上下气缸(405),所述的塑件上料装置(3)、密封圈移转装置(4)、铁件上料装置(6)、铆接件上料装置(7)、铆接旋转装置(9)、盖板上料装置(11)、防护罩上料装置(12)、下料装置(13)、锁螺丝装置(8)、移位组件(5)、密封圈转动电机(401)、密封圈顶升气缸(403)、密封圈吸盘(407)、密封圈吸盘旋转气缸(406)、密封圈吸盘上下气缸(405)连接到配电控制箱。In order to achieve the above objectives, the technical solution adopted by the present invention is: a push button switch automatic assembly machine that facilitates product steering, which includes a frame (1) and a power distribution control box arranged in the frame (1). There is a main channel (2) in the middle of the upper end of the frame (1), the starting end of the main channel (2) is connected to the plastic part feeding device (3), and the sealing ring transfer device is arranged on the side from left to right (4), iron parts feeding device (6), riveting parts feeding device (7), riveting rotating device (9), cover plate feeding device (11), protective cover feeding device (12), the end is connected to the lower The feeding device (13), above which is provided a locking screw device (8), under which the said locking screw device (8) is provided with a displacement assembly (5) installed correspondingly to the main channel, and the said sealing ring transfer device ( 4) It includes a sealing ring rotating motor (401) fixed on the frame (1), the output shaft of the sealing ring rotating motor (401) is connected to the sealing ring feeding turntable (402), and the sealing ring feeding The sealing ring (15) is sleeved on the turntable (402) through the optical axis (408), and the sealing ring lifting cylinder (403) is arranged under the optical axis (408), and the sealing ring lifting cylinder (403) The optical axis (408) is connected through the line rail slider assembly (404), and the sealing ring suction cup (407) is correspondingly arranged above the sealing ring (15), and the lower end of the sealing ring suction cup (407) is connected and sealed by a processed part. Ring suction cup rotating cylinder (406), the sealing ring suction cup rotating cylinder (406) is connected with the sealing ring suction cup upper and lower cylinders (405), the plastic parts feeding device (3), sealing ring transfer device (4) , Iron parts feeding device (6), riveting parts feeding device (7), riveting rotating device (9), cover plate feeding device (11), protective cover feeding device (12), unloading device (13) , locking screw device (8), shifting assembly (5), sealing ring rotating motor (401), sealing ring lifting cylinder (403), sealing ring suction cup (407), sealing ring suction cup rotating cylinder (406), sealing ring The suction cup up and down cylinder (405) is connected to the power distribution control box.
进一步的,所述的塑件上料装置(3)包括固定在机架(1)上的塑件上料震动盘(301),所述的塑件上料震动盘(301)末端滑道连接塑件移载平台(302),所述的塑件移载平台(302)下方固定安装有塑件移载气缸(303),所述的塑件移载气缸(303)通过推杆连接塑件移载推块(304),所述的塑件移载推块(304)对应塑件移载平台(302)上的塑件(14),所述的塑件上料震动盘(301)和塑件移载气缸(303)连接到配电控制箱。Further, the plastic part feeding device (3) includes a plastic part feeding vibrating plate (301) fixed on the frame (1), and the end slideway of the plastic part feeding vibrating plate (301) is connected to The plastic part transfer platform (302), the plastic part transfer cylinder (303) is fixedly installed under the plastic part transfer platform (302), and the plastic part transfer cylinder (303) is connected to the plastic part through a push rod The transfer push block (304), the plastic part transfer push block (304) corresponds to the plastic part (14) on the plastic part transfer platform (302), the plastic part feeding vibrating plate (301) and The plastic parts transfer cylinder (303) is connected to the power distribution control box.
进一步的,所述的移位组件(5)包括固定在机架(1)上的移位左右气缸(501),所述的移位左右气缸(501)通过推杆连接移位前后气缸(502),所述的移位前后气缸(502)通过线轨滑块组件(404)连接爪夹安装板(503),所述的爪夹安装板(503)上端设置有移位爪夹机构(504),所述的移位爪夹机构(504)包括固定在爪夹安装板(503)上的爪夹气缸(505),所述的爪夹气缸(505)通过推块连接爪夹前推块(506),所述的爪夹前推块(506)前端连接两个对称安装的爪夹伸缩转接块(507),所述的爪夹伸缩转接块(507)侧边连接爪夹手(508),所述的移位左右气缸(501)、移位前后气缸(502)和爪夹气缸(505)连接到配电控制箱。Further, the shifting assembly (5) includes shifting left and right cylinders (501) fixed on the frame (1), and the shifting left and right cylinders (501) are connected by push rods to shift the front and rear cylinders (502 ), the shifting front and rear cylinders (502) are connected to the claw mounting plate (503) through the line rail slider assembly (404), and the upper end of the claw mounting plate (503) is provided with a shifting claw mechanism (504 ), the shift claw mechanism (504) includes a claw clamp cylinder (505) fixed on the claw clamp mounting plate (503), and the claw clamp cylinder (505) is connected to the front push block of the claw clamp through a push block (506), the front end of the claw clip front push block (506) is connected to two symmetrically installed claw clip telescopic adapter blocks (507), and the side of the claw clip telescopic adapter block (507) is connected to the claw clip hand (508), the shifting left and right cylinders (501), shifting front and rear cylinders (502) and claw clip cylinders (505) are connected to the power distribution control box.
进一步的,所述的铁件上料装置(6)包括固定在机架(1)上的铁件上料震动盘(601),所述的铁件上料震动盘(601)滑道内部通过有铁件(16)、侧边设置有取料上下气缸(604),所述的取料上下气缸(604)通过推杆连接取料左右气缸(602),所述的取料左右气缸(602)通过推块连接取料爪夹气缸(603),所述的取料爪夹气缸(603)下端连接铁件爪夹(605),所述的铁件上料震动盘(601)、取料上下气缸(604)、取料左右气缸(602)和取料爪夹气缸(603)连接到配电控制箱。Further, the iron parts feeding device (6) includes an iron parts feeding vibrating plate (601) fixed on the frame (1), and the iron parts feeding vibrating plate (601) slideway passes through There are iron parts (16), and the upper and lower cylinders (604) are arranged on the side. The upper and lower cylinders (604) are connected to the left and right cylinders (602) through push rods, and the left and right cylinders (602) ) is connected to the retrieving claw clamp cylinder (603) through a push block, the lower end of the retrieving claw clamp cylinder (603) is connected to the iron claw clamp (605), and the iron material feeding vibrating plate (601), reclaiming The upper and lower cylinders (604), the left and right cylinders (602) and the claw clamp cylinder (603) are connected to the power distribution control box.
进一步的,所述的铆接件上料装置(7)包括固定在机架(1)上的铆接件输送电机(701),所述的铆接件输送电机(701)配合连接铆接件输送带(702),所述的铆接件输送带(702)上端通过有铆接件(17)、侧边设置有取料上下气缸(604),所述的取料上下气缸(604)通过推杆连接取料左右气缸(602),所述的取料左右气缸(602)通过推块连接取料爪夹气缸(603),所述的取料爪夹气缸(603)下端连接铆接件爪夹(703),所述的铆接件输送电机(701)连接到配电控制箱。Further, the rivet feeding device (7) includes a rivet conveying motor (701) fixed on the frame (1), and the rivet conveying motor (701) cooperates with the rivet conveying belt (702 ), the upper end of the riveting part conveyor belt (702) is provided with riveting parts (17), and the side is provided with an upper and lower retrieving cylinder (604), and the upper and lower retrieving cylinders (604) are connected by push rods Cylinder (602), the left and right cylinders (602) for retrieving materials are connected to the retrieving claw clamp cylinder (603) through push blocks, and the lower end of the reclaiming claw clamp cylinder (603) is connected to the riveting claw clamp (703), the The above-mentioned riveting conveying motor (701) is connected to the power distribution control box.
进一步的,所述的铆接旋转装置(9)包括固定在机架(1)上的铆接旋转气缸(901),所述的铆接旋转气缸(901)通过推杆连接铆接旋转电机(902),所述的铆接旋转电机(902)的动力输出轴下端配合连接定位销(903),所述的铆接旋转电机(902)下方对应设置有铆接旋转顶升杆(905),所述的铆接旋转顶升杆(905)下方通过铆接旋转顶升气缸(904)连接到机架(1)上,所述的铆接旋转气缸(901)、铆接旋转电机(902)和铆接旋转顶升气缸(904)连接到配电控制箱。Further, the riveting rotation device (9) includes a riveting rotation cylinder (901) fixed on the frame (1), and the riveting rotation cylinder (901) is connected to a riveting rotation motor (902) through a push rod, so The lower end of the power output shaft of the riveted rotary motor (902) is connected with the positioning pin (903), and the riveted rotary jacking rod (905) is correspondingly arranged under the riveted rotary motor (902), and the riveted rotary jack The lower part of the rod (905) is connected to the frame (1) through the riveting rotary jacking cylinder (904), and the riveting rotary cylinder (901), the riveting rotary motor (902) and the riveting rotary jacking cylinder (904) are connected to Distribution control box.
进一步的,所述的锁螺丝装置(8)包括固定在机架(1)上的螺丝供料机构(801),所述的螺丝供料机构(801)侧边设置有锁螺丝机构,所述的锁螺丝机构包括固定在机架(1)上的批头上下气缸(802),所述的批头上下气缸(802)通过线轨滑块组件(404)连接锁头转动电机(803),所述的锁头转动电机(803)通过动力输出轴连接批头(804),所述的批头(804)下端配合连接螺丝进料口(805),所述的螺丝进料口(805)下端开设有通孔,所述的通孔与螺丝(18)配合,所述的螺丝供料机构(801)包括固定在机架(1)上的螺丝储存库(806),所述的螺丝储存库(806)出料端设置有螺丝切换气缸(807),所述的螺丝切换气缸(807)通过推杆连接螺丝切换推块,所述的螺丝切换推块上方设置有传感器(809),下方连接有螺丝出料口(808),所述的螺丝出料口(808)通过连通管连接到螺丝进料口(805),所述的批头上下气缸(802)、锁头转动电机(803)、螺丝切换气缸(807)和传感器(809)连接到配电控制箱。Further, the screw locking device (8) includes a screw feeding mechanism (801) fixed on the frame (1), and a screw locking mechanism is arranged on the side of the screw feeding mechanism (801), and the The locking screw mechanism includes a screwdriver up and down cylinder (802) fixed on the frame (1), and the screwdriver up and down cylinder (802) is connected to the lock head rotating motor (803) through the line rail slider assembly (404), The lock head rotation motor (803) is connected to the bit (804) through the power output shaft, and the lower end of the bit (804) is connected to the screw feed port (805), and the screw feed port (805) The lower end is provided with a through hole, and the said through hole is matched with the screw (18), and the said screw feeding mechanism (801) includes a screw storage (806) fixed on the frame (1), and the said screw storage The discharge end of the warehouse (806) is provided with a screw switch cylinder (807). The screw switch cylinder (807) is connected to a screw switch push block through a push rod. A sensor (809) is arranged above the screw switch push block. A screw discharge port (808) is connected, the screw discharge port (808) is connected to the screw feed port (805) through a connecting pipe, the screw bit up and down cylinder (802), the lock head rotating motor (803 ), the screw switching cylinder (807) and the sensor (809) are connected to the power distribution control box.
进一步的,所述的产品转向机构(10)包括固定在机架(1)上的产品转向电机(1001),所述的产品转向电机(1001)的动力输出轴连接产品转向夹持块(1002),所述的产品转向夹持块(1002)上方设置有传感器(809),所述的产品转向夹持块(1002)与已铆接产品配合,所述的产品转向电机(1001)连接到配电控制箱。Further, the product steering mechanism (10) includes a product steering motor (1001) fixed on the frame (1), and the power output shaft of the product steering motor (1001) is connected to the product steering clamping block (1002 ), the sensor (809) is set above the product steering clamping block (1002), the product steering clamping block (1002) cooperates with the riveted product, and the product steering motor (1001) is connected to the matching Electric control box.
进一步的,所述的盖板上料装置(11)包括固定在机架(1)上的盖板上料震动盘(1101),所述的盖板上料震动盘(1101)的滑道内通过有盖板(19)、末端设置有挡料板和传感器(809)、侧边设置有取料上下气缸(604),所述的取料上下气缸(604)通过推杆连接取料左右气缸(602),所述的取料左右气缸(602)通过推块连接盖板吸盘(1103),所述的盖板吸盘(1103)两侧对策设置有缓冲弹簧(1104),所述的盖板上料震动盘(1101)和盖板吸盘(1103)连接到配电控制箱。Further, the cover feeding device (11) includes a cover feeding vibration plate (1101) fixed on the frame (1), and the cover feeding vibration plate (1101) passes through the slideway There is a cover plate (19), a baffle plate and a sensor (809) are provided at the end, and an upper and lower cylinder (604) is provided on the side, and the upper and lower cylinders (604) are connected to the left and right cylinders ( 602), the left and right reclaiming cylinders (602) are connected to the cover plate suction cup (1103) through the push block, and buffer springs (1104) are provided on both sides of the cover plate suction cup (1103), and the cover plate The material vibration plate (1101) and the cover plate suction cup (1103) are connected to the power distribution control box.
进一步的,所述的防护罩上料装置(12)包括固定在机架(1)上的防护罩爪夹左右气缸(1208),所述的防护罩爪夹左右气缸(1208)通过线轨滑块组件(404)连接防护罩爪夹升降气缸(1207),所述的防护罩爪夹升降气缸(1207)通过线轨滑块组件(404)连接防护罩爪夹转动电机(1206),所述的防护罩爪夹转动电机(1206)的动力输出轴连接防滑罩上料爪夹(1205),所述的防滑罩上料爪夹(1205)下方对应设置有防护罩上料转台(1204),所述的防护罩上料转台(1204)外环套接有防护罩(20)、下方设置有防护罩顶升电机(1203),所述的防护罩(20)下方设置有防护罩顶升杆(1202),所述的防护罩顶升杆(1202),所述的防护罩顶升杆(1202)下方设置有相互配合的防护罩旋转电机(1201)和顶升丝杆(1209),所述的防护罩爪夹左右气缸(1208)、防护罩爪夹升降气缸(1207)、防护罩爪夹转动电机(1206)和防护罩旋转电机(1201)连接到配电控制箱。Further, the protective cover feeding device (12) includes the protective cover claw clip left and right cylinders (1208) fixed on the frame (1), and the protective cover claw clip left and right cylinders (1208) slide through the wire rail The block assembly (404) is connected to the protective cover claw clamp lift cylinder (1207), and the protective cover claw clamp lift cylinder (1207) is connected to the protective cover claw clamp rotating motor (1206) through the line rail slider assembly (404). The power output shaft of the protective cover claw clamp rotating motor (1206) is connected to the anti-skid cover feeding claw clamp (1205), and the protective cover feeding turntable (1204) is correspondingly arranged under the anti-skid cover feeding claw clamp (1205), A protective cover (20) is sleeved on the outer ring of the protective cover feeding turntable (1204), and a protective cover lifting motor (1203) is arranged below the protective cover (20), and a protective cover lifting rod is provided under the protective cover (20) (1202), the protective cover lifting rod (1202), the protective cover rotating motor (1201) and the jacking screw (1209) are arranged under the protective cover lifting rod (1202), which cooperate with each other, the The protective cover claw clamp left and right cylinders (1208), protective cover claw clamp lifting cylinder (1207), protective cover claw clamp rotating motor (1206) and protective cover rotating motor (1201) are connected to the power distribution control box.
本发明的有益效果为:The beneficial effects of the present invention are:
1、通过密封圈转动电机带动密封圈上料转台旋转实现一次多个弹夹上料,减少了上料的频繁度和上料时间,通过密封圈顶升气缸配合线轨滑块模组带动光轴实现密封圈的上升,便于密封圈吸盘取料,取代了流水线配合机械手的上料方式,大大减少了机台的成本投入。1. The sealing ring rotating motor drives the sealing ring feeding turntable to rotate to realize multiple magazine loading at one time, reducing the frequency and time of feeding, and the sealing ring jacking cylinder cooperates with the line rail slider module to drive the light The shaft realizes the rise of the sealing ring, which is convenient for the suction cup of the sealing ring to take materials, replacing the feeding method of the assembly line with the manipulator, which greatly reduces the cost input of the machine.
2、塑件上料装置的设计,通过塑件上料震动盘不断提供塑件,由滑道末端进入塑件移载平台,塑件移载气缸配合塑件移载推块将单个塑件推入到主流道中,结构简单,轻松实现塑件上料的均匀性。2. The design of the plastic part feeding device continuously provides plastic parts through the plastic part feeding vibrating plate, enters the plastic part transfer platform from the end of the slideway, and the plastic part transfer cylinder cooperates with the plastic part transfer push block to push a single plastic part Into the main channel, the structure is simple, and the uniformity of plastic parts feeding can be easily realized.
3、移位组件的设计,通过移位左右气缸实现移位爪夹机构的左右移动,通过移位前后气缸实现移位爪夹机构的前后动作,配合线轨滑块组件确保运动的直线性。3. The design of the shifting component realizes the left and right movement of the shifting claw clamp mechanism by shifting the left and right cylinders, and realizes the forward and backward movement of the shifting claw clamp mechanism by shifting the front and rear cylinders, and cooperates with the line rail slider assembly to ensure the linearity of motion.
4、移位爪夹机构的设计,爪夹气缸带动爪夹前推块的前后运动,通过轴与长槽将运动转化为爪夹伸缩转接块的左右运动,进一步带动爪夹手对产品的夹紧与松开,连接巧妙,适用性强。4. The design of the shifting claw clamp mechanism, the claw clamp cylinder drives the forward and backward movement of the claw clamp's front push block, and the movement is converted into the left and right movement of the claw clamp telescopic adapter block through the shaft and the long slot, which further drives the claw clamp hand to the product. Clamping and loosening, ingenious connection, strong applicability.
5、铁件上料装置的设计,通过铁件上料震动盘不断提供铁件,至滑道尾端时,由取料左右气缸、取料爪夹气缸和取料上下气缸配合,带动铁件爪夹将铁件上料至主流道上,保证了铁件上料的一致性。5. The design of the iron parts feeding device continuously provides iron parts through the iron parts feeding vibrating plate. When reaching the end of the slideway, the iron parts are driven by the cooperation of the left and right cylinders for retrieving materials, the cylinder for retrieving claw clamps and the upper and lower cylinders for retrieving materials. Claw clamps feed iron parts to the main channel, ensuring the consistency of iron parts feeding.
6、铆接件上料装置的设计,通过铆接件输送电机给铆接件输送带提供动力,实现铆接件的不断上料,至滑道末端时,由取料左右气缸、取料爪夹气缸和取料上下气缸配合,带动铆接件爪夹实现铆接件上料到主流道上,确保了铆接件上料的一致性。6. The design of the riveting parts feeding device provides power to the riveting parts conveyor belt through the riveting parts conveying motor to realize continuous feeding of the riveting parts. The upper and lower cylinders of the material cooperate to drive the claw clamp of the riveting parts to realize the feeding of the riveting parts to the main flow channel, ensuring the consistency of the feeding of the riveting parts.
7、铆接旋转装置的设计,通过铆接旋转气缸带动铆接旋转电机的升降,铆接旋转电机进一步带动定位销的旋转,配合铆接旋转顶升气缸和铆接旋转顶升杆将产品上推,实现产品的旋转,为下一工位工序做好准备。7. The design of the riveting rotary device, the riveting rotary motor is driven up and down by the riveting rotary cylinder, and the riveting rotary motor further drives the rotation of the positioning pin, and the product is pushed up with the riveting rotary jacking cylinder and the riveting rotary jacking rod to realize the rotation of the product , ready for the next station process.
8、锁螺丝装置的设计,通过螺丝供料机构不断提供螺丝,螺丝从螺丝出料口出料经导管进入到螺丝进料口,批头上下气缸伸出,将批头伸入到螺丝锁口处,锁头转动电机带动批头旋转完成螺丝的锁紧,两组锁螺丝机构同时动作,大大提高了工作效率。8. The screw locking device is designed to continuously provide screws through the screw feeding mechanism. The screw is discharged from the screw outlet through the conduit and enters the screw inlet. The upper and lower cylinders of the bit extend out, and the bit extends into the screw lock. At the position, the lock head rotating motor drives the bit to rotate to complete the locking of the screw, and the two sets of locking screw mechanisms operate at the same time, which greatly improves the work efficiency.
9、盖板上料装置的设计,通过盖板上料震动盘不断提供盖板,通过取料左右气缸和取料上下气缸配合动作完成对盖板的搬运,在盖板吸盘两侧对称设置缓冲弹簧,有效的减缓了盖板吸盘对盖板的压力,从而减少对盖板的损坏。9. The design of the cover plate feeding device, the cover plate is continuously provided by the cover plate feeding vibrating plate, and the cover plate is transported through the coordinated action of the left and right cylinders and the upper and lower cylinders of the material, and the buffer is symmetrically set on both sides of the cover plate suction cup The spring effectively slows down the pressure of the cover plate suction cup on the cover plate, thereby reducing damage to the cover plate.
10、防护罩上料装置的设计,通过防护罩旋转电机带动防护罩上料转台旋转,实现防护罩的上料切换,通过防护罩顶升电机配合顶升丝杆将防护罩顶升杆推出,实现防护罩的顶升上料,结构简单,极大的节约了成本。10. The design of the protective cover feeding device drives the protective cover feeding turntable to rotate through the protective cover rotating motor to realize the feeding switch of the protective cover. The protective cover jacking rod is pushed out through the protective cover jacking motor and the jacking screw rod. The lifting and loading of the protective cover is realized, the structure is simple, and the cost is greatly saved.
附图说明Description of drawings
图1为一种方便产品转向的按钮开关自动组装机的结构示意图;Fig. 1 is a structural schematic diagram of a button switch automatic assembly machine that facilitates product steering;
图2为密封圈移转装置的结构示意图;Fig. 2 is a structural schematic diagram of a sealing ring transfer device;
图3为塑件上料装置的结构示意图;Fig. 3 is a structural schematic diagram of a plastic part feeding device;
图4为移位组件的结构示意图;Fig. 4 is the structural schematic diagram of displacement assembly;
图5为移位爪夹机构的结构示意图;Fig. 5 is a structural schematic diagram of the shifting claw mechanism;
图6为铁件上料装置的结构示意图;Fig. 6 is the structural representation of iron parts feeding device;
图7为铆接件上料装置的结构示意图;Fig. 7 is a structural schematic diagram of a riveting part feeding device;
图8为铆接旋转装置的结构示意图;Fig. 8 is a structural schematic diagram of a riveting rotating device;
图9为锁螺丝装置的结构示意图;Fig. 9 is a structural schematic diagram of a screw locking device;
图10为螺丝供料机构的结构示意图;Fig. 10 is a structural schematic diagram of a screw feeding mechanism;
图11为产品转向机构的结构示意图;Fig. 11 is a structural schematic diagram of a product steering mechanism;
图12为盖板上料装置的结构示意图;Fig. 12 is a schematic structural view of the cover plate feeding device;
图13为防护罩上料装置的结构示意图;Fig. 13 is a schematic structural view of a protective cover feeding device;
图14为成品的外部结构示意图。Figure 14 is a schematic diagram of the external structure of the finished product.
图中所示文字标注表示为:1、机架;2、主流道;3、塑件上料装置;4、密封圈移转装置;5、移位组件;6、铁件上料装置;7、铆接件上料装置;8、锁螺丝装置;9、铆接旋转装置;10、产品转向机构;11、盖板上料装置;12、防护罩上料装置;13、下料装置;14、塑件;15、密封圈;16、铁件;17、铆接件;18、螺丝;19、盖板;20、防护罩;301、塑件上料震动盘;302、塑件移载平台;303、塑件移载气缸;304、塑件移载推块;401、密封圈转动电机;402、密封圈上料转台;403、密封圈顶升气缸;404、线轨滑块组件;405、密封圈吸盘上下气缸;406、密封圈吸盘旋转气缸;407、密封圈吸盘;408、光轴;501、移位左右气缸;502、移位前后气缸;503、爪夹安装板;504、移位爪夹机构;505、爪夹气缸;506、爪夹前推块;507、爪夹伸缩转接块;508、爪夹手;601、铁件上料震动盘;602、取料左右气缸;603、取料爪夹气缸;604、取料上下气缸;605、铁件爪夹;701、铆接件输送电机;702、铆接件输送带;703、铆接件爪夹;801、螺丝供料机构;802、批头上下气缸;803、锁头转动电机;804、批头;805、螺丝进料口;806、螺丝储存库;807、螺丝切换气缸;808、螺丝出料口;809、传感器;901、铆接旋转气缸;902、铆接旋转电机;903、定位销;904、铆接旋转顶升气缸;905、铆接旋转顶升杆;1001、产品转向电机;1002、产品转向夹持块;1101、盖板上料震动盘;1102、盖板上料左右气缸;1103、盖板吸盘;1104、缓冲弹簧;1201、防护罩旋转电机;1202、防护罩顶升杆;1203、防护罩顶升电机;1204、防护罩上料转台;1205、防滑罩上料爪夹;1206、防护罩爪夹转动电机;1207、防护罩爪夹升降气缸;1208、防护罩爪夹左右气缸;1209、顶升丝杆。The characters shown in the figure are marked as: 1. Rack; 2. Main channel; 3. Plastic parts feeding device; 4. Sealing ring transfer device; 5. Shifting components; 6. Iron parts feeding device; 7. , Feeding device for riveting parts; 8. Locking screw device; 9. Riveting rotation device; 10. Product steering mechanism; 11. Cover feeding device; 12. Protective cover feeding device; 15. Sealing ring; 16. Iron parts; 17. Riveting parts; 18. Screws; 19. Cover plate; 20. Protective cover; Plastic part transfer cylinder; 304, plastic part transfer push block; 401, sealing ring rotating motor; 402, sealing ring feeding turntable; 403, sealing ring jacking cylinder; 404, line rail slider assembly; 405, sealing ring Suction cup upper and lower cylinders; 406, sealing ring suction cup rotating cylinder; 407, sealing ring suction cup; 408, optical axis; 501, shifting left and right cylinders; 502, shifting front and rear cylinders; 503, claw clip mounting plate; Mechanism; 505, claw clamp cylinder; 506, forward push block of claw clamp; 507, telescopic adapter block of claw clamp; 508, claw clamp hand; Material claw clamp cylinder; 604, feeding upper and lower cylinders; 605, iron claw clamp; 701, riveting piece conveying motor; 702, riveting piece conveyor belt; 703, riveting piece claw clamp; 801, screw feeding mechanism; 802, batch Head up and down cylinder; 803, lock head rotation motor; 804, batch head; 805, screw feed port; 806, screw storage; 807, screw switch cylinder; 808, screw discharge port; 809, sensor; 901, riveting rotation Cylinder; 902, riveting rotating motor; 903, positioning pin; 904, riveting rotating jacking cylinder; 905, riveting rotating jacking rod; 1001, product steering motor; 1002, product steering clamping block; 1101, cover material vibration Disk; 1102, cover plate feeding left and right cylinders; 1103, cover plate sucker; 1104, buffer spring; 1201, protective cover rotating motor; 1202, protective cover jacking rod; 1203, protective cover jacking motor; 1204, protective cover Material turntable; 1205, anti-skid cover feeding claw clamp; 1206, protective cover claw clamp rotating motor; 1207, protective cover claw clamp lifting cylinder; 1208, protective cover claw clamp left and right cylinders; 1209, jacking screw rod.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明的技术方案,下面结合附图对本发明进行详细描述,本部分的描述仅是示范性和解释性,不应对本发明的保护范围有任何的限制作用。In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present invention. .
如图1-图14示,本发明的结构为:一种方便产品转向的按钮开关自动组装机,它包括机架1和设置在机架1内的配电控制箱,所述的机架1上端中部设置有主流道2,所述的主流道2的起始端连接塑件上料装置3,侧边从左至右依次设置有密封圈移转装置4、铁件上料装置6、铆接件上料装置7、铆接旋转装置9、盖板上料装置11、防护罩上料装置12,末端连接下料装置13,上方设置有锁螺丝装置8,所述的锁螺丝装置8下方设置有与主流道对应安装的移位组件5,所述的密封圈移转装置4包括固定在机架1上的密封圈转动电机401,所述的密封圈转动电机401的输出轴连接密封圈上料转台402,所述的密封圈上料转台402上通过光轴408套接密封圈15,所述的光轴408下方设置有密封圈顶升气缸403,所述的密封圈顶升气缸403通过线轨滑块组件404连接光轴408,所述的密封圈15上方对应设置有密封圈吸盘407,所述的密封圈吸盘407下端通过加工件连接密封圈吸盘旋转气缸406,所述的密封圈吸盘旋转气缸406下方连接密封圈吸盘上下气缸405,所述的塑件上料装置3、密封圈移转装置4、铁件上料装置6、铆接件上料装置7、铆接旋转装置9、盖板上料装置11、防护罩上料装置12、下料装置13、锁螺丝装置8、移位组件5、密封圈转动电机401、密封圈顶升气缸403、密封圈吸盘407、密封圈吸盘旋转气缸406、密封圈吸盘上下气缸405连接到配电控制箱。As shown in Figures 1-14, the structure of the present invention is: a push button switch automatic assembly machine that is convenient for product turning, it includes a frame 1 and a power distribution control box arranged in the frame 1, the frame 1 A main channel 2 is provided in the middle of the upper end, the starting end of the main channel 2 is connected to the plastic part feeding device 3, and the sealing ring transfer device 4, the iron part feeding device 6, and the riveting parts are arranged in sequence from left to right on the side. Feeding device 7,
优选的,所述的塑件上料装置3包括固定在机架1上的塑件上料震动盘301,所述的塑件上料震动盘301末端滑道连接塑件移载平台302,所述的塑件移载平台302下方固定安装有塑件移载气缸303,所述的塑件移载气缸303通过推杆连接塑件移载推块304,所述的塑件移载推块304对应塑件移载平台302上的塑件14,所述的塑件上料震动盘301和塑件移载气缸303连接到配电控制箱。Preferably, the plastic part feeding device 3 includes a plastic part
优选的,所述的移位组件5包括固定在机架1上的移位左右气缸501,所述的移位左右气缸501通过推杆连接移位前后气缸502,所述的移位前后气缸502通过线轨滑块组件404连接爪夹安装板503,所述的爪夹安装板503上端设置有移位爪夹机构504,所述的移位爪夹机构504包括固定在爪夹安装板503上的爪夹气缸505,所述的爪夹气缸505通过推块连接爪夹前推块506,所述的爪夹前推块506前端连接两个对称安装的爪夹伸缩转接块507,所述的爪夹伸缩转接块507侧边连接爪夹手508,所述的移位左右气缸501、移位前后气缸502和爪夹气缸505连接到配电控制箱。Preferably, the shifting assembly 5 includes shifting left and
优选的,所述的铁件上料装置6包括固定在机架1上的铁件上料震动盘601,所述的铁件上料震动盘601滑道内部通过有铁件16、侧边设置有取料上下气缸604,所述的取料上下气缸604通过推杆连接取料左右气缸602,所述的取料左右气缸602通过推块连接取料爪夹气缸603,所述的取料爪夹气缸603下端连接铁件爪夹605,所述的铁件上料震动盘601、取料上下气缸604、取料左右气缸602和取料爪夹气缸603连接到配电控制箱。Preferably, the iron parts feeding device 6 includes an iron parts feeding vibrating
优选的,所述的铆接件上料装置7包括固定在机架1上的铆接件输送电机701,所述的铆接件输送电机701配合连接铆接件输送带702,所述的铆接件输送带702上端通过有铆接件17、侧边设置有取料上下气缸604,所述的取料上下气缸604通过推杆连接取料左右气缸602,所述的取料左右气缸602通过推块连接取料爪夹气缸603,所述的取料爪夹气缸603下端连接铆接件爪夹703,所述的铆接件输送电机701连接到配电控制箱。Preferably, the rivet feeding device 7 includes a
优选的,所述的铆接旋转装置9包括固定在机架1上的铆接旋转气缸901,所述的铆接旋转气缸901通过推杆连接铆接旋转电机902,所述的铆接旋转电机902的动力输出轴下端配合连接定位销903,所述的铆接旋转电机902下方对应设置有铆接旋转顶升杆905,所述的铆接旋转顶升杆905下方通过铆接旋转顶升气缸904连接到机架1上,所述的铆接旋转气缸901、铆接旋转电机902和铆接旋转顶升气缸904连接到配电控制箱。Preferably, the
优选的,所述的锁螺丝装置8包括固定在机架1上的螺丝供料机构801,所述的螺丝供料机构801侧边设置有锁螺丝机构,所述的锁螺丝机构包括固定在机架1上的批头上下气缸802,所述的批头上下气缸802通过线轨滑块组件404连接锁头转动电机803,所述的锁头转动电机803通过动力输出轴连接批头804,所述的批头804下端配合连接螺丝进料口805,所述的螺丝进料口805下端开设有通孔,所述的通孔与螺丝18配合,所述的螺丝供料机构801包括固定在机架1上的螺丝储存库806,所述的螺丝储存库806出料端设置有螺丝切换气缸807,所述的螺丝切换气缸807通过推杆连接螺丝切换推块,所述的螺丝切换推块上方设置有传感器809,下方连接有螺丝出料口808,所述的螺丝出料口808通过连通管连接到螺丝进料口805,所述的批头上下气缸802、锁头转动电机803、螺丝切换气缸807和传感器809连接到配电控制箱。Preferably, the screw locking device 8 includes a
优选的,所述的产品转向机构10包括固定在机架1上的产品转向电机1001,所述的产品转向电机1001的动力输出轴连接产品转向夹持块1002,所述的产品转向夹持块1002上方设置有传感器809,所述的产品转向夹持块1002与已铆接产品配合,所述的产品转向电机1001连接到配电控制箱。Preferably, the
优选的,所述的盖板上料装置11包括固定在机架1上的盖板上料震动盘1101,所述的盖板上料震动盘1101的滑道内通过有盖板19、末端设置有挡料板和传感器809、侧边设置有取料上下气缸604,所述的取料上下气缸604通过推杆连接取料左右气缸602,所述的取料左右气缸602通过推块连接盖板吸盘1103,所述的盖板吸盘1103两侧对策设置有缓冲弹簧1104,所述的盖板上料震动盘1101和盖板吸盘1103连接到配电控制箱。Preferably, the cover
优选的,所述的防护罩上料装置12包括固定在机架1上的防护罩爪夹左右气缸1208,所述的防护罩爪夹左右气缸1208通过线轨滑块组件404连接防护罩爪夹升降气缸1207,所述的防护罩爪夹升降气缸1207通过线轨滑块组件404连接防护罩爪夹转动电机1206,所述的防护罩爪夹转动电机1206的动力输出轴连接防滑罩上料爪夹1205,所述的防滑罩上料爪夹1205下方对应设置有防护罩上料转台1204,所述的防护罩上料转台1204外环套接有防护罩20、下方设置有防护罩顶升电机1203,所述的防护罩20下方设置有防护罩顶升杆1202,所述的防护罩顶升杆1202,所述的防护罩顶升杆1202下方设置有相互配合的防护罩旋转电机1201和顶升丝杆1209,所述的防护罩爪夹左右气缸1208、防护罩爪夹升降气缸1207、防护罩爪夹转动电机1206和防护罩旋转电机1201连接到配电控制箱。Preferably, the protective
具体使用时,启动设备的电源开关,塑件上料震动盘301源源不断提供塑件14,从滑道尾端进入到塑件移载平台302,塑件移载气303收回,带动塑件移载推块304将塑件14推入到主流道2中,流至密封圈移转装置4下方,密封圈顶升气缸403配合线轨滑块组件404将光轴408上推,进一步带动密封圈15的上升,当一个光轴408套接的密封圈15上料完后,密封圈顶升气缸403返回,密封圈转动电机401旋转一定角度,带动密封圈上料转台402将承载有密封圈15的光轴408转至密封圈顶升气缸403上方,密封圈吸盘旋转气缸406旋转将密封圈吸盘407转动至密封圈15的上方,密封圈吸盘上下气缸405收回,密封圈吸盘407吸真空,取一个密封圈15,密封圈吸盘上下气缸405伸出,密封圈吸盘旋转气缸406返回,移位前后气缸502伸出 ,爪夹气缸505收回,带动爪夹手508完成对产品的卡紧,移位左右气缸501伸出,完成同时对多个产品的搬运,至铁件上料装置6的下方,铁件上料震动盘601不断提供铁件16,至滑道末端,取料上下气缸604收回,取料爪夹气缸603收回,带动铁件爪夹605完成对铁件16的夹紧,取料上下气缸604伸出 ,取料左右气缸602伸出,将铁件16搬运至主流道2中塑件14的上方,取料爪夹气缸603伸出,将铁件16放下并与塑件14配合安装,移位组件5将产品搬运至铆接件上料装置7的下方,与铁件上料装置6类似,完成对铆接件17的上料,移位组件5将产品搬运至铆接旋转装置9的下方,铆接旋转顶升气缸904伸出,带动铆接旋转顶升杆905伸入到产品内并卡紧,铆接旋转气缸901伸出,带动定位销903卡入到铆接件17内,铆接旋转电机902转动,将铆接件17旋转一定角度至指定方向,移位组件5将产品移位至锁螺丝装置8的下方,由螺丝供料机构801提供螺丝18,从螺丝出料口808流出,从螺丝进料口805进入,批头上下气缸802伸出,带动批头804伸入到螺丝18的锁口处,由锁头转动电机803带动批头804旋转完成对螺丝18的锁紧,双工位同时进行,移位组件5将产品移位至产品转向机构10的下方,传感器809检测到产品到位后,产品转向电机1001旋转,并将动力传输到产品转向夹持块1002上,完成对产品的翻转,移位组件5将产品移位至盖板上料装置11的下方,与铁件上料装置6类似,完成对盖板19的上料,移位组件5将产品移位至防护罩上料装置12的下方,与密封圈移转装置4类似,完成防护罩20的上料,防滑罩上料爪夹1205收回,完成对产品的夹紧,防护罩爪夹升降气缸1207收回,防护罩爪夹左右气缸1208伸出,将防护罩20的搬运至产品的上方,防护罩爪夹升降气缸1207伸出,将防护罩20套在产品上,防护罩爪夹转动电机1206转动,完成对防护罩20的旋紧,移位组件5将产品移位至下料装置13并完成下料,至此,完成了按钮开关的自动组装。During specific use, start the power switch of the equipment, the plastic parts feeding vibrating
需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, the terms "comprising", "comprising" or any other variation thereof are intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本发明的方法及其核心思想,以上所述仅是本发明的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将发明的构思和技术方案直接应用与其他场合的,均应视为本发明的保护范围。In this paper, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method of the present invention and its core idea. The above is only a preferred implementation of the present invention. It should be pointed out that , due to the limitation of written expression, there are objectively unlimited specific structures. For those of ordinary skill in the art, without departing from the principle of the present invention, some improvements, modifications or changes can also be made. The above-mentioned technical features can be combined in an appropriate manner; these improvements, changes or combinations, or the direct application of the concept and technical solution of the invention to other occasions without improvement should be regarded as the protection scope of the present invention.
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Also Published As
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CN107808791B (en) | 2019-12-06 |
CN110625384A (en) | 2019-12-31 |
CN107808791A (en) | 2018-03-16 |
CN110600304A (en) | 2019-12-20 |
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Application publication date: 20191231 |