CN110626645A - Filtrate storage tank for phosphating slag treatment system - Google Patents
Filtrate storage tank for phosphating slag treatment system Download PDFInfo
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- CN110626645A CN110626645A CN201911020479.4A CN201911020479A CN110626645A CN 110626645 A CN110626645 A CN 110626645A CN 201911020479 A CN201911020479 A CN 201911020479A CN 110626645 A CN110626645 A CN 110626645A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
- B01D35/027—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks rigidly mounted in or on tanks or reservoirs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/54—Large containers characterised by means facilitating filling or emptying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/12—Supports
- B65D90/14—Legs, e.g. detachable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/48—Arrangements of indicating or measuring devices
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- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Removal Of Specific Substances (AREA)
Abstract
本发明公开了一种磷化渣处理系统用滤液储存罐,包括滤液罐本体、进液口、出液口、若干支撑脚、滤液外循环过滤装置、超声波探液位装置、控制面板,所述的滤液罐本体上端设有进液口,所述的滤液罐本体下端设有出液口,所述的进液口、出液口均与滤液罐本体内部连通,所述的滤液罐本体一侧侧边设有滤液外循环过滤装置,本发明通过将滤液罐本体侧边设置滤液外循环过滤装置,通过滤液外循环过滤装置对滤液储存罐内的滤液进行外循环过滤,滤去滤液中含有的少量杂质,下层滤液和上层滤液滤液在外循环的作用下搅拌,防止滤液静置分层,超声波探液位装置能够方便探查储存罐内的滤液液面高度。
The invention discloses a filtrate storage tank for a phosphating slag treatment system. The upper end of the filtrate tank body is provided with a liquid inlet, and the lower end of the filtrate tank body is provided with a liquid outlet. The liquid inlet and the liquid outlet are all connected to the inside of the filtrate tank body. The side is equipped with a filtrate external circulation filtering device. The present invention is provided with a filtrate external circulation filtering device on the side of the filtrate tank body, and the filtrate in the filtrate storage tank is subjected to external circulation filtering through the filtrate external circulation filtering device to filter out the filtrate contained in the filtrate. A small amount of impurities, the lower filtrate and the upper filtrate filtrate are stirred under the action of external circulation to prevent the filtrate from standing and stratifying. The ultrasonic liquid level detection device can conveniently detect the filtrate liquid level in the storage tank.
Description
【技术领域】【Technical field】
本发明涉及磷化渣处理的技术领域,特别是磷化渣滤液储存罐的技术领域。The invention relates to the technical field of phosphating slag treatment, in particular to the technical field of phosphating slag filtrate storage tank.
【背景技术】【Background technique】
磷化是常用的表面处理技术,在汽车、化工、船舶、航天航空及家用电器等行业有着广泛应用。在磷化处理过程中,伴随着磷化成膜反应进行的同时,会不断产生磷化渣沉淀物。磷化渣属于危险废物,在《国家危险废物名录》中磷化渣呈酸性,主要含有铁、锌和磷酸根;同时根据所用磷化液的类型不同,还含有一定量的钙、钾、镍等离子。若将磷化渣直接排放到土壤中,其中的磷酸盐等物质经过风化、雨雪淋溶、地表泾流的侵蚀,会产生土壤酸化反应或其他反应,某些微量金属物质还可能在土壤中发生积累。如果磷化渣随天然降水或地表径流进入河流、湖泊或海洋则会污染地面水,过量的磷可能造成水体富营养化;若随地表径流渗入地下则会污染地下水。因此,若对磷化渣不加以处理,排放到环境中,会对土壤、水体造成严重的污染,磷化渣在处理过程中多需要将磷化渣固液分离,方便提取磷化渣中有用的部分,但现有分离设备分离不彻底,固液分离后的滤液中仍可能含有固态残渣,磷化渣与絮凝剂等药物反应过慢,导致后续滤液中仍含有固态残渣等可能,现有滤液储存罐不能有效将滤液与沉淀物分离,且现有滤液储存罐不方便探测内部液位高度,导致不清楚滤液储存罐内部滤液含量。Phosphating is a commonly used surface treatment technology, which is widely used in industries such as automobiles, chemicals, ships, aerospace and household appliances. During the phosphating process, along with the phosphating film-forming reaction, phosphating slag precipitates will continue to be produced. Phosphating slag belongs to hazardous waste. In the "National List of Hazardous Wastes", phosphating slag is acidic and mainly contains iron, zinc and phosphate radicals; at the same time, it also contains a certain amount of calcium, potassium and nickel according to the type of phosphating solution used. Plasma. If the phosphating slag is directly discharged into the soil, the phosphate and other substances in it will be eroded by weathering, rain and snow leaching, and surface flow, which will cause soil acidification or other reactions, and some trace metal substances may also be in the soil. Accumulation occurs. If phosphating slag enters rivers, lakes or oceans with natural precipitation or surface runoff, it will pollute surface water. Excessive phosphorus may cause eutrophication of water bodies; if it seeps into the ground with surface runoff, it will pollute groundwater. Therefore, if the phosphating slag is not treated and discharged into the environment, it will cause serious pollution to the soil and water bodies. During the treatment of the phosphating slag, it is often necessary to separate the solid and liquid of the phosphating slag to facilitate the extraction of the phosphating slag. However, the existing separation equipment is not completely separated, and the filtrate after solid-liquid separation may still contain solid residues, and the reaction between the phosphating residue and flocculant and other drugs is too slow, resulting in the possibility that the subsequent filtrate may still contain solid residues. The filtrate storage tank cannot effectively separate the filtrate from the sediment, and the existing filtrate storage tank is inconvenient to detect the internal liquid level height, resulting in unclear filtrate content in the filtrate storage tank.
【发明内容】【Content of invention】
本发明的目的就是解决现有技术中的问题,提出一种磷化渣处理系统用滤液储存罐,能够对滤液储存罐内的滤液进行外循环过滤,滤去滤液中含有的少量杂质,滤液在外循环的作用下搅拌,防止滤液静置分层,能够方便探查储存罐内的滤液液面高度。The purpose of the present invention is to solve the problems in the prior art, and to propose a filtrate storage tank for a phosphating slag treatment system, which can carry out external circulation filtration of the filtrate in the filtrate storage tank, and filter out a small amount of impurities contained in the filtrate. Stirring under the action of circulation prevents the filtrate from standing and stratifying, and can conveniently detect the liquid level of the filtrate in the storage tank.
为实现上述目的,本发明提出了一种磷化渣处理系统用滤液储存罐,包括滤液罐本体、进液口、出液口、若干支撑脚、滤液外循环过滤装置、超声波探液位装置、控制面板,所述的滤液罐本体上端设有进液口,所述的滤液罐本体下端设有出液口,所述的进液口、出液口均与滤液罐本体内部连通,所述的滤液罐本体一侧侧边设有滤液外循环过滤装置,所述的滤液罐本体远离滤液外循环过滤装置的一侧侧壁设有超声波探液位装置,所述的滤液罐本体下端设有若干支撑脚,所述的滤液罐本体正面设有控制面板,所述的控制面板与滤液外循环过滤装置控制连接,所述的控制面板与超声波探液位装置数据通信连接。In order to achieve the above object, the present invention proposes a filtrate storage tank for a phosphating slag treatment system, including a filtrate tank body, a liquid inlet, a liquid outlet, several supporting feet, a filtrate external circulation filter device, an ultrasonic liquid level detection device, Control panel, the upper end of the filtrate tank body is provided with a liquid inlet, the lower end of the filtrate tank body is provided with a liquid outlet, and the liquid inlet and outlet are connected with the inside of the filtrate tank body. One side of the filtrate tank body is provided with a filtrate external circulation filter device, and the side wall of the filtrate tank body away from the filtrate external circulation filter device is provided with an ultrasonic liquid level detection device, and the lower end of the filtrate tank body is provided with several Supporting feet, the front of the filtrate tank body is provided with a control panel, the control panel is connected to the filtrate external circulation filter device for control, and the control panel is connected to the ultrasonic liquid level detection device for data communication.
作为优选,所述的滤液外循环过滤装置包括外循环管道、循环水泵、滤液过滤装置、三通接头,所述的外循环管道上端与滤液罐本体侧壁上端连通,所述的外循环管道下端与出液口侧边连通,所述的外循环管道下端与出液口之间通过三通接头连接,所述的外循环管道上设有循环水泵,所述的循环水泵上端设有可以与其配合的滤液过滤装置。As a preference, the filtrate external circulation filtering device includes an external circulation pipeline, a circulating water pump, a filtrate filtration device, and a three-way joint, the upper end of the external circulation pipeline communicates with the upper end of the side wall of the filtrate tank body, and the lower end of the external circulation pipeline It communicates with the side of the liquid outlet, and the lower end of the outer circulation pipe is connected to the liquid outlet through a three-way joint. The outer circulation pipe is provided with a circulating water pump, and the upper end of the said circulating water pump is equipped with a filtrate filtration device.
作为优选,所述的外循环管道内的滤液循环方向为由出液口端输送至外循环管道上端与滤液罐本体侧壁连通端。Preferably, the circulation direction of the filtrate in the external circulation pipeline is from the liquid outlet end to the communication end between the upper end of the external circulation pipeline and the side wall of the filtrate tank body.
作为优选,所述的外循环管道侧边设有若干管道支撑杆,所述的管道支撑杆另一端与滤液罐本体侧边固定连接。As a preference, several pipe support rods are provided on the side of the external circulation pipe, and the other ends of the pipe support rods are fixedly connected to the side of the filtrate tank body.
作为优选,所述的超声波探液位装置包括液位管、第一连接管、第二连接管、超声波液位计,所述的液位管竖直设于滤液罐本体侧边,所述的液位管上端横向设有第一连接管,所述的液位管下端横向设有第二连接管,所述的第一连接管、第二连接管另一端分别与滤液罐本体侧壁上下两端连通,所述的液位管上端设有超声波液位计,所述的超声波液位计与控制面板数据通信连接。As a preference, the ultrasonic liquid level detection device includes a liquid level pipe, a first connecting pipe, a second connecting pipe, and an ultrasonic liquid level gauge, the liquid level pipe is vertically arranged on the side of the filtrate tank body, and the The upper end of the liquid level pipe is horizontally provided with a first connecting pipe, and the lower end of the liquid level pipe is horizontally provided with a second connecting pipe. The end is connected, and the upper end of the liquid level tube is provided with an ultrasonic liquid level gauge, and the ultrasonic liquid level gauge is connected with the control panel for data communication.
作为优选,所述的出液口上设有电控阀门,所述的控制面板与电控阀门控制连接。As a preference, an electric control valve is provided on the liquid outlet, and the control panel is connected to the electric control valve.
本发明一种磷化渣处理系统用滤液储存罐的有益效果:本发明通过将滤液罐本体侧边设置滤液外循环过滤装置,通过滤液外循环过滤装置对滤液储存罐内的滤液进行外循环过滤,滤去滤液中含有的少量杂质,下层滤液和上层滤液滤液在外循环的作用下搅拌,防止滤液静置分层,超声波探液位装置能够方便探查储存罐内的滤液液面高度。Beneficial effects of the filtrate storage tank used in the phosphating slag treatment system of the present invention: the present invention arranges a filtrate external circulation filter device on the side of the filtrate tank body, and performs external circulation filtration on the filtrate in the filtrate storage tank through the filtrate external circulation filter device , filter out a small amount of impurities contained in the filtrate, the lower filtrate and the upper filtrate filtrate are stirred under the action of external circulation to prevent the filtrate from standing and stratifying, and the ultrasonic liquid level detection device can conveniently detect the liquid level of the filtrate in the storage tank.
本发明的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the present invention will be described in detail with reference to the accompanying drawings.
【附图说明】【Description of drawings】
图1是本发明一种磷化渣处理系统用滤液储存罐结构示意图。Fig. 1 is a schematic structural view of a filtrate storage tank for a phosphating slag treatment system according to the present invention.
图中:1-滤液罐本体、2-进液口、3-出液口、4-支撑脚、5-滤液外循环过滤装置、6-超声波探液位装置、7-控制面板、8-电控阀门、51-外循环管道、52-循环水泵、53-滤液过滤装置、54-三通接头、55-管道支撑杆、61-液位管、62-第一连接管、63-第二连接管、64-超声波液位计。In the figure: 1-Filtrate tank body, 2-Liquid inlet, 3-Liquid outlet, 4-Support feet, 5-Filtrate external circulation filter device, 6-Ultrasonic liquid level detection device, 7-Control panel, 8-Electricity Control valve, 51-external circulation pipeline, 52-circulating water pump, 53-filtrate filter device, 54-tee joint, 55-pipe support rod, 61-level pipe, 62-first connecting pipe, 63-second connection Tube, 64-ultrasonic liquid level gauge.
【具体实施方式】【Detailed ways】
为使本发明的目的、技术方案和优点更加清楚明了,下面通过附图及实施例,对本发明进行进一步详细说明。但是应该理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限制本发明的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要地混淆本发明的概念。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described here are only used to explain the present invention, and are not intended to limit the scope of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concept of the present invention.
参阅图1,本发明一种磷化渣处理系统用滤液储存罐,包括滤液罐本体1、进液口2、出液口3、若干支撑脚4、滤液外循环过滤装置5、超声波探液位装置6、控制面板7,所述的滤液罐本体1上端设有进液口2,所述的滤液罐本体1下端设有出液口3,所述的进液口2、出液口3均与滤液罐本体1内部连通,所述的滤液罐本体1一侧侧边设有滤液外循环过滤装置5,所述的滤液罐本体1远离滤液外循环过滤装置5的一侧侧壁设有超声波探液位装置6,所述的滤液罐本体1下端设有若干支撑脚4,所述的滤液罐本体1正面设有控制面板7,所述的控制面板7与滤液外循环过滤装置5控制连接,所述的控制面板7与超声波探液位装置6数据通信连接,所述的滤液外循环过滤装置5包括外循环管道51、循环水泵52、滤液过滤装置53、三通接头54,所述的外循环管道51上端与滤液罐本体1侧壁上端连通,所述的外循环管道51下端与出液口3侧边连通,所述的外循环管道51下端与出液口3之间通过三通接头54连接,所述的外循环管道51上设有循环水泵52,所述的循环水泵52上端设有可以与其配合的滤液过滤装置53,所述的外循环管道51内的滤液循环方向为由出液口3端输送至外循环管道51上端与滤液罐本体1侧壁连通端,所述的外循环管道51侧边设有若干管道支撑杆55,所述的管道支撑杆55另一端与滤液罐本体1侧边固定连接,所述的超声波探液位装置6包括液位管61、第一连接管62、第二连接管63、超声波液位计64,所述的液位管61竖直设于滤液罐本体1侧边,所述的液位管61上端横向设有第一连接管62,所述的液位管61下端横向设有第二连接管63,所述的第一连接管62、第二连接管63另一端分别与滤液罐本体1侧壁上下两端连通,所述的液位管61上端设有超声波液位计64,所述的超声波液位计64与控制面板7数据通信连接,所述的出液口3上设有电控阀门8,所述的控制面板7与电控阀门8控制连接。Referring to Fig. 1, a filtrate storage tank for a phosphating slag treatment system according to the present invention includes a filtrate tank body 1, a liquid inlet 2, a liquid outlet 3, several supporting feet 4, a filtrate external circulation filter device 5, and an ultrasonic liquid level probe Device 6, control panel 7, the upper end of the filtrate tank body 1 is provided with a liquid inlet 2, the lower end of the filtrate tank body 1 is provided with a liquid outlet 3, and the liquid inlet 2 and the liquid outlet 3 are both It communicates with the inside of the filtrate tank body 1, the side of the filtrate tank body 1 is provided with a filtrate external circulation filter device 5, and the side wall of the filtrate tank body 1 away from the filtrate external circulation filter device 5 is provided with an ultrasonic wave The liquid level detection device 6, the lower end of the filtrate tank body 1 is provided with a number of support feet 4, the front of the filtrate tank body 1 is provided with a control panel 7, and the control panel 7 is connected to the filtrate external circulation filter device 5 , the control panel 7 is connected with the ultrasonic liquid level detection device 6 for data communication, and the filtrate external circulation filtering device 5 includes an external circulation pipeline 51, a circulating water pump 52, a filtrate filtering device 53, and a three-way joint 54. The upper end of the outer circulation pipeline 51 communicates with the upper end of the side wall of the filtrate tank body 1, the lower end of the outer circulation pipeline 51 communicates with the side of the liquid outlet 3, and the lower end of the outer circulation pipeline 51 communicates with the liquid outlet 3 through a tee Joint 54 is connected, and described external circulation pipe 51 is provided with circulating water pump 52, and described circulating water pump 52 upper end is provided with the filtrate filtration device 53 that can cooperate with it, and the filtrate circulation direction in described external circulation pipe 51 is by The 3 ends of the liquid outlet are transported to the upper end of the outer circulation pipeline 51 and the side wall of the filtrate tank body 1. The side wall of the outer circulation pipeline 51 is provided with a number of pipeline support rods 55, and the other end of the pipeline support rod 55 is connected to the filtrate The side of the tank body 1 is fixedly connected, and the ultrasonic liquid level detection device 6 includes a liquid level pipe 61, a first connecting pipe 62, a second connecting pipe 63, and an ultrasonic liquid level gauge 64. The liquid level pipe 61 is vertical Located on the side of the filtrate tank body 1, the upper end of the liquid level pipe 61 is horizontally provided with a first connecting pipe 62, and the lower end of the liquid level pipe 61 is horizontally provided with a second connecting pipe 63, and the first connecting pipe 63 is horizontally provided. 62. The other end of the second connecting pipe 63 communicates with the upper and lower ends of the side wall of the filtrate tank body 1 respectively. The upper end of the liquid level pipe 61 is provided with an ultrasonic liquid level gauge 64, and the ultrasonic liquid level gauge 64 is connected to the control panel 7 Data communication connection, the liquid outlet 3 is provided with an electric control valve 8, and the control panel 7 is connected with the electric control valve 8 for control.
本发明工作过程:Working process of the present invention:
本发明一种磷化渣处理系统用滤液储存罐在工作过程中,将滤液通过进液口2导入滤液罐本体1内,控制面板7控制电控阀门8关闭,循环水泵52将滤液罐本体1底部的液体通过外循环管道51输送至滤液罐本体1上端,通过滤液过滤装置53进行过滤,超声波探液位装置6可以探查滤液罐本体1内的液位高度,通过控制面板7显示,当需要将滤液排出时,通过控制面板7打开电控阀门8。During the working process of the filtrate storage tank for the phosphating slag treatment system of the present invention, the filtrate is introduced into the filtrate tank body 1 through the liquid inlet 2, the control panel 7 controls the electric control valve 8 to close, and the circulating water pump 52 transfers the filtrate tank body 1 The liquid at the bottom is transported to the upper end of the filtrate tank body 1 through the external circulation pipeline 51, and is filtered by the filtrate filter device 53. The ultrasonic liquid level detection device 6 can detect the liquid level height in the filtrate tank body 1, which is displayed by the control panel 7. When needed When the filtrate is discharged, the electric control valve 8 is opened through the control panel 7 .
上述实施例是对本发明的说明,不是对本发明的限定,任何对本发明简单变换后的方案均属于本发明的保护范围。The above-mentioned embodiment is an illustration of the present invention, not a limitation of the present invention, and any solution after a simple transformation of the present invention belongs to the protection scope of the present invention.
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