CN110625920A - Mobile phone automatic film sticking machine - Google Patents
Mobile phone automatic film sticking machine Download PDFInfo
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- CN110625920A CN110625920A CN201910956756.6A CN201910956756A CN110625920A CN 110625920 A CN110625920 A CN 110625920A CN 201910956756 A CN201910956756 A CN 201910956756A CN 110625920 A CN110625920 A CN 110625920A
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- Prior art keywords
- mobile phone
- film
- positioning
- cleaning
- motor
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- 238000004140 cleaning Methods 0.000 claims abstract description 99
- 230000007246 mechanism Effects 0.000 claims abstract description 65
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 230000003139 buffering effect Effects 0.000 claims description 6
- 238000007790 scraping Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000001681 protective effect Effects 0.000 abstract description 17
- 230000000694 effects Effects 0.000 abstract description 5
- 238000010030 laminating Methods 0.000 abstract description 4
- 239000002390 adhesive tape Substances 0.000 description 14
- 239000000428 dust Substances 0.000 description 11
- 229920001296 polysiloxane Polymers 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 3
- 238000012937 correction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/34—Electrical apparatus, e.g. sparking plugs or parts thereof
- B29L2031/3431—Telephones, Earphones
- B29L2031/3437—Cellular phones
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Telephone Set Structure (AREA)
Abstract
一种手机自动贴膜机,包括:机械手、料盒、吸盘、手机定位装置、手机保护片定位装置、手机清洁装置、和撕膜装置;手机清洁装置包括升降电机、等离子清洁喷头、和二次清洁胶辊,升降电机驱动等离子清洁喷头及二次清洁胶辊升降运动;撕膜装置包括撕摸机构和夹膜机构,夹膜机构包括夹板电机、升降座、和安装在升降座上的膜片夹持部,夹板电机驱动升降座带动膜片夹持部上下运动,撕摸机构包括滑板支架、和用于驱动滑板支架运动的驱动单元。本发明不但提高了贴膜的效率,而且清洁效果更为彻底,手机保护膜的定位也更加准确,且撕膜时不需要使用胶带,不但节省了胶带成本,而且撕膜的成功率高。
An automatic film laminating machine for mobile phones, comprising: a manipulator, a material box, a suction cup, a mobile phone positioning device, a mobile phone protection sheet positioning device, a mobile phone cleaning device, and a film tearing device; the mobile phone cleaning device includes a lifting motor, a plasma cleaning nozzle, and a secondary cleaning device The rubber roller, the lifting motor drives the plasma cleaning nozzle and the secondary cleaning rubber roller to move up and down; the film tearing device includes a tearing mechanism and a film clamping mechanism, and the film clamping mechanism includes a splint motor, a lifting seat, and a diaphragm clamp installed on the lifting seat The splint motor drives the lifting seat to drive the diaphragm clamping part to move up and down, and the tearing and touching mechanism includes a skateboard bracket and a drive unit for driving the slider bracket to move. The invention not only improves the efficiency of sticking the film, but also has a more thorough cleaning effect, more accurate positioning of the protective film of the mobile phone, and does not need to use tape when tearing the film, which not only saves the cost of the tape, but also has a high success rate of film tearing.
Description
技术领域technical field
本发明涉及手机贴膜领域,特别涉及一种手机自动贴膜机。The invention relates to the field of mobile phone film sticking, in particular to an automatic mobile phone film sticking machine.
背景技术Background technique
现有技术中的手机贴膜通常采用人工方式,因此粘膜的精度不高,且贴膜的效率低。此外,现有技术中的手机贴膜屏幕清洁装置通常只是一次清洁,因此清洁不彻底,清洁效果不好,且手机定位不准确,清洁的覆盖面有时不全面,会发生遗漏的问题。另外,现有技术中的撕膜装置一般采用胶带粘住膜片,从保护片上扯下来,具有以下缺陷:一是需消耗胶带,二是胶带与膜片粘不牢固,容易撕膜失败。The mobile phone film sticking in the prior art is usually done manually, so the precision of the sticking film is not high, and the film sticking efficiency is low. In addition, the mobile phone film screen cleaning device in the prior art usually only cleans once, so the cleaning is not thorough, the cleaning effect is not good, and the positioning of the mobile phone is not accurate, the cleaning coverage is sometimes not comprehensive, and the problem of omission may occur. In addition, the film tearing device in the prior art generally uses adhesive tape to stick the diaphragm and tear it off from the protective sheet, which has the following defects: first, the tape needs to be consumed;
发明内容Contents of the invention
本发明提供了一种手机自动贴膜机,以解决至少一个上述技术问题。The invention provides an automatic film sticking machine for mobile phones to solve at least one of the above technical problems.
为解决上述问题,作为本发明的一个方面,提供了一种手机自动贴膜机,包括:机械手、料盒、吸盘、手机定位装置、手机保护片定位装置、手机清洁装置、和撕膜装置,所述机械手通过所述吸盘将所述料盒中吸取的手机保护片放置于所述手机保护片定位装置上;所述手机清洁装置包括升降电机、等离子清洁喷头、和二次清洁胶辊,所述升降电机驱动所述等离子清洁喷头及二次清洁胶辊升降运动,所述机械手驱动所述手机定位装置向所述手机清洁装置运动以对放置于所述手机定位装置上的手机进行清洁;所述撕膜装置包括撕摸机构和夹膜机构,所述夹膜机构包括夹板电机、升降座、和安装在所述升降座上的膜片夹持部,所述夹板电机驱动所述升降座带动所述膜片夹持部上下运动,所述撕摸机构包括滑板支架、和用于驱动所述滑板支架运动的驱动单元,所述夹板电机与所述滑板支架固定连接,所述机械手通过所述吸盘将所述手机保护片定位装置上被定位的手机保护片移动至所述夹膜机构处进行撕膜;所述机械手通过所述吸盘将撕膜后的所述手机保护片贴到所述手机上。In order to solve the above problems, as an aspect of the present invention, a mobile phone automatic film sticking machine is provided, including: a manipulator, a material box, a suction cup, a mobile phone positioning device, a mobile phone protection sheet positioning device, a mobile phone cleaning device, and a film tearing device. The manipulator places the mobile phone protection sheet sucked in the material box on the mobile phone protection sheet positioning device through the suction cup; the mobile phone cleaning device includes a lifting motor, a plasma cleaning nozzle, and a secondary cleaning rubber roller. The lifting motor drives the plasma cleaning nozzle and the secondary cleaning rubber roller to move up and down, and the manipulator drives the mobile phone positioning device to move to the mobile phone cleaning device to clean the mobile phone placed on the mobile phone positioning device; The film tearing device includes a tearing mechanism and a clamping mechanism, and the clamping mechanism includes a splint motor, a lifting seat, and a film clamping part installed on the lifting seat, and the splint motor drives the lifting seat to drive the The diaphragm clamping part moves up and down, the tearing mechanism includes a slide bracket and a drive unit for driving the slide bracket to move, the splint motor is fixedly connected with the slide bracket, and the manipulator passes through the suction cup The mobile phone protection sheet positioned on the mobile phone protection sheet positioning device is moved to the film clamping mechanism to tear the film; the manipulator sticks the mobile phone protection sheet after tearing the film to the mobile phone through the suction cup .
优选地,所述手机定位装置包括定位平台和两个定位夹紧机构,所述两个定位夹紧机构沿相互垂直的方向安装在所述定位平台上,所述定位夹紧机构包括步进电机、皮带、调节板、弹性缓冲定位组件、和行程开关,所述步进电机驱动所述皮带转运,所述调节板与所述皮带的第一侧固定连接,所述弹性缓冲定位组件与所述皮带的第二侧固定连接,所述弹性缓冲定位组件在夹持手机保护片的过程中触发所述行程开关生成用于停止所述步进电机的停止信号。Preferably, the mobile phone positioning device includes a positioning platform and two positioning and clamping mechanisms, the two positioning and clamping mechanisms are installed on the positioning platform along directions perpendicular to each other, and the positioning and clamping mechanisms include stepping motors , a belt, an adjustment plate, an elastic buffer positioning assembly, and a travel switch, the stepper motor drives the belt to transfer, the adjustment plate is fixedly connected to the first side of the belt, the elastic buffer positioning assembly is connected to the The second side of the belt is fixedly connected, and the elastic buffer positioning assembly triggers the travel switch to generate a stop signal for stopping the stepping motor during the process of clamping the mobile phone protection sheet.
优选地,所述弹性缓冲定位组件包括支架、定位板、导向杆、和缓冲弹簧,所述导向杆活动地设置在所述支架的通孔中,所述定位板与所述导向杆的第一端连接,所述缓冲弹簧套在所述导向杆上,所述行程开关安装在所述支架上。Preferably, the elastic buffer positioning assembly includes a bracket, a positioning plate, a guide rod, and a buffer spring, the guide rod is movably arranged in the through hole of the bracket, the positioning plate and the first guide rod The ends are connected, the buffer spring is sleeved on the guide rod, and the travel switch is installed on the bracket.
优选地,所述定位夹紧机构还包括导轨,所述调节板、弹性缓冲定位组件均滑动地设置在所述导轨上。Preferably, the positioning and clamping mechanism further includes a guide rail, and the adjustment plate and the elastic buffer positioning assembly are both slidably arranged on the guide rail.
优选地,所述定位夹紧机构还包括连接板、主动轮和从动轮,所述步进电机的输出端与所述主动轮连接,所述皮带与所述主动轮、从动轮配合,所述导轨、主动轮和从动轮均安装在所述连接板上。Preferably, the positioning and clamping mechanism further includes a connecting plate, a driving wheel and a driven wheel, the output end of the stepping motor is connected to the driving wheel, the belt cooperates with the driving wheel and the driven wheel, and the Guide rails, driving wheels and driven wheels are all installed on the connecting plate.
优选地,所述手机清洁装置还包括硅胶刮擦板,所述升降电机驱动所述硅胶刮擦板升降。Preferably, the mobile phone cleaning device further includes a silicone scraper, and the lifting motor drives the silicone scraper to lift up and down.
优选地,所述手机自动贴膜机还包括胶辊清洁机构,所述胶辊清洁机构包括胶带放料卷、胶带收料卷、和胶带清洁平台,所述胶带放料卷、胶带收料卷上设置有胶带,所述胶带清洁平台设置于所述胶带的运动路径上,所述手机清洁装置在所述手机定位装置与所述胶带清洁平台之间运动。Preferably, the mobile phone automatic film laminating machine also includes a rubber roller cleaning mechanism, and the rubber roller cleaning mechanism includes a tape unwinding reel, a tape rewinding reel, and a tape cleaning platform, and the tape unwinding reel, the tape rewinding reel An adhesive tape is provided, the adhesive tape cleaning platform is arranged on the moving path of the adhesive tape, and the mobile phone cleaning device moves between the mobile phone positioning device and the adhesive tape cleaning platform.
优选地,所述夹膜机构还包括基座、升降丝杆、和导向柱,所述夹板电机的输出端与所述升降丝杆连接,所述升降丝杆与所述升降座螺纹连接,所述夹板电机安装在所述基座上,所述导向柱活动地穿设于所述基座的导向孔中,所述导向柱的下端与所述升降座固定连接,所述基座与所述滑板支架连接。Preferably, the clamping mechanism further includes a base, a lifting screw, and a guide column, the output end of the splint motor is connected to the lifting screw, and the lifting screw is screwed to the lifting seat, so that The splint motor is installed on the base, the guide column is movably inserted in the guide hole of the base, the lower end of the guide column is fixedly connected with the lifting seat, and the base and the Skateboard bracket connection.
优选地,所述驱动单元包括撕膜电机、水平丝杆、和轨道,所述滑板支架与所述轨道滑动连接,所述撕膜电机的输出端与所述水平丝杆连接,所述水平丝杆与所述滑板支架螺纹连接。Preferably, the drive unit includes a film tearing motor, a horizontal screw rod, and a track, the slide bracket is slidably connected to the track, the output end of the film tearing motor is connected to the horizontal screw rod, and the horizontal wire The rod is threadedly connected with the skateboard bracket.
优选地,所述升降座呈L形,所述L形的一侧位于所述基座的下方,所述L形的另一侧位于所述滑板支架的外侧。Preferably, the lifting seat is L-shaped, one side of the L-shape is located below the base, and the other side of the L-shape is located outside the skateboard support.
由于采用了上述技术方案,本发明可实现自动清洁、取膜、撕膜和贴膜,不但提高了贴膜的效率,而且清洁效果更为彻底,手机保护膜的定位也更加准确,且撕膜时不需要使用胶带,不但节省了胶带成本,而且撕膜的成功率高。Due to the adoption of the above technical solution, the present invention can realize automatic cleaning, film taking, film tearing and film sticking. Tape is required, which not only saves the cost of tape, but also has a high success rate of tearing off the film.
附图说明Description of drawings
图1示意性地示出了本发明的整体结构示意图;Fig. 1 schematically shows a schematic view of the overall structure of the present invention;
图2示意性地示出了手机保护片定位装置的立体图;Fig. 2 schematically shows a perspective view of a mobile phone protective sheet positioning device;
图3示意性地示出了手机保护片定位装置的俯视图;Fig. 3 schematically shows the top view of the mobile phone protective sheet positioning device;
图4示意性地示出了手机保护片定位装置的侧视图;Fig. 4 schematically shows a side view of the mobile phone protective sheet positioning device;
图5示意性地示出了定位夹紧机构的结构示意图;Fig. 5 schematically shows a schematic view of the structure of the positioning clamping mechanism;
图6示意性地示出了手机清洁装置的示意图一;Fig. 6 schematically shows the first schematic diagram of the mobile phone cleaning device;
图7示意性地示出了手机清洁装置与胶辊清洁机构的示意图;Fig. 7 schematically shows a schematic diagram of a mobile phone cleaning device and a rubber roller cleaning mechanism;
图8示意性地示出了手机清洁装置的示意图二;Fig. 8 schematically shows the second schematic diagram of the mobile phone cleaning device;
图9示意性地示出了撕膜装置的结构示意图;Fig. 9 schematically shows a schematic view of the structure of the film tearing device;
图10示意性地示出了夹膜机构的结构示意图。Fig. 10 schematically shows the structure diagram of the clamping mechanism.
图中附图标记:1、机械手;2、料盒;3、吸盘;4、手机定位装置;5、手机保护片定位装置;6、手机清洁装置;7、撕膜装置;8、手机保护片;9、升降电机;10、等离子清洁喷头;11、二次清洁胶辊;12、夹板电机;13、升降座;14、膜片夹持部;15、滑板支架;16、定位平台;17、定位夹紧机构;18、步进电机;19、皮带;20、调节板;21、弹性缓冲定位组件;22、行程开关;23、支架;24、定位板;25、导向杆;26、缓冲弹簧;27、导轨;28、连接板;29、主动轮;30、从动轮;31、硅胶刮擦板;32、胶辊清洁机构;33、胶带放料卷;34、胶带收料卷;35、胶带清洁平台;36、基座;37、升降丝杆;38、撕膜电机;39、水平丝杆;40、导向柱;41、轨道;42、CCD光源;43、张紧螺栓;43、调节螺母;44、第一导向部;45、第二导向部;46、基板;47、膜片;48、膜片回收框。Reference signs in the figure: 1. Manipulator; 2. Material box; 3. Suction cup; 4. Mobile phone positioning device; 5. Mobile phone protection sheet positioning device; 6. Mobile phone cleaning device; 7. Film tearing device; 8. Mobile phone protection sheet ;9. Lifting motor; 10. Plasma cleaning nozzle; 11. Secondary cleaning rubber roller; 12. Plywood motor; 13. Lifting seat; 14. Diaphragm clamping part; Positioning and clamping mechanism; 18. Stepper motor; 19. Belt; 20. Adjusting plate; 21. Elastic buffer positioning component; 22. Travel switch; 23. Bracket; 24. Positioning plate; 25. Guide rod; 26. Buffer spring 27, guide rail; 28, connecting plate; 29, driving wheel; 30, driven wheel; 31, silicone scraping plate; 32, rubber roller cleaning mechanism; 33, tape unwinding roll; 34, tape rewinding roll; 35, Tape cleaning platform; 36. Base; 37. Lifting screw; 38. Tear film motor; 39. Horizontal screw; 40. Guide column; 41. Track; 42. CCD light source; 43. Tensioning bolt; 43. Adjustment Nut; 44, first guide part; 45, second guide part; 46, substrate; 47, diaphragm; 48, diaphragm recovery frame.
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention will be described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways defined and covered by the claims.
本发明的一个方面,提供了一种手机自动贴膜机,包括:机械手1、料盒2、吸盘3、手机定位装置4、手机保护片定位装置5、手机清洁装置6、和撕膜装置7,所述机械手1通过所述吸盘3将所述料盒2中吸取的手机保护片8放置于所述手机保护片定位装置5上;所述手机清洁装置6包括升降电机9、等离子清洁喷头10、和二次清洁胶辊11,所述升降电机9驱动所述等离子清洁喷头10及二次清洁胶辊11升降运动,所述机械手驱动所述手机定位装置4向所述手机清洁装置6运动以对放置于所述手机定位装置4上的手机进行清洁;所述撕膜装置7包括撕摸机构和夹膜机构,所述夹膜机构包括夹板电机12、升降座13、和安装在所述升降座13上的膜片夹持部14,所述夹板电机12驱动所述升降座13带动所述膜片夹持部14上下运动,所述撕摸机构包括滑板支架15、和用于驱动所述滑板支架运动的驱动单元,所述夹板电机12与所述滑板支架15固定连接,所述机械手1通过所述吸盘3将所述手机保护片定位装置5上被定位的手机保护片8移动至所述夹膜机构处进行撕膜;所述机械手1通过所述吸盘3将撕膜后的所述手机保护片8贴到所述手机上。机械手1优选为XYZR四轴机械手。One aspect of the present invention provides an automatic film laminating machine for mobile phones, including: a manipulator 1, a material box 2, a suction cup 3, a mobile phone positioning device 4, a mobile phone protection sheet positioning device 5, a mobile phone cleaning device 6, and a film tearing device 7, Described manipulator 1 is placed on the mobile phone protective sheet locating device 5 that the mobile phone protective sheet 8 that absorbs in the described material box 2 is sucked by described sucker 3; Described mobile phone cleaning device 6 comprises lifting motor 9, plasma cleaning nozzle 10, and the secondary cleaning rubber roller 11, the lifting motor 9 drives the plasma cleaning nozzle 10 and the secondary cleaning rubber roller 11 lifting motion, and the manipulator drives the mobile phone positioning device 4 to move to the mobile phone cleaning device 6 to The mobile phone placed on the mobile phone positioning device 4 is cleaned; the film tearing device 7 includes a tearing mechanism and a film clamping mechanism, and the film clamping mechanism includes a splint motor 12, a lifting seat 13, and is installed on the lifting seat The diaphragm clamping part 14 on 13, the splint motor 12 drives the lifting seat 13 to drive the diaphragm clamping part 14 to move up and down, and the tearing mechanism includes a slide bracket 15, and is used to drive the slide plate The driving unit of the support movement, the splint motor 12 is fixedly connected with the skateboard bracket 15, and the manipulator 1 moves the mobile phone protection sheet 8 positioned on the mobile phone protection sheet positioning device 5 to the Tear the film at the clamping mechanism; the manipulator 1 sticks the mobile phone protection sheet 8 after the film is torn on the mobile phone through the suction cup 3 . The manipulator 1 is preferably an XYZR four-axis manipulator.
优选地,所述手机清洁装置6还包括硅胶刮擦板31,所述升降电机9驱动所述硅胶刮擦板31升降。等离子清洁喷头10、硅胶刮擦板31和二次清洁胶辊11在升降电机9的作用下,可向下运动,以接近放置在手机定位装置4上的手机表面。使用时,手机定位装置4及其上的手机沿着第一导向部44向靠近手机清洁装置6的方向运动,在运动的过程中,能有效刮擦手机表面不易除去的油渍、有效粘除手机表面残留的灰尘、有效清洁贴合后的印痕,经过上述三次清洁,确保手机贴合面干净无残留。Preferably, the mobile phone cleaning device 6 further includes a silicone scraper 31, and the lifting motor 9 drives the silicone scraper 31 to lift. Plasma cleaning nozzle 10, silica gel scraping plate 31 and secondary cleaning rubber roller 11 can move downward under the effect of lifting motor 9, to approach the surface of the mobile phone placed on the mobile phone positioning device 4. During use, the mobile phone positioning device 4 and the mobile phone on it move along the first guide part 44 toward the direction close to the mobile phone cleaning device 6. During the movement, it can effectively scrape the oil stains on the surface of the mobile phone that are difficult to remove, and effectively stick the mobile phone away. Dust remaining on the surface, marks after effective cleaning and bonding, after the above three cleanings, ensure that the bonding surface of the mobile phone is clean and free of residue.
手机清洁装置6的工作原理如下:使用时,使用将手机安装到手机定位装置4进行固定,使手机定位装置4运动至手机清洁装置6的下方。接着,由升降电机9调节等离子清洁喷头10、和二次清洁胶辊11的高度。然后,等离子清洁喷头10向手机贴合面发射等离子束,利用等离子束冲击并剥离手机表面油渍灰尘,再由二次清洁胶辊11将手机贴合面残留的油渍灰尘粘附带走,确保手机贴合面的干净整洁。其中,等离子清洁喷头10可喷射等离子束,冲击手机表面,剥离油渍灰尘,完成第一次的手机清洁工作;再由二次清洁胶辊11粘除手机表面残留的污渍,完善手机清洁效果。升降电机9能调节等离子清洁喷头10和二次清洁胶辊11的高度,控制其与手机表面的距离。由于采用了上述技术方案,与现有技术相比,本发明可通过等离子清洁喷头向手机贴合面喷射等离子束,冲击并剥离手机表面的油渍灰尘,再通过二次清洁胶辊清洁手机表面并带走剥离的油渍灰尘残留,因此对手机清洁更彻底,更有效,确保手机贴合面在贴膜前的干净整洁。The working principle of the mobile phone cleaning device 6 is as follows: when in use, the mobile phone is installed on the mobile phone positioning device 4 for fixing, and the mobile phone positioning device 4 is moved to the bottom of the mobile phone cleaning device 6 . Next, the height of the plasma cleaning nozzle 10 and the secondary cleaning rubber roller 11 is adjusted by the lifting motor 9 . Then, the plasma cleaning nozzle 10 emits a plasma beam to the bonding surface of the mobile phone, utilizes the plasma beam to impact and peel off the oily dust on the surface of the mobile phone, and then the secondary cleaning rubber roller 11 sticks away the residual oily dust on the bonding surface of the mobile phone to ensure that the mobile phone Fitting surface is clean and tidy. Among them, the plasma cleaning nozzle 10 can spray plasma beams to impact the surface of the mobile phone, peel off the oil stains and dust, and complete the first mobile phone cleaning work; then the second cleaning rubber roller 11 sticks and removes the residual stains on the mobile phone surface to improve the cleaning effect of the mobile phone. The lifting motor 9 can adjust the height of the plasma cleaning nozzle 10 and the secondary cleaning rubber roller 11 to control the distance between it and the surface of the mobile phone. Due to the adoption of the above technical solution, compared with the prior art, the present invention can spray plasma beams to the bonding surface of the mobile phone through the plasma cleaning nozzle, impact and peel off the oil stains and dust on the surface of the mobile phone, and then clean the surface of the mobile phone through the secondary cleaning rubber roller and clean the surface of the mobile phone. Take away the peeled off oil and dust residue, so the cleaning of the mobile phone is more thorough and effective, ensuring that the bonding surface of the mobile phone is clean and tidy before the film is applied.
撕膜装置7的工作原理如下:吸盘3吸住手机保护片8,然后由夹膜机构夹住手机保护片8上前段延伸出来的膜片47,最后由撕摸机构将膜片47从手机保护片8上撕下来,掉落至膜片回收框48中。其中,夹膜机构通过夹板电机23驱动所述升降座6及其上的膜片夹持部7向下运动,以夹住膜片47,然后整个夹膜机构再向左移动,实现撕膜。由于采用了上述技术方案,本发明可以通过夹膜机构夹住手机保护片上前段延伸出来的膜片,横向撕扯,确保夹膜牢固,撕膜可靠,与现有技术中的撕膜机构相比,不消耗胶带,降低了成本。The working principle of the film tearing device 7 is as follows: the suction cup 3 sucks the mobile phone protection sheet 8, and then the diaphragm 47 extended from the front section of the mobile phone protection sheet 8 is clamped by the clamping mechanism, and finally the diaphragm 47 is protected from the mobile phone by the tearing mechanism. Tear off on sheet 8, drop in the film recycling frame 48. Wherein, the clamping mechanism drives the lifting seat 6 and the diaphragm clamping part 7 on it to move downward through the splint motor 23 to clamp the diaphragm 47, and then the entire clamping mechanism moves to the left to realize film tearing. Due to the adoption of the above technical solution, the present invention can clamp the diaphragm extending from the front section of the mobile phone protection sheet through the clamping mechanism, and tear it horizontally to ensure that the clamping film is firm and the tearing film is reliable. Compared with the tearing film mechanism in the prior art, No tape is consumed, reducing costs.
本发明的整体工作过程如下:先将手机放置在手机定位装置4上从而对手机进行固定,然后机械手1使手机定位装置4移动至手机清洁装置6的下方,从而被手机清洁装置6将其表面清洁干净。与此同时,机械手1通过吸盘3从料盒2中吸取手机保护片8,并将吸取的手机保护片8放置到手机保护片定位装置5上进行更为准确的定位。然后,再将被手机保护片定位装置5定位之后的手机保护片8吸取到吸盘3上,并将吸盘3移动至夹膜机构处;夹膜机构的膜片夹持部14在夹板电机12的作用下升降并夹住手机保护片8前端伸出的膜片47,然后撕摸机构带动夹膜机构整体横向运动,从而将膜片47从手机保护片8上撕下来。然后,机械手1移动吸盘3向手机定位装置4的位置移动,并使吸盘3向手机的方向运动,从而实现贴膜。The overall working process of the present invention is as follows: the mobile phone is first placed on the mobile phone positioning device 4 so as to fix the mobile phone, and then the manipulator 1 moves the mobile phone positioning device 4 to the bottom of the mobile phone cleaning device 6, so that its surface is cleaned by the mobile phone cleaning device 6 Clean and clean. At the same time, the manipulator 1 sucks the mobile phone protection sheet 8 from the material box 2 through the suction cup 3, and places the sucked mobile phone protection sheet 8 on the mobile phone protection sheet positioning device 5 for more accurate positioning. Then, the mobile phone protection sheet 8 after being positioned by the mobile phone protection sheet positioning device 5 is sucked on the suction cup 3, and the suction cup 3 is moved to the clamping film mechanism place; Lifting and clamping the diaphragm 47 protruding from the front end of the mobile phone protection sheet 8 under the action, and then the tearing mechanism drives the overall lateral movement of the clamping mechanism, thereby tearing the diaphragm 47 from the mobile phone protection sheet 8. Then, the manipulator 1 moves the suction cup 3 to the position of the mobile phone positioning device 4, and makes the suction cup 3 move towards the direction of the mobile phone, thereby realizing film sticking.
由于采用了上述技术方案,本发明可实现自动清洁、取膜、撕膜和贴膜,不但提高了贴膜的效率,而且清洁效果更为彻底,手机保护膜的定位也更加准确,且撕膜时不需要使用胶带,不但节省了胶带成本,而且撕膜的成功率高。Due to the adoption of the above technical solution, the present invention can realize automatic cleaning, film taking, film tearing and film sticking. Tape is required, which not only saves the cost of tape, but also has a high success rate of tearing off the film.
现有技术中常规的手机保护片定位装置一般都是气缸调节,挡板刚性定位,存在几点缺陷:(1)气缸调节位置单一,限制了产品种类;(2)定位精度低,不利于手机高精度贴膜校正;(3)刚性定位不适应与易碎产品。Conventional positioning devices for mobile phone protection sheets in the prior art are generally adjusted by cylinders, and the baffles are rigidly positioned, and there are several defects: (1) The adjustment position of the cylinder is single, which limits the variety of products; (2) The positioning accuracy is low, which is not conducive to mobile phones. High-precision film correction; (3) Rigid positioning is not suitable for fragile products.
为此,优选地,所述手机定位装置4包括定位平台16和两个定位夹紧机构17,所述两个定位夹紧机构17沿相互垂直的方向安装在所述定位平台16上,所述定位夹紧机构17包括步进电机18、皮带19、调节板20、弹性缓冲定位组件21、和行程开关22,所述步进电机18驱动所述皮带19转运,所述调节板20与所述皮带19的第一侧固定连接,所述弹性缓冲定位组件21与所述皮带19的第二侧固定连接,所述弹性缓冲定位组件21在夹持手机保护片8的过程中触发所述行程开关22生成用于停止所述步进电机18的停止信号。手机定位装置4可解决膜片吸盘与保护片偏心或角度偏移,导致撕膜时起始位置不统一的问题。For this reason, preferably, described mobile phone positioning device 4 comprises positioning platform 16 and two positioning clamping mechanisms 17, and described two positioning clamping mechanisms 17 are installed on described positioning platform 16 along the direction perpendicular to each other, and described The positioning and clamping mechanism 17 includes a stepper motor 18, a belt 19, an adjustment plate 20, an elastic buffer positioning assembly 21, and a travel switch 22. The first side of the belt 19 is fixedly connected, and the elastic buffer positioning assembly 21 is fixedly connected with the second side of the belt 19, and the elastic buffer positioning assembly 21 triggers the travel switch in the process of clamping the mobile phone protection sheet 8 22 generates a stop signal for stopping the stepper motor 18 . The mobile phone positioning device 4 can solve the problem that the film suction cup and the protective film are eccentric or angled, which leads to inconsistent starting positions when tearing the film.
由于两个定位夹紧机构17沿相互垂直的方向安装,因此这两个定位夹紧机构17上的调节板20、弹性缓冲定位组件21之间形成一个工件夹持区域,使用时,将手机保护片8置于该区域中。然后,步进电机18通过皮带19带动与皮带连接的调节板20、弹性缓冲定位组件21向相互靠近的方向运动。因此,可以从XY两个方向,对手机保护片8进行靠近,并最终夹紧手机保护片8。Since the two positioning and clamping mechanisms 17 are installed in the direction perpendicular to each other, a workpiece clamping area is formed between the adjustment plate 20 and the elastic buffer positioning assembly 21 on the two positioning and clamping mechanisms 17. During use, the mobile phone is protected. The sheet 8 is placed in this area. Then, the stepper motor 18 drives the adjustment plate 20 connected with the belt and the elastic buffer positioning assembly 21 to move toward each other through the belt 19 . Therefore, the mobile phone protection sheet 8 can be approached from two directions of XY, and finally the mobile phone protection sheet 8 is clamped.
在夹紧的过程中,弹性缓冲定位组件21可以适应夹紧的过程而发生缓冲性的移动,从而适应于手机保护片8的易碎材质,防止其直接夹持而损坏。当弹性缓冲定位组件21在缓冲过程中运动到预定位置时,将触碰到行程开关22,从而使行程开关22生成上述停止信号,以使步进电机停止运动,从而既能有效定位,又能确保预紧力合适,不至于损坏手机保护片8。During the clamping process, the elastic buffer positioning component 21 can adapt to the clamping process and undergo buffered movement, thereby adapting to the fragile material of the mobile phone protection sheet 8 and preventing it from being directly clamped and damaged. When the elastic buffer positioning component 21 moves to a predetermined position during the buffering process, it will touch the travel switch 22, so that the travel switch 22 generates the above-mentioned stop signal, so that the stepping motor stops moving, so that it can not only effectively locate, but also Make sure that the pre-tightening force is appropriate so as not to damage the protective sheet 8 of the mobile phone.
由于采用了上述技术方案,本发明采用步进电机和皮带进行驱动,其调节夹紧位置可任意设置,电机驱动相对于气缸驱动来说其可靠性更强,从而适应于不同规格的保护片,定位精度高、适用范围广、机构稳定性强,解决了手机贴膜的定位校正,提高了贴膜精度。Due to the adoption of the above technical solution, the present invention adopts a stepping motor and a belt for driving, and its adjustable clamping position can be set arbitrarily, and the motor driving is more reliable than the cylinder driving, so it is suitable for protection sheets of different specifications. With high positioning accuracy, wide application range and strong mechanism stability, it solves the positioning correction of mobile phone film and improves the precision of film sticking.
优选地,所述弹性缓冲定位组件21包括支架23、定位板24、导向杆25、和缓冲弹簧26,所述导向杆25活动地设置在所述支架23的通孔中,所述定位板24与所述导向杆25的第一端连接,所述缓冲弹簧26套在所述导向杆25上,所述行程开关22安装在所述支架23上。优选地,所述导向杆25的第二端安装有调节螺母43。优选地,所述缓冲弹簧26设置于所述支架23与所述调节螺母43之间。Preferably, the elastic buffer positioning assembly 21 includes a bracket 23, a positioning plate 24, a guide rod 25, and a buffer spring 26, the guide rod 25 is movably arranged in the through hole of the bracket 23, and the positioning plate 24 It is connected with the first end of the guide rod 25 , the buffer spring 26 is sleeved on the guide rod 25 , and the travel switch 22 is installed on the bracket 23 . Preferably, an adjusting nut 43 is mounted on the second end of the guide rod 25 . Preferably, the buffer spring 26 is disposed between the bracket 23 and the adjusting nut 43 .
优选地,所述定位夹紧机构17还包括导轨27,所述调节板20、弹性缓冲定位组件21均滑动地设置在所述导轨27上。Preferably, the positioning and clamping mechanism 17 further includes a guide rail 27 on which the adjustment plate 20 and the elastic buffer positioning assembly 21 are both slidably arranged.
优选地,所述定位夹紧机构17还包括连接板28、主动轮29和从动轮30,所述步进电机18的输出端与所述主动轮29连接,所述皮带19与所述主动轮29、从动轮30配合,所述导轨27、主动轮29和从动轮30均安装在所述连接板28上。优选地,所述定位夹紧机构17还包括用于调节所述从动轮30位置的张紧螺栓43。Preferably, the positioning and clamping mechanism 17 also includes a connecting plate 28, a driving wheel 29 and a driven wheel 30, the output end of the stepping motor 18 is connected to the driving wheel 29, and the belt 19 is connected to the driving wheel 29. The driven wheel 30 cooperates, and the guide rail 27 , the driving wheel 29 and the driven wheel 30 are all installed on the connecting plate 28 . Preferably, the positioning and clamping mechanism 17 further includes a tension bolt 43 for adjusting the position of the driven wheel 30 .
优选地,所述手机自动贴膜机还包括胶辊清洁机构32,所述胶辊清洁机构32包括胶带放料卷33、胶带收料卷34、和胶带清洁平台35,所述胶带放料卷33、胶带收料卷34上设置有胶带,所述胶带清洁平台35设置于所述胶带的运动路径上,所述手机清洁装置6在所述手机定位装置4与所述胶带清洁平台35之间运动。Preferably, the mobile phone automatic film laminating machine also includes a rubber roller cleaning mechanism 32, and the rubber roller cleaning mechanism 32 includes a tape unwinding reel 33, an adhesive tape rewinding reel 34, and a tape cleaning platform 35, and the tape unwinding reel 33 1. Adhesive tape is provided on the tape rewinding reel 34, and the tape cleaning platform 35 is arranged on the movement path of the tape, and the mobile phone cleaning device 6 moves between the mobile phone positioning device 4 and the tape cleaning platform 35 .
胶带放料卷33上是干净的胶带,胶带收料卷34上是粘尘后的脏胶带,手机清洁装置6在完成手机定位装置4上的清理后,沿第二导向部45移动到所述胶带清洁平台35所在的位置处,此时干净的胶带从胶带放料卷33被释放出来,当其经过手机清洁装置6上的部件后,将其上粘附的油渍灰尘带走,从而实现手机清洁装置6的循环使用。On the adhesive tape unwinding reel 33 is a clean adhesive tape, on the adhesive tape rewinding reel 34 is the dirty adhesive tape after sticking dust, and the mobile phone cleaning device 6 moves along the second guide part 45 to the At the position where the adhesive tape cleaning platform 35 is located, the clean adhesive tape is released from the adhesive tape unwinding reel 33, and when it passes through the parts on the mobile phone cleaning device 6, the oil stain dust adhering to it will be taken away, thereby realizing the cleaning of the mobile phone. Recycling of the cleaning device 6.
在上述技术方案中,本发明通过手机定位平台定位和夹紧手机,由手机清洁装置6刮擦清洁手机,以确保贴合面无油渍灰尘,然后再由胶辊清洁机构32将手机清洁机构上粘附的油渍灰尘粘附带走,保持手机清洁机构的干净,以便循环使用。与现有技术相比,由于采用了上述技术方案,本发明定位精度高,清洁范围广,多次清洁更彻底,确保手机贴合面在贴膜前的干净整洁。In the above technical solution, the present invention locates and clamps the mobile phone by the mobile phone positioning platform, scrapes and cleans the mobile phone by the mobile phone cleaning device 6 to ensure that the bonding surface is free of oil stains and dust, and then the rubber roller cleaning mechanism 32 puts the mobile phone on the cleaning mechanism. Adhered oily dust sticks away, keeping the cleaning mechanism of the mobile phone clean for recycling. Compared with the prior art, due to the adoption of the above-mentioned technical solution, the present invention has high positioning accuracy, wide cleaning range, and more thorough cleaning multiple times, ensuring that the bonding surface of the mobile phone is clean and tidy before the film is applied.
优选地,所述夹膜机构还包括基座36、升降丝杆37、和导向柱40,所述夹板电机12的输出端与所述升降丝杆37连接,所述升降丝杆37与所述升降座13螺纹连接,所述夹板电机12安装在所述基座36上,所述导向柱40活动地穿设于所述基座36的导向孔中,所述导向柱40的下端与所述升降座13固定连接,所述基座36与所述滑板支架15连接。Preferably, the clamping mechanism further includes a base 36, a lifting screw 37, and a guide post 40, the output end of the splint motor 12 is connected to the lifting screw 37, and the lifting screw 37 is connected to the lifting screw 37. The lifting seat 13 is threaded, the splint motor 12 is installed on the base 36, the guide column 40 is movably set in the guide hole of the base 36, the lower end of the guide column 40 is connected to the The lifting base 13 is fixedly connected, and the base 36 is connected with the slide bracket 15 .
优选地,所述驱动单元包括撕膜电机38、水平丝杆39、和轨道41,所述滑板支架15与所述轨道41滑动连接,所述撕膜电机38的输出端与所述水平丝杆39连接,所述水平丝杆39与所述滑板支架15螺纹连接。Preferably, the drive unit includes a film tearing motor 38, a horizontal screw rod 39, and a track 41, the slide bracket 15 is slidably connected to the track 41, and the output end of the tearing film motor 38 is connected to the horizontal screw rod 39, and the horizontal screw rod 39 is screwed to the slide bracket 15.
优选地,所述升降座13呈L形,所述L形的一侧位于所述基座36的下方,所述L形的另一侧位于所述滑板支架15的外侧。Preferably, the lifting base 13 is L-shaped, one side of the L-shape is located below the base 36 , and the other side of the L-shape is located outside the skateboard support 15 .
在一个更优选的实施例中,本发明还包括CCD光源42、用于对手机定位装置4及手机保护片定位装置5进行拍照的拍照装置、和图像处理装置,图像处理装置可以根据拍照装置的照片确定手机在手机定位装置4上的位置、及手机保护片在手机保护片定位装置5上的位置,从而更加精确地贴膜。In a more preferred embodiment, the present invention also comprises CCD light source 42, is used for taking pictures of mobile phone positioning device 4 and mobile phone protective sheet positioning device 5, and image processing device, and image processing device can be according to the photographing device The photo determines the position of the mobile phone on the mobile phone positioning device 4 and the position of the mobile phone protective sheet on the mobile phone protective sheet positioning device 5, thereby sticking the film more accurately.
在一个实施例中,使用者可在操作界面选择手机品牌与型号,并将手机放入窗口处的手机定位装置4上,由手机定位装置4将手机传送至清洁工位,以便由手机清洁装置6清理手机表面的灰尘油脂等残留。接着,手机定位装置4传送手机至三工位,并由CCD拍照得出照片A,确定手机基准位置。同时,机械手从料盒2中提取对应品牌型号的手机保护片8,并由撕膜机构撕膜,露出保护片的带胶层,调节定位后由CCD拍照,对比照片A,调节保护片位置,从而将撕膜后的保护片精准贴附在清洁后的手机表面。In one embodiment, the user can select the brand and model of the mobile phone on the operation interface, and put the mobile phone on the mobile phone positioning device 4 at the window, and the mobile phone positioning device 4 will transfer the mobile phone to the cleaning station, so that the mobile phone cleaning device 6 Clean up the dust, grease and other residues on the surface of the mobile phone. Then, the mobile phone positioning device 4 transmits the mobile phone to the three stations, and the photo A is obtained by taking pictures of the CCD to determine the reference position of the mobile phone. At the same time, the manipulator extracts the mobile phone protective sheet 8 corresponding to the brand model from the material box 2, and the film is torn off by the film tearing mechanism to expose the adhesive layer of the protective sheet. After adjusting the positioning, the CCD takes pictures, compares photo A, and adjusts the position of the protective sheet. In this way, the protective sheet after tearing the film is accurately attached to the surface of the cleaned mobile phone.
在此实施例中,本发明实现了全自动手机贴膜代替人工手机贴膜,贴膜精度更高,贴膜效率更高,贴膜效果更好;本发明可配套后台数据统计系统,能实时统计反馈市场各种品牌与型号的手机流通量;进一步地,本发明的通用性强,料盒中可放置多种不同型号的保护片,可基本满足市场主流手机型号的贴膜需求。In this embodiment, the present invention realizes automatic mobile phone filming instead of artificial mobile phone filming, with higher filming precision, higher filming efficiency, and better filming effect; the present invention can be equipped with a background data statistics system, which can provide real-time statistics and feedback of various types of products in the market. Mobile phone circulation of brands and models; further, the present invention has strong versatility, a variety of different types of protective sheets can be placed in the material box, which can basically meet the film needs of mainstream mobile phone models in the market.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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