CN110624834B - Three-dimensional article sorting system and control method thereof - Google Patents
Three-dimensional article sorting system and control method thereof Download PDFInfo
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- CN110624834B CN110624834B CN201910783668.0A CN201910783668A CN110624834B CN 110624834 B CN110624834 B CN 110624834B CN 201910783668 A CN201910783668 A CN 201910783668A CN 110624834 B CN110624834 B CN 110624834B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
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Abstract
The invention discloses a three-dimensional article sorting system and a control method thereof, wherein the article sorting system comprises a plurality of sorting units, and each sorting unit comprises: the sorting platform is provided with a landmark and a sorting channel; the robot can drive on the sorting platform along the sorting channel according to the landmarks; a sorting inlet; a sorting outlet; a server; be provided with the buffer at the middle part and/or the periphery of letter sorting platform letter sorting passageway, stop in the robot of buffer, do not influence other robots and go to sort, install the elevator near the buffer, still include: the lane borrowing platform is provided with more than one, is fixed above the sorting units and is communicated with the elevator, and a landmark is arranged on the lane borrowing platform, and a robot running by one of the sorting units can run to the sorting platform of the other sorting unit through the elevator and the lane borrowing platform. The invention has the advantages of simple structure, low cost, convenient installation and use, full space utilization and high article sorting efficiency.
Description
Technical Field
The invention relates to an article sorting system and a control method thereof.
Background
One conventional article sorting system, as shown in fig. 1, includes a plurality of sorting units 1, each sorting unit 1 including:
the sorting platform 11 is provided with a positioning device, and the sorting platform 11 is fixed on the ground;
a plurality of robots 12, which can run on the sorting platform 11 according to the positioning device;
a plurality of sorting inlets 15 are arranged and are positioned at the periphery of the sorting platform 11, and the sorting inlets are provided with article signal acquisition devices 14;
a plurality of sorting outlets 13 arranged around the periphery of the sorting platform 11;
a server connected with the article signal collecting devices 14 and the robots 12 of the plurality of sorting units 1 by wireless;
after the manual or article loading device conveys the articles to the article signal acquisition device 14 for acquiring signals, the articles are loaded to the robot 12, and the robot 12 automatically conveys the articles to the designated sorting outlet 13 for unloading;
the article sorting system has the advantages that the utilization rate of the field plane is high, sorting units can be increased or decreased according to the number of articles, and the application is flexible; however, this has the disadvantage that the number of sorting outlets 13 of the sorting units is limited, which would affect the circulation of the goods if the individual sorting units were connected by a plane.
Disclosure of Invention
The invention provides a three-dimensional article sorting system according to the defects, and all sorting units are communicated with each other and do not occupy a plane.
The technical scheme of the invention is as follows:
a stereoscopic item sorting system comprising a plurality of sorting units, each sorting unit comprising:
the sorting platform is provided with a positioning device and a sorting channel and is fixed on the ground;
a plurality of robots which can drive on the sorting platform along the sorting channel according to the positioning device;
the sorting inlets are provided with a plurality of article signal acquisition devices and are positioned on the periphery of the sorting platform;
the sorting outlets are arranged in a plurality of numbers and surround the periphery of the sorting platform;
the server is connected with the article signal acquisition devices of the sorting units and the robot in a wired or wireless mode;
after the manual or article loading device conveys the articles to the article signal acquisition device to acquire signals, the articles are loaded to the robot, and the robot automatically sorts the articles to a designated sorting outlet;
be provided with the buffer at the middle part and/or the periphery of letter sorting platform letter sorting passageway, stop in the robot of buffer, do not influence other robots and go to sort, install the elevator near the buffer, still include:
the lane borrowing platform is provided with more than one, is fixed above a plurality of sorting units and is communicated with the elevator, a positioning device is arranged on the lane borrowing platform, a robot running by one of the sorting units can run to the sorting platform of the other sorting unit through the elevator and the lane borrowing platform, and a controller of the elevator is connected with the server.
It should be noted that the middle part of the sorting passage of the sorting platform refers to a position which does not affect the sorting travel and is surrounded by the sorting passage;
according to the technical scheme, the plurality of sorting units can be mutually communicated through the lane-borrowing platform and the elevator to form an oversized system, the ground channel transportation is not affected, the sorting efficiency is remarkably improved compared with the prior art, and the site construction is low in cost, safe and reliable.
The working principle of the invention can refer to the application number: CN201510433995.5, parcel sorting system and method, and other patents related to the applicant of this patent.
Preferably, the installation position of the borrowing platform meets the condition that the borrowing platform is perpendicular to and/or inclined with the sorting platform when being projected to the sorting platform.
In order to improve the transportation efficiency, sorting is carried out according to the priority level, preferably, the lane borrowing platform is provided with a lane borrowing buffer area, and the robot staying in the buffer area does not influence the running of other robots.
Preferably, the periphery of the channel borrowing platform is provided with a plurality of channel borrowing sorting outlets, the channel borrowing platform is provided with a channel borrowing sorting channel, and the channel borrowing buffer zone is positioned in the middle of the channel borrowing sorting channel.
It should be noted that the lending platform may be configured substantially the same as the sorting platform.
In order to facilitate unloading of the borrowing platform, the borrowing sorting outlet conveys the articles to the corresponding sorting opening on the ground through the slide.
In order to accelerate the unloading speed, the sorting outlet is provided with an article box, the sorting platform is overhead, the overhead position is provided with a conveyor belt, the conveying direction of the conveyor belt is the same as the long direction of the sorting platform, and the article box can be placed by a manual work or an article loading device and then the conveyor belt is output to two ends of the long sorting platform.
It should be noted that, usually, a manual or article loading device is arranged at the sorting outlet, and when the article box is full, the manual or article loading device puts the article box into the conveyor belt to be sent out, so that the overstock of the articles can be reduced.
Further, the elevator comprises:
more than three power driving parts are fixed through the frame;
the power drive component is provided with:
the hollow rod is provided with an opening end, and two outer side surfaces of the hollow rod are provided with grooves;
an upper synchronous pulley rotatably fixed at the top inside the hollow rod;
a lower synchronous pulley rotatably fixed to the bottom inside the hollow rod;
the synchronous belt is connected with the upper synchronous belt wheel and the lower synchronous belt wheel;
a shell of the servo motor is fixed with the hollow rod, and a rotating shaft of the servo motor is fixed with a central shaft of the upper synchronous belt pulley or the lower synchronous belt pulley;
the sliding block is provided with symmetrically arranged inner clamping convex blocks which can be embedded into the grooves of the hollow rod, the sliding block can only move back and forth along the length direction of the hollow rod, and the convex blocks of the sliding block are inserted into the opening end of the hollow rod and fixed with the synchronous belt;
the controller is connected with the servo motor in a wired mode and is connected with the server in a wired or wireless mode;
the controller can control the servo motor to rotate, and the servo motor drives the sliding block to move up and down through the synchronous belt.
And the moving platform is fixed with the sliding blocks in the power driving parts and can bear the robot to move to the sorting platform or the borrowing platform.
It should be noted that although the existing elevator uses one motor as power, the installation structure of the elevator frame is relatively complex, the invention uses three or four power driving components to drive the moving platform independently, and the installation structure is simpler than the technology.
The sliding blocks of the power driving parts can be adjusted according to the height positions of the sorting platform or the borrowing platform, and the sliding blocks of the power driving parts can not be on the same plane, so that the moving platform can be smoothly connected with the sorting platform or the borrowing platform.
It should be noted that, in the mechanical installation process, sometimes, the lane borrowing platform and the sorting platform cannot be absolutely guaranteed to be installed horizontally, and the structure of the invention can adjust the angle of the moving platform according to the requirement, so that the installation requirements of the lane borrowing platform and the sorting platform can be reduced.
A control method of a three-dimensional article sorting system comprises the following control steps:
s1, setting target addresses of sorting outlets of a plurality of sorting units and/or borrowing platforms;
s2 reading the address of the article by the article signal acquisition device;
s3, the server controls the robot to drive to a preset sorting outlet to discharge according to the goods address;
s4, when the target sorting outlet is located in other sorting units, the robot is controlled to travel to the buffer area of the sorting unit, the server controls the elevator to move to the sorting unit, the robot travels to the elevator, the elevator ascends to the lane borrowing platform, the robot travels out of the elevator, reaches the elevator of the target sorting unit through the lane borrowing platform, reaches the target sorting unit through the elevator and finally reaches the target sorting outlet for unloading;
s5, when a fault occurs to a certain elevator of the sorting unit, the server controls the robot to select the path of the elevator which normally works;
s6, when the target sorting exit is located on the borrowing platform, the robot is controlled to travel to the buffer area of the sorting unit, the server controls the elevator to move to the sorting unit, the robot travels into the elevator, and the elevator ascends to the borrowing platform to discharge.
The invention has the advantages of simple structure, low cost, convenient installation and use, full space utilization and high article sorting efficiency.
Drawings
Fig. 1 is a schematic diagram of a sorting unit structure in the prior art.
Fig. 2 is a schematic structural diagram of the sorting platform of the present invention.
Fig. 3 is a schematic view of the overall structure of the present invention.
Fig. 4 presents a diagrammatic illustration of the structure of the elevator of the invention.
Fig. 5 is a top view of the power drive component of the present invention.
Fig. 6 is a front view of the power drive unit of the present invention.
Detailed Description
The invention will now be further described with reference to the accompanying drawings in which:
as shown, example 1:
a stereoscopic item sorting system comprising a plurality of sorting units 2, each sorting unit 2 comprising:
sorting platform 11 is provided with positioner on it, and positioner includes: the wireless positioning and transmitting devices are fixed around or above the sorting platform 11 and are in wireless connection with the robot 12, so that the robot 12 can be positioned; or, the sorting platform 11 is provided with a landmark, such as a two-dimensional code, and the robot 12 is provided with a landmark collecting device, which can collect information of the landmark, so that the robot 12 can be positioned.
The sorting platform 11 is fixed on the ground;
a plurality of robots 12 which collect landmark information through cameras and drive on the sorting platform 11;
a plurality of sorting inlets 15 are arranged and are positioned at the periphery of the sorting platform 11, and the sorting inlets are provided with article signal acquisition devices 14;
a plurality of sorting outlets 13 arranged around the periphery of the sorting platform 11;
a server connected with the article signal collecting devices 14 of the plurality of sorting units 2 and the robot 12 by wire or wirelessly;
after the manual or article loading device conveys the articles to the article signal acquisition device 14 for acquiring signals, the articles are loaded to the robot 12, and the robot 12 automatically sorts the articles to the designated sorting outlet 13;
a buffer area 111 is arranged in the middle and/or at the periphery of the sorting platform 11, the robot 12 staying in the buffer area 111 does not influence the traveling sorting of other robots 12, an elevator 112 is installed next to the buffer area 111, and the method further comprises the following steps:
the lane borrowing platform 31 is provided with at least one, is fixed above a plurality of sorting units 2, is communicated with the elevator 112, can be fixed with the sorting units 2 or a supporting frame, is provided with a positioning system on the lane borrowing platform 31, a robot 12 driven by one sorting unit 2 can drive to the sorting platform 11 of another sorting unit 2 through the elevator 112 and the lane borrowing platform 31, and a controller of the elevator 12 is connected with a server.
The borrowing platform 31 is mounted at a position perpendicular and/or inclined to the sorting platform 11 when projected onto the sorting platform 11.
The lane lending platform 31 is provided with a lane lending buffer zone 311, and the robot 12 staying in the buffer zone 111 does not affect the traveling of other robots 12.
Example 2:
on the basis of embodiment 1, a plurality of lane-borrowing sorting outlets are arranged on the periphery of the lane-borrowing platform 31, a lane-borrowing sorting channel is arranged on the lane-borrowing platform 31, and the lane-borrowing buffer zone 311 is located in the middle of the lane-borrowing sorting channel.
The borrowing sorting outlet conveys the articles to the sorting port corresponding to the ground through the slide.
Example 3:
on the basis of embodiments 1 and 2, the sorting outlet 13 is provided with an article box, the sorting platform 11 is overhead, the overhead position is provided with a conveyor belt, the conveying direction of the conveyor belt is the same as the long direction of the sorting platform 11, and a manual or article loading device can place the article box on the conveyor belt and output the conveyor belt to both ends of the long sorting platform 11.
In all of the above embodiments, the elevator 112 includes:
more than three power driving parts 110 which are fixed by the frame;
the power drive part 110 is provided with:
a hollow rod 1124 provided with an open end 1126, two outer side surfaces of the hollow rod 1124 being provided with grooves;
an upper timing pulley 1122 rotatably fixed at the top within the hollow shaft 1124;
a lower timing pulley rotatably fixed to the bottom inside the hollow rod 1124;
a timing belt 1125 coupled to the upper timing pulley 1122 and the lower timing pulley;
a servo motor 1121, a housing of which is fixed to the hollow rod 1124 and a shaft of which is fixed to a central axis of the upper synchronous pulley 1122 or the lower synchronous pulley;
the sliding block 1123 is provided with symmetrically arranged inner clamping convex blocks which can be embedded into the grooves of the hollow rod 1124, the sliding block 1123 can only move back and forth along the length direction of the hollow rod 1124, and the convex blocks of the sliding block 1123 are inserted into the open end 1126 of the hollow rod 1124 and fixed with the synchronous belt 1125;
a controller connected to the servo motor 1121 through a wire or wirelessly connected to a server;
the controller can control the rotation of the servo motor 1121, and the servo motor 1121 drives the slider 1123 to move up and down through the synchronous belt 1125.
And a moving platform 113 fixed to the sliding blocks 1123 of each power driving unit 110, wherein the moving platform 113 can carry the robot 12 to move to the sorting platform 11 or the borrowing platform 31.
The sliding blocks 1123 of the plurality of power driving parts 110 can be adjusted according to the height position of the sorting platform 11 or the borrowing platform 31, and the sliding blocks 1123 of the plurality of power driving parts 110 may not be on the same plane, so that the moving platform 113 can be smoothly connected with the sorting platform 11 or the borrowing platform 31.
A control method of a three-dimensional article sorting system comprises the following control steps:
s1 performing destination address setting for each sorting exit 13 of the plurality of sorting units 2 and/or the lending platform 31;
s2 reading the item address by the item signal acquisition device 14;
the S3 server controls the robot 12 to drive to a preset sorting outlet 13 to unload according to the goods address;
s4 when the target sorting exit 13 is located in another sorting unit 2, the robot 12 is controlled to travel to the buffer 111 of the present sorting unit 2, the server controls the elevator 112 to move to the present sorting unit 2, the robot 12 travels into the elevator 112, the elevator 112 ascends to the aisle platform 31, the robot 12 travels out of the elevator 112, reaches the elevator 112 of the target sorting unit 2 through the aisle platform 31, reaches the target sorting unit 2 through the elevator 112, and finally reaches the target sorting exit 13 to unload;
s5 when a failure occurs in one of the elevators 112 of the sorting unit 2, the server controls the robot 12 to select the path of the elevator 112 that is normally operating;
s6 when the target sorting exit 13 is located on the lane platform 31, the robot 12 is controlled to move to the buffer 111 of the local sorting unit 2, the server controls the elevator 112 to move to the local sorting unit 2, the robot 12 moves into the elevator 112, and the elevator 112 ascends to the lane platform 31 for unloading.
Claims (9)
1. A stereoscopic item sorting system comprising a plurality of sorting units (2), each sorting unit (2) comprising:
the sorting platform (11) is provided with a positioning device and a sorting channel, and the sorting platform (11) is fixed on the ground;
a plurality of robots (12) which can travel along the sorting channel on the sorting platform (11) according to positioning means;
the sorting inlets (15) are arranged in a plurality of positions at the periphery or the middle part of the sorting platform (11), and article signal acquisition devices (14) are arranged at the sorting inlets;
a plurality of sorting outlets (13) are arranged and surround the periphery of the sorting platform (11) or are positioned in the middle of the sorting platform;
a server connected with the article signal acquisition devices (14) of the plurality of sorting units (2) and the robot (12) by wire or wirelessly;
after the manual or article loading device conveys the articles to an article signal acquisition device (14) to acquire signals, the articles are loaded to a robot (12), and the robot (12) automatically sorts the articles to a designated sorting outlet (13);
the utility model is characterized in that the middle part and/or the periphery of the sorting channel of the sorting platform (11) is provided with a buffer area (111), the robot (12) staying in the buffer area (111) does not influence the running sorting of other robots (12), an elevator (112) is arranged close to the buffer area (111), and the utility model also comprises:
the lane borrowing platform (31) is provided with more than one, is fixed above the sorting units (2) and is communicated with the elevator (112), a positioning device is arranged on the lane borrowing platform (31), a robot (12) driven by one sorting unit (2) can drive to the sorting platform (11) of the other sorting unit (2) through the elevator (112) and the lane borrowing platform (31), and a controller of the elevator (112) is connected with a server.
2. A stereoscopic item sorting system according to claim 1, wherein the borrowing platform (31) is mounted in a position perpendicular and/or inclined to the sorting platform (11) when projected onto the sorting platform (11).
3. The stereoscopic article sorting system according to claim 1, wherein the lending platform (31) is provided with a lending buffer area (311), and the robot (12) staying in the lending buffer area (311) does not affect the traveling of other robots (12).
4. The stereoscopic article sorting system according to claim 3, wherein a plurality of borrowing sorting outlets are arranged on the periphery of the borrowing platform (31), the borrowing platform (31) is provided with a borrowing sorting channel, and the borrowing buffer zone (311) is positioned in the middle or on the periphery of the borrowing sorting channel.
5. The stereoscopic article sortation system as recited in claim 4, wherein said borrowed sortation outlet transports articles to a corresponding sortation opening on the floor via a slide.
6. A stereoscopic item sorting system according to claim 1, characterised in that the sorting outlets (13) are provided with item boxes, the sorting platform (11) is overhead, conveyor belts are provided at the overhead position, the conveying direction of the conveyor belts is the same as the length direction of the sorting platform (11), and manual or item loading devices can output the item box placement conveyor belts to both ends of the elongated sorting platform (11).
7. The stereoscopic article sorting system according to any one of claims 1 to 6, wherein the elevator (112) comprises:
the power driving part (110) is provided with more than three parts and is fixed through the frame;
the power drive unit (110) includes:
the hollow rod (1124) is provided with an opening end (1126), and two outer side surfaces of the hollow rod (1124) are provided with grooves;
an upper timing pulley (1122) rotatably fixed to the top portion within the hollow rod (1124);
a lower timing pulley rotatably fixed to a bottom portion inside the hollow rod (1124);
a timing belt (1125) coupling the upper timing pulley (1122) and the lower timing pulley;
a servo motor (1121) having a housing fixed to the hollow shaft (1124) and a shaft fixed to the central axis of the upper synchronous pulley (1122) or the lower synchronous pulley;
the sliding block (1123) is provided with symmetrically arranged inner clamping convex blocks, the inner clamping convex blocks can be embedded into grooves of the hollow rod (1124), the sliding block (1123) can only move back and forth along the length direction of the hollow rod (1124), and the convex blocks of the sliding block (1123) are inserted into an opening end (1126) of the hollow rod (1124) and are fixed with the synchronous belt (1125);
the controller is connected with the servo motor (1121) through a wire, and is connected with the server through a wire or a wireless way;
the controller can control the servo motor (1121) to rotate, and the servo motor (1121) drives the sliding block (1123) to move up and down through the synchronous belt (1125); and the moving platform (113) is fixed with the sliding blocks (1123) in the power driving parts (110), and the moving platform (113) can carry the robot (12) to move to the sorting platform (11) or the transit platform (31).
8. The stereoscopic article sorting system according to claim 7, wherein the moving platform (113) fixed to the three or more sliders (1123) of the power driving unit (110) is parallel to the ground or not.
9. A method for controlling a stereoscopic article sorting system comprising the stereoscopic article sorting system according to any one of claims 1 to 8, characterized by comprising the steps of:
s1, the server sets the target address for each sorting outlet (13) of a plurality of sorting units (2) and/or the lending sorting outlet of more than one lending platform (31);
s2 reading the address of the article by the article signal acquisition device (14);
s3 the server obtains the address of the goods and controls the robot (12) to drive to the preset sorting outlet (13) or discharge goods through the borrowing sorting outlet according to the address of the goods;
s4, when the target sorting exit (13) is located in other sorting units (2), the robot (12) is controlled to drive to the buffer area (111) of the local sorting unit (2), the server controls the elevator (112) to move to the local sorting unit (2), the robot (12) drives into the elevator (112), the elevator (112) ascends to the borrowing platform (31), the robot (12) drives out of the elevator (112), reaches the elevator (112) of the target sorting unit (2) through the borrowing platform (31), reaches the target sorting unit (2) through the elevator (112), and finally reaches the target sorting exit (13) to discharge;
s5, when the target sorting outlet (13) is located at the borrowing sorting outlet, the robot (12) is controlled to drive to the buffer area (111) of the sorting unit (2), the server controls the elevator (112) to move to the sorting unit (2), the robot (12) drives into the elevator (112), the elevator (112) ascends to the borrowing platform (31), and the robot (12) drives out of the elevator (112) and arrives at the borrowing sorting outlet for unloading through the borrowing platform (31);
s6, when a fault occurs in one elevator (112) of the sorting unit (2), the server controls the robot (12) to select the path of the elevator (112) which normally works to travel.
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