CN110621498A - Laminated glazing comprising an electrically controlled device and production - Google Patents
Laminated glazing comprising an electrically controlled device and production Download PDFInfo
- Publication number
- CN110621498A CN110621498A CN201980000861.0A CN201980000861A CN110621498A CN 110621498 A CN110621498 A CN 110621498A CN 201980000861 A CN201980000861 A CN 201980000861A CN 110621498 A CN110621498 A CN 110621498A
- Authority
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- China
- Prior art keywords
- face
- glazing
- control device
- electric control
- sheet
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Classifications
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
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- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
- B32B17/10036—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
- B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
- B32B17/10165—Functional features of the laminated safety glass or glazing
- B32B17/10174—Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
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- B32B17/10165—Functional features of the laminated safety glass or glazing
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- B32B17/10761—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
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- B32B17/10807—Making laminated safety glass or glazing; Apparatus therefor
- B32B17/10816—Making laminated safety glass or glazing; Apparatus therefor by pressing
- B32B17/10871—Making laminated safety glass or glazing; Apparatus therefor by pressing in combination with particular heat treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K35/00—Instruments specially adapted for vehicles; Arrangement of instruments in or on vehicles
- B60K35/20—Output arrangements, i.e. from vehicle to user, associated with vehicle functions or specially adapted therefor
- B60K35/21—Output arrangements, i.e. from vehicle to user, associated with vehicle functions or specially adapted therefor using visual output, e.g. blinking lights or matrix displays
- B60K35/23—Head-up displays [HUD]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K35/00—Instruments specially adapted for vehicles; Arrangement of instruments in or on vehicles
- B60K35/60—Instruments characterised by their location or relative disposition in or on vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K2360/00—Indexing scheme associated with groups B60K35/00 or B60K37/00 relating to details of instruments or dashboards
- B60K2360/20—Optical features of instruments
- B60K2360/33—Illumination features
- B60K2360/334—Projection means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K2360/00—Indexing scheme associated with groups B60K35/00 or B60K37/00 relating to details of instruments or dashboards
- B60K2360/20—Optical features of instruments
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- B60K2360/336—Light guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K2360/00—Indexing scheme associated with groups B60K35/00 or B60K37/00 relating to details of instruments or dashboards
- B60K2360/20—Optical features of instruments
- B60K2360/33—Illumination features
- B60K2360/338—Light strips
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K2360/00—Indexing scheme associated with groups B60K35/00 or B60K37/00 relating to details of instruments or dashboards
- B60K2360/77—Instrument locations other than the dashboard
- B60K2360/785—Instrument locations other than the dashboard on or in relation to the windshield or windows
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
- B60Q3/00—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors
- B60Q3/20—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors for lighting specific fittings of passenger or driving compartments; mounted on specific fittings of passenger or driving compartments
- B60Q3/208—Sun roofs; Windows
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
- B60Q3/00—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors
- B60Q3/70—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors characterised by the purpose
- B60Q3/78—Arrangement of lighting devices for vehicle interiors; Lighting devices specially adapted for vehicle interiors characterised by the purpose for generating luminous strips, e.g. for marking trim component edges
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
- B60Q9/00—Arrangement or adaptation of signal devices not provided for in one of main groups B60Q1/00 - B60Q7/00, e.g. haptic signalling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Q—ARRANGEMENT OF SIGNALLING OR LIGHTING DEVICES, THE MOUNTING OR SUPPORTING THEREOF OR CIRCUITS THEREFOR, FOR VEHICLES IN GENERAL
- B60Q9/00—Arrangement or adaptation of signal devices not provided for in one of main groups B60Q1/00 - B60Q7/00, e.g. haptic signalling
- B60Q9/002—Arrangement or adaptation of signal devices not provided for in one of main groups B60Q1/00 - B60Q7/00, e.g. haptic signalling for parking purposes, e.g. for warning the driver that his vehicle has contacted or is about to contact an obstacle
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Joining Of Glass To Other Materials (AREA)
- Laminated Bodies (AREA)
Abstract
本发明涉及一种包含电控装置的层压窗玻璃及其制备,其包括用薄塑料条带预装配的操作。
The present invention relates to a laminated glazing comprising an electronic control device and its preparation, including the operation of pre-assembly with thin plastic strips.
Description
本发明涉及一种结合了电控装置的层压窗玻璃及其制备方法。The present invention relates to a laminated window glass incorporating an electronic control device and a method for producing the same.
机动车辆窗玻璃借助于无机电致发光二极管越来越多地结合了发光信号或照明功能。Motor vehicle glazings are increasingly incorporating luminous signaling or lighting functions by means of inorganic electroluminescent diodes.
文献WO2016079459描述了一种形成机动车辆的挡风玻璃的发光层压窗玻璃,其将二极管集成在印刷电路板(PCB)上,以便传递警告驾驶员的发光信号。Document WO2016079459 describes a luminescent laminated glazing forming the windscreen of a motor vehicle, which integrates diodes on a printed circuit board (PCB) in order to transmit a luminous signal warning the driver.
更确切地说,与在该文件的图5相关的实施方案中,发光挡风玻璃包括:More precisely, in the embodiment related to Figure 5 of this document, the illuminated windshield includes:
-层压窗玻璃,其包含:- laminated window glass, which contains:
-第一玻璃板,其形成外部玻璃板,具有称为F1和F2的第一和第二主面,;- a first pane of glass, which forms the outer pane of glass, having first and second main faces called F1 and F2,;
-由聚(乙烯醇缩丁醛)(PVB)制成的层压夹层- Laminated interlayer made of poly(vinyl butyral) (PVB)
-第二玻璃板,其形成内部玻璃板,具有称为F3和F4的第三和第四主面,,- a second pane of glass, which forms an inner pane of glass, with third and fourth main faces called F3 and F4,
第二和第三面是层压窗玻璃的内部面;The second and third sides are the inner sides of the laminated glazing;
-在印刷电路板(PCB)上的一组二极管,所述二极管能够发出警告驾驶员的红色信号光,每个二极管具有朝向在PCB的"前"面上的内部玻璃的方向发射的发射面,。- a set of diodes on a printed circuit board (PCB) capable of emitting a red signal light to warn the driver, each diode having an emitting surface emitting in the direction of the inner glass on the "front" side of the PCB, .
-在PCB的背部面上,厚度小于0.05mm的双面胶带,其在玻璃板和PCB之间形成连接。- On the back side of the PCB, a double-sided tape with a thickness of less than 0.05mm, which forms the connection between the glass plate and the PCB.
观察到在双面胶带中形成气泡或甚至形成(透明)胶带的雾度,这可导致外观缺陷。从工艺的观点来看,这种双面胶带的使用还受到限制,并且容易被污染,捕获灰尘等。The formation of air bubbles in the double-sided tape or even the formation of haze of the (scotch) tape was observed, which can lead to appearance defects. The use of such double-sided tapes is also limited from a process point of view, and is prone to contamination, trapping dust, and the like.
因此可以改进用于机动车辆或任何其它应用(建筑物,内部或外部,设备等)的这种发光层压窗玻璃制备。更广泛地说,可以改进包含(离散的,表面的等)电控装置的任何层压窗玻璃的制备。The preparation of such luminescent laminated glazings for motor vehicles or any other application (buildings, interior or exterior, equipment, etc.) can thus be improved. More broadly, the manufacture of any laminated glazing that incorporates (discrete, surface, etc.) electrical control devices can be improved.
因此,本发明的第一主题是一种用于制备具有电控装置的窗玻璃的方法,特别是包括特别是弯曲的层压窗玻璃的车辆,该方法包括:A first subject of the present invention is therefore a method for producing a glazing with an electronic control device, in particular a vehicle comprising, in particular, a curved laminated glazing, the method comprising:
-透明的第一玻璃板,特别无机玻璃或塑料制成,特别地弯曲的,——任选透明的,超透明的或着色的,特别是灰色或绿色,优选弯曲的——其通常形成具有分别称为面F1和面F2的第一和第二主面的外部玻璃板,特别地F1或F2每个都是裸露的或涂覆有层(透明或不透明的)特别是无机层(功能层,单层或多层等,特别是厚度至多为50μm或甚至是亚微米的层)对于汽车窗玻璃,厚度优选为至多2.5mm,甚至至多2.2mm,--特别是1.9mm,1.8mm,1.6mm和1.4mm--或甚至至多1.3mm或最多1毫米的玻璃板;- a transparent first glass pane, in particular of inorganic glass or plastic, in particular curved, - optionally transparent, extra-transparent or coloured, in particular grey or green, preferably curved - usually formed with The outer glass panes of the first and second main sides, called face F1 and face F2 respectively, in particular F1 or F2 are each bare or coated with a layer (transparent or opaque), especially an inorganic layer (functional layer) , single or multi-layer, etc., especially layers with a thickness of up to 50 μm or even submicron) For automotive glazing, the thickness is preferably up to 2.5 mm, even up to 2.2 mm, - especially 1.9 mm, 1.8 mm, 1.6 mm mm and 1.4mm - or even up to 1.3mm or up to 1mm of glass;
-透明的第二玻璃板,特别由优选为透明的,超透明的或甚至着色的无机玻璃或由塑料制成,特别是弯曲的,其通常形成具有分别称为面F3和面F4的第三和第四主面的内部玻璃板,特别地F3和F4各自是裸露的或涂覆有层(透明或不透明)特别是无机层(功能层,单层或多层等,特别是厚度至多50μm或甚至是亚微米尺寸的层)),用于汽车窗玻璃的厚度优选小于第一玻璃板的厚度的玻璃板,该厚度甚至至多2.2mm--特别是1.9mm,1.8mm,1.6mm和1.4mm--或甚至至多1.3mm或者至多1mm,第一和第二玻璃板的总厚度优选严格小于4mm,或甚至小于3.7mm,- a transparent second glass plate, in particular made of preferably transparent, extra-transparent or even coloured inorganic glass or of plastic, in particular curved, which generally forms a third plate with faces F3 and F4 respectively and the inner glass panes of the fourth main face, in particular F3 and F4, are each bare or coated with layers (transparent or opaque), in particular inorganic layers (functional layers, mono- or multi-layer, etc., in particular with a thickness of up to 50 μm or even sub-micron-sized layers)), for glass panes whose thickness is preferably less than the thickness of the first glass pane, even at most 2.2 mm - especially 1.9 mm, 1.8 mm, 1.6 mm and 1.4 mm for automotive glazing -- or even at most 1.3 mm or at most 1 mm, the total thickness of the first and second glass sheets is preferably strictly less than 4 mm, or even less than 3.7 mm,
优选地,第一和第二玻璃板中的至少一个由无机玻璃制成,特别地F1或F2或F3,F4,每个都是裸露的或涂覆有层(透明或不透明的)特别是无机层(功能层,单层或多层等,特别是厚度为至多50μm或甚至是亚微米的层);Preferably, at least one of the first and second glass sheets is made of inorganic glass, in particular F1 or F2 or F3, F4, each bare or coated with a layer (transparent or opaque) in particular inorganic layers (functional layers, single or multiple layers, etc., especially layers with a thickness of up to 50 μm or even submicron);
-由热塑性聚合物材料制成的层压夹层,特别地由一个或多个片材制成,特别地具有与第二面F2(裸露或涂覆的)粘合接触的主面FA和与面F3(裸露或涂覆的)粘合接触的主面FB,特别地具有亚厘米的厚度e1,优选地面F2和面F3的大部分与层压夹层粘合接触,对于汽车窗玻璃,其中e1优选为至多1.8mm,最好是1.2mm,甚至最多0.9mm(最好是至少0.3mm,甚至至少0.5毫米),特别是从第一玻璃板的边缘向后缩回最多2毫米,并从第二玻璃板边缘面向回缩最多2毫米,- a laminated interlayer made of thermoplastic polymer material, in particular made of one or more sheets, in particular with a main face FA in adhesive contact with the second face F2 (bare or coated) and with the face F3 (bare or coated) main face FB in adhesive contact, in particular with a sub-centimeter thickness e1, preferably the ground floor F2 and the majority of face F3 in adhesive contact with the laminated interlayer, for automotive glazing, where e1 is preferred be at most 1.8mm, preferably 1.2mm, even at most 0.9mm (preferably at least 0.3mm, even at least 0.5mm), in particular set back at most 2mm from the edge of the first glass pane and retract from the second The edge of the glass plate is retracted by up to 2 mm,
优选地,第一和第二玻璃板中的至少一个由无机玻璃制成,并且层压窗玻璃在面F2和F3之间包括:Preferably, at least one of the first and second glass panes is made of inorganic glass, and the laminated glazing comprises between faces F2 and F3:
-电控装置,特别是(加长的,例如正方形,矩形,L形,T形,梳形等)条带,包括支撑体,特别是(加长的,例如正方形,矩形,L形,T形,梳形等)条带,特别地宽度W2为至多1米或至多40厘米,甚至至多20厘米,10厘米或5厘米,厚度e2特别是亚毫米的,甚至至多0.15mm,具有前部面、背部面和边缘面,该前部面在被称为功能区的区域中承载电控系统,电控系统具有优选为亚毫米的厚度e'2,特别地具有特别地至多5cm或亚厘米(分立元件等)或几乎等于W2(表面系统)的宽度W'2,并且该前部面任选地包括与功能区邻近的供电区,特别地有开口,甚至具有从第一或第二玻璃板的边缘伸出的延伸部分,电控装置具有小于层压夹层的表面,因此该装置位于窗玻璃的(特别是外围的)区域中;- electronic control devices, in particular (elongated, e.g. square, rectangular, L-shaped, T-shaped, comb-shaped, etc.) strips, including supports, in particular (elongated, e.g. square, rectangular, L-shaped, T-shaped, etc.) Comb-shaped etc.) strips, in particular width W2 of at most 1 meter or at most 40 cm, even at most 20 cm, 10 cm or 5 cm, thickness e2 especially sub-millimeter, even at most 0.15 mm, with front face, back The face and the edge face, the front face carrying the electronic control system in the area called the functional area, the electronic control system having a thickness e'2, preferably sub-millimeter, in particular with in particular at most 5 cm or sub-centimeter (discrete elements). etc.) or a width W'2 almost equal to W2 (surface system), and this front face optionally includes a power supply area adjacent to the functional area, in particular with openings, even with edges from the first or second glass pane a projecting extension, the electrical control device has a smaller surface than the laminated interlayer, so that the device is located in the (especially the peripheral) area of the glazing;
并且该窗玻璃包括:And the glazing includes:
-在背部面上,特别地与设置有分散的(光)电子元件或设置有表面系统的功能区相反,聚合物连接元件,其厚度e3为至多0.3mm,0.25mm,甚至至多0.15mm,特别是25至100μm,40至70μm,甚至至多50μm,与背部面以及与面F2和F3中的一个面(称为接触面(裸露的或者涂覆有上述所述层))粘合接触,特别地具有至少0.8W2或0.9W2和/或至多1m或至多40cm,甚至至多20cm,10cm或5cm的宽度W3,连接元件优选位于在层压夹层下方的表面上;- on the back side, in particular as opposed to functional areas provided with discrete (opto)electronic elements or provided with surface systems, polymer connecting elements with a thickness e3 of at most 0.3 mm, 0.25 mm or even at most 0.15 mm, especially is 25 to 100 μm, 40 to 70 μm, or even up to 50 μm, in adhesive contact with the back face and with one of the faces F2 and F3, called the contact face (bare or coated with the aforementioned layers), in particular With a width W3 of at least 0.8W2 or 0.9W2 and/or at most 1 m or at most 40 cm, even at most 20 cm, 10 cm or 5 cm, the connecting element is preferably located on the surface below the laminate interlayer;
该方法包括以下步骤:The method includes the following steps:
-在层压之前,提供包含电控装置,所述连接元件以及任选地至少一个层压夹层(称为装配片材)的预装配元件,连接元件包含塑料条带,优选地热塑性塑料条带,其具有主面,称为连接面FL,面向支撑体的背部面,优选地在功能区和/或供电区中,特别地其(主要)覆盖背部面,优选地,塑料条带从支撑体的边缘面向后缩回至多5mm,2mm或1mm,或者与支撑体的边缘面齐平或从支撑体的边缘面伸出(优选地在有限的区域上),并且塑料条带具有与连接面FL相反的自由(非粘合)主面F';- before lamination, a pre-assembled element is provided comprising the electrical control device, the connecting element and optionally at least one laminated interlayer (called a fitting sheet), the connecting element comprising a plastic strip, preferably a thermoplastic strip The strip, which has a main face, called the connection face FL , faces the back face of the support, preferably in the functional and/or power supply zone, in particular it (mainly) covers the back face, preferably a plastic strip from The edge face of the support body is retracted back up to 5mm, 2mm or 1mm, either flush with or protruding from the edge face of the support body (preferably over a limited area) and the plastic strip has a connection with Free (non-bonded) major face F' opposite face FL ;
-连接面FL粘合接触或粘接到背部面(连接面FL从支撑体的边缘面伸出或不从支撑体的边缘面伸出);- the connection surface FL is adhesively contacted or bonded to the back surface (the connection surface FL protrudes from the edge surface of the support body or does not protrude from the edge surface of the support body);
和/或and / or
-连接面FL在至少一侧(特别地在所讨论的功能区和/或供电区的边界处)从支撑体的边缘面伸出的,其限定面向组装片材的主面中一个的区域ZA的伸出区域ZD,伸出区域ZD与区域ZA粘合接触或粘合,ZA优选距离支撑体的边缘面最多10厘米,5厘米或1厘米,甚至在两个优选地相反的侧面上,在三个侧面上,在功能区域等的周边上伸出,特别地与面向组装片材的一个主面的区域ZB的另一个伸出区域ZE连接,例如ZD和ZE从两个在支撑体的相对侧伸出,ZA和ZB优选距离支撑体的边缘面最多10cm,5cm或1cm;- the connection face FL protruding from the edge face of the support body on at least one side (in particular at the boundary of the functional and/or power supply zone in question), which defines an area facing one of the main faces of the assembled sheet A projecting zone ZD of ZA, the projecting zone ZD being in adhesive contact or bonding with the zone ZA, ZA preferably at most 10 cm, 5 cm or 1 cm from the edge face of the support, even on two preferably opposite sides, On three sides, projecting on the perimeter of functional areas etc., in particular connecting with another projecting area ZE facing the area ZB of one main face of the assembled sheet, for example ZD and ZE from two on the support body Opposite sides protrude, ZA and ZB preferably at most 10 cm, 5 cm or 1 cm from the edge face of the support;
-在将层压夹层放置在第一和第二玻璃板之间之前、之后或同时,将所述预装配元件放置在第一和第二玻璃之间;- placing the pre-assembled element between the first and second glass before, after or at the same time as the lamination interlayer is placed between the first and second glass sheets;
-和与所述预装配元件层压的步骤,包括放置在真空下,甚至放置在压力下,和加热,所述层压步骤引起(裸露)自由面FL与(所述层的)接触面粘合接触,接触面特别是裸露或涂覆的,使得自由面FL的整个表面与该接触面粘合接触:- and the step of lamination with said pre-assembled element, including placing under vacuum, even under pressure, and heating, said lamination step brings about (bare) free face FL in contact with (of said layer) Surface-bonded contact, the contact surface is in particular bare or coated so that the entire surface of the free surface FL is in adhesive contact with this contact surface:
-并且特别地使层压夹层,特别地组装片材(必要时),与面F2和F3粘合接触(在不同区域中,特别地与具有电控装置的区域相邻的不同区域中)。- and in particular make the laminated interlayer, in particular the assembled sheet (if necessary), in adhesive contact with the faces F2 and F3 (in different areas, especially in different areas adjacent to the area with the electronic controls).
在现有技术的发光层压车顶中使用的双面胶带需要去除保护膜(衬垫)。此外,在定位之前表面是粘性的,因此如果需要,不允许容易地重新调整支撑体。此外,衬里残留物可导致起泡或混浊。Double-sided tapes used in prior art illuminated laminated roofs require removal of the protective film (liner). Furthermore, the surface is sticky before positioning, so does not allow easy readjustment of the support if necessary. Additionally, liner residue can cause blistering or clouding.
根据本发明,为了简化和加速窗玻璃的制备,在层压生产线外使用通过粘合或粘合接触预组装的元件。According to the invention, in order to simplify and speed up the production of the glazing, pre-assembled elements by gluing or adhesive contact are used outside the lamination line.
因此,塑料条带已经连接(在整个表面上或点状地)到装置和/或组装片材上。在后一种情况下,条带伸出(比装置更大),在条带和片材之间的连接可仅仅用于保持装置,并且不需要背部面和塑料条带的额外连接。Thus, the plastic strips are already attached (over the entire surface or in spots) to the device and/or the assembly sheet. In the latter case, the strips are extended (larger than the device), the connection between the strips and the sheet can be used only to hold the device, and no additional connection of the backside and the plastic strip is required.
塑料条带能够通过层压与窗玻璃的表面粘合。与双面胶带不同,热塑性条带的自由面是非粘合的并且即时可以使用。根据本发明的塑料条带允许精确定位而不损失在生产线上的时间。The plastic strip can be bonded to the surface of the glazing by lamination. Unlike double-sided tape, the free side of thermoplastic tape is non-bonded and ready to use. The plastic strip according to the invention allows precise positioning without losing time on the production line.
因此,制备方法得到优化,并且与自动化更加可兼容。Therefore, the preparation method is optimized and more compatible with automation.
(热塑性)塑料条带还允许脱气(在干燥炉中在脱气周期中产生的微泡逸出),真空用于除去在达到使该条带的塑料(优选热塑性塑料)粘合在接触面上所需的温度之前存在的气泡。因此,(热塑性)塑料条带可以比双面胶带更透明。The (thermoplastic) plastic strip also allows degassing (the escape of microbubbles generated during the degassing cycle in the drying oven), the vacuum is used to remove the plastic (preferably thermoplastic) of the strip to the contact surface Air bubbles that existed before the desired temperature. Therefore, the (thermoplastic) plastic tape can be more transparent than the double-sided tape.
因此,热塑性条带可以提供更好的机械强度,尤其当支撑体很大时更如此。Thus, thermoplastic strips can provide better mechanical strength, especially when the support is large.
在放置预装配元件和层压夹层(特别地,必要时,组装片材)之后,可以设想使预装配元件与接触面形成点状粘合接触和/或使层压夹层(特别地,必要时,组装片材)与接触面进行点状粘合接触,以便在将其置于真空下之前保持在适当位置。After placing the pre-assembled elements and the laminated interlayer (in particular, if necessary, assembling the sheets), it is conceivable to bring the pre-assembled elements into point-bonded contact with the contact surface and/or to make the laminated interlayer (in particular, If necessary, the assembled sheet) is in point-bonded contact with the contact surface to hold it in place before placing it under vacuum.
(局部)电控装置可以部分地上层压窗玻璃,例如至多50%,40%或30%,或甚至至多20%或10%。另外,(局部)(热塑性)塑料条带可以部分地上层压窗玻璃(例如,至多50%,40%或30%,或甚至至多20%或10%)。条带的覆盖率可以优选地与电控装置的覆盖率相同或略大。The (local) electrical control device may be partially laminated to the glazing, eg up to 50%, 40% or 30%, or even up to 20% or 10%. Additionally, the (partial) (thermoplastic) plastic strips may be partially laminated to the glazing (eg at most 50%, 40% or 30%, or even at most 20% or 10%). The coverage of the strips may preferably be the same as or slightly larger than the coverage of the electronic control device.
层压夹层(组装片材等)的面积((大大))高于该条带的面积,并且可以覆盖带有电控装置的窗玻璃的至少70%,80%,90%或95%。层压夹层(组装片材等)可以从第一玻璃板(和/或第二玻璃板)的边缘面向后回缩,特别地至多2mm。当支撑体(和条带)不从第一或第二玻璃板伸出时,优选层压夹层包围支撑体(因此中间层存在于支撑体和最接近的层压窗玻璃的边缘面之间)。The area of the laminated interlayer (assembled sheets etc.) is ((substantially)) higher than the area of the strip and can cover at least 70%, 80%, 90% or 95% of the glazing with the electronic controls. The laminated interlayer (assembled sheets, etc.) may be retracted, in particular up to 2 mm, from the edge face of the first glass sheet (and/or the second glass sheet). When the support (and strip) does not protrude from the first or second pane of glass, it is preferred that the lamination interlayer surrounds the support (so an intermediate layer exists between the support and the edge face of the closest laminated glazing) .
因此,优选其面积小于夹层(小于组装片材)的薄塑料条带,以便在制备过程中优化成本和甚至更好的处理,这是由于它的薄度。Therefore, a thin plastic strip whose area is smaller than the interlayer (smaller than the assembled sheet) is preferred for cost optimization and even better handling during manufacture due to its thinness.
根据本发明的塑料条在本文中称为背塑料条带,这是因为它与背部面连接。The plastic strip according to the invention is referred to herein as the back plastic strip because it is connected to the back face.
当接触面是裸露时(面向连接元件),连接元件(因此塑料条带)与接触面直接粘合接触。When the contact surface is bare (facing the connecting element), the connecting element (and thus the plastic strip) is in direct adhesive contact with the contact surface.
当接触面涂覆有层(单层或多层),特别是功能层(掩蔽层,导电层,低辐射率层,加热层等),面向连接元件,连接元件(因此塑料条带)与接触面间接粘合接触。无机层是优选的。优选地它是沉积层,例如通过液相途径沉积(丝网印刷,印刷等),物理气相沉积(阴极溅射)或甚至化学沉积获得。When the contact surface is coated with layers (single or multiple layers), in particular functional layers (masking layer, conductive layer, low emissivity layer, heating layer, etc.), facing the connecting element, the connecting element (hence the plastic strip) is connected to the contact Indirect adhesive contact between surfaces. Inorganic layers are preferred. Preferably it is a deposited layer, eg obtained by deposition by a liquid phase route (screen printing, printing, etc.), physical vapour deposition (cathode sputtering) or even chemical deposition.
特别地,在自由主面F'和接触面之间优选没有层压夹层(PVB等)。一种特殊情况是在自由主面F'和接触面之间插入另一个装置,该装置本身可以预先组装或容纳在层压夹层中,被层压夹层覆盖。In particular, there is preferably no laminated interlayer (PVB, etc.) between the free main face F' and the contact face. A special case is the insertion of another device between the free main face F' and the contact face, which can itself be pre-assembled or accommodated in the laminate sandwich, covered by the laminate sandwich.
可以适当地调整塑料条带的形状,为了简单起见使用矩形,方形,L形,F形,E形或梳形条,特别地类似于支撑体的形状。The shape of the plastic strips can be adjusted appropriately, using rectangular, square, L-shaped, F-shaped, E-shaped or comb-shaped strips for simplicity, in particular similar to the shape of the support.
该(热塑性)塑料条带可以在具有层压夹层的层压窗玻璃区域中从支撑体的边缘面伸出,优选地距离支撑体的边缘面至多20cm,10cm或5cm,甚至1cm,以便有利于放置(不折叠等),特别地如果在背部面和塑料条带之间发生预组装。The (thermoplastic) plastic strip can protrude from the edge face of the support body in the area of the laminated glazing with the laminated interlayer, preferably at most 20 cm, 10 cm or 5 cm, even 1 cm from the edge face of the support body, in order to facilitate Placement (not folded, etc.), especially if pre-assembly takes place between the back face and the plastic strip.
在本发明中,表述"至多X,Y或Z"表示"至多X,(甚至)至多Y和(甚至)至多Z"。In the present invention, the expression "at most X, Y or Z" means "at most X, (even) at most Y and (even) at most Z".
根据一种结构,塑料条带是透明的(并且没有缺陷),支撑体是透明的(电控系统任选地是透明的或至少允许整体透明性),所述预装配元件在第一和第二玻璃板之间的位置位于第一和/或第二玻璃板的透明区域中,透明条带至少在与所述功能区相反的一侧覆盖所述功能区。According to one configuration, the plastic strip is transparent (and free of defects), the support is transparent (the electronic control system is optionally transparent or at least allows for overall transparency), the pre-assembled elements are in the first and The position between the second glass sheets is in the transparent area of the first and/or second glass sheet, the transparent strip covering said functional area at least on the side opposite to said functional area.
在一种结构中,该方法包括根据以下结构(a)或b)或a)+b))中的至少一个形成所述预装配元件:In one configuration, the method includes forming the pre-assembled element according to at least one of the following configurations (a) or b) or a)+b)):
a)将连接元件与支撑体一起组装,使连接面FL与背部面粘合接触或粘接,使连接面FL在整个表面粘合接触或通过一系列间隔开的点状粘合剂接触点状地与背部面粘合接触或者与背部面粘合,例如在整个表面或多个表面连接面FL经由一系列间隔开的点状粘合区域点状地粘合或者通过粘合剂框(粘合剂带或双面胶带),例如在周边—形成密封—或通过粘合带(粘合剂珠或双面粘合带),例如两个外围条带;a) Assemble the connecting element together with the support body with the connecting face FL in adhesive contact or bonding with the back face, with the connecting face FL in adhesive contact over the entire surface or through a series of spaced dots of adhesive Spot-like adhesive contact with the back face or to the back face, for example spot-bonding over the entire surface or multiple surface connection faces FL via a series of spaced-apart spot-bonding areas or by means of an adhesive frame ( adhesive tape or double-sided tape), for example at the perimeter - forming a seal - or by an adhesive tape (adhesive bead or double-sided tape), such as two peripheral strips;
b)和/或将连接元件与层压夹层组装在一起,使伸出区域ZD在整个表面或粘接触点状地通过一系列间隔点与区域ZA粘合接触或该连接面尤其通过一系列点状粘合区或其整个面粘合到区域ZA;b) and/or assembling the connecting element with the laminate sandwich so that the protruding area ZD is in adhesive contact with the area ZA over the entire surface or in the form of an adhesive contact through a series of spaced points or the connecting surface in particular through a series of points The shaped bonding area or its entire surface is bonded to the area ZA;
这次可以使用双面胶带,因为操作在层压生产线之外。Double-sided tape can be used this time because the operation is outside the lamination line.
在不添加粘合剂材料的情况下,粘合接触优选通过软化塑料条带来实现,所述塑料条带优选是热塑性塑料,这导致在面之间的粘合接触。Without the addition of adhesive material, the adhesive contact is preferably achieved by softening the plastic strip, preferably a thermoplastic, which results in an adhesive contact between the faces.
特别有利地,粘合接触通过加热和任选地还通过压力,特别地通过感应加热,借助于热空气,或通过辐射(激光)或通过使用溶剂如酒精来实现。Particularly advantageously, the adhesive contact is achieved by heating and optionally also by pressure, in particular by induction heating, by means of hot air, or by radiation (laser) or by the use of solvents such as alcohol.
特别且有利地,粘合接触是点状接触并且通过局部加热并且任选地还通过压力,特别地通过感应加热,借助于热空气,或通过辐射(激光)或者通过使用溶剂如酒精来实现。Particularly and advantageously, the adhesive contact is a point contact and is achieved by local heating and optionally also by pressure, in particular by induction heating, by means of hot air, or by radiation (laser) or by the use of solvents such as alcohol.
每个点状粘合接触例如具有最多为15mm的宽度。Each point-like adhesive contact has, for example, a width of at most 15 mm.
每个点状粘合接触例如具有最多为15mm的宽度。Each point-like adhesive contact has, for example, a width of at most 15 mm.
作为加热工具,特别地局部或多个局部加热工具(并且更好地施加压力),可以使用能够让热量通过的具有扁平端部的金属笔("烙铁")(并且优选地具有不粘涂层(硅树脂,聚四氟乙烯,PTFE,弹性体等),一个或多个加热指或热风枪。As a heating tool, in particular a localized or multiple localized heating tool (and better to apply pressure), a metal pen ("soldering iron") with a flat end (and preferably with a non-stick coating) that allows heat to pass through can be used (Silicone, Teflon, PTFE, Elastomer, etc.), one or more heating fingers or a heat gun.
对于所有接触点,可以在一次操作中实现点状粘合接触。可以选择允许在单个操作中产生不同点状粘合点的加热工具。For all contact points, point-like adhesive contact can be achieved in one operation. Heated tools can be selected that allow the creation of different punctiform bond points in a single operation.
局部加热可以允许不仅在条带和背部面侧支撑体之间实现局部粘合接触,而且还在装置和夹层片材之间实现局部粘合接触。Localized heating may allow for localized adhesive contact not only between the strip and the backside support, but also between the device and the interlayer sheet.
可以通过在背部面侧和/或前部面侧上施加加热工具来实现局部加热。背部面侧是优选的。Localized heating can be achieved by applying a heating tool on the back face side and/or the front face side. The back side is preferred.
在与所述连接元件一起预组装操作期间,电控装置例如在层压夹层的第一片材上,第一片材的面,其位于所述连接元件的相对侧,和层压夹层的第二片材(特别地组装片材)位于第一片材上,局部加热引起第一片材与第二片材点状接触。During the pre-assembly operation with the connecting element, the electronic control device is, for example, on the first sheet of the laminated interlayer, the face of the first sheet, which is located on the opposite side of the connecting element, and the first sheet of the laminated interlayer. Two sheets, in particular assembled sheets, are placed on the first sheet, and the localized heating causes the first sheet to come into point-like contact with the second sheet.
在与所述连接元件一起的预组装操作期间,所述电控装置的前部面位于所述层压夹层的第一片材上,特别地所述组装片材上,所述局部加热引起所述电控装置的前部面与所述层压夹层的第一片材点状接触。During the pre-assembly operation together with the connecting element, the front face of the electronic control device is located on the first sheet of the laminated interlayer, in particular the assembled sheet, the localized heating causes the The front face of the electronic control device is in point contact with the first sheet of the laminated interlayer.
在一种结构中,(热塑性)塑料条带和所述层压夹层在层压之前接触或间隔开,例如至多5mm或1mm,并且在层压(通过蠕变)之后,(热塑性)塑料条带和所述层压夹层连续接触,在背部面和接触面之间不留下空间。In one configuration, the (thermoplastic) plastic strip and the lamination interlayer are in contact or spaced apart before lamination, for example at most 5 mm or 1 mm, and after lamination (by creep) the (thermoplastic) plastic strip is Continuous contact with the laminate interlayer leaves no space between the backside and the contact surface.
优选地,条带是热塑性的,基于或由聚(乙烯醇缩丁醛)(PVB)制成,其含有小于15重量%,优选小于10重量%,甚至小于5重量%的增塑剂,特别地不含增塑剂,特别地具有至多0.15mm,特别地25至100μm,40至70μm,甚至至多50μm的厚度e3。此外,所述层压夹层基于聚(乙烯醇缩丁醛)(PVB)——具有增塑剂,特别地具有超过15重量%的常规增塑剂——特别地具有至少0.3mm,甚至至少0.6mm的厚度。Preferably, the strip is thermoplastic, based on or made from poly(vinyl butyral) (PVB), which contains less than 15% by weight, preferably less than 10% by weight, even less than 5% by weight of plasticizer, in particular Free of plasticizers, in particular with a thickness e3 of at most 0.15 mm, especially 25 to 100 μm, 40 to 70 μm, even at most 50 μm. Furthermore, the laminated interlayer is based on poly(vinyl butyral) (PVB) - with plasticizers, in particular with more than 15% by weight of conventional plasticizers - in particular with at least 0.3 mm, even at least 0.6 mm mm thickness.
优选地,支撑体是柔性的,由塑料制成,更好地是透明的,优选由聚酯,特别地聚对苯二甲酸乙二醇酯制成或由聚酰亚胺制成,特别地具有25至150μm,甚至50至100μm厚度。更广泛地,支撑体可以由塑料材料制成,特别地由热塑性塑料,聚对苯二甲酸乙二醇酯PET,聚萘二甲酸乙二醇酯PEN,聚乙烯PE,聚(甲基丙烯酸甲酯)PMMA,聚二甲基硅氧烷PDMS,聚酰胺,聚酰亚胺,聚丙烯酸酯,聚酯,聚碳酸酯,聚砜,聚醚砜制成,或热塑性聚氨酯制成。Preferably, the support is flexible, made of plastic, better transparent, preferably polyester, in particular polyethylene terephthalate or polyimide, in particular With a thickness of 25 to 150 μm and even 50 to 100 μm. More broadly, the support can be made of plastic material, in particular thermoplastic, polyethylene terephthalate PET, polyethylene naphthalate PEN, polyethylene PE, poly(methyl methacrylate) ester) PMMA, polydimethylsiloxane PDMS, polyamide, polyimide, polyacrylate, polyester, polycarbonate, polysulfone, polyethersulfone, or thermoplastic polyurethane.
如果在支撑体中制备一个或多个局部切口,则热塑性条带可以是整体的/完整的或具有局部切口。If one or more partial cuts are made in the support, the thermoplastic strip can be monolithic/intact or have partial cuts.
具有电控装置的窗玻璃可包括一个或多个间隔开的其它电控装置,每个具有塑料条带或具有共用塑料条带,例如沿着层压窗玻璃边缘的一部分或全部。A glazing with electrical controls may include one or more spaced other electrical controls, each with a strip of plastic or with a common strip of plastic, for example along a portion or all of the edge of the laminated glazing.
当支撑体具有弯曲的L形等时,可以相应地调整塑料条带的形状,或者为了简单起见,使用矩形,方形的条带。例如,在具有矩形条带和第一L形,F形或E形或梳形支撑体的这种结构中,塑料条带可以明显地在第一玻璃板最近边缘的方向上从第一支撑体的边缘面伸出。When the support has a curved L shape etc., the shape of the plastic strip can be adjusted accordingly, or for simplicity, a rectangular, square strip is used. For example, in such a configuration with a rectangular strip and a first L-, F- or E- or comb-shaped support, the plastic strip may be distinct from the first support in the direction of the closest edge of the first glass sheet the edge faces stick out.
支撑体可以足够柔性(可延展的)以适应弯曲层压窗玻璃的曲率。The support may be sufficiently flexible (extensible) to accommodate the curvature of the curved laminated glazing.
支撑体可以与扁平连接器相关联,扁平连接器延伸到窗玻璃的边缘面并且甚至延伸超过所述边缘面。能够适应窗玻璃的曲率的柔性连接器,包括塑料,例如PEN或聚酰亚胺,是优选的。扁平连接器的宽度(沿着边缘面的尺寸)可以小于或等于(二极管)支撑体的尺寸,特别地沿着边缘面。The support body can be associated with a flat connector extending to the edge face of the pane and even beyond said edge face. Flexible connectors, including plastics, such as PEN or polyimide, that can accommodate the curvature of the glazing, are preferred. The width (dimension along the edge face) of the flat connector can be smaller or equal to the size of the (diode) support, in particular along the edge face.
(柔性)支撑体可以是局部的,例如上层压窗玻璃的表面的小于10%,特别地在(挡风玻璃的)层压窗玻璃的周边区域中。The (flexible) support may be local, eg less than 10% of the surface of the upper laminated glazing, in particular in the peripheral area of the laminated glazing (of the windscreen).
在层压之后,优选柔性的支撑体可包括外部供电部分,该外部供电部分延伸到层压窗玻璃的边缘面并从窗玻璃的边缘面伸出,甚至折叠在面F4(或F1)上。After lamination, the preferably flexible support may comprise an external supply portion extending to and from the edge face of the laminated glazing, even folded over face F4 (or F1 ).
因此,在层压之前,(热塑性)塑料条带可以从第一和第二玻璃板之一的边缘面伸出,并通过预先附接到面F4或F1的方式折叠在面F4或F1上,然后在层压后除去胶带。Thus, prior to lamination, the (thermoplastic) plastic strip can protrude from the edge face of one of the first and second glass sheets and be folded over the face F4 or F1 by being pre-attached to the face F4 or F1, The tape is then removed after lamination.
在另一个实施方案中,在将所述预装配元件与该连接元件一起放置之前,所述层压夹层包括(有色,楔形,声学多层,有电线,PVB/PET/PVB复合组件)片材,称为前片材,其任选地是所述组装片材,具有主面Fx,其靠着电控装置的前部面,特别地支撑体的前部面进行放置(首先具有作为(光)电子元件的分立系统,以及主面Fx任选地包括所述区域ZA。在层压之后,使前(特别地单个)片材(面Fx)与装置的前部面特别地该支撑体的前部面粘合接触(该支撑体的前部面可以是裸露的或用电路等覆盖)。In another embodiment, the laminated interlayer comprises a (colored, wedge-shaped, acoustic multilayer, wired, PVB/PET/PVB composite assembly) sheet prior to placing the pre-assembled element with the connecting element material, called the front sheet, which is optionally the assembled sheet, with a main face Fx, which is placed against the front face of the electronic control device, in particular the front face of the support (first having as ( A discrete system of opto)electronic components, and the main face Fx optionally comprising said zone ZA. After lamination, the front (in particular a single) sheet (face Fx) is brought together with the front face of the device, in particular the support The front face of the support is in adhesive contact (the front face of the support can be bare or covered with circuitry, etc.).
当层压夹层包括单个片材时,前片材可以与面F2或F3中的另一个(大部分)和接触面(大部分)粘合接触。When the laminated interlayer comprises a single sheet, the front sheet may be in adhesive contact with the other (mostly) of sides F2 or F3 and the contacting side (mostly).
当层压夹层包括在面Fx侧上的第二片材(特别地具有用于容纳该装置的槽的开孔片材)时,第二(开孔)片材可以与接触面(大部分)粘合接触并且前片材可以与面F2或F3中的另一个(大部分)粘合接触。前片材可以在电控装置的区域中具有盲槽,该盲槽延伸第二(开孔)片材的槽。When the laminated interlayer comprises a second sheet (in particular an apertured sheet with slots for accommodating the device) on the face Fx side, the second (apertured) sheet can be in contact with the face (mostly) Adhesive contact and the front sheet may be in adhesive contact with the other (mostly) of faces F2 or F3. The front sheet may have a blind slot in the area of the electronic control device, which extends the slot of the second (perforated) sheet.
当电控系统是太厚的但分立(点状)时,可以在前片材上制备专用于电控系统的孔,例如如上所述的用于在上述现有技术中的二极管或更广泛用于其它电控系统((光)电子元件等)。因此,在第一种结构中,前片材的主面Fx包括至少一个通孔或盲孔,其宽度W1为至多20mm,15mm,10mm,5mm或2mm和甚至其长度为最多10毫米,5毫米或2毫米,容纳所谓的分立电控系统,特别地(光)电子元件,如光电二极管或无机二极管,其中e'2>0.15毫米(需要切割夹层),特别地为亚毫米,甚至至多0.5毫米,其宽度W'2为至多20毫米,10毫米,5毫米或2毫米,其长度为至多10毫米,5毫米或2毫米,并且甚至e2<0.15毫米和e3<0.15毫米。使前片材与支撑体的前部面粘合接触。特别地,孔比电控系统(光电子器件)的面积更宽,优选地宽至多0.5mm或甚至至多0.1mm。任选地,孔是通孔。When the electronic control system is too thick but discrete (dot-like), holes can be made in the front sheet dedicated to the electronic control system, such as for the diodes in the above-mentioned prior art or more widely For other electronic control systems ((optical) electronic components, etc.). Thus, in the first configuration, the main face Fx of the front sheet comprises at least one through hole or blind hole, whose width W1 is at most 20mm, 15mm, 10mm, 5mm or 2mm and even whose length is at most 10mm, 5mm or 2 mm, accommodating so-called discrete electronic control systems, especially (opto)electronic components such as photodiodes or inorganic diodes, where e'2 > 0.15 mm (needs to cut the interlayer), especially sub-millimeter, or even at most 0.5 mm , its width W'2 is at most 20 mm, 10 mm, 5 mm or 2 mm, its length is at most 10 mm, 5 mm or 2 mm, and even e2 < 0.15 mm and e3 < 0.15 mm. The front sheet is brought into adhesive contact with the front face of the support. In particular, the hole is wider than the area of the electronic control system (optoelectronic device), preferably at most 0.5 mm or even at most 0.1 mm. Optionally, the holes are through holes.
自然地,前片材的主面Fx可以包括与在支撑体上的部件一样多的孔或者与在支撑体上相邻的多个部件共用的孔。Naturally, the main face Fx of the front sheet may comprise as many holes as there are components on the support or holes in common with a number of components adjacent on the support.
当电控系统是太厚的但是表面系统(足够大的面积)时,它优选地容纳在层压夹层片材中的通孔或盲孔中。因此,在第二种结构中,在所述预装配元件(在预装配之前或之后)与所述连接元件之前,所述层压夹层包括开孔片材(单片,复合片材等),从而包括一个孔(盲孔或通孔),其容纳电控系统和支撑体的全部或部分(在玻璃板之间的全部或部分,至少功能区,以及在玻璃板之间的全部或部分供电区,优选地,不同于凹槽,即不同于贯通的外围孔,并且优选地围绕该装置的全部或部分边缘面,该开孔片材具有主面Fx,该主面Fx是自由的并且任选地包括所述区域ZA(朝向在放置后接触面)并且任选地包括区域Z'A,(热塑性)塑料条带面向孔,具有在面Fx和塑料条带的自由面之间的高度差H1,该差为最多0.3mm,0.2mm或0.15mm。When the electronic control system is too thick but a surface system (large enough area) it is preferably accommodated in through holes or blind holes in the laminated sandwich sheet. Thus, in the second configuration, the laminated interlayer comprises an apertured sheet (monolithic, composite sheet, etc.) ), thus including a hole (blind or through hole) that accommodates the electronic control system and all or part of the support (all or part between the glass plates, at least the functional area, and all or part between the glass plates Part of the power supply area, preferably different from the groove, i.e. different from the through peripheral hole, and preferably surrounding all or part of the edge face of the device, the apertured sheet has a main face Fx which is free and optionally includes said zone ZA (towards the contact face after placement) and optionally zone Z'A, the (thermoplastic) plastic strip facing the hole, with a gap between the face Fx and the free face of the plastic strip. Height difference H1, the difference is at most 0.3mm, 0.2mm or 0.15mm.
特别地,塑料条带的自由面在与所述面齐平下方至多0.3毫米,0.2毫米或0.15毫米,在与面Fx齐平或突出(具有超厚度)至多0.3毫米,0.2毫米或0.15毫米。In particular, the free face of the plastic strip is at most 0.3 mm, 0.2 mm or 0.15 mm below said face, and at most 0.3 mm, 0.2 mm or 0.15 mm at the most flush with face Fx or protrudes (with extra thickness).
特别地,在与包括连接元件的预装配元件层压之前,电控装置从开孔板(支撑体的背部面或前部面)露出来,电控装置和主面Fx间隔开非零高度H2,该高度H2大于e2(并且小于e2+e'2),H2为最多0.3mm,0.2mm或0.15mm,并且背部面从开孔片材露出来。该方法包括定位另外的塑料条带,优选热塑性塑料条带(甚至塑料,其与在背部面上的所述塑料条带相同),条带在支撑体的全部或部分边缘面上形成框,其厚度Ex为最多0.15mm且小于或等于H2,并且紧靠支撑体的边缘面或与支撑体的间隔开至多1/0.5mm,并且面向开孔板的区域。In particular, the electronic controls are exposed from the perforated plate (back or front side of the support) before lamination with the pre-assembled elements including the connecting elements, the electronic controls are spaced apart from the main face Fx by a non-zero height H2, the height H2 is greater than e2 (and less than e2+e'2), H2 is at most 0.3mm, 0.2mm or 0.15mm, and the back surface is exposed from the apertured sheet. The method consists in positioning a further plastic strip, preferably a thermoplastic strip (even plastic, which is the same as said plastic strip on the back side), the strip forming a frame on all or part of the edge face of the support, which The thickness Ex is at most 0.15 mm and less than or equal to H2, and is close to the edge face of the support or at a distance of at most 1/0.5 mm from the support, and faces the area of the perforated plate.
附加塑料条带具有与连接面FC相对的自由主面F",附加塑料条带任选地包括单个条带或多个阶梯状塑料条带,这时Ex是塑料条带的总厚度The additional plastic strip has a free main surface F" opposite the connection surface FC, the additional plastic strip optionally comprises a single strip or a plurality of stepped plastic strips, where Ex is the total thickness of the plastic strip
并且,通过层压步骤,使附加塑料条带的所述自由面与接触面粘合接触。And, by means of a lamination step, said free face of the additional plastic strip is brought into adhesive contact with the contact face.
特别地,在将所述预装配元件放置在第一和第二玻璃板之间之前,连接面FC可以与开孔片材形成粘合接触,该粘合接触通过上面已经提到的用于预组装的工具(软化,局部加热等)进行。孔或槽例如在第一或第二PVB中是盲孔。In particular, before the pre-assembly element is placed between the first and the second glass sheet, the connection face FC can be brought into adhesive contact with the apertured sheet, which adhesive contact is Pre-assembled tools (softening, local heating, etc.) are carried out. The holes or slots are, for example, blind holes in the first or second PVB.
在一种结构中,例如对于机动车辆或建筑物窗户或者家具门(设备等),第一玻璃板是外部玻璃板,第一面通常被称为面F1,第二面通常被称为作为面F2,并且第二玻璃板是外部玻璃板,第三面通常被称为面F3,第四面通常被称为面F4。In one structure, such as for motor vehicle or building windows or furniture doors (equipment, etc.), the first pane of glass is an exterior pane of glass, the first face is often referred to as face F1, and the second face is often referred to as face F2, and the second glass sheet is the outer glass sheet, the third side is commonly referred to as face F3, and the fourth side is commonly referred to as face F4.
在替代结构中,例如机动车辆或建筑物窗户或家具门(设备等),第一玻璃板是外部玻璃板,第一面通常被称为面F4,第二面通常被称为作为面F3,第二玻璃板是内部玻璃板,第三面通常称为面F2,第四面通常称为面F4。In alternative structures, such as motor vehicle or building windows or furniture doors (equipment, etc.), the first pane of glass is an exterior pane of glass, the first face is commonly referred to as face F4, the second face is commonly referred to as face F3, The second glass sheet is the inner glass sheet, the third side is generally referred to as face F2, and the fourth side is generally referred to as face F4.
在一种结构中:In one structure:
-第一和第二玻璃板由无机玻璃制成;- the first and second glass panes are made of inorganic glass;
-第一玻璃板由无机玻璃制成,第二玻璃板由塑料制成,例如更薄(膜)等,例如由PC,PMMA或PET制成;- the first glass plate is made of inorganic glass, the second glass plate is made of plastic, eg thinner (film) etc., eg PC, PMMA or PET;
-第二玻璃板由无机玻璃制成,第一玻璃板由塑料制成,例如更薄(膜)等,例如由PC,PMMA或PET制成。- The second glass plate is made of inorganic glass, the first glass plate is made of plastic, eg thinner (film) or the like, eg PC, PMMA or PET.
根据本发明的具有电控装置的层压窗玻璃可以形成双层窗玻璃的一部分(在建筑物外部侧的玻璃板或建筑物内部侧的玻璃板),甚至是三层窗玻璃。The laminated glazing with electronic control according to the invention can form part of a double glazing (glass panes on the exterior side of a building or glass panes on the interior side of a building), or even triple glazing.
对于建筑物,层压窗玻璃可以形成隔板,设备门,窗户或屋顶的一部分。For buildings, laminated glazing can form part of partitions, appliance doors, windows or roofs.
本发明的另一主题是具有电控装置的窗玻璃,该电控装置特别地根据如上所述的制备方法获得,包括层压窗玻璃,层压窗玻璃包含:Another subject of the invention is a glazing with an electrical control device, obtained in particular according to the production method as described above, comprising a laminated glazing comprising:
-透明的第一玻璃板,特别由无机玻璃或塑料制成,特别地弯曲的——任选透明的,超透明的或着色的,特别是灰色或绿色,优选弯曲的,其通常形成外部玻璃板——具有分别称为面F1和面F2的第一和第二主面,特别地F1或F2每个都是裸露的或涂覆有层(透明或不透明的)特别是无机层(功能层,单层或多层等,特别是厚度至多为50μm或甚至是亚微米的层)对于汽车窗玻璃,厚度优选为至多2.5mm,甚至至多2.2mm,--特别是1.9mm,1.8mm,1.6mm和1.4mm--或甚至至多1.3mm或最多1毫米的玻璃板;- a transparent first glass pane, especially made of inorganic glass or plastic, especially curved - optionally transparent, extra-transparent or coloured, especially grey or green, preferably curved, which usually forms the outer glass Plate - has a first and a second main face called face F1 and face F2 respectively, in particular F1 or F2 are each bare or coated with a layer (transparent or opaque) especially an inorganic layer (functional layer) , single or multi-layer, etc., especially layers with a thickness of up to 50 μm or even submicron) For automotive glazing, the thickness is preferably up to 2.5 mm, even up to 2.2 mm, - especially 1.9 mm, 1.8 mm, 1.6 mm mm and 1.4mm - or even up to 1.3mm or up to 1mm of glass;
-透明的第二玻璃板,特别由优选为透明的,超透明的或甚至着色的无机玻璃或由塑料制成,特别是弯曲的,其通常形成具有分别称为面F3和面F4的第三和第四主面的内部玻璃板,特别地F3和F4各自是裸露的或涂覆有层(功能层,单层或多层等,特别是厚度为至多50μm或甚至是亚微米的层),对于汽车窗玻璃,厚度优选小于第一玻璃板的厚度的玻璃板,该厚度甚至至多2.2mm--特别是1.9mm,1.8mm,1.6mm和1.4mm--或甚至至多1.3mm或者至多1mm,第一和第二玻璃板的总厚度优选严格小于4mm,或甚至小于3.7mm,- a transparent second glass plate, in particular made of preferably transparent, extra-transparent or even coloured inorganic glass or of plastic, in particular curved, which generally forms a third plate with faces F3 and F4 respectively and the inner glass panes of the fourth main face, in particular F3 and F4, are each bare or coated with a layer (functional layer, mono- or multi-layer, etc., especially layers with a thickness of at most 50 μm or even sub-micron), For automotive glazing, the thickness is preferably less than the thickness of the first glass pane, the thickness is even at most 2.2 mm - especially 1.9 mm, 1.8 mm, 1.6 mm and 1.4 mm - or even at most 1.3 mm or at most 1 mm, The total thickness of the first and second glass sheets is preferably strictly less than 4 mm, or even less than 3.7 mm,
优选地,第一和第二玻璃板中的至少一个由无机玻璃制成,特别地F1或F2,每个都是裸露的或涂覆有层,特别是无机层(功能层,单层或多层等,特别是厚度为至多50μm或甚至是亚微米的层);Preferably, at least one of the first and second glass sheets is made of inorganic glass, in particular F1 or F2, each bare or coated with a layer, in particular an inorganic layer (functional layer, single or multiple layers) layers, etc., especially layers with a thickness of up to 50 μm or even sub-micron);
-由热塑性聚合物材料制成的层压夹层,特别地由一个或多个片材制成,特别地具有与第二面F2(裸露或涂覆的)粘合接触的主面FA和与面F3粘合接触的主面FB,特别地具有亚厘米的厚度e1,优选地面F2和面F3的大部分与层压夹层粘合接触,对于汽车窗玻璃,其中e1优选为至多1.8mm,最好是最多1.2毫米,甚至最多0.9毫米(最好是至少0.3毫米,甚至至少0.5毫米),特别是从第一玻璃板的边缘面向后缩回最多2毫米,并从第二玻璃板边缘面向回缩最多2毫米,- a laminated interlayer made of thermoplastic polymer material, in particular made of one or more sheets, in particular with a main face FA in adhesive contact with the second face F2 (bare or coated) and with the face F3 is in adhesive contact with the main face FB, in particular with a sub-centimeter thickness e1, preferably the ground floor F2 and the majority of the face F3 is in adhesive contact with the laminated interlayer, for automotive glazing, where e1 is preferably at most 1.8 mm, best be at most 1.2 mm, even at most 0.9 mm (preferably at least 0.3 mm, even at least 0.5 mm), especially set back at most 2 mm from the edge of the first glass sheet facing back and from the edge of the second glass sheet up to 2 mm,
优选地,第一和第二玻璃板中的至少一个由无机玻璃制成,并且层压窗玻璃在面F2和F3之间包括:Preferably, at least one of the first and second glass panes is made of inorganic glass, and the laminated glazing comprises between faces F2 and F3:
-电控装置,特别是条带(加长的,例如正方形,矩形,L形,T形,梳形等),包括支撑体,特别是(加长的,例如正方形,矩形,L形,T形,梳形等)条带,特别地宽度W2为至多1米或至多40厘米,甚至至多20厘米,10厘米或5厘米,厚度e2特别是亚毫米的,甚至至多0.15mm,具有前部面、背部面和边缘面,该前部面在被称为功能区的区域中承载电控系统,电控系统具有优选为亚毫米的厚度e'2,特别地具有特别地至多5cm或亚厘米(分立元件等)或几乎等于W2(表面系统)的宽度W'2,并且该前部面任选地包括与功能区邻近的供电区,特别地有开口,甚至具有从第一或第二玻璃板的边缘伸出的延伸部分,电控装置具有小于层压夹层的表面,因此该装置位于窗玻璃的(特别是外围的)区域中;- electronic control devices, in particular strips (elongated, eg square, rectangular, L-shaped, T-shaped, comb-shaped, etc.), including supports, in particular (elongated, eg square, rectangular, L-shaped, T-shaped, Comb-shaped etc.) strips, in particular width W2 of at most 1 meter or at most 40 cm, even at most 20 cm, 10 cm or 5 cm, thickness e2 especially sub-millimeter, even at most 0.15 mm, with front face, back The face and the edge face, the front face carrying the electronic control system in the area called the functional area, the electronic control system having a thickness e'2, preferably sub-millimeter, in particular with in particular at most 5 cm or sub-centimeter (discrete elements). etc.) or a width W'2 almost equal to W2 (surface system), and this front face optionally includes a power supply area adjacent to the functional area, in particular with openings, even with edges from the first or second glass pane a projecting extension, the electrical control device has a smaller surface than the laminated interlayer, so that the device is located in the (especially the peripheral) area of the glazing;
-在背部面上,聚合物连接元件,其是厚度e3为至多0.3mm,0.25mm,甚至至多0.15mm,特别是25至100μm,40至70μm,甚至至多50μm的塑料条带,与背部面以及与面F2和F3中的一个面(这时称为接触面)粘合接触,连接元件具有低于层压夹层的表面,特别地具有至少0.8W2或0.9W2和/或至多1m或至多40cm,甚至至多20cm,10cm或5cm的宽度W3,连接元件位于在层压夹层下方的表面上。- on the back face, a polymer connecting element, which is a plastic strip with a thickness e3 of at most 0.3 mm, 0.25 mm, even at most 0.15 mm, in particular 25 to 100 μm, 40 to 70 μm, even at most 50 μm, with the back face and In adhesive contact with one of the faces F2 and F3 (here called the contact face), the connecting element has a lower surface than the laminated interlayer, in particular at least 0.8W2 or 0.9W2 and/or at most 1 m or at most 40 cm, Even up to a width W3 of 20 cm, 10 cm or 5 cm, the connecting element is located on the surface below the laminate interlayer.
优选地,提供以下特征中的一个或多个:Preferably, one or more of the following features are provided:
-塑料条带是热塑性的,基于聚(乙烯醇缩丁醛)(PVB),甚至由其制成,其含有少于15重量%,优选少于10重量%,甚至更好地少于10重量%的增塑剂,特别地不含增塑剂,和所述层压夹层基于聚(乙烯醇缩丁醛)(PVB),特别地含有超过15重量%的增塑剂;- the plastic strip is thermoplastic, based on, or even made from, poly(vinyl butyral) (PVB), which contains less than 15% by weight, preferably less than 10% by weight, even better less than 10% by weight % of plasticizer, in particular free of plasticizer, and the laminated interlayer is based on poly(vinyl butyral) (PVB), in particular contains more than 15% by weight of plasticizer;
-透明(热塑性)塑料条带具有小于5%的雾度且没有气泡类型缺陷(尺寸小于0.1毫米),具有的TL至少为70%,80%或90%,透明支撑体和热塑性塑料条带组件具有至少70%的TL并且具有小于5%的雾度;- Transparent (thermoplastic) plastic strip having less than 5% haze and no bubble type defects (less than 0.1 mm in size), having a TL of at least 70%, 80% or 90%, transparent support and thermoplastic strip assembly Have a TL of at least 70% and have a haze of less than 5%;
-所述塑料条带在至少一侧甚至在两侧从背部面伸出(至多10cm),与层压夹层的粘合接触;- the plastic strip protrudes from the back face on at least one side and even on both sides (up to 10 cm), in adhesive contact with the laminated interlayer;
-层压夹层由聚(乙烯醇缩丁醛)(PVB)制成,特别地PVB具有包含电控装置的开孔或槽,其任选地:- the laminated interlayer is made of poly(vinyl butyral) (PVB), in particular PVB has openings or slots containing electrical control means, optionally:
-是声学的,特别地用于车辆的挡风玻璃或车顶和/或为楔形,特别地用于挡风玻璃;- be acoustic, especially for windshields or roofs of vehicles and/or be wedge-shaped, especially for windshields;
-任选具有(加热等)金属线;- optionally with (heating, etc.) wires;
-或者形成复合PVB/功能性塑料薄膜元件或第一PVB/功能性塑料薄膜/第二PVB复合元件,优选透明的功能性塑料薄膜,例如聚酯或PET,带有特别导电的功能层,特别地在第一个PVB中带有盲孔或槽的PVB。- or to form a composite PVB/functional plastic film element or a first PVB/functional plastic film/second PVB composite element, preferably a transparent functional plastic film, such as polyester or PET, with a particularly conductive functional layer, in particular Ground PVB with blind vias or slots in the first PVB.
电控系统尤其可以选自:The electronic control system may in particular be selected from:
-电容或感应控制开关,天线;- Capacitive or inductive control switches, antennas;
-一个或多个(光)电子元件(表面贴装在所述支撑体的正面上),特别地分立的,特别地宽度W2<20mm,尤其是传感器,摄像机,光电二极管或无机电致发光二极管,包括微LED;- one or more (opto)electronic components (surface mounted on the front side of said support), especially discrete, especially width W2 < 20 mm, especially sensors, cameras, photodiodes or inorganic electroluminescent diodes , including micro LEDs;
和and
-l)使塑料条带和层压夹层与支撑体的前部面粘合接触,特别地层压夹层在通孔或盲孔中容纳一个或多个(光)电子元件,其中特别地e'2>0.15mm和e2<0.15mm,和甚至e3<0.15mm,优选每个(光)电子元件有一个专用孔。-l) bringing the plastic strip and the laminated interlayer into adhesive contact with the front face of the support, in particular the laminated interlayer accommodates one or more (opto)electronic components in through holes or blind holes, wherein in particular e'2 >0.15mm and e2<0.15mm, and even e3<0.15mm, preferably with a dedicated hole per (opto)electronic component.
在层压窗玻璃中的传感器,特别地具有至多10mm的宽度W'2和/或至多2mm或1mm的厚度,并且例如选自以下传感器中的至少一个:The sensor in the laminated glazing, in particular has a width W'2 of at most 10 mm and/or a thickness of at most 2 mm or 1 mm, and is for example selected from at least one of the following sensors:
-雨水探测器(最好在刮水器区域中),通常尺寸为100mm²至600mm²;- rain detectors (preferably in the wiper area), typically 100mm² to 600mm² in size;
-在可见光谱中的摄像机(防撞探测器,用于探测物体或人的探测器,无论是否在运动中)或红外摄像机(夜视,物体或人的防撞探测器,无论是否在运动中,例如具有梯形形状)或者甚至多个用于立体视觉的相同类型的相机,特别地CCD(电荷耦合器件)和CMOAS(互补金属氧化物半导体)类型视觉传感器;- cameras in the visible spectrum (anti-collision detectors, detectors for detecting objects or people, whether or not in motion) or infrared cameras (night vision, anti-collision detectors for objects or people, whether in motion or not) , for example having a trapezoidal shape) or even multiple cameras of the same type for stereo vision, in particular CCD (Charge Coupled Device) and CMOAS (Complementary Metal Oxide Semiconductor) type vision sensors;
-一个或多个(通常为六个)光传感器,例如光电二极管,通常尺寸为1.2×1.4mm2至1.4×1.8mm2,或者甚至具有至多0.7mm甚至0.7mm的厚度e'2和/或具有至多2mm的宽度W'2,例如AVAGO TECHNOLOGIES公司的APDS-9005型;- one or more (usually six) light sensors, such as photodiodes, typically measuring 1.2 x 1.4 mm 2 to 1.4 x 1.8 mm 2 , or even having a thickness e'2 of at most 0.7 mm or even 0.7 mm and/or having a width W'2 of at most 2 mm, eg type APDS-9005 from AVAGO TECHNOLOGIES;
-温度计,热电偶,通常厚度为0.5毫米或更小的电线;- Thermometers, thermocouples, usually wires of thickness 0.5 mm or less;
-警报传感器(检测窗玻璃的完整性的缺陷等),通常具有直径为12至150μm的导电线或通过导电层(在面F2或F3上);- an alarm sensor (detecting defects in the integrity of the window pane, etc.), usually with a conducting wire with a diameter of 12 to 150 μm or through a conducting layer (on face F2 or F3);
-与(电阻等)加热元件相连的冷凝检测器-如防雾,防凝结或防冻装置-通常尺寸为100至200平方厘米,例如集成在雨水探测器中;- condensation detectors connected to (resistive, etc.) heating elements - such as anti-fog, anti-condensation or anti-freeze devices - typically 100 to 200 cm² in size, for example integrated in rain detectors;
-形成天线的传感器,例如通常厚度为12μm至0.5mm的导电线,用于接收和/或发送电磁波(无线电,TV,特别地本地通信网络,例如蓝牙,Wi-Fi,WLAN),特别地在层压内或嵌入在聚合物材料(薄膜等)中;- a sensor forming an antenna, such as a conductive wire, typically 12 μm to 0.5 mm thick, for receiving and/or transmitting electromagnetic waves (radio, TV, especially local communication networks such as Bluetooth, Wi-Fi, WLAN), especially in Laminated or embedded in polymeric materials (films, etc.);
-声学传感器(基于压电元件);- Acoustic sensors (based on piezoelectric elements);
-超声信号检测器,优选地在面F2上(例如基于压电元件);- an ultrasonic signal detector, preferably on face F2 (eg based on piezoelectric elements);
-基于(整个表面)导电层的诊断传感器(机动车辆的层压窗玻璃,特别地挡风玻璃或侧面窗玻璃中的故障);- diagnostic sensors based on a conductive layer (over the entire surface) (faults in laminated glazing of motor vehicles, in particular windshield or side glazing);
-(擦拭器等)控制检测器,例如IR控制或语音(压电)控制。- Control detectors (wiper, etc.) such as IR control or voice (piezo) control.
电控系统可以是表面系统,特别地具有至少20mm甚至50mm的宽度W2,并且特别地选自:The electronic control system may be a surface system, in particular having a width W2 of at least 20 mm or even 50 mm, and selected in particular from:
-表面光系统,例如OLED有机电致发光系统(可以形成象形图等),TFEL(薄膜电致发光元件)或称为QLED的量子点发光二极管;- Surface light systems, such as OLED organic electroluminescence systems (which can form pictograms etc.), TFELs (thin film electroluminescence elements) or quantum dot light emitting diodes called QLEDs;
-采用任何技术例如AMOLED技术的动态标牌系统(屏幕),;- Dynamic signage systems (screens) using any technology such as AMOLED technology,;
-(可变散射)液晶系统,特别地PDLC系统(挡风玻璃、办公室隔板等的顶部条带),光阀,电致变色系统,特别地层压夹层容纳该装置(通过一个插槽);- (variable scattering) liquid crystal systems, especially PDLC systems (top strips for windshields, office dividers, etc.), light valves, electrochromic systems, especially laminated interlayers to accommodate the device (through a slot);
和/或:and / or:
i)所述塑料条带从支撑体伸出并与所述层压夹层粘合接触,并且优选与所述支撑体的前部面粘合接触。i) The plastic strip extends from the support and is in adhesive contact with the laminate interlayer, and preferably in adhesive contact with the front face of the support.
对于AMOLED屏幕,可以参考在专利WO2017/115040,WO2017/115041,WO2017/115042和WO2017/115043中描述的那些。For AMOLED screens, reference may be made to those described in patents WO2017/115040, WO2017/115041, WO2017/115042 and WO2017/115043.
对于形成象形图或背光象形图(搪瓷等)的OLED,可以参考在专利WO2017103425和WO2017103426中描述的那些。For OLEDs forming pictograms or backlit pictograms (enamel etc.), reference may be made to those described in patents WO2017103425 and WO2017103426.
对于液晶系统,例如用于住宅的隔板,可以参考在专利WO2011/161391和WO2012/045973中描述的那些。For liquid crystal systems, such as partitions for residential use, reference may be made to those described in patents WO2011/161391 and WO2012/045973.
对于液晶系统,例如在挡风玻璃中的太阳能保护带或作为光阀系统(SPD),可以参考在专利DE102013001334A1,DE102005049081B3,DE102005007427A1,DE102007027296A1和US-2015-0331296中描述的那些。For liquid crystal systems, such as solar protection strips in windshields or as light valve systems (SPD), reference may be made to those described in patents DE102013001334A1, DE102005049081B3, DE102005007427A1, DE102007027296A1 and US-2015-0331296.
作为发光触摸开关,可以参考在专利WO2018/002707或WO2018/002723中描述的那些。As light-emitting touch switches, reference may be made to those described in patents WO2018/002707 or WO2018/002723.
在所选择的电控装置光源(LED,OLED,TFEL,QLED等)的前部面上,可以使用准直光学器件(菲涅耳透镜,棱镜薄膜,交叉棱镜薄膜,具有2D图案网络的薄膜),并且优选地,在准直光学元件和接触玻璃面之间没有其它塑料条带或层压夹层。Collimation optics (Fresnel lenses, prism films, cross prism films, films with 2D patterned networks) can be used on the front face of the chosen electronically controlled light source (LED, OLED, TFEL, QLED, etc.) , and preferably, there are no other plastic strips or laminated interlayers between the collimating optics and the contact glass face.
对于后窗,由光源和准直光学器件组成的组件可以形成(第三)制动灯或转向指示灯(复示器),位置灯或示宽灯。For the rear window, the assembly consisting of the light source and collimating optics can form a (third) brake light or turn indicator (repeater), a position light or a position light.
例如(对于后窗或挡风玻璃),光源优选地以(自身)红色发光,特别地是发光带,其优选地是矩形的并且是外围的并且是水平的;例如(对于后窗或挡风玻璃)光源优选地以(自身)黄色发光,特别地是发光带,其优选地是矩形的并且是外围的并且是水平的,特别地在窗户的下边界或横向边界是水平的。For example (for a rear window or windshield), the light source is preferably illuminated in (itself) red, in particular a light-emitting strip, which is preferably rectangular and peripheral and horizontal; for example (for a rear window or windshield) The glass) light source preferably emits in (itself) yellow, especially the light strip, which is preferably rectangular and peripheral and horizontal, especially at the lower or lateral border of the window.
优选地,关于发光系统,优选以下优选累积特征:Preferably, with regard to the light emitting system, the following preferred cumulative characteristics are preferred:
-发光系统是称为OLED的有机电致发光二极管,特别地透明有机电致发光二极管(TOLED)或称为QLED的量子点发光二极管;- the light-emitting system is an organic electroluminescent diode called OLED, in particular a transparent organic electroluminescent diode (TOLED) or a quantum dot light emitting diode called QLED;
-发光系统,特别地OLED或QLED,是透明的,并且具有至少20%甚至至少50%的透光率。- Lighting systems, in particular OLEDs or QLEDs, are transparent and have a light transmittance of at least 20% or even at least 50%.
-发光系统是背部面发光的OLED,包括支撑体(透明或不透明或具有不透明层),其在正面一侧从支撑体开始依次承载:任选的功能性下层,透明阳极,有机电致发光系统或反射阴极。The light-emitting system is a backside-emitting OLED, comprising a support (transparent or opaque or with an opaque layer), which on the front side, starting from the support, carries: optional functional lower layer, transparent anode, organic electroluminescent system or reflective cathode.
OLED还可以包括覆盖组件(有源区域)的封装层:树脂,例如透明树脂,或涂覆有粘合剂的塑料薄膜,这种具有导电区域的塑料薄膜可以用于电连接。The OLED can also include an encapsulation layer covering the components (active areas): resin, eg a transparent resin, or a plastic film coated with an adhesive, this plastic film with conductive areas can be used for electrical connections.
可以通过在面F1或F2上的掩蔽层(搪瓷等)从外部掩蔽发光系统。The light emitting system can be masked from the outside by a masking layer (enamel etc.) on the face F1 or F2.
层压夹层例如由一个或多个片材形成。可以选择传统的PVB,例如Solutia或Eastman的RC41。Laminated interlayers are formed, for example, from one or more sheets. A conventional PVB such as Solutia or Eastman's RC41 can be chosen.
层压夹层可包括至少一个"中间"层,其由具有振动声学阻尼特性的粘弹性塑料制成,特别地基于聚乙烯醇缩丁醛(PVB)和增塑剂,和夹层,并且还包括由标准PVB制成的两个外层,中间层位于两个外层之间。作为声学片材的实例,可以提及专利EP0844075。可以提及在专利申请WO2012/025685,WO2013/175101中描述的声学PVB,特别地如WO2015079159中所述的有色声学PVB。Laminated interlayers may include at least one "intermediate" layer made of viscoelastic plastic with vibro-acoustic damping properties, in particular based on polyvinyl butyral (PVB) and plasticizers, and interlayers, and also composed of Two outer layers made of standard PVB with a middle layer between the two outer layers. As an example of an acoustic sheet, mention may be made of patent EP0844075. Mention may be made of acoustic PVBs described in patent applications WO2012/025685, WO2013/175101, in particular coloured acoustic PVBs as described in WO2015079159.
层压夹层可以包括声学PVB和/或是着色的PVB,所述层压夹层特别地至少部分地在其厚度上着色的PVB。着色部分至少(甚至至多)在发光元件(OLED,QLED等)和面F2之间。The laminated interlayer may comprise acoustic PVB and/or tinted PVB, in particular PVB tinted at least partially through its thickness. The colored part is at least (or even at most) between the light-emitting element (OLED, QLED, etc.) and the face F2.
玻璃,优选在层压窗玻璃中的内部玻璃,特别地是薄的且厚度小于1.1mm,优选是化学钢化的。它优选是透亮的。可以提及专利申请WO2015/031594和WO2015066201的实例。The glass, preferably the interior glass in laminated glazing, is in particular thin and less than 1.1 mm thick, preferably chemically toughened. It is preferably translucent. Examples of patent applications WO2015/031594 and WO2015066201 may be mentioned.
为了限制在乘客舱中的加热或限制空调的使用,至少第一玻璃板或所述玻璃板之一(优选外部玻璃板)是着色的。此外,窗玻璃,特别地层压窗玻璃还可以包括反射或吸收太阳辐射的层,优选在面F4或面F2或F3上,特别地透明导电氧化物层,称为TCO层,或甚至包括至少一个TCO层的薄层堆叠体,或包括至少一个银层的薄层堆叠体(在F2或F3上优选用于层压窗玻璃),该银层或每个银层置于介电层之间。In order to limit heating in the passenger compartment or limit the use of air conditioning, at least the first glass pane or one of said glass panes (preferably the outer glass pane) is tinted. Furthermore, the glazing, in particular laminated glazing, may also comprise a layer reflecting or absorbing solar radiation, preferably on face F4 or face F2 or F3, in particular a layer of transparent conductive oxide, referred to as a TCO layer, or even at least one A thin layer stack of TCO layers, or a thin layer stack comprising at least one silver layer (preferably for laminated glazing on F2 or F3), the or each silver layer being interposed between the dielectric layers.
可以在面F2和/或F3上同时具有(含银)层和在面F4上具有TCO层。It is possible to have both a (silver-containing) layer on faces F2 and/or F3 and a TCO layer on face F4.
(透明导电氧化物)TCO层优选是氟掺杂的氧化锡(SnO2:F)层或混合氧化铟锡(ITO)层。The (transparent conductive oxide) TCO layer is preferably a fluorine-doped tin oxide (SnO 2 :F) layer or a mixed indium tin oxide (ITO) layer.
例如,低辐射率层包括以下顺序:高折射率下层/低折射率下层/TCO层/任选的介电上层。For example, the low emissivity layer includes the following sequence: high refractive index lower layer/low refractive index lower layer/TCO layer/optional dielectric upper layer.
作为低辐射率层,可以提及在专利US2015/0146286中描述的那些,在面F4上,特别地在实施例1至3中。As low emissivity layers, mention may be made of those described in patent US2015/0146286, on face F4, in particular in examples 1 to 3.
本发明当然涉及任何机动车辆,尤其涉及包括至少一个如上所述的窗玻璃的机动车辆。The invention of course relates to any motor vehicle, in particular a motor vehicle comprising at least one window pane as described above.
二极管可以是"板上芯片"型或甚至非常优选地是表面贴装器件(英文为SMD),其这时包括外围封装壳(通常取名为"packaging")。The diodes can be of the "chip-on-board" type or even very preferably a surface mount device (SMD in English), which then includes a peripheral package (often named "packaging").
作为二极管,可以提及由Osram销售的Oslon Black Flat系列。对于红光,可以提及由Osram销售的二极管:Oslon Black Flat Lx H9PP。对于橙色(琥珀色)灯,可以提及由Osram销售的二极管:LCYH9PP。对于白光,可以提及由Osram销售的二极管:LUW H9QP或KWHxL531.TE,其中x=是在二极管中的芯片数量(例如,4或5)。As diodes, mention may be made of the Oslon Black Flat series sold by Osram. For red light, mention may be made of the diode sold by Osram: Oslon Black Flat Lx H9PP. For orange (amber) lamps, mention may be made of the diode sold by Osram: LCYH9PP. For white light, mention may be made of the diodes sold by Osram: LUW H9QP or KWHxL531.TE, where x= is the number of chips in the diode (eg, 4 or 5).
作为柔性PCB,可以提及来自Krempel公司的Akaflex®系列产品(特别地PCL FW)。As flexible PCBs, mention may be made of the Akaflex® series (in particular PCL FW) from the company Krempel.
现在将参考附图更详细地描述本发明,其中:The present invention will now be described in more detail with reference to the accompanying drawings, in which:
图1是在道路上的机动车辆的层压挡风玻璃的前视图,该挡风玻璃在第一种实施方案中包括借助于二极管和OLED的内部发光信号;FIG. 1 is a front view of a laminated windshield of a motor vehicle on the road, which in a first embodiment includes an internal light-emitting signal by means of diodes and OLEDs;
图1bis是道路上的机动车辆的层压挡风玻璃的前视图,该挡风玻璃在第一种实施方案的变型中包括借助于二极管和OLED的内部发光信号;Figure 1bis is a front view of a laminated windshield of a motor vehicle on the road, which in a variant of the first embodiment includes an internal light-emitting signal by means of diodes and OLEDs;
图1'是在道路上的机动车辆的层压挡风玻璃的前视图,该挡风玻璃在第一种实施方案的变型中包括借助于二极管和OLED的内部发光信号;FIG. 1 ′ is a front view of a laminated windshield of a motor vehicle on the road, which in a variant of the first embodiment includes an internal light-emitting signal by means of diodes and OLEDs;
图1''是在本发明的一个实施方案中具有外部发光信号的层压后窗的示意性前视图;Figure 1" is a schematic front view of a laminated rear window with an external luminescent signal in one embodiment of the present invention;
图2是在本发明的一个实施方案中具有内部发光信号的层压窗玻璃的示意性剖视图;Figure 2 is a schematic cross-sectional view of a laminated glazing with an internal luminescent signal in one embodiment of the present invention;
图2'是图2的实施方案的变型中具有二极管的发光层压窗玻璃的示意性剖视图,其具有用于内部显示的准直光学元件;图2a是准直光学器件的顶视图;图2b是准直光学器件的整体视图;Fig. 2' is a schematic cross-sectional view of a light-emitting laminated glazing with diodes in a variant of the embodiment of Fig. 2 with collimating optics for interior display; Fig. 2a is a top view of the collimating optics; Fig. 2b is the overall view of the collimating optics;
图2bis是在图2的实施方案的变型中的具有二极管的发光层压窗玻璃的示意性剖视图;Figure 2bis is a schematic cross-sectional view of a light-emitting laminated glazing with diodes in a variant of the embodiment of Figure 2;
图2''显示了安装在二极管支撑体上的表面贴装二极管;Figure 2'' shows a surface mount diode mounted on a diode support;
图3是在本发明的一个实施方案中包含(光)电子元件的层压窗玻璃的示意性横截面图;Figure 3 is a schematic cross-sectional view of a laminated glazing comprising (opto)electronic elements in one embodiment of the present invention;
图4是含具有二极管支撑体的二极管的层压窗玻璃的透视图;Figure 4 is a perspective view of a laminated glazing containing diodes with diode supports;
图5是示出了使用层压夹层和通过点状粘合接触的电控装置的预装配的前视图;FIG. 5 is a front view showing the pre-assembly of the electronic control device using a laminated interlayer and contact by point bonding;
图6是示出了使用层压夹层和通过点状粘合接触的电控装置的预装配的前视图;FIG. 6 is a front view showing the pre-assembly of the electronic control device using a laminated interlayer and contact by point bonding;
图7是示出了带有塑料条带的电控装置的预装配和点状粘合接触的前视图;Figure 7 is a front view showing pre-assembly and point-bonded contact of an electrical control device with plastic strips;
图7a是示出了带有塑料条带的电控装置的预装配和点状粘合接触的前视图;Figure 7a is a front view showing pre-assembly and point-bonded contact of an electrical control device with plastic strips;
图7b是示出了带有塑料条带的电控装置的预装配和点状粘合接触的前视图;Figure 7b is a front view showing pre-assembly and point-bonded contact of an electrical control device with plastic strips;
图8是电控装置和背塑料条带和夹层的预装配件在被放置在玻璃片材和层压板之间之前的剖视图;FIG. 8 is a cross-sectional view of the electronic control device and the pre-assembly of the back plastic strip and interlayer before being placed between the glass sheet and the laminate;
图8'是装置和背塑料条带和层压夹层的预组装件在被放置在玻璃片材和层压板之间之前的剖视图;Figure 8' is a cross-sectional view of the device and the pre-assembly of the back plastic strip and laminate interlayer prior to being placed between the glass sheet and the laminate;
图9a示出了层压窗玻璃的在F1侧的前视图,该层压窗玻璃具有电控装置,例如表面装置,例如用于照明功能的OLED(任选地形成象形图)或OLED屏幕;图9b显示了这种窗玻璃的剖视图;Figure 9a shows a front view on the F1 side of a laminated glazing with electrical control means, such as surface means, such as OLEDs (optionally forming pictograms) or OLED screens for lighting functions; Figure 9b shows a cross-sectional view of such a glazing;
图9c示出了层压窗玻璃的在F1侧的前视图,该层压窗玻璃具有电控装置,例如表面装置,例如用于照明功能的OLED(任选地形成象形图)或OLED屏幕;图9d显示了这种玻璃的剖视图;Figure 9c shows a front view on the F1 side of a laminated glazing with electrical control means, such as surface means, such as OLEDs (optionally forming pictograms) or OLED screens for lighting functions; Figure 9d shows a cross-sectional view of this glass;
图10是电控装置和塑料条带和夹层的预组装件在被放置在玻璃片材和层压板之间以形成图9d的窗玻璃之前的剖视图;Figure 10 is a cross-sectional view of a pre-assembly of the electronic control device and plastic strip and interlayer prior to being placed between a glass sheet and a laminate to form the glazing of Figure 9d;
图10'是图9d的电控装置,塑料条带和夹层的预组装件在被放置在玻璃片材和叠层之间之前的剖视图。Figure 10' is a cross-sectional view of the electrical control device of Figure 9d, a pre-assembly of plastic strips and interlayers prior to being placed between the glass sheet and the laminate.
所述元件不按比例绘制,所述图中是示意图。The elements are not drawn to scale, the figures are schematic representations.
图1示出了(从车辆内部视野看)机动车辆的挡风玻璃1000,其在三车道道路上行驶,在前方有车辆。Figure 1 shows (viewed from inside the vehicle) a windshield 1000 of a motor vehicle driving on a three-lane road with a vehicle ahead.
挡风玻璃是一种带有内部发光信号的层压窗玻璃,其包含:A windshield is a laminated window glass with an internal luminous signal that contains:
-在第一印刷电路板(称为板PCB 3)的前部面30上的第一组六个二极管4,其被结合在层压窗玻璃的外部玻璃板和内部玻璃1'之间,该二极管成一行地被定位在沿着下纵向边缘的挡风玻璃边缘区域中的透明玻璃区中,任选地在外部玻璃板的外围掩蔽区域(不透明的搪瓷等)中或附近(掩模未示出)或者甚至作为变体,在具有外部和/或内部玻璃板的掩蔽区域(不透明层,例如不透明的搪瓷)和透明区域(面向二极管)的交替的区域中;- a first set of six diodes 4 on the front face 30 of a first printed circuit board (called board PCB 3 ), which is bonded between the outer glass sheet and the inner glass 1 ′ of the laminated glazing, the The diodes are positioned in a row in the clear glass area in the windshield edge region along the lower longitudinal edge, optionally in or near the peripheral masked area (opaque enamel etc.) of the outer glass sheet (mask not shown). out) or even as a variant, in alternating areas with masked areas (opaque layer, eg opaque enamel) and transparent areas (facing the diodes) of the outer and/or inner glass pane;
-在第二印刷电路板(称为板PCB 3)的前部面30上的第二组六个二极管4,其被结合在层压窗玻璃的外部玻璃板和内部玻璃1'之间,该二极管成一行地被定位在沿着(左侧)侧边缘(特别地在驾驶员侧)的挡风玻璃边缘区域中的透明玻璃区域中,任选地在外部玻璃板的外围掩蔽区域(不透明的搪瓷等)中或附近或甚至,在一个变型中,在具有掩蔽区域(不透明层,例如不透明的搪瓷)和外部和/或内部玻璃板的透明区域(面向二极管)的交替的区域中;- a second group of six diodes 4 on the front face 30 of a second printed circuit board (called board PCB 3), which is bonded between the outer and inner glass sheets 1' of the laminated glazing, the The diodes are positioned in a row in the clear glass area in the windshield edge area along the (left) side edge (particularly on the driver's side), optionally in the peripheral masked area of the outer glass pane (opaque enamel, etc.) or even, in a variant, in alternating areas with masking areas (opaque layers, such as opaque enamel) and transparent areas (facing the diodes) of the outer and/or inner glass sheet;
-在第三印刷电路板(称为PCB 3)的前部面30上的第三组六个二极管4,其被结合在外部玻璃板和层压窗玻璃的内部玻璃1'之间,该二极管成一行地被定位于沿着(右侧)侧边缘(特别地乘客侧)的挡风玻璃边缘区域中的透明玻璃区域中,任选地在外部玻璃板的外围掩蔽区域(不透明的搪瓷等)中或附近或甚至在外部和/或内部玻璃板的具有掩蔽区域(不透明层,例如不透明的搪瓷)和透明区域(面向二极管)的交替的区域中。- a third group of six diodes 4 on the front face 30 of a third printed circuit board (called PCB 3), which is bonded between the outer glass sheet and the inner glass 1' of the laminated glazing, the diodes Positioned in a row in the clear glass area in the windshield edge area along the (right) side edge (particularly the passenger side), optionally in the peripheral masking area of the outer glass panel (opaque enamel etc.) In or near or even in alternating areas of the outer and/or inner glass sheet with masking areas (opaque layer, eg opaque enamel) and transparent areas (facing the diodes).
这些二极管,特别地第一组件的二极管,可以发出红光,其当前面的车(或任何其它运动装置或动物)被检测到靠太近时警告驾驶员。当前面的车离得足够远时(符合安全距离),二极管就会关闭。These diodes, particularly the diodes of the first component, can emit red light, which warns the driver when the vehicle ahead (or any other moving device or animal) is detected to be too close. When the car in front is far enough away (to comply with a safe distance), the diode turns off.
这些二极管,特别地第二组件的二极管,可以发出红光,其当汽车(或任何其它移动装置或动物)在汽车的左侧检测到靠太近时警告驾驶员。,信号光也可以从一种颜色(当车辆处于较危险的距离时)例如橙色或琥珀色,变为另一种颜色(当车辆处于更短且甚至更危险的距离时)例如红色。These diodes, particularly the diodes of the second component, can emit red light that warns the driver when the car (or any other mobile device or animal) detects too close on the left side of the car. , the signal light can also change from one color (when the vehicle is at a more dangerous distance), such as orange or amber, to another color (when the vehicle is at a shorter and even more dangerous distance) such as red.
在这些情况下,根据需要提供许多二极管,例如具有红色二极管和橙色二极管的交替的一行,或者每种颜色一行。还可以具有至少三个信号级别(三种颜色)。In these cases, as many diodes are provided as needed, for example with alternating rows of red and orange diodes, or one row for each color. It is also possible to have at least three signal levels (three colors).
车辆包括至少一个传感器(优选地每组二极管一个)以检测这些危险情况(不符合安全距离或其它)以及至少一个用于管理二极管的控制单元。The vehicle includes at least one sensor (preferably one per group of diodes) to detect these hazardous situations (not complying with safe distances or otherwise) and at least one control unit for managing the diodes.
二极管不必然是成行的,特别地平行于窗玻璃的边缘。具有二极管4的PCB 3例如在驾驶员侧的下象限中。The diodes are not necessarily in a row, in particular parallel to the edge of the window pane. The PCB 3 with the diodes 4 is for example in the lower quadrant of the driver's side.
如有必要,挡风玻璃包括一组几乎不可见的金属线,例如50μm的金属线,其被放置在面上,例如层压夹层的面F3侧(在其整个区域上),呈任选直的线条形式。If necessary, the windshield includes a set of barely visible wires, eg 50 μm wires, placed on a face, eg the face F3 side of the laminated interlayer (over its entire area), in an optional straight line form.
由于它们在这里在透明玻璃区域中,PCB 3优选地是透明的。The PCBs 3 are preferably transparent since they are here in the transparent glass area.
每个板PCB 3用薄且透明的(背部面)热塑性条带粘合,条带的厚度e3为至多0.15mm并且优选小于100μm并且与PCB的尺寸相同,该条带粘合在该板的背部面侧(朝向面F2)并且其整个表面与面F2(称为接触面)粘合接触。Each board PCB 3 is glued with a thin and transparent (backside) thermoplastic strip, the thickness e3 of the strip is at most 0.15mm and preferably less than 100μm and the same size as the PCB, the strip is glued on the backside of the board The face side (towards face F2) and its entire surface is in adhesive contact with face F2 (referred to as the contact face).
在层压之前,每个板PCB 3和所谓的"背"透明热塑性条带形成预组装元件。预组装元件的制备将在下面更详细地描述。Before lamination, each board PCB 3 and a so-called "back" transparent thermoplastic strip form a pre-assembled element. The preparation of the pre-assembled elements will be described in more detail below.
挡风玻璃还包括两个其它表面类型电控装置,其形状在此为矩形4',4",例如OLED屏幕,例如在挡风玻璃的中部并沿着下部和上部纵向边缘。这些屏幕例如是透明的并且在透明玻璃区域中。The windshield also includes two other surface-type electronic controls, here in the shape of a rectangle 4', 4", such as OLED screens, for example in the middle of the windshield and along the lower and upper longitudinal edges. These screens are, for example, Transparent and in the clear glass area.
薄透明热塑性条带(称为背条带),其厚度e'3为至多0.15mm且更好至多100μm并且与OLED的尺寸相同,被粘合到OLED的支撑体的表面上(该基材优选是柔性的,特别地聚酯,PET),并且其整个表面与称为接触面的面F2粘合接触。在层压之前,OLED屏幕和背透明热塑性条带形成预组装元件。预组装元件的制备将在下面更详细地描述。A thin transparent thermoplastic strip, called the back strip, having a thickness e'3 of at most 0.15 mm and better at most 100 μm and the same dimensions as the OLED, is adhered to the surface of the support of the OLED (the substrate is preferably is flexible, in particular polyester, PET), and its entire surface is in adhesive contact with the face F2 called the contact face. Before lamination, the OLED screen and the back transparent thermoplastic strip form a pre-assembled element. The preparation of the pre-assembled elements will be described in more detail below.
在层压之前,每个装置4,4''和背透明热塑性条带形成预组装元件。预组装元件的制备将在下面更详细地描述。Before lamination, each device 4, 4" and the back transparent thermoplastic strip form a pre-assembled element. The preparation of the pre-assembled elements will be described in more detail below.
还可以在层压窗玻璃中提供发光或不发光的触摸按钮以控制OLED屏幕或其它装置等。该电容式开关可以例如与如前所述的塑料条带预先装配。It is also possible to provide illuminated or non-illuminated touch buttons in the laminated glazing to control OLED screens or other devices and the like. The capacitive switch can be pre-assembled, for example, with plastic strips as previously described.
或者,可以以类似的方式制备具有二极管和/或OLED,QLEDS或TFEL的发光层压车顶,例如提供环境光,装饰光或朝向面F4定向的阅读光。Alternatively, a light-emitting laminate roof with diodes and/or OLEDs, QLEDS or TFEL can be produced in a similar manner, for example to provide ambient light, decorative light or reading light directed towards face F4.
在前部面上,可以使用准直光学元件,优选地在准直光学元件和玻璃接触面之间没有前塑料条带或层压夹层。On the front face, collimating optics can be used, preferably without a front plastic strip or lamination interlayer between the collimating optics and the glass interface.
图1bis示出了机动车辆的另一种挡风玻璃,该挡风玻璃1000包括第一种实施方案的变型中的发光信号。FIG. 1bis shows another windshield of a motor vehicle, which windshield 1000 includes a light signal in a variant of the first embodiment.
它与图1中的挡风玻璃的不同之处在于更周边的三个板PCB 3的位置,其可以是不透明的(不透明支撑体和/或不透明导电轨道)。面12 F2包括整个掩蔽框,优选地由黑色搪瓷制成,并且面F4 14(或面13 F3)包括掩模框72,优选地由黑色搪瓷制成,其中孔70与二极管4对齐。It differs from the windshield in Figure 1 in the location of the more peripheral three boards PCB 3, which may be opaque (opaque supports and/or opaque conductive tracks). Face 12 F2 includes the entire mask frame, preferably made of black enamel, and face F4 14 (or face 13 F3 ) includes mask frame 72, preferably made of black enamel, with holes 70 aligned with diodes 4 .
在该实施方案中,前或背热塑性组装条带5可以是透明的(着色的等)或不透明的。该条带5与掩模层71粘合接触。In this embodiment, the front or back thermoplastic assembly strip 5 may be transparent (pigmented, etc.) or opaque. The strip 5 is in adhesive contact with the mask layer 71 .
此外,挡风玻璃底部的OLED屏幕4'位于搪瓷区域,并且孔70与屏幕4'对齐。Furthermore, the OLED screen 4' at the bottom of the windshield is located in the enamel area and the holes 70 are aligned with the screen 4'.
图1'是在道路上的机动车辆的挡风玻璃的前视图,在第一种实施方案的变型中,挡风玻璃1000'具有借助于二极管的内部或甚至外部发光信号。Figure 1' is a front view of a windshield of a motor vehicle on the road, in a variant of the first embodiment, the windshield 1000' has an internal or even an external luminous signal by means of diodes.
它与图1的不同之处在于信号的位置和类型。It differs from Figure 1 in the location and type of signal.
在板PCB 30C类型支撑体上的第一组二极管4c形成三角形,如果可能的话,形成中心感叹号。因此它形成危险信号。The first set of diodes 4c on the board PCB 30C type support form a triangle, if possible, a central exclamation mark. So it creates a red flag.
第二和第三组二极管4a和4b,每组在它们的PCB板类型支撑体30a和30b上,形成在(分别为左或右)转向指示灯启动时指示的箭头。The second and third sets of diodes 4a and 4b, each on their PCB board type supports 30a and 30b, are formed on (left or right, respectively) the arrows indicated when the turn indicators are activated.
这些转向指示灯复示器可以从外部可见(外部信号)。可以将左转向指示灯尽可能向左移动(如果在面F2上的掩蔽区域中,孔与二极管对齐)或将其分成两部分,并将右转向指示灯尽可能地分成右侧(如果在面F2上的掩蔽区域中,孔与二极管对齐)或将其分成两部分。These turn indicator repeaters are visible from the outside (external signal). The left turn indicator can be moved as far to the left as possible (if the hole is aligned with the diode in the masked area on face F2) or split in two and the right turn indicator as far to the right as possible (if on face F2). In the masked area on F2, the hole is aligned with the diode) or split it in two.
每个板PCB 30a,30b和30c用薄的热塑性条带粘合,条带厚度e3至多为0.15mm并且与PCB板的尺寸相同,该条带粘合在板的背部面侧(朝向面F2),并且其整个表面与面F2粘合接触,称为接触面。Each board PCB 30a, 30b and 30c is glued with a thin thermoplastic tape with a thickness e3 of at most 0.15mm and the same size as the PCB board, the tape glued on the back face side of the board (towards face F2) , and its entire surface is in adhesive contact with the surface F2, which is called the contact surface.
在层压之前,每个板PCB 30a,30b和30c以及热塑性条带形成预组装元件。Prior to lamination, each board PCB 30a, 30b and 30c and thermoplastic strips form pre-assembled components.
如果在透明玻璃区域中,优选板PCB 30a,30b和30c以及薄且透明的热塑性条带。可以设想以类似于图1bis的方式将它们移动到外围掩蔽框中。If in the clear glass area, board PCBs 30a, 30b and 30c and thin and transparent thermoplastic strips are preferred. It is conceivable to move them to the peripheral masking frame in a similar manner to Fig. 1bis.
此外,在挡风玻璃上的中央上部周边位置的OLED屏幕4"位于搪瓷区域72中,其在中心处加宽,并且孔70与屏幕对齐。In addition, the OLED screen 4" at the central upper peripheral position on the windshield is located in the enamel area 72, which widens at the center, and the hole 70 is aligned with the screen.
图1''是在本发明的一种实施方案中具有外部发光信号100''的后窗的示意性前视图(面F1或面12侧)。FIG. 1 ″ is a schematic front view (face F1 or face 12 side) of a rear window with an external lighting signal 100 ″ in one embodiment of the present invention.
在中心区域13'中,使用例如在沿着顶部纵向边缘的PCB 3上的六个红色二极管4形成第三制动灯101。In the central area 13', a third brake light 101 is formed using, for example, six red diodes 4 on the PCB 3 along the top longitudinal edge.
在每个旁侧区域14'中,沿着所讨论的侧向边缘,使用在PCB 3上的例如六个以黄色发射的二极管4形成转向指示灯102,或者使用沿着所讨论的下纵向边缘在板PCB 3上的例如六个二极管4形成信号灯103。In each side area 14', along the lateral edge in question, a turn indicator 102 is formed using, for example, six diodes 4 emitting in yellow on the PCB 3, or along the lower longitudinal edge in question Signal lights 103 are formed, for example, by six diodes 4 on the board PCB 3 .
每个PCB板用薄的热塑性条带粘合,条带厚度e3为至多0.15mm并且与PCB的尺寸相同,该条带粘合在板的背部面侧(朝向面F3)并且其整个表面与面F3(称为接触面)粘合接触。Each PCB board is glued with a thin thermoplastic strip, strip thickness e3 of at most 0.15mm and the same size as the PCB, glued on the back face side of the board (towards face F3) and its entire surface to face F3 (called the contact surface) is the adhesive contact.
在层压之前,每个板PCB 3和热塑性条带形成预组装元件。Before lamination, each board PCB 3 and thermoplastic strips form pre-assembled components.
如果在透明玻璃区域中,薄且透明的PCB 3和热塑性条带是优选的。可以设想以类似于图1bis的方式将它们移动到外围掩蔽框中。Thin and transparent PCB 3 and thermoplastic tape are preferred if in the clear glass area. It is conceivable to move them to the peripheral masking frame in a similar manner to Fig. 1bis.
后窗还包括另一个表面电控装置,其形状在此为矩形4',例如OLED,例如在挡风玻璃的中间和沿着下纵向边缘。OLED例如是透明的并且在透明玻璃区域中。The rear window also includes another surface electrical control, here in the shape of a rectangle 4', such as an OLED, eg in the middle of the windshield and along the lower longitudinal edge. OLEDs are, for example, transparent and in the area of transparent glass.
薄透明热塑性"背"条带,其厚度e'3为至多0.15mm且更好至多100μm并且与OLED的尺寸相同,该条带被粘合在OLED支撑体(该基材优选是柔性的,特别地聚酯,PET)的表面上,并且其整个表面与面F2(称为接触面)粘合接触。在层压之前,OLED和背透明热塑性条带形成预组装元件。在层压之前,装置4和背透明热塑性条带形成预组装元件。A thin transparent thermoplastic "back" strip, the thickness e'3 of which is at most 0.15 mm and better at most 100 μm and the same size as the OLED, is glued to the OLED support (the substrate is preferably flexible, in particular On the surface of the polyester, PET), and its entire surface is in adhesive contact with the face F2 (called the contact face). Before lamination, the OLED and back transparent thermoplastic strips form pre-assembled elements. Before lamination, the device 4 and the back transparent thermoplastic strip form a pre-assembled element.
或者,可以以类似的方式制备层压窗玻璃,其形成具有外部发光信号的(固定或开口)侧窗玻璃,例如转向指示灯复示器,或者例如广告,信息或装饰性显示器。Alternatively, laminated glazings can be produced in a similar manner, which form (fixed or open) side glazings with externally luminous signals, such as turn indicator repeaters, or, for example, advertising, information or decorative displays.
图2是在本发明第一种实施方案中具有内部发光信号100的挡风玻璃的横截面示意图,包括弯曲层压窗玻璃,其包含:Figure 2 is a schematic cross-sectional view of a windshield with an internal luminous signal 100 in a first embodiment of the present invention, including a curved laminated glazing comprising:
-第一玻璃板1,例如由TSA玻璃制成并且厚度为2.1mm,形成外部玻璃板,其优选地被着色,具有分别称为面F1和面F2的第一和第二主面11,12和边缘面10;- a first pane of glass 1, eg made of TSA glass and having a thickness of 2.1 mm, forming an outer pane of glass, preferably coloured, having first and second main faces 11, 12 called faces F1 and F2 respectively and edge face 10;
-优选透明的层压夹层2,其由聚合物材料制成,这里为PVB,其厚度e1为亚毫米,并且优选地特别地在0.2mm和1m之间,通常为约0.38mm,例如厚度约为0.76mm的PVB板(来自Solutia或Eastman的RC41),或者作为变型,必要时(三层或四层)声学PVB,例如厚度约0.81mm,其在面F3侧的面FB任选地带有一组金属线,该金属线覆盖(基本上)表面,特别面对所述一个或多个二极管的表面;- a preferably transparent laminated interlayer 2, made of a polymer material, here PVB, with a thickness e1 of sub-millimeters, and preferably in particular between 0.2 mm and 1 m, usually about 0.38 mm, for example a thickness of about PVB panels of 0.76mm (RC41 from Solutia or Eastman), or as a variant, if necessary (three or four layers) acoustic PVB, for example about 0.81mm thick, optionally with a set of face FB on the side of face F3 a metal wire covering (substantially) a surface, in particular facing the one or more diodes;
-第二玻璃板1',其形成内部玻璃板,例如由TSA制成,或透明或超透明的玻璃,具有2.1mm或甚至1.6mm或甚至更小的厚度,具有分别称为面F3和面F4的第三和第四主面13,14,面F4任选地涂覆有功能层(低辐射层等),- a second pane of glass 1', which forms an inner pane of glass, for example made of TSA, or a transparent or extra-transparent glass, having a thickness of 2.1 mm or even 1.6 mm or even less, with facets F3 and facet respectively third and fourth main faces 13, 14 of F4, face F4 optionally coated with a functional layer (low emissivity layer, etc.),
面F2和面F3是层压窗玻璃的内部面12,13;Faces F2 and F3 are the inner faces 12, 13 of the laminated glazing;
-一组无机电致发光二极管4,其是以红色发射的表面贴装器件(CMS或SMD),例如在支撑体如具有边缘面34的称为"板PCB 3"的印刷电路板上,PCB+二极管组件具有总厚度et2≤e1并且更好地,e1-et2最多为0.5mm,优选为0.1mm-0.2mm,二极管具有通常大于0.15mm的亚毫米厚度e2,板PCB 3的厚度为e'2至多0.15mm,例如50至100μm,具有面向面F3的前部面30和面对面F2或面12的背部面30',每个二极管具有沿面向内部玻璃1'方向发射的发射面,每个二极管具有边缘面。- a group of inorganic electroluminescent diodes 4, which are surface mount devices (CMS or SMD) emitting in red, for example on a support such as a printed circuit board called "board PCB 3" with an edge face 34, PCB+ The diode assembly has a total thickness et2≤e1 and better, e1-et2 is at most 0.5mm, preferably 0.1mm-0.2mm, the diode has a sub-millimeter thickness e2 typically greater than 0.15mm, the thickness of the board PCB 3 is e'2 Up to 0.15mm, eg 50 to 100μm, with a front face 30 facing face F3 and a back face 30' facing F2 or face 12, each diode has an emitting face emitting in the direction facing the inner glass 1', each diode has edge face.
对于每个二极管,层压夹层具有区域21,区域21包括围绕二极管的边缘面并与边缘面接触的开孔(这里是通孔)。在层压之前,在单个PVB片材中制备通孔,其宽度在二极管4的侧面稍大。在进行层压期间通过蠕变,PVB可以与二极管4接触而不进入到正面和面F3之间。For each diode, the laminated interlayer has a region 21 comprising openings (here vias) surrounding and in contact with the edge faces of the diodes. Prior to lamination, vias were made in a single PVB sheet with a slightly larger width on the sides of the diodes 4 . By creeping during lamination, the PVB can come into contact with the diode 4 without entering between the front face and the face F3.
作为变型,使用具有盲孔的PVB,或者甚至保留具有通孔的该片材并加入背片材(在F3和被称为前片材的开孔片材之间)整个表面(用于插入其它更厚的用于其它功能的元件等)PVB或甚至PVB/功能性PET/PVB。在层压之后,二极管这时处于盲孔中,并且该正面优选地与孔的底部接触或者与孔隔开最多0.2mm或至多0.1mm。As a variant, use PVB with blind holes, or even keep this sheet with through holes and add a back sheet (between F3 and an apertured sheet called the front sheet) over the entire surface (for inserting other Thicker elements for other functions etc.) PVB or even PVB/functional PET/PVB. After lamination, the diode is now in a blind hole, and the front side is preferably in contact with the bottom of the hole or spaced from the hole by at most 0.2 mm or at most 0.1 mm.
二极管4(这里具有单个半导体芯片)是方形的并且宽度为约5mm或更小。二极管可以是"板上芯片"型或甚至非常优选地是表面贴装器件(SMD),这时包括外围封装壳(通常取名为"packaging")。The diode 4 (here with a single semiconductor chip) is square and has a width of about 5 mm or less. The diodes may be of the "chip-on-board" type or even very preferably a surface mount device (SMD), in which case a peripheral package (commonly named "packaging") is included.
这里,在透明玻璃区域中,将选择尽可能薄且甚至优选最可能不显眼(最小宽度或甚至透明)的柔性PCB 3,例如包括透明膜,例如PET,PEN或聚酰亚胺膜,并且,甚至对于印刷电路,也可以选择透明连接轨道(而不是由铜制成的轨道,除非它们被制备得足够薄)。PCB板可以从层压窗窗玻璃的边缘面伸出。Here, in the transparent glass area, a flexible PCB 3 will be chosen that is as thin as possible and even preferably the most inconspicuous (minimum width or even transparent) possible (minimum width or even transparent), for example comprising transparent films such as PET, PEN or polyimide films, and, Even for printed circuits, it is possible to choose transparent connection tracks (rather than tracks made of copper unless they are made thin enough). The PCB board can protrude from the edge face of the laminated window pane.
层压夹层2存在于面F3和PCB 3的正面之间(除了二极管之外的PCB的整个正面上),在层压窗玻璃中。背部面30'不存在层压夹层22。The laminated interlayer 2 exists between the face F3 and the front side of the PCB 3 (on the entire front side of the PCB except for the diodes), in the laminated glazing. Laminate interlayer 22 is absent from back face 30'.
在层压之前,将板PCB 3粘合到薄的热塑性条带5上,该条带的厚度e3为至多0.15mm,特别地25至100μm,40至70μm,甚至至多50μm,并且尺寸与PCB板相同或从边缘面34略微伸出(如图所示),其前部面50粘合到板的背部面30'(朝向面F3)和其背部面50'整个表面与面F2 12(称为接触面)粘合接触。Before lamination, the board PCB 3 is glued to a thin thermoplastic strip 5 having a thickness e3 of at most 0.15 mm, in particular 25 to 100 μm, 40 to 70 μm, even at most 50 μm, and of the same dimensions as the PCB board The same or slightly protruding from edge face 34 (as shown), its front face 50 is bonded to the board's back face 30' (toward face F3) and its back face 50' over its entire surface with face F2 12 (referred to as face F2 12). contact surface) adhesive contact.
在层压之前,每个板PCB 3和热塑性条带5形成预组装元件。Before lamination, each board PCB 3 and thermoplastic strip 5 form a pre-assembled element.
热塑性条带基于聚(乙烯醇缩丁醛)(PVB),其含有少于15重量%,优选少于10重量%,甚至更好地少于5重量%的增塑剂,特别地不含增塑剂。层压夹层由常规的聚(乙烯醇缩丁醛)(PVB)制成。The thermoplastic tape is based on poly(vinyl butyral) (PVB), which contains less than 15% by weight, preferably less than 10% by weight, even better less than 5% by weight of plasticizers, in particular free of plasticizers plasticizer. The laminated interlayer is made of conventional poly(vinyl butyral) (PVB).
特别地,可以根据需要选择厚度为e3的KURARAY公司的产品"MOWITAL LP BF"作为不含增塑剂的PVB带。In particular, the product "MOWITAL LP BF" of the company KURARAY with a thickness of e3 can be selected as the plasticizer-free PVB tape as required.
如图2所示,每个二极管是包括至少一个半导体芯片41的电子元件,并且装备有封装电子元件的边缘面(并限定二极管的边缘面)的聚合物或陶瓷外围封装壳42(通常取名为"packaging"),所述封装壳围绕半导体芯片。As shown in FIG. 2, each diode is an electronic component that includes at least one semiconductor chip 41 and is equipped with a polymer or ceramic peripheral encapsulation 42 (commonly named) that encapsulates the edge face of the electronic component (and defines the edge face of the diode). "packaging"), the package surrounds the semiconductor chip.
封装壳可以对应于二极管的最大厚度(高度)e2。该封装壳例如由环氧树脂制成。在层压期间,聚合物封装壳可任选地收缩(层压后的最终厚度可小于初始厚度)。(聚合物)封装壳可以是不透明的。The encapsulation can correspond to the maximum thickness (height) e2 of the diode. The encapsulation case is made of epoxy resin, for example. During lamination, the polymeric encapsulation shell may optionally shrink (the final thickness after lamination may be less than the initial thickness). The (polymer) encapsulation can be opaque.
封装壳(整体式或由两个部分制成)可包括形成承载芯片的基座42的部分和形成反射器的部分,该形成反射器的部分随着远离基座(在比芯片位置更高)而开口扩大,并且包含保护树脂和/或具有颜色转换功能的材料。前部面40可以被定义为覆盖芯片的该材料的表面(从反射器的"前"表面回缩或与反射器的"前"表面齐平)。The package (either in one piece or made of two parts) may include a part that forms the base 42 that carries the chip and a part that forms a reflector that moves away from the base (higher than the chip) The openings are enlarged and contain protective resins and/or materials with color conversion functions. Front face 40 may be defined as the surface of the material that covers the chip (recessed from or flush with the "front" surface of the reflector).
二极管可以包括保护树脂或具有颜色转换功能的材料,甚至正好在半导体芯片上方。半导体芯片可以被嵌入材料(树脂等)中。Diodes can include protective resins or materials with color-converting capabilities, even right above the semiconductor chip. The semiconductor chip may be embedded in a material (resin, etc.).
图2'是在图2的实施方案变型中使用二极管的发光层压窗玻璃的示意性横截面视图,其中添加了准直光学器件8,其在这里是棱镜膜81,其在输出面80侧具有其邻接的棱镜并且在二极管4的前部面侧上具有背部面80',二极管容纳在PVB的孔21中,膜由凸耳82保持在支撑体PCB 3的前部面。图2a是准直光学元件的顶视图。其这里是棱镜薄膜,具有邻接的棱镜80和边缘面85。图2b是具有邻接的棱镜80的棱镜薄膜的整体视图。FIG. 2 ′ is a schematic cross-sectional view of a light-emitting laminated glazing using diodes in the embodiment variant of FIG. 2 , with the addition of collimating optics 8 , here a prismatic film 81 , on the output face 80 side With its adjoining prisms and with a back face 80 ′ on the front face side of the diode 4 , the diode is accommodated in the hole 21 of the PVB, the membrane is held by lugs 82 on the front face of the support PCB 3 . Figure 2a is a top view of the collimating optics. It is here a prismatic film with adjoining prisms 80 and edge faces 85 . FIG. 2b is an overall view of a prismatic film with adjoining prisms 80. FIG.
在申请WO2017203171(例如图3a和图2'a至2'c)中描述了准直光学器件的示例,如菲涅耳透镜或棱镜膜。在申请WO2017/203175(例如图2'a至2'c和图1'a至1'z)中描述了准直光学器件的示例,如两个交叉棱镜膜或二维阵列。Examples of collimating optics, such as Fresnel lenses or prismatic films, are described in application WO2017203171 (eg Figure 3a and Figures 2'a to 2'c). Examples of collimating optics, such as two intersecting prism films or two-dimensional arrays, are described in application WO2017/203175 (eg Figures 2'a to 2'c and Figures 1'a to 1'z).
图2bis是在图2的实施方案的变型中使用二极管的发光层压窗玻璃200a的示意性横截面图。FIG. 2bis is a schematic cross-sectional view of a light-emitting laminated glazing 200a using diodes in a variation of the embodiment of FIG. 2 .
它的不同之处在于塑料条带5位于面F2 12上的掩蔽搪瓷上,并且与二极管对齐的孔72'在面F4 14上的掩蔽搪瓷72中产生。It differs in that the plastic strip 5 is on the masking enamel 72 on the face F2 12 and the holes 72 ′ aligned with the diodes are created in the masking enamel 72 on the face F4 14 .
例如,在层压之前,通过粘合剂点6'将前部面粘合到PVB上。For example, the front face is bonded to PVB by adhesive dots 6' prior to lamination.
本发明已经结合二极管进行了描述,但是本发明适用于其它分立的电控装置,例如传感器(光电二极管,摄像机等)。The invention has been described in conjunction with diodes, but the invention is applicable to other discrete electronically controlled devices such as sensors (photodiodes, cameras, etc.).
图3是在本发明的一种实施方案中包含(光)电子元件作为传感器的层压窗玻璃300的示意性横截面剖视图。Figure 3 is a schematic cross-sectional cross-sectional view of a laminated glazing 300 comprising an (opto)electronic element as a sensor in one embodiment of the invention.
这里,支撑体3通过诸如薄且透明的PVB之类的热塑性条带(如在前面的附图中已经描述的)粘接到接触面13,该接触面13是面F3。Here, the support 3 is glued to the contact surface 13, which is the face F3, by means of a thermoplastic strip such as thin and transparent PVB (as already described in the previous figures).
特别地,支撑体在边缘面之后经由部分51延伸超过PVB,并且由面F4 14处的部分52折叠,并且条带5粘合到边缘面和面F4。连接器53连接到部分52的端部。In particular, the support extends beyond the PVB via portion 51 after the edge face and is folded by portion 52 at face F4 14 and the strip 5 is glued to the edge face and face F4. A connector 53 is connected to the end of the portion 52 .
图4是在图2的实施方案的变型中的使用二极管的发光层压窗玻璃400的示意性横截面图。FIG. 4 is a schematic cross-sectional view of a light emitting laminated glazing 400 using diodes in a variation of the embodiment of FIG. 2 .
它的不同之处在于支撑体3是L形的,具有二极管区31和供电区32,供电区32具有从窗玻璃1'的边缘面10'伸出的延伸部33,该延伸部33连接到电线9,9'并且部分地被搪瓷7遮盖。背塑料条带5(为了说明目的而示出)具有相同的形状,因此L形。例如,PVB从边缘面10'回缩。It differs in that the support body 3 is L-shaped, with a diode area 31 and a power supply area 32 with an extension 33 protruding from the edge face 10' of the window pane 1', the extension 33 being connected to the The wires 9 , 9 ′ are also partially covered by the enamel 7 . The back plastic strip 5 (shown for illustration purposes) has the same shape and is therefore L-shaped. For example, the PVB is retracted from the edge face 10'.
图5是前视图,示出了使用层压夹层和通过点状粘合接触的电控装置500的预装配。FIG. 5 is a front view showing the pre-assembly of the electronic control device 500 using a laminated interlayer and contact by point bonding.
图5示出了优选为透明的方形或矩形的局部薄背塑料条带5的前部面50的点状粘合接触,与背片材PVB 2的连接面20'(旨在与窗玻璃(所示的边缘面10)的接触面12 F2或粘接面F3接触)粘合接触。Figure 5 shows the point-like adhesive contact of the front face 50 of the preferably transparent square or rectangular partially thin backed plastic strip 5 with the connection face 20' of the back sheet PVB 2 (intended to be in contact with the window glass ( The shown contact surface 12 F2 or the adhesive surface F3 of the edge surface 10) is in adhesive contact.
二极管4的支撑体3是矩形的并且从边缘面10伸出。塑料条带5的前部面抵靠二极管支撑体的背部面,并且塑料条带从边缘面34伸出。The support body 3 of the diode 4 is rectangular and protrudes from the edge face 10 . The front face of the plastic strip 5 abuts the back face of the diode support and the plastic strip protrudes from the edge face 34 .
通过在PVB和伸出条带5之间的二极管区域31的任一侧上的点触点60阵列实现点状粘合接触。为此,PVB和/或塑料条带通过局部点加热或使用溶剂如醇进行软化。Point-like adhesive contact is achieved by an array of point contacts 60 on either side of the diode region 31 between the PVB and the protruding strip 5 . For this purpose, PVB and/or plastic strips are softened by localized point heating or using solvents such as alcohols.
图6是前视图,示出了电控装置600使用层压夹层和通过点状粘合接触的预装配。FIG. 6 is a front view showing the pre-assembly of the electronic control device 600 using a laminated interlayer and contact by point bonding.
预组装与图5的不同之处在于,支撑体3是L形的,完全如同优选地为薄且透明的背塑料条带5一样。The pre-assembly differs from FIG. 5 in that the support 3 is L-shaped, exactly like the preferably thin and transparent back plastic strip 5 .
图7是前视图,示出了电控装置700使用塑料条带和通过点状粘合接触的预组装。FIG. 7 is a front view showing the pre-assembly of the electronic control device 700 using plastic strips and contact by point bonding.
该预组装与图6的不同之处在于,条带5不从边缘面34伸出。This pre-assembly differs from FIG. 6 in that the strip 5 does not protrude from the edge face 34 .
通过在二极管区31的任一侧的与二极管区31相反一侧的一系列接触点60在PCB 3的背部面30'与条带5之间并在与供电区相反的一侧来实现点状粘合接触。为实现这一点,塑料条带5通过点局部加热进行软化。Punctuation is achieved by a series of contact points 60 on either side of the diode region 31 on the opposite side of the diode region 31 between the backside 30' of the PCB 3 and the strip 5 and on the side opposite the power supply region Adhesive contact. To achieve this, the plastic strip 5 is softened by point local heating.
图7a是前视图,示出了电控装置700a使用塑料条带5并通过点状粘合接触的预组装。该预组装与图7的不同之处在于,支撑体是T形的,局部薄塑料条带5具有相同的T形。Figure 7a is a front view showing the pre-assembly of the electronic control device 700a using plastic strips 5 and contacted by point bonding. This pre-assembly differs from FIG. 7 in that the support is T-shaped and the local thin plastic strip 5 has the same T-shape.
图7b是前视图,示出了电控装置700b使用塑料条带并通过点状粘合接触的预组装。Figure 7b is a front view showing the pre-assembly of the electronic control device 700b using plastic strips and contacted by point bonding.
该预组装与图7的不同之处在于,支撑体是U形的,因此具有两个从窗玻璃33,33'伸出的延伸部,并且局部薄塑料条带5具有相同的U形形状。This pre-assembly differs from FIG. 7 in that the support is U-shaped, thus having two extensions from the panes 33, 33', and the partially thin plastic strip 5 has the same U-shape.
图8是装置、局部背塑料条带和层压夹层的预组装件800在被放置在玻璃片材和层压体之间之前的剖视图。FIG. 8 is a cross-sectional view of a pre-assembly 800 of device, partial back plastic tape, and laminated interlayer prior to being placed between the glass sheet and the laminate.
使薄且透明的背塑料条带5的前部面50通过由局部加热7产生的一系列接触点6与用于二极管3的支撑体的背部面30'点状粘合接触。The front face 50 of the thin and transparent back plastic strip 5 is brought into point adhesive contact with the back face 30 ′ of the support for the diodes 3 through a series of contact points 6 created by the local heating 7 .
用于二极管的支撑体的前部面30'与PVB 2的面20'点状粘合接触,所述PVB 2具有容纳二极管4的单独的通孔21。The front face 30 ′ of the support for the diodes is in point adhesive contact with the face 20 ′ of the PVB 2 with the individual through holes 21 that accommodate the diodes 4 .
作为变型,它是盲孔,PVB甚至可以是PCB/PET/PVB组装件。As a variant, it is a blind via, the PVB can even be a PCB/PET/PVB assembly.
图8'是电控装置、背塑料条带和层压夹层的预组装800 800'在被放置在玻璃片材和层压体之间之前的剖视图。Figure 8' is a cross-sectional view of the pre-assembled 800 800' of the electrical control device, back plastic strip and laminate interlayer prior to being placed between the glass sheet and the laminate.
使薄且透明的背塑料条带5的前部面50通过由局部加热产生的一系列接触点60a与PVB 2的面20'(称为粘接面)进行点状粘合接触。The front face 50 of the thin and transparent back plastic strip 5 is brought into point adhesive contact with the face 20' of the PVB 2 (referred to as the bond face) through a series of contact points 60a created by localized heating.
使薄且透明的背塑料条带5的前部面50任选地通过由局部加热产生的一系列接触点6与用于二极管的支撑体3的背部面30'点状粘合接触。The front face 50 of the thin and transparent back plastic strip 5 is brought into point adhesive contact with the back face 30 ′ of the support body 3 for the diodes, optionally through a series of contact points 6 created by local heating.
任选地,用于二极管的支撑体的前部面30通过由局部加热产生的一系列接触点6'与PVB 2的面20'点状粘合接触,所述PVB 2设置有单独的容纳二极管4的通孔。Optionally, the front face 30 of the support for the diodes is in point adhesive contact with the face 20' of the PVB 2 provided with individual housing diodes through a series of contact points 6' created by local heating 4 through holes.
图9a示出了层压窗玻璃的F1侧的前视图,该层压窗玻璃具有电控装置900,例如表面电控装置,例如用于光功能(任选地形成象形图)或OLED屏幕的OLED。图9b显示了这种窗玻璃的截面。Figure 9a shows a front view of the F1 side of a laminated glazing with electrical controls 900, eg surface electrical controls, eg for light functions (optionally forming pictograms) or OLED screens OLED. Figure 9b shows a section of such a glazing.
它例如是具有象形图形状的OLED的挡风玻璃,或OLED屏幕4或具有OLED的车顶。这可以是建筑物的窗玻璃。It is, for example, a windshield with OLED in the shape of a pictogram, or an OLED screen 4 or a roof with OLED. This can be the windowpane of a building.
发光层压窗玻璃是弯曲的,其包括:Luminous laminated glazing is curved and includes:
-第一玻璃板1,例如由TSA玻璃制成并且厚度为2.1mm,形成外部玻璃板,其优选地被着色,具有分别称为面F1和面F2的第一和第二主面11,12和边缘面1,面F2任选地被涂覆有功能层(掩模层等);- a first pane of glass 1, eg made of TSA glass and having a thickness of 2.1 mm, forming an outer pane of glass, preferably coloured, having first and second main faces 11, 12 called faces F1 and F2 respectively and edge face 1, face F2 is optionally coated with a functional layer (mask layer, etc.);
-形成内部玻璃板的第二玻璃板1',例如由TSA(或透明或超透明)玻璃制成并且具有2.1mm或甚至1.6mm或甚至更小的厚度,分别具有称为面F3和面F4的第三和第四主面13,14,面F4任选地涂覆有功能层(低辐射率层等)和/或面F3,其任选地涂覆有功能层(掩模层,加热层,低辐射率层等);- a second pane of glass 1' forming the inner pane, for example made of TSA (or clear or extra-transparent) glass and having a thickness of 2.1 mm or even 1.6 mm or even less, with the so-called faces F3 and F4 respectively The third and fourth main faces 13, 14, face F4 is optionally coated with a functional layer (low emissivity layer, etc.) and/or face F3, which is optionally coated with a functional layer (mask layer, heating layer, low emissivity layer, etc.);
-在F2和F3之间,由聚合物材料制成的层压夹层2,这里是由PVB制成,优选是透明的,其厚度e1是亚毫米的,优选特别地在0.2mm和1m之间,通常约0.38mm,例如由实心的第一片材2a和被提供有槽25的在第一片材上的第二开孔PVB片材2b形成,并且第一片材2a在层压之后与面13 F3粘合接触,并且在层压后,第二开孔PVB片材2b与面123 F2和与第一片材粘合接触;- Between F2 and F3, a laminated interlayer 2 made of polymer material, here made of PVB, preferably transparent, with a thickness e1 of sub-millimeter, preferably in particular between 0.2 mm and 1 m , typically about 0.38 mm, for example formed from a solid first sheet 2a and a second apertured PVB sheet 2b on the first sheet provided with grooves 25, and the first sheet 2a after lamination is Face 13 F3 is in adhesive contact, and after lamination, the second apertured PVB sheet 2b is in adhesive contact with face 123 F2 and with the first sheet;
面F2和面F3是层压窗玻璃的内部面12,13;Faces F2 and F3 are the inner faces 12, 13 of the laminated glazing;
-OLED 4包括支撑体3和容纳在槽25中的在正面侧的发光系统,其厚度e2+e'2小于开孔板2b的厚度;the OLED 4 comprises the support 3 and the light-emitting system on the front side accommodated in the groove 25, the thickness e2+e'2 of which is smaller than the thickness of the perforated plate 2b;
-热塑性条带,特别地不含增塑剂的PVB,其厚度e3为至多0.3mm且与OLED尺寸相同,该条带粘合到OLED上(在支撑体侧或发光系统的前部面上),条带的背部面的整个表面与面F212粘合接触。- a thermoplastic tape, in particular PVB without plasticizers, having a thickness e3 of at most 0.3 mm and the same size as the OLED, the tape being glued to the OLED (on the support side or on the front face of the lighting system) , the entire surface of the back face of the strip is in adhesive contact with face F212.
热塑性条带基于聚(乙烯醇缩丁醛)(PVB),其含有少于15重量%,优选少于10重量%,甚至更好地少于5重量%的增塑剂,特别地不含增塑剂。特别地,可以根据需要选择其厚度为e3的来自KURARAY公司的产品"MOWITAL LP BF"用于不含增塑剂的PVB带。The thermoplastic tape is based on poly(vinyl butyral) (PVB), which contains less than 15% by weight, preferably less than 10% by weight, even better less than 5% by weight of plasticizers, in particular free of plasticizers plasticizer. In particular, the product "MOWITAL LP BF" from the company KURARAY with a thickness of e3 can be selected for plasticizer-free PVB tapes.
层压夹层由常规的聚(乙烯醇缩丁醛)(PVB)制成。它可以是声学的,楔形的(用于抬头显示器),PVB/功能性PET/PVB复合材料。整个片材尤其可以是声学的,楔形的(用于抬头显示器),PVB/功能性PET/PVB复合材料。开孔片材尤其可以着色。作为变型,使用具有盲孔的单个PVB。The laminated interlayer is made of conventional poly(vinyl butyral) (PVB). It can be acoustic, wedge-shaped (for heads-up displays), PVB/functional PET/PVB composites. The entire sheet can especially be acoustic, wedge-shaped (for heads-up displays), PVB/functional PET/PVB composite. Apertured sheets can especially be colored. As a variant, a single PVB with blind vias is used.
在层压之前(以及被放置在两个玻璃板之间之前),塑料条带5通过局部加热与OLED 4组装在一起,导致点状粘合接触,或通过粘合(粘合剂或双面胶带),和任选地,OLED4与整个片材2a组装在一起,例如通过局部加热。Before lamination (and before being placed between two glass sheets), the plastic strip 5 is assembled with the OLED 4 by localized heating, resulting in point-bonded contact, or by bonding (adhesive or double-sided) adhesive tape), and optionally, the OLED 4 is assembled with the entire sheet 2a, eg by localized heating.
这里,OLED 4在面F4的方向上发射(内部光),并且OLED通穿过OLED 3的支撑体发射(底部发射的)。这时塑料条带5在OLED的前部面上,在发光系统(具有或不具有聚合物封装)上。Here, the OLED 4 emits in the direction of the face F4 (internal light) and the OLED emits through the support of the OLED 3 (bottom-emitting). The plastic strip 5 is now on the front face of the OLED, on the light emitting system (with or without polymer encapsulation).
这里,OLED 4在面F4的方向上发射(内部光),并且OLED是顶部发光的(英文为"topemitting")。这时塑料条带在支撑体3的背部面上,因此与发光系统(具有或不具有聚合物封装壳)相对。Here, the OLED 4 emits in the direction of the face F4 (internal light), and the OLED is top-emitting ("topemitting" in English). The plastic strip is now on the back face of the support 3, thus opposite the light emitting system (with or without the polymer encapsulation).
图9c示出了层压窗玻璃的F1侧的前视图,该层压窗玻璃具有电控装置,例如表面装置,如用于光功能(任选地形成象形图)的OLED或有源矩阵OLED屏幕(AMOLED)。图9d显示了这种窗玻璃的截面。Figure 9c shows a front view of the F1 side of a laminated glazing with electronically controlled means, eg surface means, such as OLEDs or active matrix OLEDs for light functions (optionally forming pictograms) screen (AMOLED). Figure 9d shows a section of such a glazing.
该窗玻璃900'与图9的窗玻璃的不同之处在于:The window glass 900' differs from the window glass of Fig. 9 in that:
-光在面F1 11侧发射,例如用于后窗,侧窗或甚至挡风玻璃的发光信号(转向指示灯复示器等);- light emission on the side of the face F1 11, e.g. for luminous signals for rear windows, side windows or even windshields (turn indicator repeater, etc.);
和OLED 4从F2 12侧的开孔板2b露出。And the OLED 4 is exposed from the apertured plate 2b on the F2 12 side.
因此,为了补偿PVB 2b和在F2侧的OLED之间的厚度H的差异,由塑料材料制成的与塑料条带5相同的PVB框5a围绕OLED的外围。Therefore, to compensate for the difference in thickness H between the PVB 2b and the OLED on the F2 side, a PVB frame 5a made of plastic material identical to the plastic strip 5 surrounds the periphery of the OLED.
如果H很大(例如至少0.15mm),则可以使用多个阶梯状塑料框条。If H is large (eg at least 0.15mm), multiple stepped plastic framing strips can be used.
作为变型,如果H<0.15mm,则选择塑料条带5以便在PVB上方伸出并且与PVB 2b一起预组装,例如通过局部加热。As a variant, if H<0.15 mm, the plastic strip 5 is chosen to protrude above the PVB and pre-assembled together with the PVB 2b, eg by local heating.
作为变型,使用具有盲孔的单个PVB。As a variant, a single PVB with blind vias is used.
层压夹层由常规的聚(乙烯醇缩丁醛)(PVB)制成。它可以是声学的,楔形的(用于平视显示器),PVB/功能性PET/PVB复合材料。整个片材尤其可以是着色的,声学的,楔形的(用于抬头显示器),PVB/功能性PET/PVB复合材料。开孔片材尤其可以着色。The laminated interlayer is made of conventional poly(vinyl butyral) (PVB). It can be acoustic, wedge-shaped (for HUD), PVB/functional PET/PVB composite. The entire sheet can especially be pigmented, acoustic, wedge-shaped (for heads-up displays), PVB/functional PET/PVB composite. Apertured sheets can especially be colored.
图10是电控装置,塑料条带和层压夹层的预组装件900在放置在玻璃片材和层压体之间之前的剖视图,以便形成例如图9d的窗玻璃900。Figure 10 is a cross-sectional view of a pre-assembly 900 of an electrical control device, plastic strip and laminated interlayer prior to placement between a glass sheet and a laminate to form, for example, the glazing 900 of Figure 9d.
薄且透明的塑料条带5的前部面50通过由局部加热7(从而引起软化)和粘附产生的一系列接触点60与二极管3的支撑体的背部面30'点状粘合接触。The front face 50 of the thin and transparent plastic strip 5 is in point adhesive contact with the back face 30' of the support of the diode 3 through a series of contact points 60 created by local heating 7 (thereby causing softening) and adhesion.
OLED的前部面30任选地通过由相同的局部加热7产生的一系列接触点60b与实心PVB片材2a的面20进行点状粘合接触。The front face 30 of the OLED is optionally in point adhesive contact with the face 20 of the solid PVB sheet 2a through a series of contact points 60b created by the same localized heating 7 .
塑料框5a(与塑料条带5的材料相似)的前部面50a通过由局部加热7产生的一系列接触点60a与实心PVB板2a的面粘合接触。The front face 50a of the plastic frame 5a (similar to the material of the plastic strip 5 ) is in adhesive contact with the face of the solid PVB panel 2a through a series of contact points 60a created by the localized heating 7 .
接下来,将预装配的元件放置在两个玻璃板之间,两个片材2a和2b的自由面在层压后与面F2和F3粘合接触,并且塑料条带5,5a的自由面在层压后根据需要与面F2或F3中的一个(裸露的或涂覆有层)粘合接触。Next, the pre-assembled element is placed between two glass sheets, the free faces of the two sheets 2a and 2b are in adhesive contact with faces F2 and F3 after lamination, and the free faces of the plastic strips 5,5a The faces are in adhesive contact with one of faces F2 or F3 (bare or coated) as desired after lamination.
图10'是电控装置、塑料条带和层压夹层的预组装件900'在被放置在玻璃片材和层压体之间(以便形成例如图9d的窗玻璃900的变型)之前的剖视图。Figure 10' is a cross-sectional view of a pre-assembly 900' of electrical controls, plastic strips and laminated interlayer prior to being placed between a glass sheet and a laminate (to form, for example, a variation of the glazing 900 of Figure 9d) .
预组装两个塑料条带,其中一个,称为背条带5,位于支撑体背部面的一侧,另一个称为前条带5',位于装置4(OLED等)的前部面的一侧并且在(PVB,复合PVB)层压夹层片材上方伸出,该夹层片材被提供有容纳电控系统4的槽。Two plastic strips are pre-assembled, one, called back strip 5, is on one side of the back face of the support and the other, called front strip 5', is on one side of the front face of the device 4 (OLED, etc.) And protrudes above the (PVB, composite PVB) laminated interlayer sheet, which is provided with slots to accommodate the electronic control system 4 .
任选地使背塑料条带5的前部面通过由局部加热7(引起软化)和粘附产生一系列点状接触60b与二极管支撑体3的背部面30'点状粘合接触。The front face of the back plastic strip 5 is optionally brought into point adhesive contact with the back face 30' of the diode support 3 by creating a series of point contacts 60b by localized heating 7 (causing softening) and adhesion.
背塑料条带5的前部面通过由局部加热7(引起软化)和粘附产生的一系列点状粘合接触60a与PVB 2b的面20进行点状粘合接触。The front face of the back plastic strip 5 is in point adhesive contact with the face 20 of the PVB 2b through a series of point adhesive contacts 60a created by localized heating 7 (which causes softening) and adhesion.
使前塑料条带5'的前部面50'通过由局部加热7(引起软化)和粘附引起的一系列点状粘合接触60"与PVB 2b的另一面20'点状粘合接触。在面20侧的相同加热可以满足面20'侧。The front face 50' of the front plastic strip 5' is brought into point adhesive contact with the other side 20' of the PVB 2b through a series of point adhesive contacts 60" caused by localized heating 7 (causing softening) and sticking. The same heating on the face 20 side can be satisfied on the face 20' side.
接下来,将预组装的元件放置在两个玻璃板之间,在层压之后,面20'和20'与面F2和F3粘合接触,并且对于塑料条带5,5'的自由面也是如此。Next, the pre-assembled element is placed between the two glass sheets, after lamination, the faces 20' and 20' are in adhesive contact with the faces F2 and F3, and also for the free faces of the plastic strips 5,5' in this way.
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PCT/FR2019/050198 WO2019150038A1 (en) | 2018-01-31 | 2019-01-29 | Laminated glazing with an electrically controllable device, and production thereof |
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Also Published As
Publication number | Publication date |
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WO2019150038A1 (en) | 2019-08-08 |
AR114566A1 (en) | 2020-09-23 |
FR3077229A1 (en) | 2019-08-02 |
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