CN110620022A - High-voltage large-current magnetic force maintaining vacuum relay - Google Patents
High-voltage large-current magnetic force maintaining vacuum relay Download PDFInfo
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- CN110620022A CN110620022A CN201910917237.9A CN201910917237A CN110620022A CN 110620022 A CN110620022 A CN 110620022A CN 201910917237 A CN201910917237 A CN 201910917237A CN 110620022 A CN110620022 A CN 110620022A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/60—Switches wherein the means for extinguishing or preventing the arc do not include separate means for obtaining or increasing flow of arc-extinguishing fluid
- H01H33/66—Vacuum switches
- H01H33/666—Operating arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/16—Magnetic circuit arrangements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H50/00—Details of electromagnetic relays
- H01H50/64—Driving arrangements between movable part of magnetic circuit and contact
- H01H50/641—Driving arrangements between movable part of magnetic circuit and contact intermediate part performing a rectilinear movement
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H51/00—Electromagnetic relays
- H01H51/01—Relays in which the armature is maintained in one position by a permanent magnet and freed by energisation of a coil producing an opposing magnetic field
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Abstract
本发明公开了高压大电流磁力保持真空继电器,包括壳体,所述壳体内设有第一电磁组件和第二电磁组件,所述第一电磁组件和第二电磁组件之间活动设有具有磁性的动触点组件,所述动触点组件包括动触点,所述第一电磁组件和第二电磁组件有电流通过时产生相反方向的磁场,所述第一电磁组件设有固定触点。本发明能够承载高压大电流,通过设置第一电磁组件和第二电磁组件,能够控制动触点与固定触点之间的快速接触或分离,避免动触点与固定触点之间在间隙较小时的时间保持过长而产生电弧,延长继电器的使用寿命。
The invention discloses a high-voltage and high-current magnetic force holding vacuum relay, which includes a housing, a first electromagnetic assembly and a second electromagnetic assembly are arranged in the housing, and a magnetic The movable contact assembly includes a movable contact, the first electromagnetic assembly and the second electromagnetic assembly generate magnetic fields in opposite directions when current passes through, and the first electromagnetic assembly is provided with a fixed contact. The invention can carry high voltage and large current, and by setting the first electromagnetic assembly and the second electromagnetic assembly, it can control the rapid contact or separation between the movable contact and the fixed contact, and avoid the gap between the movable contact and the fixed contact. Hours are kept too long to generate an arc, prolonging the service life of the relay.
Description
技术领域technical field
本发明涉及继电器技术领域,特别涉及高压大电流磁力保持真空继电器。The invention relates to the technical field of relays, in particular to a high-voltage and high-current magnetic force holding vacuum relay.
背景技术Background technique
电磁继电器一般由电磁铁、衔铁、弹簧片、触点等组成的,电磁继电器可以实现远距离控制和自动化控制,只要在线圈两端加上一定的电压,线圈中就会流过一定的电流,从而产生电磁效应,衔铁就会在电磁力吸引的作用下克服返回弹簧的拉力吸向铁芯,从而带动衔铁的动触点与固定触点(常开触点)接触。当线圈断电后,电磁的吸力也随之消失,衔铁就会在弹簧的反作用力返回原来的位置,使动触点与原来的固定触点(常闭触点)分离。这样接触、分离,从而达到了在电路中的导通、切断的目的。Electromagnetic relays are generally composed of electromagnets, armatures, spring sheets, contacts, etc. Electromagnetic relays can realize remote control and automatic control. As long as a certain voltage is applied to both ends of the coil, a certain current will flow through the coil. As a result, the electromagnetic effect is generated, and the armature will overcome the pulling force of the return spring to attract the iron core under the action of electromagnetic force, thereby driving the movable contact of the armature to contact the fixed contact (normally open contact). When the coil is de-energized, the electromagnetic suction will disappear, and the armature will return to its original position under the reaction force of the spring, so that the moving contact will be separated from the original fixed contact (normally closed contact). Such contact and separation achieve the purpose of conducting and cutting off in the circuit.
现有的电磁继电器通过电磁铁在通电和断电情况下产生磁性和磁性消失,以及与带有触点的衔铁由于磁性相吸的作用,达到控制电路开关的作用,通常使用断开电磁铁电路上的电流的方式,使电磁铁和衔铁的分开,当继电器上通过的为高压大电流时,动触点和定触点之间接触或分离时,间隙极小,电路电压几乎全部加在触点之间,形成很强的电场,阴极的自由电子逸出奔向阳极,成为强电场发射。电子高速运动,碰撞中性气体分子,使其电离。电离后正离子向阴极运动,撞击阴极表面使其温度升高,进而形成热电子发射,并再参与碰撞电离,因此会在电极间形成大量带电粒子,使气体导电形成了炽热的电子流即电弧。继电器内产生电弧会将触头烧损,使继电器的使用寿命降低甚至无法正常使用。The existing electromagnetic relay uses the electromagnet to produce magnetism and magnetic disappearance under the condition of power-on and power-off, and to achieve the function of controlling the circuit switch due to the magnetic attraction with the armature with the contact. Usually, the electromagnet circuit is disconnected. The current way on the relay separates the electromagnet and the armature. When the high voltage and high current pass through the relay, when the moving contact and the fixed contact contact or separate, the gap is extremely small, and the circuit voltage is almost all applied to the contact. Between the points, a strong electric field is formed, and the free electrons in the cathode escape to the anode, which becomes a strong electric field emission. Electrons move at high speed, collide with neutral gas molecules, and ionize them. After ionization, the positive ions move to the cathode, hit the surface of the cathode to increase the temperature, and then form thermionic emission, and then participate in impact ionization, so a large number of charged particles will be formed between the electrodes, making the gas conduct electricity to form a hot electron flow, that is, an arc . The arc generated in the relay will burn the contacts, which will reduce the service life of the relay or even make it impossible to use normally.
发明内容Contents of the invention
针对现有技术的不足和缺陷,提供高压大电流磁力保持真空继电器,能够承载高压大电流,通过设置第一电磁组件和第二电磁组件,能够控制动触点与固定触点之间的快速接触或分离,避免动触点与固定触点之间在间隙较小时的时间保持过长而产生电弧,延长继电器的使用寿命。Aiming at the deficiencies and defects of the existing technology, a high-voltage and high-current magnetic holding vacuum relay is provided, which can carry high-voltage and high-current. By setting the first electromagnetic component and the second electromagnetic component, it can control the quick contact between the movable contact and the fixed contact. Or separated, to avoid the electric arc from being kept too long when the gap between the moving contact and the fixed contact is small, and prolong the service life of the relay.
为实现上述目的,本发明提供以下技术方案。To achieve the above object, the present invention provides the following technical solutions.
高压大电流磁力保持真空继电器,包括壳体,所述壳体内设有第一电磁组件和第二电磁组件,所述第一电磁组件和第二电磁组件之间活动设有具有磁性的动触点组件,所述动触点组件包括动触点,所述第一电磁组件和第二电磁组件有电流通过时产生相反方向的磁场,所述第一电磁组件设有固定触点,当第一电磁组件和第二电磁组件有电流通过时,所述动触点组件运动至第一电磁组件处并使所述动触点与固定触点相接触或所述动触点组件运动至第二电磁组件处并使所述动触点与固定触点相分离,当第一电磁组件和第二电磁组件上通过的电流方向发生改变时,所述动触点组件运动至第二电磁组件处并使所述动触点与固定触点相分离或所述动触点组件运动至第一电磁组件处并使所述动触点与固定触点相接触。The high-voltage and high-current magnetic force holding vacuum relay includes a housing, a first electromagnetic assembly and a second electromagnetic assembly are arranged in the housing, and a movable contact with magnetism is arranged between the first electromagnetic assembly and the second electromagnetic assembly. Assemblies, the movable contact assembly includes a movable contact, the first electromagnetic assembly and the second electromagnetic assembly generate a magnetic field in the opposite direction when a current passes through, the first electromagnetic assembly is provided with a fixed contact, when the first electromagnetic assembly When current passes through the assembly and the second electromagnetic assembly, the movable contact assembly moves to the first electromagnetic assembly and makes the movable contact contact with the fixed contact or the movable contact assembly moves to the second electromagnetic assembly and separate the movable contact from the fixed contact, when the direction of the current passing through the first electromagnetic assembly and the second electromagnetic assembly changes, the movable contact assembly moves to the second electromagnetic assembly and makes the The movable contact is separated from the fixed contact or the movable contact assembly moves to the first electromagnetic assembly and makes the movable contact contact with the fixed contact.
本发明的有益效果为:本发明通过设置第一电磁组件和第二电磁组件,当第一电磁组件和第二电磁组件有电流通过时,第一电磁组件和第二电磁组件产生相反方向的磁场,使得其中一个电磁组件产生的磁场方向与动触点组件的磁场方向相同,从而对动触点组件产生斥力,其中另一个电磁组件产生的磁场方向与动触点组件的磁场方向相反,从而对动触点组件产生吸力,由于动触点组件活动位于第一电磁组件和第二电磁组件之间,使得两个磁场对产生的斥力和吸力作用于动触点组件上时为同一方向,从而使得动触点组件能够快速移动,动触点快速与固定触点接触或分离,当需要改变动触点与固定触点之间的接触状态时,通过改变第一电磁组件和第二电磁组件通过的电流方向,使得第一电磁组件和第二电磁组件产生的磁场均发生改变,使得其中一个电磁组件产生的磁场方向由原来的与动触点组件的磁场方向相同转变为与动触点组件的磁场方向相反,从而对动触点组件产生作用力由斥力变为吸力,其中另一个电磁组件产生的磁场方向由原来的与动触点组件的磁场方向相反转变为与动触点组件的磁场方向相同,从而对动触点组件产生作用力由吸力变为斥力,两个磁场对动触点组件的作用力与原有的作用力相反,使得动触点组件的运动方向发生改变,动触点与固定触点由接触或分离变为分离或接触,通过两个电磁组件产生的磁场同时对动触点组件产生作用力,使得动触点与固定触点之间能够快速接触或分离,避免动触点与固定触点之间在间隙较小时的时间保持过长而产生电弧,延长继电器的使用寿命。The beneficial effects of the present invention are: the present invention sets the first electromagnetic assembly and the second electromagnetic assembly, and when the first electromagnetic assembly and the second electromagnetic assembly have currents passing through, the first electromagnetic assembly and the second electromagnetic assembly generate magnetic fields in opposite directions , so that the direction of the magnetic field generated by one of the electromagnetic components is the same as the direction of the magnetic field of the moving contact component, thereby generating repulsion to the moving contact component, and the direction of the magnetic field generated by the other electromagnetic component is opposite to the direction of the magnetic field of the moving contact component. The moving contact assembly generates suction. Since the moving contact assembly is located between the first electromagnetic assembly and the second electromagnetic assembly, the repulsion and suction generated by the two magnetic field pairs act on the moving contact assembly in the same direction, so that The movable contact assembly can move quickly, and the movable contact can quickly contact or separate from the fixed contact. When it is necessary to change the contact state between the movable contact and the fixed contact, by changing The direction of the current makes the magnetic fields generated by the first electromagnetic component and the second electromagnetic component both change, so that the direction of the magnetic field generated by one of the electromagnetic components changes from the original direction of the magnetic field of the moving contact component to the same as the magnetic field of the moving contact component The direction is opposite, so that the force on the moving contact assembly changes from repulsion to attraction, and the direction of the magnetic field generated by another electromagnetic assembly changes from being opposite to the direction of the magnetic field of the moving contact assembly to being the same as the direction of the magnetic field of the moving contact assembly , so that the force on the moving contact assembly changes from suction to repulsion, and the two magnetic fields act on the moving contact assembly opposite to the original force, so that the moving direction of the moving contact assembly changes, and the moving contact and The fixed contact changes from contact or separation to separation or contact, and the magnetic field generated by the two electromagnetic components simultaneously exerts force on the moving contact component, so that the moving contact and the fixed contact can be quickly contacted or separated to avoid moving contact When the gap between the point and the fixed contact is kept too long and an arc is generated, the service life of the relay is prolonged.
作为本发明的一种改进,所述动触点组件还包括第一安装座、第二安装座、第一磁体和第二磁体,所述第一安装座和第二安装座插接配合,所述动触点位于第一安装座和第二安装座之间,所述第一磁体安装于第一安装座内,所述第二磁体安装于第二安装座内。通过上述改进,使得动触点组件具有磁性。As an improvement of the present invention, the movable contact assembly further includes a first mounting base, a second mounting base, a first magnet and a second magnet, the first mounting base and the second mounting base are plug-fitted, so The movable contact is located between the first installation seat and the second installation seat, the first magnet is installed in the first installation seat, and the second magnet is installed in the second installation seat. Through the above improvements, the movable contact assembly is magnetic.
作为本发明的一种改进,所述动触点与第一安装座之间设有第一绝缘垫片,所述动触点与第二安装座之间设有第二绝缘垫片。通过上述改进,以将动触点与第一安装座、第二安装座之间进行绝缘处理。As an improvement of the present invention, a first insulating gasket is provided between the movable contact and the first mounting seat, and a second insulating gasket is provided between the movable contact and the second mounting seat. Through the above improvement, the movable contact is insulated from the first mounting base and the second mounting base.
作为本发明的一种改进,所述动触点包括基体和设置于基体上的接触点,所述基体呈环状,所述基体外周向外延伸有多个安装臂,所述接触点设置于安装臂上。As an improvement of the present invention, the movable contact includes a base body and a contact point arranged on the base body, the base body is ring-shaped, and a plurality of installation arms extend outward from the outer periphery of the base body, and the contact point is arranged on mounting arm.
作为本发明的一种改进,所述壳体内还设有第一连接座和第二连接座,所述第一电磁组件设置于第一连接座内,所述第二电磁组件设置于第二连接座内,所述固定触点设置于第一连接座上,所述动触点活动设置于第一连接座和第二连接座之间。通过上述改进,便于整个继电器的组装。As an improvement of the present invention, a first connecting seat and a second connecting seat are also provided in the housing, the first electromagnetic assembly is arranged in the first connecting seat, and the second electromagnetic assembly is arranged in the second connecting seat. In the seat, the fixed contact is arranged on the first connecting seat, and the movable contact is movably arranged between the first connecting seat and the second connecting seat. Through the above improvements, the assembly of the whole relay is facilitated.
作为本发明的一种改进,所述固定触点上设有定位柱,所述第一连接座上设有与定位柱配合的定位孔,所述定位柱穿过定位孔并连接有接线板。通过上述改进,便于固定触点的定位与安装以及固定触点与接线板的连接。As an improvement of the present invention, the fixed contact is provided with a positioning post, and the first connecting seat is provided with a positioning hole matching with the positioning post, and the positioning post passes through the positioning hole and is connected to a wiring board. Through the above improvement, the positioning and installation of the fixed contact and the connection between the fixed contact and the wiring board are facilitated.
作为本发明的一种改进,所述第二连接座向第一连接座所在方向沿圆周延伸有多个凸起,相邻两凸起之间形成有与安装臂配合的导向槽。通过上述改进,使得动触点的移动更加平稳。As an improvement of the present invention, the second connecting seat has a plurality of protrusions extending along the circumference in the direction where the first connecting seat is located, and a guide groove that cooperates with the mounting arm is formed between two adjacent protrusions. Through the above improvements, the movement of the movable contact is made more stable.
作为本发明的一种改进,所述第一电磁组件包括第一线包,所述第一线包包括第一线圈架和绕设于第一线圈架上的第一线圈,所述第二电磁组件包括第二线包,第二线包包括第二线圈架和绕设于第二线圈架上的第二线圈。通过上述改进,当第一线圈上有电流通过时,第一线圈产生磁场,电流方向改变时,第一线圈产生的磁场方向发生改变,当第二线圈上有电流通过时,第二线圈产生磁场,电流方向改变时,第二线圈产生的磁场方向发生改变。As an improvement of the present invention, the first electromagnetic assembly includes a first wire package, the first wire package includes a first coil former and a first coil wound on the first coil former, and the second electromagnetic The assembly includes a second wire package, and the second wire package includes a second coil frame and a second coil wound on the second coil frame. Through the above improvements, when a current flows through the first coil, the first coil generates a magnetic field, and when the direction of the current changes, the direction of the magnetic field generated by the first coil changes, and when a current passes through the second coil, the second coil generates a magnetic field , when the direction of the current changes, the direction of the magnetic field generated by the second coil changes.
作为本发明的一种改进,所述第一电磁组件还包括第一磁钢,所述第一磁钢设置于第一线圈架内,所述第二电磁组件还包括第二磁钢,所述第二磁钢设置于第二线圈架内。通过上述改进,能使第一电磁组件和第二电磁组件能够始终具有磁场。As an improvement of the present invention, the first electromagnetic assembly further includes a first magnetic steel, the first magnetic steel is arranged in the first coil frame, the second electromagnetic assembly further includes a second magnetic steel, the The second magnetic steel is arranged in the second coil frame. Through the above improvements, the first electromagnetic assembly and the second electromagnetic assembly can always have a magnetic field.
作为本发明的一种改进,所述第一电磁组件还包括第一磁轭,所述第一磁轭套设于第一线包外,所述第二电磁组件还包括第二磁轭,所述第二磁轭套设于第二线包外。通过设置第一磁轭和第二磁轭,以防止磁扩散。As an improvement of the present invention, the first electromagnetic assembly further includes a first magnetic yoke, and the first magnetic yoke is sheathed outside the first wire package, and the second electromagnetic assembly further includes a second magnetic yoke, so The second magnetic yoke is sheathed outside the second wire package. Magnetic diffusion is prevented by setting the first magnetic yoke and the second magnetic yoke.
附图说明Description of drawings
图1是本发明的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明去除壳体后示意图。Fig. 2 is a schematic diagram of the present invention after the housing is removed.
图3是本发明中图2的剖视图。Fig. 3 is a sectional view of Fig. 2 in the present invention.
图4是本发明的图2中去除第一连接座和第二连接座后示意图。Fig. 4 is a schematic diagram of the present invention after removing the first connecting seat and the second connecting seat in Fig. 2 .
图5是本发明的动触点结构示意图。Fig. 5 is a schematic diagram of the structure of the movable contact of the present invention.
图6是本发明的第一电磁组件结构示意图。Fig. 6 is a schematic structural diagram of the first electromagnetic assembly of the present invention.
图7是本发明的第二电磁组件结构示意图。Fig. 7 is a schematic structural diagram of the second electromagnetic assembly of the present invention.
图8是本发明的第一连接座结构示意图。Fig. 8 is a schematic diagram of the structure of the first connecting seat of the present invention.
图9是本发明的第二连接座结构示意图。Fig. 9 is a schematic diagram of the structure of the second connecting seat of the present invention.
图中,1、壳体;2、动触点;2.1、基体;2.2、安装臂;2.3、接触点;3、固定触点;3.1、定位柱;4、第一电磁组件;4.1、第一线包;4.2、第一磁钢;4.3、第一磁轭;5、第二电磁组件;5.1、第二线包;5.2、第二磁钢;5.3、第二磁轭;6、第一安装座;7、第二安装座;8、第一磁体;9、第二磁体;10、第一绝缘垫片;11、第二绝缘垫片;12、第一连接座;12.1、定位孔;13、第二连接座;13.1、凸起;13.2、导向槽;14、接线板。In the figure, 1. shell; 2. moving contact; 2.1. substrate; 2.2. mounting arm; 2.3. contact point; 3. fixed contact; Wire package; 4.2, the first magnet; 4.3, the first yoke; 5, the second electromagnetic assembly; 5.1, the second wire package; 5.2, the second magnet; 5.3, the second yoke; 6, the first mounting seat ; 7, the second mounting seat; 8, the first magnet; 9, the second magnet; 10, the first insulating gasket; 11, the second insulating gasket; 12, the first connecting seat; 12.1, positioning hole; 13, The second connecting seat; 13.1, protrusion; 13.2, guide groove; 14, wiring board.
具体实施方式Detailed ways
结合附图对本发明进一步阐释。The present invention is further explained in conjunction with the accompanying drawings.
参见图1至图9所示的高压大电流磁力保持真空继电器,包括壳体1,壳体1具有安装腔,所述壳体1内设有第一电磁组件4和第二电磁组件5,所述第一电磁组件4和第二电磁组件5之间设有具有磁性的动触点组件,动触点2活动设置于第一电磁组件4和第二电磁组件5之间,所述第一电磁组件4包括第一线包4.1,所述第一线包4.1包括第一线圈架和绕设于第一线圈架上的第一线圈,所述第二电磁组件5包括第二线包5.1,第二线包5.1包括第二线圈架和绕设于第二线圈架上的第二线圈,本实施例中,第一线圈的绕线方向与第二线圈的绕线方向相反,使得当同一电流通过第一线圈和第二线圈时,第一线圈和第二线圈产生相反方向的磁场,此外另一实施例中,还可以使第一线圈的绕线方向与第二线圈的绕线方向相同,使两个方向相反的电流分别经过第一线圈和第二线圈,此时第一线圈和第二线圈也能产生方向相反的磁场。Referring to Fig. 1 to Fig. 9, the high-voltage and high-current magnetic force holding vacuum relay includes a housing 1, the housing 1 has an installation cavity, and the housing 1 is provided with a first electromagnetic assembly 4 and a second electromagnetic assembly 5, so A magnetic movable contact assembly is provided between the first electromagnetic assembly 4 and the second electromagnetic assembly 5, and the movable contact 2 is movably arranged between the first electromagnetic assembly 4 and the second electromagnetic assembly 5. The first electromagnetic assembly The assembly 4 includes a first wire package 4.1, the first wire package 4.1 includes a first coil frame and a first coil wound on the first coil frame, the second electromagnetic assembly 5 includes a second wire package 5.1, a second wire Package 5.1 includes a second bobbin and a second coil wound on the second bobbin. In this embodiment, the winding direction of the first coil is opposite to that of the second coil, so that when the same current passes through the first coil and the second coil, the first coil and the second coil generate magnetic fields in opposite directions. In addition, in another embodiment, the winding direction of the first coil can be the same as that of the second coil, so that the two Currents in opposite directions pass through the first coil and the second coil respectively, and at this time, the first coil and the second coil can also generate magnetic fields in opposite directions.
所述动触点组件包括动触点2、第一安装座6、第二安装座7、第一磁体8和第二磁体9,动触点2包括具有基体2.1和设置于基体2.1上的接触点2.3,所述基体2.1呈环状,所述基体2.1外周向外延伸有多个安装臂2.2,多个安装臂2.2沿圆周分布于基体2.1外周,所述接触点2.3设置于安装臂2.2上,第一连接座12和第二连接座13通过插接配合进行连接,动触点2的基体2.1设置于第一连接座12和第二连接座13之间,第一磁体8安装于第一安装座6内,所述第二磁体9安装于第二安装座7内,第一磁体8和第二磁体9均为由铝镍钴合金材料制成的磁钢,通过第一磁体8和第二磁体9,使得动触点组件具有磁性。The moving contact assembly includes a moving contact 2, a first mounting seat 6, a second mounting seat 7, a first magnet 8 and a second magnet 9, and the moving contact 2 includes a base body 2.1 and a contact set on the base body 2.1. Point 2.3, the base 2.1 is annular, and the outer circumference of the base 2.1 has a plurality of installation arms 2.2 extending outward, and the plurality of installation arms 2.2 are distributed on the outer circumference of the base 2.1 along the circumference, and the contact point 2.3 is set on the installation arm 2.2 , the first connection seat 12 and the second connection seat 13 are connected by plug-in fit, the base body 2.1 of the movable contact 2 is arranged between the first connection seat 12 and the second connection seat 13, and the first magnet 8 is installed on the first In the mounting seat 6, the second magnet 9 is installed in the second mounting seat 7, the first magnet 8 and the second magnet 9 are all magnetic steels made of AlNiCo alloy material, through the first magnet 8 and the second magnet. Two magnets 9 make the movable contact assembly magnetic.
所述动触点2与第一安装座6之间设有第一绝缘垫片10,以将动触点2与第一安装座6之间进行绝缘处理,所述动触点2与第二安装座7之间设有第二绝缘垫片11,以将动触点2与第二安装座7之间进行绝缘处理,由于动触点2与固定触点3接触后会使电路导通,通过进行绝缘处理,以防止电路传递至继电器的其他部件上,避免漏电。A first insulating gasket 10 is provided between the movable contact 2 and the first mounting seat 6 to insulate between the movable contact 2 and the first mounting seat 6, and the movable contact 2 and the second A second insulating gasket 11 is provided between the mounting bases 7 to insulate the movable contact 2 from the second mounting base 7. Since the movable contact 2 contacts the fixed contact 3, the circuit will be conducted. Insulation treatment is used to prevent the circuit from being transmitted to other parts of the relay and to avoid leakage.
所述第一电磁组件4设有固定触点3,固定触点3相应的呈环状,所述固定触点3连接有接线板14,接线板14用以与电路导线连接。通过设置多个安装臂2.2,每个安装臂2.2上设置多个接触点2.3,使得动触点2与固定触点3之间接触面积大,能够承载高压大电流。The first electromagnetic component 4 is provided with a fixed contact 3, which is correspondingly ring-shaped, and the fixed contact 3 is connected with a wiring board 14, and the wiring board 14 is used for connecting with a circuit wire. By arranging a plurality of installation arms 2.2, each installation arm 2.2 is provided with a plurality of contact points 2.3, so that the contact area between the movable contact 2 and the fixed contact 3 is large, and can carry high voltage and large current.
当第一电磁组件4中的第一线圈和第二电磁组件5中的第二线圈有电流通过时,第一电磁组件4的第一线圈和第二电磁组件5的第二线圈产生相反方向的磁场,如果此时第一线圈产生的磁场方向与动触点组件的磁场方向相同,第二线圈产生的磁场方向相反,则第一线圈产生的磁场对动触点组件产生斥力,第二线圈产生的磁场对动触点组件产生吸力,动触点组件向第二电磁组件5所在方向移动,使得动触点2与固定触点3相分离;如果此时第一线圈产生的磁场方向与动触点组件的磁场方向相反,第二线圈产生的磁场方向于动触点组件的磁场方向相同,则第一线圈产生的磁场对动触点组件产生吸力,第二线圈产生的磁场对动触点组件产生斥力,动触点组件向第一电磁组件4所在方向移动,使得动触点2与固定触点3相接触,由于动触点组件位于第一电磁组件4和第二电磁组件5之间,使得两个磁场对产生的斥力和吸力作用于动触点组件上时为同一方向,从而使得动触点2能够快速与固定触点3接触或分离。When the first coil in the first electromagnetic assembly 4 and the second coil in the second electromagnetic assembly 5 have electric current to pass through, the first coil of the first electromagnetic assembly 4 and the second coil of the second electromagnetic assembly 5 produce opposite directions Magnetic field, if the direction of the magnetic field generated by the first coil is the same as the direction of the magnetic field of the moving contact assembly, and the direction of the magnetic field generated by the second coil is opposite, then the magnetic field generated by the first coil will generate repulsion to the moving contact assembly, and the second coil will generate The magnetic field of the magnetic field generates suction force on the movable contact assembly, and the movable contact assembly moves to the direction of the second electromagnetic assembly 5, so that the movable contact 2 is separated from the fixed contact 3; The direction of the magnetic field of the point assembly is opposite, and the direction of the magnetic field generated by the second coil is the same as that of the moving contact assembly, so the magnetic field generated by the first coil generates an attraction force on the moving contact assembly, and the magnetic field generated by the second coil acts on the moving contact assembly. A repulsive force is generated, and the movable contact assembly moves toward the direction of the first electromagnetic assembly 4, so that the movable contact 2 is in contact with the fixed contact 3. Since the movable contact assembly is located between the first electromagnetic assembly 4 and the second electromagnetic assembly 5, The repulsive force and the attractive force generated by the two magnetic field pairs act on the movable contact assembly in the same direction, so that the movable contact 2 can quickly contact or separate from the fixed contact 3 .
当需要改变动触点2与固定触点3之间的接触状态时,通过改变第一电磁组件4和第二电磁组件5通过的电流方向,使得第一电磁组件4和第二电磁组件5产生的磁场均发生改变,使得其中一个电磁组件产生的磁场方向由原来的与动触点组件的磁场方向相同转变为与动触点组件的磁场方向相反,从而对动触点组件产生作用力由斥力变为吸力,其中另一个电磁组件产生的磁场方向由原来的与动触点组件的磁场方向相反转变为与动触点组件的磁场方向相同,从而对动触点组件产生作用力由吸力变为斥力,两个磁场对动触点组件的作用力与原有的作用力相反,使得动触点组件的运动方向发生改变,动触点2与固定触点3由接触或分离变为分离或接触。通过两个电磁组件产生的磁场同时对动触点组件产生作用力,使得动触点2与固定触点3之间能够快速接触或分离,避免动触点2与固定触点3之间在间隙较小时的时间保持过长而产生电弧,延长了继电器的使用寿命,继电器能够承载高压大电流,通过切换电流,便可快速切换动触点2与固定触点之间的通断。When it is necessary to change the contact state between the movable contact 2 and the fixed contact 3, by changing the direction of the current passing through the first electromagnetic assembly 4 and the second electromagnetic assembly 5, the first electromagnetic assembly 4 and the second electromagnetic assembly 5 generate All the magnetic fields are changed, so that the direction of the magnetic field generated by one of the electromagnetic components is changed from the same as the direction of the magnetic field of the moving contact component to the opposite direction of the magnetic field of the moving contact component, so that the force on the moving contact component is changed from repulsive force It becomes a suction force, where the direction of the magnetic field generated by another electromagnetic component changes from the original opposite to the direction of the magnetic field of the moving contact component to the same direction as the magnetic field of the moving contact component, so that the force acting on the moving contact component changes from suction to Repulsion, the force of the two magnetic fields on the moving contact assembly is opposite to the original force, so that the moving direction of the moving contact assembly changes, and the moving contact 2 and the fixed contact 3 change from contact or separation to separation or contact . The magnetic field generated by the two electromagnetic components simultaneously exerts force on the movable contact assembly, so that the movable contact 2 and the fixed contact 3 can be quickly contacted or separated, and the gap between the movable contact 2 and the fixed contact 3 can be avoided When the time is kept too long when it is small, an arc is generated, which prolongs the service life of the relay. The relay can carry high voltage and large current. By switching the current, the on-off between the movable contact 2 and the fixed contact can be quickly switched.
作为本发明的一种改进,所述第一电磁组件4还包括第一磁钢4.2,所述第一磁钢4.2设置于第一线圈架内,所述第二电磁组件5还包括第二磁钢5.2,所述第二磁钢5.2设置于第二线圈架内,第一磁钢4.2和第二磁钢5.2均由铝镍钴合金材料制成,第一磁钢4.2和第二磁钢5.2均带有一定的磁场,而且第一线圈通电时会磁化第一磁钢4.2,使第一磁钢4.2的磁场方向与第一电磁组件4的磁场方向相同,第二线圈通电时会磁化第二磁钢5.2,使第二磁钢5.2的磁场方向与第二电磁组件5的磁场方向相同,使得第一磁钢4.2和第二磁钢5.2均能对动触点2产生吸力,但第一磁钢4.2和第二磁钢5.2对动触点2产生吸力大小不能驱动动触点组件移动,仅当动触点组件由于第一线圈和第二线圈的磁场作用,移动至第一电磁组件4处或第二电磁组件5处时,动触点组件能够被第一磁钢4.2或第二磁钢5.2吸附。具体而言,当动触点组件由于第一线圈和第二线圈的磁场作用,移动至第一电磁组件4时,将第一电磁组件4和第二电磁组件5断电,由于第一磁钢4.2和第二磁钢5.2的存在,第一磁钢4.2对动触点组件产生吸力,第二磁钢5.2对动触点组件产生斥力,动触点组件能够将被第一磁钢4.2吸附,使得动触点组件能够保持断电时的状态,动触点2与固定触点3相接触,当动触点组件由于第一线圈和第二线圈的磁场作用,移动至第二电磁组件5时,将第一电磁组件4和第二电磁组件5断电,由于第一磁钢4.2和第二磁钢5.2的存在,第一磁钢4.2对动触点组件产生斥力,第二磁钢5.2对动触点组件产生吸力,动触点组件能够将被第二磁钢5.2吸附,使得动触点组件能够保持断电时的状态,动触点2与固定触点3相分离,通过设置第一磁钢4.2和第二磁钢5.2,使得动触点2仍能与固定触点3保持第一电磁组件4和第二电磁组件5断电时的状态。As an improvement of the present invention, the first electromagnetic assembly 4 also includes a first magnetic steel 4.2, and the first magnetic steel 4.2 is arranged in the first bobbin, and the second electromagnetic assembly 5 also includes a second magnetic steel Steel 5.2, the second magnetic steel 5.2 is arranged in the second bobbin, the first magnetic steel 4.2 and the second magnetic steel 5.2 are made of AlNiCo alloy material, the first magnetic steel 4.2 and the second magnetic steel 5.2 Both have a certain magnetic field, and when the first coil is energized, it will magnetize the first magnet 4.2, so that the direction of the magnetic field of the first magnet 4.2 is the same as that of the first electromagnetic assembly 4, and when the second coil is energized, it will magnetize the second The magnetic steel 5.2 makes the magnetic field direction of the second magnetic steel 5.2 the same as the magnetic field direction of the second electromagnetic assembly 5, so that both the first magnetic steel 4.2 and the second magnetic steel 5.2 can generate attraction force on the movable contact 2, but the first magnetic steel Steel 4.2 and second magnetic steel 5.2 produce suction to the movable contact 2 and cannot drive the movable contact assembly to move, only when the movable contact assembly moves to the first electromagnetic assembly 4 due to the magnetic field of the first coil and the second coil Or when the second electromagnetic assembly 5 is located, the movable contact assembly can be attracted by the first magnetic steel 4.2 or the second magnetic steel 5.2. Specifically, when the movable contact assembly moves to the first electromagnetic assembly 4 due to the magnetic field action of the first coil and the second coil, the first electromagnetic assembly 4 and the second electromagnetic assembly 5 are de-energized, because the first magnetic steel 4.2 and the existence of the second magnet 5.2, the first magnet 4.2 generates attraction to the movable contact assembly, the second magnet 5.2 generates repulsion to the movable contact assembly, the movable contact assembly can be absorbed by the first magnet 4.2, The movable contact assembly can maintain the state when the power is off, and the movable contact 2 is in contact with the fixed contact 3. When the movable contact assembly moves to the second electromagnetic assembly 5 due to the magnetic field of the first coil and the second coil , the first electromagnetic assembly 4 and the second electromagnetic assembly 5 are powered off, due to the existence of the first magnetic steel 4.2 and the second magnetic steel 5.2, the first magnetic steel 4.2 generates repulsion to the movable contact assembly, and the second magnetic steel 5.2 The moving contact assembly generates suction, and the moving contact assembly can be absorbed by the second magnetic steel 5.2, so that the moving contact assembly can maintain the state when the power is off, and the moving contact 2 is separated from the fixed contact 3. By setting the first The magnetic steel 4.2 and the second magnetic steel 5.2 enable the movable contact 2 and the fixed contact 3 to maintain the state when the first electromagnetic assembly 4 and the second electromagnetic assembly 5 are powered off.
所述第一电磁组件4还包括第一磁轭4.3,所述第一磁轭4.3套设于第一线包4.1外,通过设置第一磁轭4.3,能够防止第一线圈产生的磁场扩散,使得第一线圈产生的磁场能够集中,对动触点2的作用效果更好,所述第二电磁组件5还包括第二磁轭5.3,所述第二磁轭5.3套设于第二线包5.1外,通过设置第二磁轭5.3,能够防止第二线圈产生的磁场扩散,使得第二线圈产生的磁场能够集中,对动触点2的作用效果更好,第一线包4.1通过胶水固定于第一磁轭4.3内,第二线包5.1通过胶水固定于第二磁轭5.3内,当第一线圈和第二线圈通电产生磁场时,通过将第一线包4.1和第二线包5.1固定,能够避免第一线包4.1和第二线包5.1会相对运动。The first electromagnetic assembly 4 also includes a first yoke 4.3, and the first yoke 4.3 is sheathed outside the first wire package 4.1. By setting the first yoke 4.3, the magnetic field generated by the first coil can be prevented from spreading, The magnetic field generated by the first coil can be concentrated, and the effect on the movable contact 2 is better. The second electromagnetic assembly 5 also includes a second yoke 5.3, and the second yoke 5.3 is sleeved on the second wire package 5.1 In addition, by setting the second yoke 5.3, the diffusion of the magnetic field generated by the second coil can be prevented, so that the magnetic field generated by the second coil can be concentrated, and the effect on the movable contact 2 is better. The first wire package 4.1 is fixed on the In the first yoke 4.3, the second wire package 5.1 is fixed in the second yoke 5.3 by glue, when the first coil and the second coil are energized to generate a magnetic field, by fixing the first wire package 4.1 and the second wire package 5.1, it can Avoid that the first wire package 4.1 and the second wire package 5.1 will move relative to each other.
所述第一磁轭4.3上设有与第一安装座6配合的第一导向孔,所述第二磁轭5.3上设有与第二安装座7配合的第二导向孔,第一安装座6部分伸入第一导向孔内,第二安装座7部分伸入第二导向孔内,当动触点组件在第一电磁组件4和第二电磁组件5之间往复移动时,通过第一导向孔对第一安装座6进行导向,第二导向孔对第二安装座7进行导向,使得动触点组件移动更加稳定,不易发生偏差,确保动触点2与固定触点3的接触与分离。The first yoke 4.3 is provided with a first guide hole cooperating with the first mounting base 6, and the second yoke 5.3 is provided with a second guiding hole cooperating with the second mounting base 7. The first mounting base Part 6 extends into the first guide hole, and part of the second mounting base 7 extends into the second guide hole. When the movable contact assembly reciprocates between the first electromagnetic assembly 4 and the second electromagnetic assembly 5, it passes through the first The guide hole guides the first mounting seat 6, and the second guide hole guides the second mounting seat 7, so that the movement of the movable contact assembly is more stable, and the deviation is not easy to occur, ensuring that the contact between the movable contact 2 and the fixed contact 3 is consistent. separate.
作为本发明的一种改进,所述壳体1内还设有第一连接座12和第二连接座13,所述第一电磁组件4设置于第一连接座12内,所述第二电磁组件5设置于第二连接座13内,所述固定触点3设置于第一连接座12上,所述动触点2设置于第一连接座12和第二连接座13之间。从而便于整个继电器的组装。As an improvement of the present invention, a first connection seat 12 and a second connection seat 13 are also provided in the housing 1, the first electromagnetic assembly 4 is arranged in the first connection seat 12, and the second electromagnetic assembly The component 5 is arranged in the second connecting seat 13 , the fixed contact 3 is arranged on the first connecting seat 12 , and the movable contact 2 is arranged between the first connecting seat 12 and the second connecting seat 13 . This facilitates the assembly of the entire relay.
所述固定触点3上设有定位柱3.1,所述第一连接座12上设有与定位柱3.1配合的定位孔12.1,所述定位柱3.1穿过定位孔12.1并连接有接线板14,通过定位柱3.1伸入定位孔12.1内,从而使得固定触点3能够稳定设置于第一连接座12上,便于固定触点3的定位与安装以及固定触点3与接线板14的连接,所述第二连接座13向第一连接座12所在方向延伸有多个凸起13.1,多个所述凸起13.1沿第二连接座13的端部圆周分布,相邻两凸起13.1之间形成有与安装臂2.2配合的导向槽13.2,动触点2在磁场的作用下往复移动时,带动安装臂2.2在导向槽13.2内移动,通过导向槽13.2对安装臂2.2的导向限位,使得动触点2的移动更加平稳,不易发生偏差。The fixed contact 3 is provided with a positioning post 3.1, and the first connecting seat 12 is provided with a positioning hole 12.1 that cooperates with the positioning post 3.1. The positioning post 3.1 passes through the positioning hole 12.1 and is connected to a wiring board 14. The positioning column 3.1 extends into the positioning hole 12.1, so that the fixed contact 3 can be stably arranged on the first connection seat 12, which facilitates the positioning and installation of the fixed contact 3 and the connection between the fixed contact 3 and the wiring board 14. The second connection seat 13 has a plurality of protrusions 13.1 extending toward the direction of the first connection seat 12, and the plurality of protrusions 13.1 are distributed along the circumference of the end of the second connection seat 13, and a plurality of protrusions 13.1 are formed between two adjacent protrusions 13.1. There is a guide groove 13.2 that cooperates with the installation arm 2.2. When the movable contact 2 reciprocates under the action of the magnetic field, it drives the installation arm 2.2 to move in the guide groove 13.2. The movement of the contact point 2 is more stable and less likely to deviate.
此外,当继电器装配完成后,会对壳体1内进行抽真空并进行密封处理,本实施例中,当壳体1内零件装配完成后,会对壳体1内进行抽真空,并将壳体1的开口处通过胶水进行密封处理,使得壳体1内处于真空环境,能够避免动触点和固定触点在接触时会发生氧化,延长继电器的使用寿命,还能减少电损耗。In addition, after the assembly of the relay is completed, the housing 1 will be vacuumed and sealed. In this embodiment, after the parts in the housing 1 are assembled, the housing 1 will be vacuumed and the housing 1 The opening of the body 1 is sealed with glue, so that the inside of the housing 1 is in a vacuum environment, which can prevent the movable contact and the fixed contact from being oxidized during contact, prolong the service life of the relay, and reduce power loss.
以上所述仅是本发明的较佳实施方式,故凡依本发明专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本发明专利申请范围内。The above is only a preferred embodiment of the present invention, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the patent application of the present invention are included in the scope of the patent application of the present invention.
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