[go: up one dir, main page]

CN110619987A - Adjustable patch inductor and preparation method thereof - Google Patents

Adjustable patch inductor and preparation method thereof Download PDF

Info

Publication number
CN110619987A
CN110619987A CN201910911395.3A CN201910911395A CN110619987A CN 110619987 A CN110619987 A CN 110619987A CN 201910911395 A CN201910911395 A CN 201910911395A CN 110619987 A CN110619987 A CN 110619987A
Authority
CN
China
Prior art keywords
coil winding
base
magnetic core
terminal electrodes
chip inductor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910911395.3A
Other languages
Chinese (zh)
Other versions
CN110619987B (en
Inventor
钟景高
肖倩
黎燕林
王东
朱建华
王上衡
王胜刚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Zhenhua Ferrite and Ceramic Electronics Co Ltd
Original Assignee
Shenzhen Zhenhua Ferrite and Ceramic Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Zhenhua Ferrite and Ceramic Electronics Co Ltd filed Critical Shenzhen Zhenhua Ferrite and Ceramic Electronics Co Ltd
Priority to CN201910911395.3A priority Critical patent/CN110619987B/en
Publication of CN110619987A publication Critical patent/CN110619987A/en
Application granted granted Critical
Publication of CN110619987B publication Critical patent/CN110619987B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F21/00Variable inductances or transformers of the signal type
    • H01F21/12Variable inductances or transformers of the signal type discontinuously variable, e.g. tapped
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support
    • H01F27/263Fastening parts of the core together
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/29Terminals; Tapping arrangements for signal inductances
    • H01F27/292Surface mounted devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/30Fastening or clamping coils, windings, or parts thereof together; Fastening or mounting coils or windings on core, casing, or other support
    • H01F27/306Fastening or mounting coils or windings on core, casing or other support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Or Transformers For Communication (AREA)

Abstract

本发明实施例提供了一种可调式贴片电感器及其制备方法,可调式贴片电感器包括磁芯、绕设于磁芯上的线圈绕组以及若干端电极,线圈绕组由导体材料沿着磁芯的周侧间隔绕制于磁芯上,线圈绕组中的单个线圈的底面之两侧分别设有端电极,若干端电极呈阵列式排布于线圈绕组的底面,磁芯设有用于固定各线圈位置的限位槽。通过在线圈绕组的底部设有呈阵列式排布的若干端电极,这样,则可根据实际使用需求选用任意两个端电极做为电感器的输入和输出,通过选用不同的两个端电极实现电感器输入和输出之间线圈绕组圈数的精确调整,从而实现电感量的精确调整和控制,使其具备电感量可调的功能,有效提升贴片电感器的适用性和灵活性。

The embodiment of the present invention provides an adjustable chip inductor and its preparation method. The adjustable chip inductor includes a magnetic core, a coil winding wound on the magnetic core, and several terminal electrodes. The coil winding is made of a conductor material along the The circumference of the magnetic core is wound on the magnetic core at intervals. The two sides of the bottom surface of a single coil in the coil winding are respectively provided with terminal electrodes. Several terminal electrodes are arranged in an array on the bottom surface of the coil winding. Limit slots for each coil position. By providing a number of terminal electrodes arranged in an array at the bottom of the coil winding, any two terminal electrodes can be selected as the input and output of the inductor according to the actual use requirements, and realized by selecting two different terminal electrodes. The precise adjustment of the number of coil winding turns between the input and output of the inductor can realize the precise adjustment and control of the inductance, so that it has the function of adjustable inductance, which effectively improves the applicability and flexibility of the chip inductor.

Description

可调式贴片电感器及其制备方法Adjustable chip inductor and its preparation method

技术领域technical field

本发明涉及电感器的技术领域,尤其提供一种可调式贴片电感器及其制备方法。The invention relates to the technical field of inductors, and in particular provides an adjustable chip inductor and a preparation method thereof.

背景技术Background technique

随着科技的不断进步和信息产业的快速发展,大规模、超大规模集成电路成为发展的主流和趋势,贴片式电感器具有体积小、空间利用率高等特点,并且适用于表面组装和高密度贴装,能够很好的满足集成电路的要求,具有很高的实用价值。目前贴片式电感器主要是基于叠层工艺和绕线工艺制备而成,其中基于叠层工艺制备出的电感器在小尺寸和尺寸标准化方面具有一定的优势,但不能很好的满足高感量和大电流的使用要求。基于绕线工艺制备出的电感器具有电感量覆盖范围广、工作电流大等特点,但其电感量相对固定,一般不具备电感量可调的功能,不能够很好的满足用户在使用和电路调试过程中的需求。With the continuous advancement of science and technology and the rapid development of the information industry, large-scale and ultra-large-scale integrated circuits have become the mainstream and trend of development. SMD inductors have the characteristics of small size and high space utilization, and are suitable for surface assembly and high density. Mounting can well meet the requirements of integrated circuits and has high practical value. At present, chip inductors are mainly prepared based on the stacking process and winding process. The inductors prepared based on the stacking process have certain advantages in small size and size standardization, but they cannot meet the requirements of high inductance. volume and high current usage requirements. The inductors prepared based on the winding process have the characteristics of wide coverage of inductance and large working current, but their inductance is relatively fixed, and generally do not have the function of adjustable inductance, which cannot well meet the needs of users in use and circuits. requirements during debugging.

发明内容Contents of the invention

本发明的目在于提供一种可调式贴片电感器,旨在解决现有技术中的电感器中的电感量不可调节的技术问题。The purpose of the present invention is to provide an adjustable chip inductor, aiming to solve the technical problem that the inductance in the inductor in the prior art cannot be adjusted.

为实现上述目的,本发明采用的技术方案是:提供了一种可调式贴片电感器,包括磁芯、绕设于所述磁芯上的线圈绕组以及若干端电极,所述线圈绕组由导体材料沿着所述磁芯的周侧间隔绕制于所述磁芯上,所述线圈绕组中的单个线圈的底面之两侧分别设有所述端电极,若干所述端电极呈阵列式排布于所述线圈绕组的底面,所述磁芯设有用于固定各所述线圈位置的限位槽。In order to achieve the above object, the technical solution adopted by the present invention is: an adjustable chip inductor is provided, including a magnetic core, a coil winding wound on the magnetic core and a number of terminal electrodes, the coil winding is composed of a conductor The material is wound on the magnetic core at intervals along the circumference of the magnetic core, and the two sides of the bottom surface of a single coil in the coil winding are respectively provided with the terminal electrodes, and a plurality of the terminal electrodes are arranged in an array Distributed on the bottom surface of the coil windings, the magnetic core is provided with limiting slots for fixing the positions of the coils.

可选地,所述磁芯包括用于支撑所述线圈绕组的底座和盖设于所述底座上的顶盖,所述底座滑动插装于所述线圈绕组内,所述可调式贴片电感器还包括用于使得所述顶盖紧固于所述底座上的固定件。Optionally, the magnetic core includes a base for supporting the coil winding and a top cover on the base, the base is slidably inserted into the coil winding, and the adjustable chip inductor The device also includes a fixing member for fastening the top cover to the base.

可选地,所述底座靠近所述顶盖的一面上沿所述底座的周侧凸设有若干限位条,任意相邻两所述限位条配合形成用于定位各所述线圈的所述限位槽,所述顶盖对应各所述限位条的位置设有用于容置各所述限位条的凹槽。Optionally, on the side of the base close to the top cover, a number of limit strips are protruded along the peripheral side of the base, and any two adjacent limit strips cooperate to form the position for positioning each of the coils. The position of the top cover corresponding to each of the limit bars is provided with a groove for accommodating each of the limit bars.

可选地,所述顶盖朝向所述底座的一面之两端凸设有定位块,所述底座对应各所述定位块的位置设有定位槽。Optionally, positioning blocks protrude from both ends of the side of the top cover facing the base, and positioning grooves are provided on the base corresponding to the positions of the positioning blocks.

可选地,所述固定件为环氧树脂胶,所述环氧树脂胶覆盖于所述顶盖与底座连接处。Optionally, the fixing member is epoxy glue, and the epoxy glue covers the joint between the top cover and the base.

可选地,所述线圈包括水平设于磁芯端面上的第一截、沿着第一截两端朝所述磁芯的高度方向向下延伸的第二截以及于一所述第二截的自由端朝向另一所述第二截方向倾斜延伸的第三截,各所述第二截的底端设有所述端电极,所述第三截与相邻另一所述线圈电性连接。Optionally, the coil includes a first section horizontally arranged on the end face of the magnetic core, a second section extending downward along the two ends of the first section toward the height direction of the magnetic core, and a second section on the second section The free end of the second section extends obliquely towards the third section of the second section, the bottom end of each second section is provided with the terminal electrode, and the third section is electrically connected to the adjacent other coil. connect.

可选地所述线圈绕组与所述端电极一体成型。Optionally, the coil winding is integrally formed with the terminal electrodes.

可选地,若干所述端电极平行设于所述磁芯的底面,且任意两所述端电极的底端处于同一水平面上。Optionally, several of the terminal electrodes are arranged in parallel on the bottom surface of the magnetic core, and the bottom ends of any two of the terminal electrodes are on the same horizontal plane.

本发明的一个目的在于,提供了一种可调式贴片电感器的制备方法,包括包括如下步骤:An object of the present invention is to provide a method for preparing an adjustable chip inductor, comprising the following steps:

S01:制作磁芯,所述磁芯包括底座和盖设在所述底座上的顶盖;S01: making a magnetic core, the magnetic core includes a base and a top cover arranged on the base;

S02:采用机械加工成型的方式将导体材料制成螺旋式线圈绕组,并在线圈绕组的底部形成阵列式若干端电极;S02: The conductor material is made into a spiral coil winding by mechanical processing, and several terminal electrodes are formed in an array at the bottom of the coil winding;

S03:然后将所述线圈绕组、所述底座和所述顶盖进行装配,并采用环氧树脂胶进行粘接固定。S03: Then assemble the coil winding, the base and the top cover, and glue and fix them with epoxy glue.

可选地,在所述制作完成所述线圈绕组和所述端电极之后还包括:Optionally, after the manufacturing of the coil winding and the terminal electrodes is completed, the method further includes:

在所述线圈绕组靠近所述端电极的一面采用表面处理工艺在所述端电极外表面形成端电极焊接涂层。A surface treatment process is used to form a terminal electrode welding coating on the outer surface of the terminal electrode on the side of the coil winding close to the terminal electrode.

本发明的有益效果:与现有技术相比,本发明的可调式贴片电感器,通过在线圈绕组的底部设有呈阵列式排布的若干端电极,这样,则可根据实际使用需求选用任意两个端电极做为电感器的输入和输出,通过选用不同的两个端电极实现电感器输入和输出之间线圈绕组圈数的精确调整,从而实现电感量的精确调整和控制,使其具备电感量可调的功能,有效提升贴片电感器的适用性和灵活性。Beneficial effects of the present invention: Compared with the prior art, the adjustable chip inductor of the present invention is provided with a number of terminal electrodes arranged in an array at the bottom of the coil winding, so that it can be selected according to actual use requirements Any two terminal electrodes are used as the input and output of the inductor, and the precise adjustment of the number of coil winding turns between the input and output of the inductor can be realized by selecting two different terminal electrodes, so as to realize the precise adjustment and control of the inductance, making it It has the function of adjustable inductance, which effectively improves the applicability and flexibility of chip inductors.

附图说明Description of drawings

为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the descriptions of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only of the present invention. For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without paying creative efforts.

图1为本发明实施例提供的可调式贴片电感器的电路板装配结构示意图;FIG. 1 is a schematic diagram of a circuit board assembly structure of an adjustable chip inductor provided by an embodiment of the present invention;

图2为本发明实施例提供的底座与线圈绕组装配结构示意图一;Fig. 2 is a schematic diagram of the assembly structure of the base and the coil winding provided by the embodiment of the present invention;

图3为本发明实施例提供的底座与线圈绕组装配结构示意图二;Fig. 3 is a second schematic diagram of the assembly structure of the base and the coil winding provided by the embodiment of the present invention;

图4为本发明实施例提供的线圈绕组的结构示意图;4 is a schematic structural diagram of a coil winding provided by an embodiment of the present invention;

图5为本发明实施例提供的顶盖的结构示意图一;Fig. 5 is a structural schematic diagram 1 of the top cover provided by the embodiment of the present invention;

图6为本发明实施例提供的顶盖的结构示意图二;Fig. 6 is a structural schematic diagram II of the top cover provided by the embodiment of the present invention;

图7为本发明实施例提供的底座的结构示意图;Fig. 7 is a schematic structural diagram of a base provided by an embodiment of the present invention;

图8本发明实施例提供可调式贴片电感器的制备方法的流程示意图。FIG. 8 is a schematic flowchart of a method for manufacturing an adjustable chip inductor provided by an embodiment of the present invention.

其中,图中各附图主要标记:Among them, the main marks of each accompanying drawing in the figure are:

1-磁芯;11-底座;12-顶盖;111-限位条;112-限位槽;113-定位槽;121-定位块;122-凹槽;123-避让槽;1-magnetic core; 11-base; 12-top cover; 111-limiting bar; 112-limiting groove; 113-positioning groove; 121-positioning block; 122-groove;

2-线圈绕组;21-第一截;22-第二截;23-第三截;24-端电极。2-coil winding; 21-first section; 22-second section; 23-third section; 24-terminal electrode.

具体实施方式Detailed ways

为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上。当一个元件被称为是“连接于”另一个元件,它可以是直接连接到另一个元件或间接连接至该另一个元件上。It should be noted that when an element is referred to as being “fixed” or “disposed on” another element, it may be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it may be mechanical connection or electrical connection; it may be direct connection or indirect connection through an intermediary, and it may be the internal communication of two elements or the interaction relationship between two elements. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.

请一并参阅图1及图2,现对本发明实施例提供的可调式贴片电感器进行说明。所述的可调式贴片电感器包括磁芯1、线圈绕组2以及若干端电极24,其中,线圈绕组2绕制在磁芯1上,而端电极24与线圈绕组2相连,以使得外部电流通过线圈绕组2。该线圈绕组2由导体材料沿着磁芯1的周侧间隔绕制在磁芯1上,该导体材材料可以为采用铜合金、铝合金、银合金等具有一定机械强度的常规导体材料,也可以采用高分子金属复合导体材料、石墨烯或碳纳米管掺杂的新导体材料,线圈绕组2中单个线圈的底面分别设有端电极24,则若干端电极24呈阵列式排布在线圈绕组2的底面,这样,便可以根据不同的需求连接两个不同的端电极24,以获取该电感器中不同的电感量,有效提升贴片电感器的适用性和灵活性;磁芯1设有限位槽112,其中该限位槽112的宽度略大于导线材料的宽度,以使得该导线材料可以置入至限位槽112内,以使得该磁芯1的限位槽112限制该线圈绕组2的位移,以便于线圈绕组2固定在该磁芯1上。优选地,在线圈绕组2的间隙处和线圈绕组2与磁芯1的接触处填充有环氧树脂,这样,不仅使得该线圈绕组2固定在磁芯1上,还以更好的保护电感器,减少了外部冲击力对线圈绕组2和磁芯1的影响,提高该贴片式电感器的抗振动、抗冲击性能,保证使用的稳定性。Please refer to FIG. 1 and FIG. 2 together, and now the adjustable chip inductor provided by the embodiment of the present invention will be described. The adjustable chip inductor includes a magnetic core 1, a coil winding 2 and several terminal electrodes 24, wherein the coil winding 2 is wound on the magnetic core 1, and the terminal electrodes 24 are connected to the coil winding 2, so that the external current Through coil winding 2. The coil winding 2 is wound on the magnetic core 1 at intervals along the circumference of the magnetic core 1 by a conductor material, which can be a conventional conductor material with a certain mechanical strength such as copper alloy, aluminum alloy, silver alloy, or the like. New conductor materials doped with polymer metal composite conductor materials, graphene or carbon nanotubes can be used, and the bottom surface of a single coil in the coil winding 2 is respectively provided with terminal electrodes 24, and several terminal electrodes 24 are arranged in an array in the coil winding 2. 2, so that two different terminal electrodes 24 can be connected according to different requirements to obtain different inductances in the inductor, which can effectively improve the applicability and flexibility of the chip inductor; the magnetic core 1 has a limited Position slot 112, wherein the width of the limit slot 112 is slightly larger than the width of the wire material, so that the wire material can be placed into the limit slot 112, so that the limit slot 112 of the magnetic core 1 limits the coil winding 2 The displacement, so that the coil winding 2 is fixed on the magnetic core 1. Preferably, the gap between the coil winding 2 and the contact between the coil winding 2 and the magnetic core 1 is filled with epoxy resin, so that not only the coil winding 2 is fixed on the magnetic core 1, but also the inductor can be better protected , reducing the impact of external impact on the coil winding 2 and the magnetic core 1, improving the anti-vibration and anti-shock performance of the chip inductor, and ensuring the stability of use.

本发明实施例提供的可调式贴片电感器,与现有技术相比如此结构,通过在线圈绕组2中单个线圈的底面的两侧分别设有端电极24,则若干端电极24采用阵列的方式分布在磁芯1底端的两侧,这样,在使用过程中便可以根据实际需要选用不同的电感,例如,若单圈电感量为L0,线圈绕组2总圈数N,则可调电感量可调范围为[L0、4L0、9L0…N2L0]中任一电感量,则便可通过连接两个不同的端电极24,以获取该电感器中不同的电感量,有效提升贴片电感器的适用性和灵活性,并且使得若干端电极24采用阵列的方式分布在磁芯1底端的两侧,以保证了该电感器的安装可靠性高。另外,通过在磁芯1上设有限位槽112,则限位槽112限制该线圈绕组2的位移,以便于线圈绕组2固定在该磁芯1上。The adjustable chip inductor provided by the embodiment of the present invention has such a structure compared with the prior art. By setting terminal electrodes 24 on both sides of the bottom surface of a single coil in the coil winding 2, several terminal electrodes 24 are arranged in an array. The method is distributed on both sides of the bottom of the magnetic core 1, so that different inductances can be selected according to actual needs during use. For example, if the single-turn inductance is L0 and the total number of turns of the coil winding 2 is N, the adjustable inductance The adjustable range is any inductance in [L0, 4L0, 9L0...N2L0], then two different terminal electrodes 24 can be connected to obtain different inductances in the inductor, effectively improving the performance of the chip inductor. Applicability and flexibility, and make a number of terminal electrodes 24 distributed on both sides of the bottom of the magnetic core 1 in an array, so as to ensure high installation reliability of the inductor. In addition, by providing the limiting groove 112 on the magnetic core 1 , the limiting groove 112 limits the displacement of the coil winding 2 , so that the coil winding 2 is fixed on the magnetic core 1 .

可选地,请一并参阅图1至图7,作为本发明实施例提供的可调式贴片电感器的一种具体实施方式,磁芯1包括底座11和顶盖12,该底座11可支撑线圈绕组2,顶盖12盖装在底座11,底座11滑动插装在线圈绕组2内,对应地,可调式贴片电感器还包括固定件(图未示),该固定件可使得顶盖12紧固与底座11上,例如该固定件为不粘胶、钢夹或固定码等。如此结构,通过将磁芯1分体设置,则在安装时,底座11插装在线圈绕组2内,而顶盖12安装在底座11上,而顶盖12相对底座11的一面便会抵持着线圈绕组2,以便于线圈绕组2稳固在该磁芯1上,并且使得线圈绕组2靠近顶盖12一面上的部分导体材料包裹在顶盖12和底座11的接触面上,以减少磁漏量。优选地,该磁芯1可以选用锰锌铁氧体,其可满足该变压器的电磁屏蔽、漏感小及温升的要求。当然在其他实施例中,磁心可由软磁性材料或无磁性材料制成,软磁性材料如软磁铁氧体、铁粉心、软磁性材料掺杂高分子材料等,无磁性材料如氧化铝陶瓷、介电陶瓷、无磁性高分子材料等,在这里并不做限制。Optionally, please refer to FIGS. 1 to 7 together. As a specific implementation of the adjustable chip inductor provided by the embodiment of the present invention, the magnetic core 1 includes a base 11 and a top cover 12. The base 11 can support The coil winding 2, the top cover 12 is installed on the base 11, and the base 11 is slidably inserted into the coil winding 2. Correspondingly, the adjustable chip inductor also includes a fixing part (not shown in the figure), which can make the top cover 12 is fastened on the base 11, for example, the fixing member is non-stick glue, steel clip or fixed code, etc. With such a structure, by disposing the magnetic core 1 separately, during installation, the base 11 is inserted into the coil winding 2, and the top cover 12 is installed on the base 11, and the side of the top cover 12 opposite to the base 11 will resist Coil winding 2, so that the coil winding 2 is firmly on the magnetic core 1, and part of the conductor material on the side of the coil winding 2 close to the top cover 12 is wrapped on the contact surface between the top cover 12 and the base 11, so as to reduce magnetic flux leakage quantity. Preferably, the magnetic core 1 can be made of manganese zinc ferrite, which can meet the requirements of electromagnetic shielding, small leakage inductance and temperature rise of the transformer. Of course, in other embodiments, the magnetic core can be made of soft magnetic materials or non-magnetic materials, soft magnetic materials such as soft ferrite, iron powder core, soft magnetic materials doped polymer materials, etc., non-magnetic materials such as alumina ceramics, Dielectric ceramics, non-magnetic polymer materials, etc. are not limited here.

可选地,请一并参阅图1及图7,作为本发明实施例提供的可调式贴片电感器的一种具体实施方式,底座11靠近顶盖12的一面上沿底座11的周侧凸设有若干限位条111,若干限位条111沿着底座11的长度方向间隔设置,任意相邻两限位条111配合形成限位槽112,该限位槽112可用于定位各线圈绕组2,对应地,顶盖12靠近底座11的一面对应各限位条111的位置设有凹槽122,则在装配时,限位条111可以安装在对应的凹槽122内,以使得底座11和顶盖12接触更加紧密,以缩小该电感器的体积。在本实施例中,限位条111的高度小于线圈绕组2的高度,则顶盖12对应各限位槽112的位置设有避让槽123,这样,裸露在限位槽112内的部分导体材料便会伸入至对应的避让槽123内,以使得底座11和顶盖12更为紧凑,从而缩小该可调式贴片电感器的体积。Optionally, please refer to FIG. 1 and FIG. 7 together. As a specific implementation of the adjustable chip inductor provided by the embodiment of the present invention, the side of the base 11 close to the top cover 12 is convex along the peripheral side of the base 11. There are several limit strips 111 arranged at intervals along the length direction of the base 11, any two adjacent limit strips 111 cooperate to form a limit slot 112, and the limit slot 112 can be used to position each coil winding 2 Correspondingly, the side of the top cover 12 close to the base 11 is provided with grooves 122 corresponding to the positions of the limiting bars 111, then during assembly, the limiting bars 111 can be installed in the corresponding grooves 122, so that the base 11 and the The top cover 12 is in closer contact to reduce the size of the inductor. In this embodiment, the height of the limiting strip 111 is smaller than the height of the coil winding 2, and the top cover 12 is provided with an avoidance groove 123 corresponding to each limiting groove 112, so that part of the conductor material exposed in the limiting groove 112 It will protrude into the corresponding escape groove 123, so that the base 11 and the top cover 12 are more compact, thereby reducing the size of the adjustable chip inductor.

可选地,请一并参阅图1至图7,作为本发明实施例提供的可调式贴片电感器的一种具体实施方式,顶盖12朝向底座11的一面之两端凸设有定位块121,对应地,底座11对应各定位块121的位置设有定位槽113,这样定位块121扣合至定位槽113内便使得该顶盖12安装在底座11上,以避免两者之间发生滑行,从而有效地保护线圈绕组2。其中该底座11和顶盖12均为长方体结构,且底座11和顶盖12的大小和形状一致,则该电感器的性能好,且便于加工制作。Optionally, please refer to Figures 1 to 7 together. As a specific implementation of the adjustable chip inductor provided by the embodiment of the present invention, positioning blocks are protruded from both ends of the top cover 12 facing the base 11 121. Correspondingly, the base 11 is provided with positioning grooves 113 corresponding to the positions of the positioning blocks 121, so that the positioning blocks 121 are snapped into the positioning grooves 113 so that the top cover 12 is installed on the base 11 to avoid occurrence of Sliding, thereby effectively protecting the coil winding 2. Wherein the base 11 and the top cover 12 are cuboid structures, and the size and shape of the base 11 and the top cover 12 are consistent, the performance of the inductor is good, and it is easy to manufacture.

可选地,请一并参阅图1至图7,作为本发明实施例提供的可调式贴片电感器的一种具体实施方式,该固定件为环氧树脂胶,其环氧树脂覆盖在顶盖12和底座11的连接处,以将线圈绕组2、顶盖12以及底座11进行固定。在本实施例中,环氧树脂为双组份环氧树脂,双组份环氧树脂流动性好、应力小,从而使得可调式贴片电感器的线圈绕组2、顶盖12和底座11形成一个整体,因此可提高电感器的抗振动、抗冲击能力。Optionally, please refer to Figures 1 to 7 together, as a specific implementation of the adjustable chip inductor provided by the embodiment of the present invention, the fixing part is epoxy resin glue, and the epoxy resin covers the top The joint between the cover 12 and the base 11 is used to fix the coil winding 2 , the top cover 12 and the base 11 . In this embodiment, the epoxy resin is a two-component epoxy resin. The two-component epoxy resin has good fluidity and small stress, so that the coil winding 2, the top cover 12 and the base 11 of the adjustable chip inductor form a As a whole, the anti-vibration and anti-shock ability of the inductor can be improved.

可选地,请一并参阅图1及图3,作为本发明实施例提供的可调式贴片电感器的一种具体实施方式,线圈绕组2包括第一截21、两个第二截22以及第三截23,其中第一截21水平设在磁芯1端面上,两个第二截22的分别沿着第一截21的端部朝磁芯1的高度方向向下延伸,第三截23是由其中一个第二截22的自由端朝向另一第二截22方向倾斜延伸形成的,各第二截22的底端设有端电极24,第三截23与相邻另一线圈绕组2电性连接,可以理解为,第一截21和两个第二截22组成了类似框架形的骨架,而第三截23倾斜该骨架的底端并与另一个骨架的底端相连。在本实施例中,使得线圈绕组2中的第一截21水平设置,由于该第一截21是放置在底座11的限位槽112内,以便于限位槽112的加工制作,节约生产成本。另外,通过将第三截23倾斜设置在该磁芯1的底端,则当将该电感器焊接在集成电路上,线圈绕组2内两个端电极24会相互错位,以避免设置该集成电路上的焊盘会相互平行而接触,从而保护电路。具体地,该线圈绕组2可由于顺时针排布或者逆时针排布的导体材料直接成型制作而成,该导体材料可采用铜合金、铝合金、银合金等具有一定机械强度的常规导体材料,也可以采用高分子金属复合导体材料、石墨烯或碳纳米管掺杂的新导体材料,在这里并不做限制。而线圈绕组2中端电极24数量可为24个,也可以是大于等于4个的任意自然数,从而形成可调式贴片电感器,其端电极24阵列排布于电感器底部,则可根据实际使用需求选用任意两个端电极24做为电感器的输入端和输出端,通过选用不同的两个端电极24实现电感器输入和输出之间线圈绕组2圈数的精确调整,从而实现电感量的精确调整和控制,使其具备电感量可调的功能,有效提升贴片电感器的适用性和灵活性。Optionally, please refer to FIG. 1 and FIG. 3 together. As a specific implementation of the adjustable chip inductor provided by the embodiment of the present invention, the coil winding 2 includes a first section 21, two second sections 22 and The third section 23, wherein the first section 21 is horizontally arranged on the end surface of the magnetic core 1, and the two second sections 22 respectively extend downward along the ends of the first section 21 toward the height direction of the magnetic core 1, and the third section 23 is formed by the free end of one of the second sections 22 extending obliquely toward the direction of the other second section 22, and the bottom end of each second section 22 is provided with an end electrode 24, and the third section 23 is connected to another adjacent coil winding 2 Electrical connection, it can be understood that the first section 21 and the two second sections 22 form a framework similar to a frame, and the third section 23 inclines the bottom end of the framework and connects with the bottom end of another framework. In this embodiment, the first section 21 of the coil winding 2 is arranged horizontally. Since the first section 21 is placed in the limiting groove 112 of the base 11, the processing of the limiting groove 112 is facilitated and the production cost is saved. . In addition, by setting the third section 23 obliquely at the bottom of the magnetic core 1, when the inductor is welded on the integrated circuit, the two terminal electrodes 24 in the coil winding 2 will be misaligned with each other, so as to avoid setting the integrated circuit. The pads on the board will touch each other parallel to protect the circuit. Specifically, the coil winding 2 can be formed by direct molding of conductor materials arranged clockwise or counterclockwise. The conductor material can be conventional conductor materials with certain mechanical strength, such as copper alloy, aluminum alloy, silver alloy, etc. New conductor materials doped with polymer-metal composite conductor materials, graphene or carbon nanotubes can also be used, which are not limited here. The number of terminal electrodes 24 in the coil winding 2 can be 24, and can also be any natural number greater than or equal to 4, thereby forming an adjustable chip inductor, and its terminal electrodes 24 are arranged in an array at the bottom of the inductor. Use any two terminal electrodes 24 as the input and output terminals of the inductor. By selecting two different terminal electrodes 24, the precise adjustment of the number of turns of the coil winding between the input and output of the inductor can be realized, thereby realizing the inductance The precise adjustment and control make it have the function of adjustable inductance, which effectively improves the applicability and flexibility of chip inductors.

可选地,请一并参阅图1至图6,作为本发明实施例提供的可调式贴片电感器的一种具体实施方式,线圈绕组2与端电极24一体成型,这样减少了端电极24和线圈绕组2接触处的应力,以使得端电极24的强度高。在本实施例中,采用机械加工成型的方式将导体材料制成螺旋式线圈绕组2,并在线圈绕组2的底部形成阵列式端电极24,将螺旋式线圈绕组2置在磁芯1的限位槽112内与磁心进行机械装配,对线圈绕组2起到约束和固定的作用,这样该电感器的安装可靠程度高,还可以通过连接两个不同的端电极24,以获取该电感器中不同的电感量,有效提升贴片电感器的适用性和灵活性Optionally, please refer to FIGS. 1 to 6 together. As a specific implementation of the adjustable chip inductor provided by the embodiment of the present invention, the coil winding 2 and the terminal electrodes 24 are integrally formed, thus reducing the number of terminal electrodes 24 The stress at the contact point with the coil winding 2 makes the strength of the terminal electrode 24 high. In this embodiment, the conductive material is made into the helical coil winding 2 by machining and forming, and an array type terminal electrode 24 is formed at the bottom of the coil winding 2, and the helical coil winding 2 is placed at the limit of the magnetic core 1. The magnetic core is mechanically assembled in the bit slot 112, and the coil winding 2 is restrained and fixed, so that the installation reliability of the inductor is high, and the inductor can also be obtained by connecting two different terminal electrodes 24. Different inductances can effectively improve the applicability and flexibility of chip inductors

可选地,请一并参阅图1至图2,作为本发明实施例提供的可调式贴片电感器的一种具体实施方式,若干端电极24平行设在磁芯1的底面,且任意两端电极24的底端处于同一水平面上,从而确保可调式贴片电感器适用于表面贴装,还可有效提升该电感器的安装可靠性。优选地,线圈绕组2对应各端电极24的位置处可采用化学沉积、电化学沉积、物理气相沉积等表面处理工艺形成端电极焊接涂层(图未示),端电极焊接涂层可为锡合金、钯银或金等焊接浸润性良好的材料,从而有效提升可调式贴片电感器的可焊性。Optionally, please refer to Figures 1 to 2 together. As a specific implementation of the adjustable chip inductor provided by the embodiment of the present invention, several terminal electrodes 24 are arranged in parallel on the bottom surface of the magnetic core 1, and any two The bottom ends of the terminal electrodes 24 are on the same horizontal plane, so as to ensure that the adjustable chip inductor is suitable for surface mounting, and can also effectively improve the installation reliability of the inductor. Preferably, the position of the coil winding 2 corresponding to each terminal electrode 24 can adopt surface treatment processes such as chemical deposition, electrochemical deposition, and physical vapor deposition to form a terminal electrode welding coating (not shown), and the terminal electrode welding coating can be tin Alloy, palladium silver or gold and other materials with good welding wettability can effectively improve the solderability of adjustable chip inductors.

具体地,本发明所提供的可调式贴片电感器的装配方法如下:先将底座11滑动插装至线圈绕组2内,并使得线圈绕组2置于底座11的限位槽112内,然后再将顶盖12的定位块121与底座11的定位槽113进行装配并采用环氧粘接胶进行粘接固定,从而将线圈绕组2约束在顶盖12和底座11的限位槽112内,进而确保线圈绕组2、顶盖12和底座11位置的相对固定,以保证该电感器的稳定性。Specifically, the assembly method of the adjustable chip inductor provided by the present invention is as follows: first, the base 11 is slidably inserted into the coil winding 2, and the coil winding 2 is placed in the limiting groove 112 of the base 11, and then The positioning block 121 of the top cover 12 is assembled with the positioning groove 113 of the base 11 and bonded and fixed with epoxy adhesive, so that the coil winding 2 is constrained in the limiting groove 112 of the top cover 12 and the base 11, and then Make sure that the positions of the coil winding 2, the top cover 12 and the base 11 are relatively fixed to ensure the stability of the inductor.

可选地,请一并参阅图1至图3,作为本发明实施例提供的可调式贴片电感器的一种具体实施方式,磁芯1的顶面设有标示牌(图未示)。其中,该标识牌可以采用激光雕刻的技术直接在磁芯1的表面上形成或该标识牌可以通过胶粘的方式固定在磁芯1的顶面上,例如该标识牌上刻有“100-12Ts”,其中100-12Ts中的100和12Ts分别表示1圈时的标称电感量和最大的可调圈数,则在电磁上设有标示牌以便于对不同电性能指标的可调式贴片电感器进行区分和识别。Optionally, please refer to FIG. 1 to FIG. 3 together. As a specific implementation of the adjustable chip inductor provided by the embodiment of the present invention, a name plate (not shown) is provided on the top surface of the magnetic core 1 . Wherein, the identification plate can be directly formed on the surface of the magnetic core 1 by laser engraving technology or the identification plate can be fixed on the top surface of the magnetic core 1 by gluing, for example, the identification plate is engraved with "100- 12Ts", where 100 and 12Ts in 100-12Ts represent the nominal inductance and the maximum adjustable number of turns in 1 turn respectively, and there are signs on the electromagnetic to facilitate the adjustable patch for different electrical performance indicators Inductors are differentiated and identified.

在本发明中,还提供了一种可调式贴片电感器的制备方法,如图1和图8所示,具体地,该制备方法包括如下步骤:In the present invention, a preparation method of an adjustable chip inductor is also provided, as shown in Figure 1 and Figure 8, specifically, the preparation method includes the following steps:

S01:制作磁芯1,磁芯1包括底座11和盖设在底座11上的顶盖12;S01: making a magnetic core 1, the magnetic core 1 includes a base 11 and a top cover 12 covered on the base 11;

具体地,该底座11和顶盖12可以由相同材料而成,例如该底座11和顶盖12均有软磁性材料或无磁性材料制作而成。当然,底座11和顶盖12还可以由不同的材料制作而成,比如该底座11采用无磁性材料而顶盖12采用无磁性材料或者底座11由无磁性的材料制作而成而顶盖12则采用软磁性材料加工制作。其中该底座11靠近顶盖12一面水平方向设有若干限位条111,任意相邻的两个限位条111之间形成限位槽112,则当线圈绕组2中的导线放置在该限位槽112内,该线圈绕组2便不可随意移动,以保证该压电感器的稳定性。而该顶盖12朝向底座11的一面还设有定位块121,而底座11对应定位块121的位置还设有定位槽113,其中定位块121和定位槽113之间是过盈配合,顶盖12紧固在底座11上。Specifically, the base 11 and the top cover 12 can be made of the same material, for example, the base 11 and the top cover 12 are both made of soft magnetic material or non-magnetic material. Of course, the base 11 and the top cover 12 can also be made of different materials. For example, the base 11 is made of a non-magnetic material and the top cover 12 is made of a non-magnetic material or the base 11 is made of a non-magnetic material and the top cover 12 is made of a non-magnetic material. Made of soft magnetic materials. Wherein the base 11 is provided with a plurality of limiting strips 111 in the horizontal direction near the top cover 12, and a limiting groove 112 is formed between any two adjacent limiting strips 111, then when the wire in the coil winding 2 is placed in the limiting In the slot 112, the coil winding 2 cannot move freely, so as to ensure the stability of the piezoelectric inductor. And the top cover 12 is also provided with a positioning block 121 towards the side of the base 11, and the position of the base 11 corresponding to the positioning block 121 is also provided with a positioning groove 113, wherein the positioning block 121 and the positioning groove 113 are interference fit, and the top cover 12 is fastened on the base 11.

S02:采用机械加工成型的方式将导体材料制成螺旋式线圈绕组2,并在线圈绕组2的底部形成阵列式端电极24;S02: Machining the conductor material into a helical coil winding 2, and forming an arrayed terminal electrode 24 at the bottom of the coil winding 2;

具体地,线圈绕组2是由多个单个线圈组成的,而单个线圈的底面的两侧分别设有端电极24,这样在线圈绕组2的底端便形成了阵列式的端电极24,这样,则可根据实际使用需求选用任意两个端电极24做为电感器的输入端和输出端,通过选用不同的两个端电极24实现电感器输入和输出之间线圈绕组2圈数的精确调整,从而实现电感量的精确调整和控制,使其具备电感量可调的功能,有效提升贴片电感器的适用性和灵活性。另外,还需要使用整脚治具对端电极24进行平整度的处理,以使得若干端电极24平行位于磁芯1底面的两侧,并且若干端电极24的底面处于同一水平线上,从而确保可调式贴片电感器适用于表面贴装,同时可有效提升产品的安装可靠性。Specifically, the coil winding 2 is composed of a plurality of single coils, and the two sides of the bottom surface of the single coil are respectively provided with terminal electrodes 24, so that an array of terminal electrodes 24 is formed at the bottom of the coil winding 2, like this, Then, any two terminal electrodes 24 can be selected as the input terminal and output terminal of the inductor according to actual use requirements, and the precise adjustment of the number of turns of the coil winding 2 between the input and output of the inductor can be realized by selecting two different terminal electrodes 24 . In this way, the precise adjustment and control of the inductance can be realized, so that it has the function of adjustable inductance, and the applicability and flexibility of the chip inductor can be effectively improved. In addition, it is also necessary to use a full-foot jig to process the flatness of the terminal electrodes 24, so that several terminal electrodes 24 are located on both sides of the bottom surface of the magnetic core 1 in parallel, and the bottom surfaces of several terminal electrodes 24 are on the same horizontal line, so as to ensure that Adjustable chip inductors are suitable for surface mounting, and can effectively improve the installation reliability of products.

S03:然后将线圈绕组2、底座11和顶盖12进行装配,并采用环氧树脂胶进行粘接固定;S03: Then assemble the coil winding 2, the base 11 and the top cover 12, and glue and fix them with epoxy glue;

具体地,先将底座11滑动插装至线圈绕组2内,并使得线圈绕组2置在底座11的限位槽112内,然后再将顶盖12的定位块121与底座11的定位槽113进行装配并采用环氧粘接胶进行粘接固定,在这里可以在已与线圈绕组2组装完成的底座11上涂有一层环氧树脂胶,接着将顶盖12盖在该底座11上,从而将线圈绕组2约束在顶盖12和底座11的限位槽112内,从而确保线圈绕组2、顶盖12和底座11位置的相对固定,以保证该电感器的稳定性。Specifically, the base 11 is slidably inserted into the coil winding 2 first, and the coil winding 2 is placed in the limiting groove 112 of the base 11, and then the positioning block 121 of the top cover 12 is aligned with the positioning groove 113 of the base 11. Assembled and bonded and fixed with epoxy adhesive glue, here a layer of epoxy resin glue can be coated on the base 11 that has been assembled with the coil winding 2, and then the top cover 12 is covered on the base 11, so that the The coil winding 2 is constrained in the limiting groove 112 of the top cover 12 and the base 11, so as to ensure the relatively fixed position of the coil winding 2, the top cover 12 and the base 11, so as to ensure the stability of the inductor.

可选地,在制作完成线圈绕组2和端电极24之后还包括步骤S021:在线圈绕组2靠近端电极24的一面采用表面处理工艺在端电极24外表面形成端电极焊接涂层。Optionally, after the coil winding 2 and the terminal electrode 24 are fabricated, step S021 is further included: forming a terminal electrode welding coating on the outer surface of the terminal electrode 24 by using a surface treatment process on the side of the coil winding 2 close to the terminal electrode 24 .

具体地,线圈绕组2对应各端电极24的位置处可采用化学沉积、电化学沉积、物理气相沉积等表面处理工艺形成端电极焊接涂层,端电极焊接涂层可为锡合金、钯银或金等焊接浸润性良好的材料,从而有效提升可调式贴片电感器的可焊性Specifically, the position of the coil winding 2 corresponding to each terminal electrode 24 can be formed by surface treatment processes such as chemical deposition, electrochemical deposition, physical vapor deposition, etc., to form a terminal electrode welding coating, and the terminal electrode welding coating can be tin alloy, palladium silver or Gold and other materials with good welding wettability, thus effectively improving the solderability of adjustable chip inductors

在本发明中通过通过在线圈绕组2的底部设有呈阵列排布的若干端电极24,这样,则可根据实际使用需求选用任意两个端电极24做为电感器的输入和输出,通过选用不同的两个端电极24实现电感器输入和输出之间线圈绕组2圈数的精确调整,从而实现电感量的精确调整和控制,使其具备电感量可调的功能,有效提升贴片电感器的适用性和灵活性。另外,通过线圈绕组2和若干端电极24采用一体成型加工制作,且若干端电极24平行阵列位于线圈绕组2的底部,从而确保可调式贴片电感器适用于表面贴装,同时可有效提升产品的安装可靠性。In the present invention, the bottom of the coil winding 2 is provided with a number of terminal electrodes 24 arranged in an array. In this way, any two terminal electrodes 24 can be selected as the input and output of the inductor according to actual use requirements. The two different terminal electrodes 24 realize the precise adjustment of the number of turns of the coil winding between the input and output of the inductor, so as to realize the precise adjustment and control of the inductance, so that it has the function of adjustable inductance and effectively improves the chip inductor applicability and flexibility. In addition, the coil winding 2 and several terminal electrodes 24 are manufactured by one-piece molding, and the parallel array of several terminal electrodes 24 is located at the bottom of the coil winding 2, so as to ensure that the adjustable chip inductor is suitable for surface mounting, and at the same time, the product can be effectively improved. installation reliability.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. within range.

Claims (10)

1.一种可调式贴片电感器,包括磁芯、绕设于所述磁芯上的线圈绕组以及若干端电极,其特征在于,所述线圈绕组由导体材料沿着所述磁芯的周侧间隔绕制于所述磁芯上,所述线圈绕组中的单个线圈的底面之两侧分别设有所述端电极,若干所述端电极呈阵列式排布于所述线圈绕组的底面,所述磁芯设有用于固定各所述线圈位置的限位槽。1. An adjustable chip inductor, comprising a magnetic core, a coil winding wound on the magnetic core and some terminal electrodes, it is characterized in that the coil winding is made of conductive material along the circumference of the magnetic core The side is wound on the magnetic core at intervals, the two sides of the bottom surface of a single coil in the coil winding are respectively provided with the terminal electrodes, and a plurality of the terminal electrodes are arranged in an array on the bottom surface of the coil winding, The magnetic core is provided with limiting slots for fixing the positions of the coils. 2.如权利要求1所述的可调式贴片电感器,其特征在于,所述磁芯包括用于支撑所述线圈绕组的底座和盖设于所述底座上的顶盖,所述底座滑动插装于所述线圈绕组内,所述可调式贴片电感器还包括用于使得所述顶盖紧固于所述底座上的固定件。2. The adjustable chip inductor according to claim 1, wherein the magnetic core includes a base for supporting the coil winding and a top cover set on the base, and the base slides Inserted in the coil winding, the adjustable chip inductor also includes a fixing part for fastening the top cover to the base. 3.如权利要求2所述的可调式贴片电感器,其特征在于,所述底座靠近所述顶盖的一面上沿所述底座的周侧凸设有若干限位条,任意相邻两所述限位条配合形成用于定位各所述线圈的所述限位槽,所述顶盖对应各所述限位条的位置设有用于容置各所述限位条的凹槽。3. The adjustable chip inductor according to claim 2, characterized in that, on the side of the base close to the top cover, a number of limit strips are protruded along the peripheral side of the base, and any adjacent two The limiting strip cooperates to form the limiting groove for positioning each of the coils, and the top cover is provided with a groove for accommodating each of the limiting strips at a position corresponding to each of the limiting strips. 4.如权利要求3所述的可调式贴片电感器,其特征在于,所述顶盖朝向所述底座的一面之两端凸设有定位块,所述底座对应各所述定位块的位置设有定位槽。4. The adjustable chip inductor according to claim 3, wherein positioning blocks are protruded from both ends of the side of the top cover facing the base, and the base corresponds to the position of each positioning block There is a positioning slot. 5.如权利要求3所述的可调式贴片电感器,其特征在于,所述固定件为环氧树脂胶,所述环氧树脂胶覆盖于所述顶盖与底座连接处。5 . The adjustable chip inductor according to claim 3 , wherein the fixing member is epoxy resin glue, and the epoxy resin glue covers the joint between the top cover and the base. 6 . 6.如权利要求1所述的可调式贴片电感器,其特征在于,所述线圈包括水平设于磁芯端面上的第一截、沿着第一截两端朝所述磁芯的高度方向向下延伸的第二截以及于一所述第二截的自由端朝向另一所述第二截方向倾斜延伸的第三截,各所述第二截的底端设有所述端电极,所述第三截与相邻另一所述线圈电性连接。6. The adjustable chip inductor according to claim 1, wherein the coil comprises a first section horizontally arranged on the end surface of the magnetic core, along the height of both ends of the first section toward the magnetic core The second section extending downward in the direction and the third section extending obliquely from the free end of one of the second sections towards the other second section, the bottom end of each of the second sections is provided with the terminal electrode , the third segment is electrically connected to another adjacent coil. 7.如权利要求1-6任一所述可调式贴片电感器,其特征在于,所述线圈绕组与所述端电极一体成型。7. The adjustable chip inductor according to any one of claims 1-6, wherein the coil winding and the terminal electrodes are integrally formed. 8.如权利要求1-6任一所述的可调式贴片电感器,其特征在于,若干所述端电极平行设于所述磁芯的底面,且任意两所述端电极的底端处于同一水平面上。8. The adjustable chip inductor according to any one of claims 1-6, wherein a plurality of terminal electrodes are arranged parallel to the bottom surface of the magnetic core, and the bottom ends of any two terminal electrodes are at on the same level. 9.一种可调式贴片电感器的制备方法,其特征在于,包括如下步骤:9. A method for preparing an adjustable chip inductor, comprising the steps of: S01:制作磁芯,所述磁芯包括底座和盖设在所述底座上的顶盖;S01: making a magnetic core, the magnetic core includes a base and a top cover arranged on the base; S02:采用机械加工成型的方式将导体材料制成螺旋式线圈绕组,并在线圈绕组的底部形成阵列式若干端电极;S02: The conductor material is made into a spiral coil winding by mechanical processing, and several terminal electrodes are formed in an array at the bottom of the coil winding; S03:然后将所述线圈绕组、所述底座和所述顶盖进行装配,并采用环氧树脂胶进行粘接固定。S03: Then assemble the coil winding, the base and the top cover, and glue and fix them with epoxy glue. 10.如权利要求9所述的可调式贴片电感器的制备方法,其特征在于,在所述制作完成所述线圈绕组和所述端电极之后还包括:10. The preparation method of the adjustable chip inductor according to claim 9, further comprising: 在所述线圈绕组靠近所述端电极的一面采用表面处理工艺在所述端电极外表面形成端电极焊接涂层。A surface treatment process is used to form a terminal electrode welding coating on the outer surface of the terminal electrode on the side of the coil winding close to the terminal electrode.
CN201910911395.3A 2019-09-25 2019-09-25 Adjustable patch inductor and preparation method thereof Active CN110619987B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910911395.3A CN110619987B (en) 2019-09-25 2019-09-25 Adjustable patch inductor and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910911395.3A CN110619987B (en) 2019-09-25 2019-09-25 Adjustable patch inductor and preparation method thereof

Publications (2)

Publication Number Publication Date
CN110619987A true CN110619987A (en) 2019-12-27
CN110619987B CN110619987B (en) 2025-01-17

Family

ID=68924468

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910911395.3A Active CN110619987B (en) 2019-09-25 2019-09-25 Adjustable patch inductor and preparation method thereof

Country Status (1)

Country Link
CN (1) CN110619987B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112201436A (en) * 2020-09-17 2021-01-08 广东良友科技有限公司 A kind of welding firm flat wire vertical wound inductor and packaging method thereof
CN112635182A (en) * 2020-11-23 2021-04-09 深圳市信维通信股份有限公司 Inductor and preparation method thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0745435A (en) * 1993-07-29 1995-02-14 Kyocera Corp Inductor structure
CN1519867A (en) * 2003-01-31 2004-08-11 Tdk��ʽ���� Inductive components, laminated electronic components, laminated electronic components modulars and method for mfg. these components and modulars
CN109416967A (en) * 2016-06-21 2019-03-01 日产自动车株式会社 Inductor
KR20190106614A (en) * 2018-03-09 2019-09-18 삼성전기주식회사 Coil component
CN210575349U (en) * 2019-09-25 2020-05-19 深圳振华富电子有限公司 Adjustable chip inductor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0745435A (en) * 1993-07-29 1995-02-14 Kyocera Corp Inductor structure
CN1519867A (en) * 2003-01-31 2004-08-11 Tdk��ʽ���� Inductive components, laminated electronic components, laminated electronic components modulars and method for mfg. these components and modulars
CN109416967A (en) * 2016-06-21 2019-03-01 日产自动车株式会社 Inductor
KR20190106614A (en) * 2018-03-09 2019-09-18 삼성전기주식회사 Coil component
CN210575349U (en) * 2019-09-25 2020-05-19 深圳振华富电子有限公司 Adjustable chip inductor

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112201436A (en) * 2020-09-17 2021-01-08 广东良友科技有限公司 A kind of welding firm flat wire vertical wound inductor and packaging method thereof
CN112635182A (en) * 2020-11-23 2021-04-09 深圳市信维通信股份有限公司 Inductor and preparation method thereof
CN112635182B (en) * 2020-11-23 2021-10-22 深圳市信维通信股份有限公司 Inductor and preparation method thereof
WO2022105064A1 (en) * 2020-11-23 2022-05-27 深圳市信维通信股份有限公司 Inductor and preparation method therefor

Also Published As

Publication number Publication date
CN110619987B (en) 2025-01-17

Similar Documents

Publication Publication Date Title
US10446313B2 (en) Electronic component
US8183967B2 (en) Surface mount magnetic components and methods of manufacturing the same
US7667565B2 (en) Current measurement using inductor coil with compact configuration and low TCR alloys
TWI484513B (en) Laminated electromagnetic component assembly
US7612641B2 (en) Simplified surface-mount devices and methods
US8188824B2 (en) Surface mount magnetic components and methods of manufacturing the same
CN110544577B (en) Coil component and electronic device
US20130113591A1 (en) Magnetic electrical device
CN106449014A (en) Magnetic element, manufacturing method thereof and lead frame for magnetic element
TW201445591A (en) High current magnetic component and methods of manufacture
JP2000164431A (en) Inductor
KR20160014302A (en) Chip electronic component and board having the same mounted thereon
CN108962560A (en) Micropower modular power source of the chip around line transformer and its manufacturing method and comprising the transformer
CN110619987A (en) Adjustable patch inductor and preparation method thereof
US20150130577A1 (en) Insulation planar inductive device and methods of manufacture and use
KR102558332B1 (en) Inductor and producing method of the same
CN110600235A (en) Surface mount inductor and preparation method thereof
JP2003309012A (en) Surface-mount magnetic component and surface-mount circuit device using the same
CN210575349U (en) Adjustable chip inductor
CN102867615A (en) Low Profile High Power Inductors
KR20140071756A (en) Inductor and inductor manufacturing method
JP4372399B2 (en) Surface mount type choke coil
CN210575373U (en) Surface mount type electronic component
CN113314309B (en) Coil components
CN210575453U (en) Surface mount type inductor

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant