CN110608280A - A device for preventing oil spillage in propeller gearbox - Google Patents
A device for preventing oil spillage in propeller gearbox Download PDFInfo
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- CN110608280A CN110608280A CN201910977587.4A CN201910977587A CN110608280A CN 110608280 A CN110608280 A CN 110608280A CN 201910977587 A CN201910977587 A CN 201910977587A CN 110608280 A CN110608280 A CN 110608280A
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- 239000003921 oil Substances 0.000 claims abstract description 46
- 239000010687 lubricating oil Substances 0.000 claims abstract description 27
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 20
- 239000010959 steel Substances 0.000 claims abstract description 20
- 238000007789 sealing Methods 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 230000000903 blocking effect Effects 0.000 claims abstract description 13
- 210000002268 wool Anatomy 0.000 claims description 7
- 238000009423 ventilation Methods 0.000 claims 2
- 239000000446 fuel Substances 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 230000006872 improvement Effects 0.000 abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000005259 measurement Methods 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000000844 transformation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/027—Gearboxes; Mounting gearing therein characterised by means for venting gearboxes, e.g. air breathers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/029—Gearboxes; Mounting gearing therein characterised by means for sealing the gearboxes, e.g. to improve airtightness
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/031—Gearboxes; Mounting gearing therein characterised by covers or lids for gearboxes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H2057/02039—Gearboxes for particular applications
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Details Of Gearings (AREA)
Abstract
本发明涉及一种用于防止挂桨变速箱溢油的装置,挂桨传动系统的变速箱上箱体盖板上设置一滑油透气口,滑油透气口上部固定设置一筒体,筒体内搁置一封盖所述透气口的档油板,挡油板上设置一透气孔;所述筒体上部罩设一封堵帽,封盖帽与挡油板之间设置一钢丝球,所述封堵帽内底固定设置一压杆,封盖帽与筒体螺纹连接时,所述压杆穿过并定位所述钢丝球,使钢丝球受压缩后压紧所述挡油盖;所述封盖帽与筒体不气密。本发明减少滑油溢出,大大降低挂桨渔船对内河水体的污染;内河渔船多是民生渔船,此技术改进成本低,渔民易接受,具有推广前景;安全性更高,防止雨水和舷外水进入变速箱,从而延长了挂桨的使用寿命。
The invention relates to a device for preventing oil spillage in a propeller transmission system. A lubricating oil vent is arranged on the cover plate of the gearbox of the propeller transmission system, and a cylinder is fixedly arranged on the upper part of the lubricating oil vent. The oil baffle plate covering the air vent is set aside, and a vent hole is arranged on the oil baffle plate; the upper part of the cylinder body is covered with a blocking cap, and a steel ball is arranged between the sealing cap and the oil baffle plate, and the sealing A pressing rod is fixedly arranged on the inner bottom of the blocking cap. When the sealing cap is threadedly connected with the cylinder body, the pressing rod passes through and positions the steel wire ball, so that the steel wire ball is compressed and then presses the oil retaining cap tightly; the sealing cap Not airtight with the cylinder. The invention reduces lubricating oil spillage and greatly reduces the pollution of inland river water bodies by oar-mounted fishing boats; most of the inland river fishing boats are livelihood fishing boats, and the technical improvement cost is low, easily accepted by fishermen, and has a prospect of popularization; it has higher safety and prevents rainwater and outboard water into the gearbox, thus prolonging the service life of the hanging propeller.
Description
技术领域technical field
本发明涉及一种用于防止挂桨渔船的变速箱透气口溢油的解决方案,具体来说,是一种用于防止挂桨变速箱溢油的装置。The invention relates to a solution for preventing oil spillage from a gearbox vent port of a fishing boat with oars, in particular, a device for preventing oil spillage from a gearbox with oars.
背景技术Background technique
挂桨渔船价格低廉,是目前内河小型渔船普遍采用的渔船形式。挂桨是一种采用柴油机置于船尾甲板上,传动系统和螺旋桨连成一体挂在船尾的小型推进装置。渔船挂桨装置目前没有国家标准和船用标准,是依据农用舷外挂桨标准制造。由于挂桨大都是个体户作坊式制造加工,工艺落后,加工精度和规范性难以保证。Oar-mounted fishing boats are cheap and are currently the most commonly used form of fishing boats for small inland river fishing boats. The paddle is a small propulsion device that uses a diesel engine to be placed on the stern deck, and the transmission system and the propeller are integrated and hung on the stern. There is currently no national standard or marine standard for the fishing boat oar hanging device, and it is manufactured according to the standard for agricultural outboard oar hanging. Since most of the oars are manufactured and processed by self-employed workshops, the technology is backward, and the processing accuracy and standardization are difficult to guarantee.
挂桨设备通常加工精度较差、质量水平不高,使用一段时间后会产生一定量滑油的泄漏现象,经统计,抽样调查每台挂桨每年约普遍产生3-5公斤的滑油漏出现象,可见挂桨渔船油污染总量十分巨大。Oar hanging equipment usually has poor processing accuracy and low quality level. After a period of use, a certain amount of lubricating oil will leak. According to statistics, sampling surveys generally produce about 3-5 kg of lubricating oil leakage per year. , it can be seen that the total amount of oil pollution from fishing boats with oars is huge.
发明内容Contents of the invention
发明的目的是提供一种用于防止挂桨变速箱溢油的装置,对于渔船挂桨变速箱盖板的结构进行技术改进,将原盖板透气口改为呼吸器型式,能够有效防止挂桨渔船的变速箱透气口溢油。同时,该呼吸器具有安全、环保、且成本不高特点,便于推广。The purpose of the invention is to provide a device for preventing oil spillage from the paddle-mounted gearbox. Technically improve the structure of the cover plate of the paddle-mounted gearbox for fishing boats, and change the air vent of the original cover plate into a respirator type, which can effectively prevent the paddle-mounted Oil spilled from the gearbox vent of the fishing boat. At the same time, the respirator has the characteristics of safety, environmental protection, and low cost, and is easy to popularize.
本发明采取以下技术方案:The present invention takes the following technical solutions:
一种用于防止挂桨变速箱溢油的装置,挂桨传动系统的变速箱上箱体盖板4上设置一滑油透气口5,滑油透气口5上部固定设置一筒体,筒体内搁置一封盖所述透气口5的档油板3,挡油板3上设置一透气孔301;所述筒体上部罩设一封堵帽2,封盖帽2与挡油板3之间设置一钢丝球1,所述封堵帽2内底固定设置一压杆201,封盖帽2与筒体螺纹连接时,所述压杆201穿过并定位所述钢丝球1,使钢丝球1受压缩后压紧所述挡油盖3;所述封盖帽2与筒体不气密。A device for preventing oil spillage in a propeller transmission system. An oil vent 5 is provided on the upper box cover plate 4 of the propeller transmission system, and a cylinder is fixed on the upper part of the lube oil vent 5. Inside the cylinder The oil deflector 3 covering the air vent 5 is set aside, and an air vent 301 is arranged on the oil deflector 3; A steel ball 1, the inner bottom of the sealing cap 2 is fixed with a pressing rod 201, when the sealing cap 2 is screwed to the barrel, the pressing rod 201 passes through and positions the steel ball 1, so that the steel ball 1 is After compression, the oil retaining cap 3 is pressed tightly; the sealing cap 2 is not airtight with the barrel.
优选的,所述透气口5呈圆形,所述筒体、封堵帽2亦呈圆形。Preferably, the air vent 5 is circular, and the cylinder and the blocking cap 2 are also circular.
优选的,所述压杆201位于所述封堵帽2内底的中心部位。Preferably, the pressing rod 201 is located at the center of the inner bottom of the blocking cap 2 .
优选的,所述筒体与上箱体盖板4焊接固定。Preferably, the cylinder body is welded and fixed to the upper box cover plate 4 .
优选的,所述上箱体盖板4设有安装孔。Preferably, the upper box cover 4 is provided with mounting holes.
优选的,所述筒体侧壁上开有通气孔,通气孔部位被封堵帽2遮挡。Preferably, a vent hole is opened on the side wall of the cylinder, and the vent hole is blocked by the blocking cap 2 .
一种挂桨传动系统,包括变速箱、下箱体、连接两者输油管、传动齿轮,上箱体、以及权利要求1所述的上箱体盖板4。A paddle-hanging transmission system, comprising a gearbox, a lower box, an oil pipe connecting the two, a transmission gear, an upper box, and the upper box cover 4 according to claim 1 .
本发明的有益效果在于:The beneficial effects of the present invention are:
1)减少滑油溢出,大大降低挂桨渔船对内河水体的污染;1) Reduce the spillage of lubricating oil and greatly reduce the pollution of inland water bodies by fishing boats with oars;
2)内河渔船多是民生渔船,此技术改进成本低,渔民易接受,具有推广前景;2) Most of the inland river fishing boats are livelihood fishing boats. The improvement cost of this technology is low, easy to accept by fishermen, and has a prospect of promotion;
3)安全性更高,防止雨水和舷外水进入变速箱,从而延长了挂桨的使用寿命;3) Higher safety, preventing rainwater and outboard water from entering the gearbox, thereby prolonging the service life of the propeller;
4)液位测量和滑油加注更加便捷、高效;4) Liquid level measurement and lubricating oil filling are more convenient and efficient;
5)在防止滑油溢出的情况下,还能兼顾了变速箱上箱体的透气性。5) In the case of preventing lubricating oil from overflowing, it can also take into account the air permeability of the upper case of the gearbox.
6)对于渔船挂桨变速箱盖板的结构进行技术改进,将原盖板透气口改为呼吸器型式,封堵帽内的钢丝球会形成一定的阻尼使滑油回落,不易溢出。设计巧妙。6) Technically improve the structure of the cover plate of the gearbox with paddles for fishing boats, and change the air vent of the original cover plate into a respirator type, and the steel ball in the plug cap will form a certain damping to make the lubricating oil fall back, and it is not easy to overflow. Cleverly designed.
附图说明Description of drawings
图1是现有技术中挂桨变速箱上箱体盖板的剖视图。Fig. 1 is a cross-sectional view of an upper box cover plate of a propeller gearbox in the prior art.
图2是现有技术中挂桨变速箱上箱体盖板的俯视图。Fig. 2 is a top view of the upper casing cover plate of the propeller gearbox in the prior art.
图3是本发明用于防止挂桨变速箱溢油的装置的剖视图。Fig. 3 is a cross-sectional view of the device for preventing oil spillage in the propeller gearbox according to the present invention.
图4是图3中的A向视图。Fig. 4 is a view from direction A in Fig. 3 .
图中,1.钢丝球,2.封堵帽,3.挡油盖,4.盖板,5.透气口;201.压杆,301.透气孔。Among the figure, 1. steel wire ball, 2. plugging cap, 3. oil retaining cap, 4. cover plate, 5. air vent; 201. pressure rod, 301. air vent.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
参见图3-图4,一种用于防止挂桨变速箱溢油的装置,挂桨传动系统的变速箱上箱体盖板4上设置一滑油透气口5,滑油透气口5上部固定设置一筒体,筒体内搁置一封盖所述透气口5的档油板3,挡油板3上设置一透气孔301;所述筒体上部罩设一封堵帽2,封盖帽2与挡油板3之间设置一钢丝球1,所述封堵帽2内底固定设置一压杆201,封盖帽2与筒体螺纹连接时,所述压杆201穿过并定位所述钢丝球1,使钢丝球1受压缩后压紧所述挡油盖3;所述封盖帽2与筒体不气密。Referring to Fig. 3-Fig. 4, a device for preventing oil spillage in a paddle-mounted gearbox, a lubricating oil vent 5 is provided on the upper box cover plate 4 of the gearbox of the propeller-mounted transmission system, and the upper part of the lubricating oil vent 5 is fixed A cylinder is provided, and an oil deflector 3 covering the air vent 5 is placed in the cylinder, and an air vent 301 is arranged on the oil deflector 3; A steel wire ball 1 is arranged between the oil baffles 3, and a pressing rod 201 is fixedly arranged at the inner bottom of the sealing cap 2. When the sealing cap 2 is screwed to the barrel, the pressing rod 201 passes through and positions the steel wire ball 1. After the steel wool 1 is compressed, press the oil retaining cap 3 tightly; the sealing cap 2 is not airtight with the barrel.
参见图3-4,所述透气口5呈圆形,所述筒体、封堵帽2亦呈圆形。该透气口还兼具注油功能。Referring to Fig. 3-4, the air vent 5 is circular, and the cylinder and the blocking cap 2 are also circular. The air vent also serves as an oil filling function.
参见图3,所述压杆201位于所述封堵帽2内底的中心部位。Referring to FIG. 3 , the pressing rod 201 is located at the center of the inner bottom of the blocking cap 2 .
参见图3,所述筒体与上箱体盖板4焊接固定。Referring to FIG. 3 , the cylinder body is welded and fixed to the upper box cover plate 4 .
参见图4,所述上箱体盖板4设有安装孔。Referring to FIG. 4 , the upper box cover 4 is provided with mounting holes.
一种挂桨传动系统,包括变速箱、下箱体、连接两者输油管、传动齿轮,上箱体、以及上述上箱体盖板4。A paddle-hanging transmission system, comprising a gearbox, a lower box, an oil delivery pipe connecting the two, transmission gears, an upper box, and the cover plate 4 of the upper box.
当挂桨运行时传动系统内的齿轮旋转,搅动滑油,变速箱内部温度和压力升高,传动过程中箱体内的滑油飞溅,而目前的上箱体盖板上的透气口兼做加油口没有防溢流的措施(参见图1-2),容易因变速箱内滑油压力变化、体积膨胀而产生溢油,当挂桨渔船变速或者换向的时候溢油现象更为明显。When the paddle is running, the gears in the transmission system rotate, agitate the lubricating oil, the temperature and pressure inside the gearbox rise, and the lubricating oil in the box is splashed during the transmission process, and the current vent on the cover of the upper box is also used for refueling There is no anti-overflow measure at the mouth (see Figure 1-2), and it is easy to cause oil overflow due to the pressure change and volume expansion of the lubricating oil in the gearbox. The oil overflow phenomenon is more obvious when the fishing boat with oars is changing speed or changing direction.
针对变速箱的滑油透气口的渗漏油现象进行技术改进,主要改进方法是将变速箱上的透气口改为有防止溢油功能呼吸器。如图1-2是现有技术中的盖板,图3-4是改装后的盖板。当滑油到达盖板时,档油板3会遮挡大部分的滑油,只有少量的滑油会通过档油板3上的透气孔,进入到封堵帽2内,封堵帽2内的钢丝球会形成一定的阻尼使滑油回落,不易溢出。盖板上的垂直圆筒上也可以设置与大气连通的开孔,更加能确保变速箱内的压力处于平衡状态。Aiming at the oil leakage phenomenon of the lubricating oil vent of the gearbox, the main improvement method is to change the vent on the gearbox into a respirator with the function of preventing oil spillage. Fig. 1-2 is the cover plate in the prior art, and Fig. 3-4 is the refitted cover plate. When the lubricating oil reaches the cover plate, the oil deflecting plate 3 will block most of the lubricating oil, and only a small amount of lubricating oil will pass through the air holes on the oil deflecting plate 3 and enter into the sealing cap 2. The steel ball will form a certain damping to make the lubricating oil fall back, and it is not easy to overflow. The vertical cylinder on the cover plate can also be provided with openings communicating with the atmosphere, which can further ensure that the pressure in the gearbox is in a balanced state.
需要测量变速箱内滑油的液位时只需要将盖帽拧下,将钢丝球和挡油盖取出,就可进行液位测量和滑油注入。不需要将整个盖板拆下,提高了工作效率,也避免了盖板的频繁拆卸导致密封圈失效,从而造成新的滑油泄露点。垂直筒体上的开孔隐藏封堵帽2内,防止挂桨在工作中有雨水和舷外水冲刷而进入变速箱,造成对齿轮的损坏。When it is necessary to measure the liquid level of the lubricating oil in the gearbox, it is only necessary to unscrew the cap, take out the steel wire ball and the oil deflecting cap, and then perform liquid level measurement and lubricating oil injection. There is no need to disassemble the entire cover plate, which improves the work efficiency and avoids frequent disassembly of the cover plate to cause the sealing ring to fail, thereby causing new lubricating oil leakage points. The opening on the vertical cylinder hides the inside of the plugging cap 2 to prevent the oars from entering the gearbox from being washed by rainwater and outboard water during work, causing damage to the gears.
挡油板3的底板以及盖板的垂直圆筒侧壁上开有通气孔。垂直圆筒上的透气口隐藏在封堵帽内侧。垂直圆筒与盖板焊接在一起,封堵帽与垂直圆通之间通过螺纹连接。挡油板由一个圆柄和圆形挡板焊接而成,圆柄的高度刚好抵住封堵帽,当封堵帽旋入时可以压紧挡油板,防止其发生偏斜。钢丝球体积刚好充满垂直圆筒,当封堵帽旋入时可以压紧钢丝球。Vent holes are arranged on the bottom plate of the oil baffle plate 3 and the vertical cylinder side wall of the cover plate. The air vent on the vertical cylinder is hidden inside the blocking cap. The vertical cylinder and the cover plate are welded together, and the sealing cap and the vertical cylinder are connected by threads. The oil baffle plate is welded by a round handle and a circular baffle plate. The height of the round handle just touches the sealing cap. When the sealing cap is screwed in, the oil baffle plate can be pressed tightly to prevent it from deflecting. The volume of the steel wool just fills the vertical cylinder, and the steel wool can be compressed when the plug cap is screwed in.
当进行液位测量和滑油注入时将封堵帽2拧下,将钢丝球1和挡油板3取出即可通过垂直圆筒内的圆孔观察液位和进行滑油的加注。When performing liquid level measurement and lubricating oil injection, unscrew the plug cap 2, take out the steel ball 1 and the oil baffle plate 3, and then observe the liquid level and fill the lubricating oil through the round hole in the vertical cylinder.
以上是本发明的优选实施例,本领域普通技术人员还可以在此基础上进行各种变换或改进,在不脱离本发明总的构思的前提下,这些变换或改进都应当属于本发明要求保护的范围之内。The above are the preferred embodiments of the present invention. Those skilled in the art can also make various transformations or improvements on this basis. Under the premise of not departing from the general concept of the present invention, these transformations or improvements should all belong to the claims of the present invention. within the range.
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CN206770564U (en) * | 2017-05-26 | 2017-12-19 | 宝钢集团新疆八一钢铁有限公司 | A kind of improved decelerator ventilation closure assembly |
CN211175291U (en) * | 2019-10-15 | 2020-08-04 | 中国水产科学研究院渔业机械仪器研究所 | Device for preventing oil spilling of paddle-hanging gearbox |
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JPH10220564A (en) * | 1997-02-07 | 1998-08-21 | Kubota Corp | Blazer structure for working vehicle |
CN102518494A (en) * | 2011-12-26 | 2012-06-27 | 重庆科克发动机技术有限公司 | Novel crankcase ventilator of diesel engine |
CN203656135U (en) * | 2013-11-07 | 2014-06-18 | 河南耿发机械设备制造有限公司 | Air-permeable device for speed reducer |
CN203926712U (en) * | 2014-06-25 | 2014-11-05 | 徐工集团工程机械股份有限公司 | A kind of novel ventilated plug |
CN204083162U (en) * | 2014-09-05 | 2015-01-07 | 台州市天宇工贸有限公司 | The automobile variable speed tank shell of oil-leakage-prevention |
CN204083161U (en) * | 2014-09-05 | 2015-01-07 | 台州市天宇工贸有限公司 | A kind of gear box casing |
CN205387189U (en) * | 2015-11-23 | 2016-07-20 | 滕秀峰 | Marine string of oar machine changes speed between case |
CN206770564U (en) * | 2017-05-26 | 2017-12-19 | 宝钢集团新疆八一钢铁有限公司 | A kind of improved decelerator ventilation closure assembly |
CN211175291U (en) * | 2019-10-15 | 2020-08-04 | 中国水产科学研究院渔业机械仪器研究所 | Device for preventing oil spilling of paddle-hanging gearbox |
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Application publication date: 20191224 |