CN110600600B - LED waterproof packaging structure and packaging process - Google Patents
LED waterproof packaging structure and packaging process Download PDFInfo
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- CN110600600B CN110600600B CN201910810152.0A CN201910810152A CN110600600B CN 110600600 B CN110600600 B CN 110600600B CN 201910810152 A CN201910810152 A CN 201910810152A CN 110600600 B CN110600600 B CN 110600600B
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 53
- 238000012858 packaging process Methods 0.000 title claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 claims abstract description 94
- 239000002184 metal Substances 0.000 claims abstract description 94
- 230000017525 heat dissipation Effects 0.000 claims abstract description 42
- 238000007789 sealing Methods 0.000 claims description 48
- 239000003292 glue Substances 0.000 claims description 30
- 238000005538 encapsulation Methods 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- 229910001873 dinitrogen Inorganic materials 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 229910052757 nitrogen Inorganic materials 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims 5
- 238000010438 heat treatment Methods 0.000 claims 4
- 229920000297 Rayon Polymers 0.000 claims 3
- 238000003825 pressing Methods 0.000 claims 2
- 238000003466 welding Methods 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- 230000003628 erosive effect Effects 0.000 abstract description 4
- 239000000853 adhesive Substances 0.000 description 16
- 230000001070 adhesive effect Effects 0.000 description 16
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 4
- 238000009434 installation Methods 0.000 description 2
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- RQNWIZPPADIBDY-UHFFFAOYSA-N arsenic atom Chemical compound [As] RQNWIZPPADIBDY-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
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- 229910052733 gallium Inorganic materials 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- 125000006850 spacer group Chemical group 0.000 description 1
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/852—Encapsulations
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/8506—Containers
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/80—Constructional details
- H10H20/85—Packages
- H10H20/858—Means for heat extraction or cooling
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/01—Manufacture or treatment
- H10H20/036—Manufacture or treatment of packages
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10H—INORGANIC LIGHT-EMITTING SEMICONDUCTOR DEVICES HAVING POTENTIAL BARRIERS
- H10H20/00—Individual inorganic light-emitting semiconductor devices having potential barriers, e.g. light-emitting diodes [LED]
- H10H20/01—Manufacture or treatment
- H10H20/036—Manufacture or treatment of packages
- H10H20/0362—Manufacture or treatment of packages of encapsulations
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- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
Abstract
本发明公开了一种LED防水封装结构及封装工艺,具体涉及LED封装领域,包括封装外壳,所述封装外壳顶部设有外置透镜,所述封装外壳内腔设有金属散热板,所述封装外壳外侧和底部均设有多个螺钉,所述金属散热板底部设有电路底板;所述金属散热板顶部设有多个LED内封装体,所述LED内封装体包括基座,所述基座中部固定嵌设有热沉,所述热沉底部固定设有连接垫块,所述连接垫块内部固定设有连接引脚,所述连接引脚外部套设有绝缘垫层。本发明利用气腔内部升高的气压,避免外部的水汽进入至气腔内部,从而侵蚀LED芯片和电极,延长了LED灯的使用寿命,提高了LED封装结构的防水性能。
The invention discloses an LED waterproof packaging structure and a packaging process, in particular to the field of LED packaging, comprising a packaging shell, an external lens is arranged on the top of the packaging shell, a metal heat dissipation plate is arranged in the inner cavity of the packaging shell, and the packaging The outer side and the bottom of the casing are provided with a plurality of screws, the bottom of the metal heat dissipation plate is provided with a circuit bottom plate; the top of the metal heat dissipation plate is provided with a plurality of LED inner packaging bodies, the LED inner packaging bodies include a base, the base A heat sink is fixedly embedded in the middle of the seat, a connection pad is fixed at the bottom of the heat sink, a connection pin is fixed inside the connection pad, and an insulating cushion layer is sleeved on the outside of the connection pin. The invention utilizes the increased air pressure inside the air cavity to prevent external water vapor from entering the air cavity, thereby eroding the LED chips and electrodes, prolonging the service life of the LED lamp, and improving the waterproof performance of the LED packaging structure.
Description
技术领域technical field
本发明涉及LED封装领域,更具体地说,本发明涉及一种LED防水封装结构及封装工艺。The present invention relates to the field of LED packaging, and more particularly, to an LED waterproof packaging structure and packaging process.
背景技术Background technique
发光二极管简称为LED。由含镓(Ga)、砷(As)、磷(P)、氮(N)等的化合物制成。LED(Light-emitting diode)由于寿命长、能耗低等优点被广泛地应用于指示、显示等领域。可靠性、稳定性及高出光率是LED取代现有照明光源必须考虑的因素。Light-emitting diodes are referred to as LEDs for short. Made of compounds containing gallium (Ga), arsenic (As), phosphorus (P), nitrogen (N), and the like. LED (Light-emitting diode) is widely used in indication, display and other fields due to its advantages of long life and low energy consumption. Reliability, stability and high light yield are factors that must be considered when LEDs replace existing lighting sources.
现有的LED封装结构大多较为简单,多为利用简单的固晶胶配合透镜的结构进行封装,导致LED芯片的密封性能不足,在使用的过程中,外部的水汽容易侵入LED芯片,导致LED芯片的使用寿命降低,容易损坏。Most of the existing LED packaging structures are relatively simple, and most of them are packaged with a simple structure of solid crystal glue and a lens, resulting in insufficient sealing performance of the LED chip. The service life is reduced and it is easy to be damaged.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术的上述缺陷,本发明的实施例提供一种LED防水封装结构,通过利用LED芯片在工作过程中产生的热量,使膨胀胶产生膨胀,挤压气腔内的气体,使气腔内部的气压升高,并在塑料透镜与绝缘层的连接处设置密封座和密封盖,密封座和密封盖的内部均与塑料透镜的外部连接,然后将连接引线是经过膨胀胶、金属槽板和热沉与连接引脚连接,保证了塑料透镜和绝缘层部分的完整性,使塑料透镜和气腔的密封性能得到了提高,利用气腔内部升高的气压,避免外部的水汽进入至气腔内部,从而侵蚀LED芯片和电极,延长了LED灯的使用寿命,提高了LED封装结构的防水性能。In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a waterproof LED packaging structure. By using the heat generated by the LED chip during the working process, the expansion glue is expanded, and the gas in the air cavity is squeezed to make the air The air pressure inside the cavity is increased, and a sealing seat and a sealing cover are arranged at the connection between the plastic lens and the insulating layer. The board and the heat sink are connected with the connection pins, which ensures the integrity of the plastic lens and the insulating layer, and improves the sealing performance of the plastic lens and the air cavity. The increased air pressure inside the air cavity is used to prevent external water vapor from entering the air. inside the cavity, thereby eroding the LED chips and electrodes, prolonging the service life of the LED lamp, and improving the waterproof performance of the LED packaging structure.
为实现上述目的,本发明提供如下技术方案:一种LED防水封装结构及封装工艺,包括封装外壳,所述封装外壳顶部设有外置透镜,所述封装外壳内腔设有金属散热板,所述封装外壳外侧和底部均设有多个螺钉,所述金属散热板底部设有电路底板;In order to achieve the above purpose, the present invention provides the following technical solutions: an LED waterproof packaging structure and packaging process, including an encapsulation shell, an external lens is arranged on the top of the encapsulation shell, and a metal heat dissipation plate is arranged in the inner cavity of the encapsulation shell. The outer side and the bottom of the package shell are provided with a plurality of screws, and the bottom of the metal heat dissipation plate is provided with a circuit bottom plate;
所述金属散热板顶部设有多个LED内封装体,所述LED内封装体包括基座,所述基座中部固定嵌设有热沉,所述热沉底部固定设有连接垫块,所述连接垫块内部固定设有连接引脚,所述连接引脚外部套设有绝缘垫层,所述热沉顶部边缘固定套设有绝缘层;The top of the metal heat dissipation plate is provided with a plurality of LED inner packaging bodies, the LED inner packaging bodies include a base, a heat sink is fixedly embedded in the middle of the base, and a connection pad is fixed at the bottom of the heat sink. The connecting pads are internally fixed with connecting pins, the connecting pins are externally sleeved with an insulating cushion layer, and the top edge of the heat sink is fixedly sleeved with an insulating layer;
金属槽板上开设有散热槽,所述金属槽板中部固定嵌设有固定底座,所述固定底座顶端凹陷设置,所述固定底座顶端凹陷处焊接有LED芯片和电极,所述电极的数量设置为两个且通过LED芯片对称设置;The metal groove plate is provided with a heat dissipation groove, a fixed base is fixedly embedded in the middle of the metal groove plate, the top of the fixed base is recessed, and the LED chips and electrodes are welded to the recess at the top of the fixed base, and the number of the electrodes is set. It is two and symmetrically set by the LED chip;
所述电极上固定连接有连接线,所述LED芯片顶部设有荧光粉层,所述荧光粉层顶部固定设有膨胀胶,所述膨胀胶外部设有气腔,所述气腔外部设有塑料透镜,所述塑料透镜顶部与外置透镜底部相贴合;The electrodes are fixedly connected with connecting wires, the top of the LED chip is provided with a phosphor layer, the top of the phosphor layer is fixedly provided with an expansion glue, an air cavity is arranged outside the expansion glue, and the outside of the air cavity is provided with a plastic lens, the top of the plastic lens is attached to the bottom of the external lens;
所述金属散热板表面开设有第一连接槽,所述第一连接槽底部开设有第二连接槽;A first connection groove is formed on the surface of the metal heat dissipation plate, and a second connection groove is formed at the bottom of the first connection groove;
所述电路底板上设有弹簧伸缩杆,所述弹簧伸缩杆顶部设有电极垫片。The circuit bottom plate is provided with a spring telescopic rod, and the top of the spring telescopic rod is provided with an electrode gasket.
所述金属散热板上开设有第一连接槽,所述第一连接槽底部开设有第二连接槽;A first connection groove is formed on the metal heat dissipation plate, and a second connection groove is formed at the bottom of the first connection groove;
所述电路底板上设有弹簧伸缩杆,所述弹簧伸缩杆顶部设有电极垫片。The circuit bottom plate is provided with a spring telescopic rod, and the top of the spring telescopic rod is provided with an electrode gasket.
在一个优选地实施方式中,所述基座顶部固定设有密封座,所述密封座顶部固定设有密封盖,所述密封座套设于绝缘层和塑料透镜的外部,所述密封盖套设于塑料透镜的外部,所述密封盖与密封座卡接。In a preferred embodiment, a sealing seat is fixed on the top of the base, a sealing cover is fixed on the top of the sealing seat, the sealing seat is sleeved on the outside of the insulating layer and the plastic lens, and the sealing cover is sleeved Set on the outside of the plastic lens, the sealing cover is clamped with the sealing seat.
在一个优选地实施方式中,所述封装外壳外侧的螺钉贯穿封装外壳延伸至金属散热板的侧壁内部,所述封装外壳底部螺钉贯穿封装外壳延伸至电路底板的底部,所述金属散热板和电路底板均通过螺钉与封装外壳可拆卸连接。In a preferred embodiment, the screws on the outer side of the package shell extend through the package shell to the inside of the side wall of the metal heat dissipation plate, the screws on the bottom of the package shell extend through the package shell to the bottom of the circuit bottom plate, the metal heat dissipation plate and The circuit backplanes are all detachably connected to the package shell through screws.
在一个优选地实施方式中,所述LED内封装体与金属散热板之间设有导热粘胶,所述热沉和基座均通过导热粘胶与金属散热板连接,所导热粘胶厚度和第一连接槽厚度之和与连接垫块厚度相同。In a preferred embodiment, a thermally conductive adhesive is provided between the LED inner package and the metal heat dissipation plate, the heat sink and the base are connected to the metal heat dissipation plate by the thermally conductive adhesive, and the thickness of the thermally conductive adhesive is equal to The sum of the thicknesses of the first connecting grooves is the same as the thickness of the connecting pads.
在一个优选地实施方式中,所述连接垫块、第一连接槽、第二连接槽、连接引脚、弹簧伸缩杆和电极垫片的数量相同,所述第一连接槽和第二连接槽一体化设置,所述连接垫块底部与第一连接槽内壁相贴合,所述连接引脚贯穿连接垫块,所述连接引脚底端插接于第二连接槽的内腔顶部。In a preferred embodiment, the number of the connection pads, the first connection grooves, the second connection grooves, the connection pins, the spring telescopic rods and the electrode spacers is the same, and the first connection grooves and the second connection grooves have the same number. In an integrated configuration, the bottom of the connection pad is attached to the inner wall of the first connection slot, the connection pin penetrates the connection pad, and the bottom end of the connection pin is inserted into the top of the inner cavity of the second connection slot.
在一个优选地实施方式中,所述弹簧升缩杆顶端延伸至第二连接槽的内腔底部,所述电极垫片设置于连接引脚的正下方,所述电极垫片顶部与连接引脚底部相贴合,所述连接线依次贯穿荧光粉层、膨胀胶、金属槽板、热沉和绝缘垫层与连接引脚顶端连接。In a preferred embodiment, the top end of the spring lift rod extends to the bottom of the inner cavity of the second connection groove, the electrode pad is arranged just below the connection pin, and the top of the electrode pad is connected to the connection pin The bottoms are in contact with each other, and the connecting wires pass through the phosphor layer, the expansion glue, the metal groove plate, the heat sink and the insulating cushion layer in sequence and are connected to the tops of the connecting pins.
在一个优选地实施方式中,所述膨胀胶底部与荧光粉层和金属槽板固定连接,所述气腔设置于塑料透镜、金属槽板和荧光粉层之间,所述气腔内部填充有氮气,所述塑料透镜底部与绝缘层顶部固定连接,所述塑料透镜内侧和金属槽板外侧固定连接。In a preferred embodiment, the bottom of the expanding glue is fixedly connected with the phosphor layer and the metal groove plate, the air cavity is arranged between the plastic lens, the metal groove plate and the phosphor layer, and the air cavity is filled with nitrogen, the bottom of the plastic lens is fixedly connected to the top of the insulating layer, and the inside of the plastic lens is fixedly connected to the outside of the metal groove plate.
一种LED防水结构的封装工艺,具体包括如下步骤:A packaging process for an LED waterproof structure specifically includes the following steps:
步骤一,将电路底板利用螺钉固定在封装外壳内腔的底部,在金属散热板上与电路底板上弹簧伸缩杆对应的位置开设第二连接槽,并在第二连接槽顶部开设第一连接槽,然后将金属散热板套设在电路底板的顶部,使弹簧伸缩杆插接至第二连接槽内部,并利用螺钉将金属散热板固定;Step 1: Fix the circuit base plate on the bottom of the inner cavity of the package shell with screws, open a second connection slot on the metal heat sink at the position corresponding to the spring telescopic rod on the circuit base plate, and open a first connection slot at the top of the second connection slot , and then set the metal heat dissipation plate on the top of the circuit base plate, so that the spring telescopic rod is inserted into the second connection groove, and the metal heat dissipation plate is fixed with screws;
步骤二,将安装有LED芯片的固定底座焊接在热沉上,将金属槽板套设在固定底座的外部并进行焊接,在金属槽板外部套设塑料透镜,在塑料透镜与膨胀胶之间形成气腔,利用充气设备在气腔内充入氮气,然后利用LED封装生产线将LED内封装体封装完毕后,在基座的顶部粘接密封座,并在密封座顶部卡接密封盖,完成LED内封装体的组装;Step 2: Weld the fixed base on which the LED chip is installed on the heat sink, set the metal groove plate on the outside of the fixed base and weld, and set a plastic lens on the outside of the metal groove plate, between the plastic lens and the expansion glue. Form an air cavity, fill the air cavity with nitrogen gas with an inflatable device, and then use the LED packaging production line to encapsulate the LED inner package, bond the sealing seat on the top of the base, and snap the sealing cover on the top of the sealing seat to complete the process. Assembly of LED inner package;
步骤三,在LED内封装体与金属散热板的连接处,利用点胶机将导热胶依次点至金属散热板的表面,形成导热粘胶,将LED内封装体底部的连接引脚对准金属散热板上第二连接槽,将连接引脚插入至第二连接槽内,使连接垫块置于第一连接槽内,按压LED内封装体,使基座和热沉与金属散热板上的导热胶粘接,使LED内封装体固定在封装外壳内,此时连接引脚底端与电极垫片连接;Step 3: At the connection between the LED inner package and the metal heat sink, use a glue dispenser to sequentially dispense the thermally conductive adhesive onto the surface of the metal heat sink to form a thermally conductive adhesive, and align the connecting pins at the bottom of the LED inner package to the metal. The second connection slot on the heat sink, insert the connection pins into the second connection slot, place the connection pad in the first connection slot, press the LED inner package, make the base and the heat sink and the metal heat sink on the heat sink The thermal conductive glue is bonded to fix the LED inner package body in the package shell, and the bottom end of the connecting pin is connected to the electrode pad;
步骤四,将外置透镜固定在封装外壳的顶部,并使外置透镜底部压合在塑料透镜的外部,完成封装。Step 4: Fix the external lens on the top of the package shell, and press the bottom of the external lens to the outside of the plastic lens to complete the package.
本发明的技术效果和优点:Technical effects and advantages of the present invention:
1、通过利用LED芯片在工作过程中产生的热量,使膨胀胶产生膨胀,挤压气腔内的气体,使气腔内部的气压升高,并在塑料透镜与绝缘层的连接处设置密封座和密封盖,密封座和密封盖的内部均与塑料透镜的外部连接,然后将连接引线是经过膨胀胶、金属槽板和热沉与连接引脚连接,保证了塑料透镜和绝缘层部分的完整性,使塑料透镜和气腔的密封性能得到了提高,利用气腔内部升高的气压,避免外部的水汽进入至气腔内部,从而侵蚀LED芯片和电极,延长了LED灯的使用寿命,提高了LED封装结构的防水性能;1. By using the heat generated by the LED chip during the working process, the expansion glue is expanded, the gas in the air cavity is squeezed, the air pressure inside the air cavity is increased, and a sealing seat is set at the connection between the plastic lens and the insulating layer And the sealing cover, the inside of the sealing seat and the sealing cover are connected with the outside of the plastic lens, and then the connecting leads are connected with the connecting pins through the expansion glue, metal groove plate and heat sink to ensure the integrity of the plastic lens and the insulating layer. The sealing performance of the plastic lens and the air cavity is improved, and the air pressure inside the air cavity is used to prevent the external water vapor from entering the air cavity, thereby eroding the LED chips and electrodes, prolonging the service life of the LED lamp and improving the Waterproof performance of LED package structure;
2、当LED内封装体在封装的过程中,会挤压LED内封装体与金属散热板之间的导热粘胶,加强LED内封装体与封装外壳之间的连接强度,使热沉底部与金属散热板之间的间隙与封装外壳内部的空间隔绝,同时在基座与热沉之间焊接绝缘层,在绝缘层外部,固定设置密封座,使热沉、基座与金属散热板之间的间隙得以密封,减少外部水汽进入至热沉部分;2. When the LED inner package is in the process of packaging, the thermal conductive adhesive between the LED inner package and the metal heat sink will be squeezed to strengthen the connection strength between the LED inner package and the package shell, so that the bottom of the heat sink is connected to the heat sink. The gap between the metal heat sinks is isolated from the space inside the package shell, and an insulating layer is welded between the base and the heat sink, and a sealing seat is fixed outside the insulating layer, so that the heat sink, the base and the metal heat sink are installed between the heat sink and the heat sink. The gap is sealed to reduce the entry of external water vapor into the heat sink part;
3、将外置透镜压合在塑料透镜的顶部,使塑料透镜固定在LED内封装体的顶部,利用封装外壳和LED内封装体这种双层封装的结构,能够极大的加强LED内封装体的密封性能,进一步延长了LED灯的寿命。3. Press the external lens on the top of the plastic lens, so that the plastic lens is fixed on the top of the LED inner package. The double-layer package structure of the package shell and the LED inner package can greatly strengthen the LED inner package. The sealing performance of the body further extends the life of the LED lamp.
附图说明Description of drawings
图1为本发明的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的图1中A-A处剖面结构示意图。FIG. 2 is a schematic diagram of the cross-sectional structure at A-A in FIG. 1 of the present invention.
图3为本发明的LED内封装体结构示意图。FIG. 3 is a schematic structural diagram of the LED inner package body of the present invention.
图4为本发明的图2中B处细节结构示意图。FIG. 4 is a schematic diagram of the detailed structure at B in FIG. 2 of the present invention.
图5为本发明的图2中C处细节结构示意图。FIG. 5 is a schematic diagram of the detailed structure of the position C in FIG. 2 of the present invention.
图6为本发明的LED内封装体部分结构示意图。FIG. 6 is a schematic structural diagram of a part of the LED inner package body of the present invention.
图7为本发明的封装外壳内部结构示意图。FIG. 7 is a schematic diagram of the internal structure of the packaging shell of the present invention.
附图标记为:1封装外壳、2外置透镜、3金属散热板、4电路底板、5LED内封装体、6基座、7热沉、8连接垫块、9连接引脚、10绝缘垫层、11绝缘层、12散热槽、13固定底座、14LED芯片、15电极、16连接线、17荧光粉层、18膨胀胶、19气腔、20塑料透镜、21第一连接槽、22第二连接槽、23弹簧伸缩杆、24电极垫片、25密封座、26密封盖、27导热粘胶、28金属槽板。Reference numerals are: 1 package shell, 2 external lens, 3 metal heat sink, 4 circuit bottom plate, 5 LED inner package, 6 base, 7 heat sink, 8 connection pad, 9 connection pin, 10 insulating pad , 11 insulating layer, 12 heat sink, 13 fixed base, 14 LED chip, 15 electrode, 16 connecting wire, 17 phosphor layer, 18 expanding glue, 19 air cavity, 20 plastic lens, 21 first connection slot, 22 second connection Slot, 23 spring telescopic rod, 24 electrode gasket, 25 sealing seat, 26 sealing cover, 27 thermal conductive adhesive, 28 metal groove plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1-5所示的一种LED防水封装结构,包括封装外壳1,所述封装外壳1顶部设有外置透镜2,所述封装外壳1内腔设有金属散热板3,所述封装外壳1外侧和底部均设有多个螺钉,所述金属散热板3底部设有电路底板4;As shown in Figures 1-5, a waterproof LED packaging structure includes a
所述金属散热板3顶部设有多个LED内封装体5,所述LED内封装体5包括基座6,所述基座6中部固定嵌设有热沉7,所述热沉7底部固定设有连接垫块8,所述连接垫块8内部固定设有连接引脚9,所述连接引脚9外部套设有绝缘垫层10,所述热沉7顶部边缘固定套设有绝缘层11;The top of the metal
金属槽板28上开设有散热槽12,所述金属槽板28中部固定嵌设有固定底座13,所述固定底座13顶端凹陷设置,所述固定底座13顶端凹陷处焊接有LED芯片14和电极15,所述电极15的数量设置为两个且通过LED芯片14对称设置;The
所述电极15上固定连接有连接线16,所述LED芯片14顶部设有荧光粉层17,所述荧光粉层17顶部固定设有膨胀胶18,所述膨胀胶18外部设有气腔19,所述气腔19外部设有塑料透镜20,所述塑料透镜20顶部与外置透镜2底部相贴合;A connecting
所述金属散热板3表面开设有第一连接槽21,所述第一连接槽21底部开设有第二连接槽22;A
所述电路底板4上设有弹簧伸缩杆23,所述弹簧伸缩杆23顶部设有电极垫片24;The
所述金属散热板3上开设有第一连接槽21,所述第一连接槽21底部开设有第二连接槽22;A
所述电路底板4上设有弹簧伸缩杆23,所述弹簧伸缩杆23顶部设有电极垫片24,将连接引脚9插接在第二连接槽22内部,并在电路底板4上利用弹簧伸缩杆23将电极垫片24固定安装,便于连接引脚9余电极垫片24的连接,允许电路底板4和金属散热板3存在一定的尺寸误差和安装误差,降低了封装工艺的难度。The
实施方式具体为:在工作的过程中,电路底板4外接供电电源,对封装外壳1内的LED内封装体5供电,当LED内封装体5封装在封装外壳1内部时,连接引脚9底端插接在第二连接槽22内,且连接引脚9底端抵压在电极垫片24上,电极垫片24受连接引脚9的挤压推动弹簧伸缩杆23收缩进行自适应,连接引脚9顶端的连接线16与LED芯片14两侧的电极15连接,完成对LED芯片14的供电,使LED芯片14发光工作,且LED内封装体5在封装的过程中,会挤压LED内封装体5与金属散热板3之间的导热粘胶27,加强LED内封装体5与封装外壳1之间的连接强度,使热沉7底部与金属散热板3之间的间隙与封装外壳1内部的空间隔绝,同时在基座6与热沉7之间焊接绝缘层11,在绝缘层11外部,固定设置密封座25,使热沉7、基座6与金属散热板3之间的间隙得以密封,减少外部水汽进入至热沉7部分。The specific embodiment is as follows: in the process of operation, the
如图1-7所示的一种LED防水封装结构,所述基座6顶部固定设有密封座25,所述密封座25顶部固定设有密封盖26,所述密封座25套设于绝缘层11和塑料透镜20的外部,所述密封盖26套设于塑料透镜20的外部,所述密封盖26与密封座25卡接,所述封装外壳1外侧的螺钉贯穿封装外壳1延伸至金属散热板3的侧壁内部,所述封装外壳1底部螺钉贯穿封装外壳1延伸至电路底板4的底部,所述金属散热板3和电路底板4均通过螺钉与封装外壳1可拆卸连接;As shown in Figures 1-7, a sealing
所述LED内封装体5与金属散热板3之间设有导热粘胶27,所述热沉7和基座6均通过导热粘胶27与金属散热板3连接,所导热粘胶27厚度和第一连接槽21厚度之和与连接垫块8厚度相同,所述连接垫块8、第一连接槽21、第二连接槽22、连接引脚9、弹簧伸缩杆23和电极垫片24的数量相同,所述第一连接槽21和第二连接槽22一体化设置,所述连接垫块8底部与第一连接槽21内壁相贴合,所述连接引脚9贯穿连接垫块8,所述连接引脚9底端插接于第二连接槽22的内腔顶部;A thermally conductive adhesive 27 is provided between the LED
所述弹簧升缩杆顶端延伸至第二连接槽22的内腔底部,所述电极垫片24设置于连接引脚9的正下方,所述电极垫片24顶部与连接引脚9底部相贴合,所述连接线16依次贯穿荧光粉层17、膨胀胶18、金属槽板28、热沉7和绝缘垫层10与连接引脚9顶端连接,所述膨胀胶18底部与荧光粉层17和金属槽板28固定连接,所述气腔19设置于塑料透镜20、金属槽板28和荧光粉层17之间,所述气腔19内部填充有氮气,所述塑料透镜20底部与绝缘层11顶部固定连接,所述塑料透镜20内侧与金属槽板28外侧固定连接。The top of the spring lift rod extends to the bottom of the inner cavity of the
实施方式具体为:在LED芯片14通电发光的过程中,LED芯片14会产生热量,热量通过固定底座13、金属槽板28和荧光粉层17向外部散发,在这个过程中,膨胀胶18受热会产生膨胀,对气腔19内的气体进行挤压,使气腔19内部的气压升高,塑料透镜20与绝缘层11的连接处还设置了密封座25和密封盖26,密封座25和密封盖26的内部均与塑料透镜20的外部连接,且连接引线是经过膨胀胶18、金属槽板28和热沉7与连接引脚9连接,保证了塑料透镜20和绝缘层11部分的完整性,使塑料透镜20和气腔19的密封性能得到了提高,利用气腔19内部升高的气压,避免外部的水汽进入至气腔19内部,从而侵蚀LED芯片14和电极15,延长了LED灯的使用寿命,在LED芯片14工作的过程中,一部分热量会经过塑料透镜20直接散发至封装外壳1内部的空间中,另一部分热量,会经过热沉7散热至金属散热板3处,利用金属散热板3和导热粘胶27,将热量传导至金属散热板3的底部,且外置透镜2能够压合在塑料透镜20的顶部,使塑料透镜20固定在LED内封装体5的顶部,加强LED内封装体5的密封性能。The specific embodiment is as follows: in the process of the
进一步的,还包括一种LED防水结构的封装工艺,具体包括如下步骤:Further, it also includes a packaging process for the LED waterproof structure, which specifically includes the following steps:
步骤一,将电路底板4利用螺钉固定在封装外壳1内腔的底部,在金属散热板3上与电路底板4上弹簧伸缩杆23对应的位置开设第二连接槽22,并在第二连接槽22顶部开设第一连接槽21,然后将金属散热板3套设在电路底板4的顶部,使弹簧伸缩杆23插接至第二连接槽22内部,并利用螺钉将金属散热板3固定;Step 1: Fix the
步骤二,将安装有LED芯片14的固定底座13焊接在热沉7上,将金属槽板28套设在固定底座13的外部并进行焊接,在金属槽板28外部套设塑料透镜20,在塑料透镜20与膨胀胶18之间形成气腔19,利用充气设备在气腔19内充入氮气,然后利用LED封装生产线将LED内封装体5封装完毕后,在基座6的顶部粘接密封座25,并在密封座25顶部卡接密封盖26,完成LED内封装体5的组装;Step 2: Weld the fixed
步骤三,在LED内封装体5与金属散热板3的连接处,利用点胶机将导热胶依次点至金属散热板3的表面,形成导热粘胶27,将LED内封装体5底部的连接引脚9对准金属散热板3上第二连接槽22,将连接引脚9插入至第二连接槽22内,使连接垫块8置于第一连接槽21内,按压LED内封装体5,使基座6和热沉7与金属散热板3上的导热胶粘接,使LED内封装体5固定在封装外壳1内,此时连接引脚9底端与电极垫片24连接;
步骤四,将外置透镜2固定在封装外壳1的顶部,并使外置透镜2底部压合在塑料透镜20的外部,完成封装。Step 4: Fix the
本发明工作原理:The working principle of the present invention:
参照说明书附图2-5,利用LED芯片14在工作过程中产生的热量,使膨胀胶18产生膨胀,挤压气腔19内的气体,使气腔19内部的气压升高,并在塑料透镜20与绝缘层11的连接处设置密封座25和密封盖26,密封座25和密封盖26的内部均与塑料透镜20的外部连接,然后将连接引线是经过膨胀胶18、金属槽板28和热沉7与连接引脚9连接,保证了塑料透镜20和绝缘层11部分的完整性,使塑料透镜20和气腔19的密封性能得到了提高;Referring to Figures 2-5 of the description, the heat generated by the
参照说明书附图1,将外置透镜2压合在塑料透镜20的顶部,使塑料透镜20固定在LED内封装体5的顶部,利用封装外壳1和LED内封装体5这种双层封装的结构,能够极大的加强LED内封装体5的密封性能。Referring to FIG. 1 of the description, the
参照说明书附图1-7,LED内封装体5在封装的过程中,会挤压LED内封装体5与金属散热板3之间的导热粘胶27,加强LED内封装体5与封装外壳1之间的连接强度,使热沉7底部与金属散热板3之间的间隙与封装外壳1内部的空间隔绝,同时在基座6与热沉7之间焊接绝缘层11,在绝缘层11外部,固定设置密封座25,使热沉7、基座6与金属散热板3之间的间隙得以密封。Referring to Figures 1 to 7 of the description, during the packaging process of the LED
最后应说明的几点是:首先,在本申请的描述中,需要说明的是,除非另有规定和限定,术语“安装”、“相连”、“连接”应做广义理解,可以是机械连接或电连接,也可以是两个元件内部的连通,可以是直接相连,“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变,则相对位置关系可能发生改变;The last points that should be noted are: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, and may be mechanical connection. Or electrical connection, or internal communication between two components, or direct connection, "up", "down", "left", "right", etc. are only used to indicate relative positional relationship, when the absolute position of the object being described changes, the relative positional relationship may change;
其次:本发明公开实施例附图中,只涉及到与本公开实施例涉及到的结构,其他结构可参考通常设计,在不冲突情况下,本发明同一实施例及不同实施例可以相互组合;Secondly: in the drawings of the disclosed embodiments of the present invention, only the structures involved in the embodiments of the present disclosure are involved, other structures may refer to the general design, and the same embodiment and different embodiments of the present invention can be combined with each other under the condition of no conflict;
最后:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally: the above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the present invention. within the scope of protection.
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| US20050068776A1 (en) * | 2001-12-29 | 2005-03-31 | Shichao Ge | Led and led lamp |
| CN101346584A (en) * | 2005-12-22 | 2009-01-14 | 松下电工株式会社 | Lighting apparatus with LED |
| US20100054671A1 (en) * | 2007-06-22 | 2010-03-04 | Hitachi, Ltd. | Structure comprising opto-electric hybrid board and opto-electric package |
| CN201795374U (en) * | 2010-06-13 | 2011-04-13 | 深圳市钧多立实业有限公司 | LED streetlight |
| US20140268783A1 (en) * | 2010-09-30 | 2014-09-18 | Sharp Kabushiki Kaisha | Light-emitting device and lighting device provided with the same |
| CN207800638U (en) * | 2018-01-15 | 2018-08-31 | 惠州市泰基精密电子有限公司 | A kind of LED support having moisture-proof construction |
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| CN110600600A (en) | 2019-12-20 |
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