CN110595779A - A detection method and related equipment for bearing abnormality - Google Patents
A detection method and related equipment for bearing abnormality Download PDFInfo
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- CN110595779A CN110595779A CN201910798287.XA CN201910798287A CN110595779A CN 110595779 A CN110595779 A CN 110595779A CN 201910798287 A CN201910798287 A CN 201910798287A CN 110595779 A CN110595779 A CN 110595779A
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- G01H—MEASUREMENT OF MECHANICAL VIBRATIONS OR ULTRASONIC, SONIC OR INFRASONIC WAVES
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Abstract
本申请公开了一种轴承异常的检测方法及相关设备,应用于振动检测装置,该方法包括:在确定被测设备的轴承振动情况为异常时,获取被测设备的轴承振动数据;调用预设振动检测算法处理轴承振动数据以得到轴承振动信息,该轴承振动信息用于描述被测设备的轴承振动;基于轴承振动信息确定被测设备的轴承异常部位和轴承异常原因。采用本申请实施例可提高轴承异常的检测效率。
The application discloses a bearing abnormality detection method and related equipment, which are applied to a vibration detection device. The method includes: when the bearing vibration of the tested equipment is determined to be abnormal, acquiring the bearing vibration data of the tested equipment; calling the preset The vibration detection algorithm processes the bearing vibration data to obtain bearing vibration information, which is used to describe the bearing vibration of the equipment under test; based on the bearing vibration information, determine the abnormal position of the bearing and the cause of the bearing abnormality of the equipment under test. Adopting the embodiments of the present application can improve the detection efficiency of bearing abnormality.
Description
技术领域technical field
本申请涉及机械检测技术领域,尤其涉及一种轴承异常的检测方法及相关设备。The present application relates to the technical field of mechanical detection, in particular to a detection method and related equipment for bearing abnormality.
背景技术Background technique
轴承是当代机械设备中一种重要零部件,它的主要功能是支撑机械旋转体,降低其运动过程中的摩擦系数,并保证其回转精度,一旦发生故障,轻则导致设备损坏无法运行,重则引起安全事故。目前轴承异常的检测方法通常是人工分析轴承的转动音,依靠经验定位问题,这种方法对检测人员的专业素质要求高,检测效率低下。Bearing is an important part of contemporary mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. cause a safety accident. At present, the detection method of bearing abnormality is usually to manually analyze the rotation sound of the bearing, and rely on experience to locate the problem. This method has high requirements for the professional quality of the detection personnel and low detection efficiency.
发明内容Contents of the invention
本申请实施例提供一种轴承异常的检测方法及相关设备,用于提高轴承异常的检测效率。Embodiments of the present application provide a bearing abnormality detection method and related equipment, which are used to improve the detection efficiency of bearing abnormalities.
第一方面,本申请实施例提供一种轴承异常的检测方法,应用于振动检测装置,所述方法包括:In the first aspect, the embodiment of the present application provides a bearing abnormality detection method, which is applied to a vibration detection device, and the method includes:
在确定被测设备的轴承振动情况为异常时,获取所述被测设备的轴承振动数据;When it is determined that the vibration condition of the bearing of the equipment under test is abnormal, acquiring the vibration data of the bearing of the equipment under test;
调用预设振动检测算法处理所述轴承振动数据以得到轴承振动信息,所述轴承振动信息用于描述所述被测设备的轴承振动;Calling a preset vibration detection algorithm to process the bearing vibration data to obtain bearing vibration information, the bearing vibration information is used to describe the bearing vibration of the device under test;
基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因。Based on the bearing vibration information, the bearing abnormal position and bearing abnormal cause of the tested equipment are determined.
第二方面,本申请实施例提供一种轴承异常的检测装置,应用于振动检测装置,所述轴承振动异常的检测装置包括:In the second aspect, the embodiment of the present application provides a detection device for bearing abnormality, which is applied to a vibration detection device, and the detection device for abnormal bearing vibration includes:
获取单元,用于在确定被测设备的轴承振动情况为异常时,获取所述被测设备的轴承振动数据;An acquisition unit, configured to acquire bearing vibration data of the tested equipment when it is determined that the bearing vibration of the tested equipment is abnormal;
处理单元,用于调用预设振动检测算法处理所述轴承振动数据以得到轴承振动信息,所述轴承振动信息用于描述所述被测设备的轴承振动;a processing unit, configured to invoke a preset vibration detection algorithm to process the bearing vibration data to obtain bearing vibration information, and the bearing vibration information is used to describe the bearing vibration of the device under test;
确定单元,用于基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因。The determination unit is configured to determine the bearing abnormal position and the cause of the bearing abnormality of the device under test based on the bearing vibration information.
第三方面,本申请实施例提供一种振动检测装置,包括处理器、存储器、通信接口以及一个或多个程序,其中,上述一个或多个程序被存储在上述存储器中,并且被配置由上述处理器执行,上述程序包括用于执行本申请实施例第一方面所述的方法中的步骤的指令。In a third aspect, an embodiment of the present application provides a vibration detection device, including a processor, a memory, a communication interface, and one or more programs, wherein the one or more programs are stored in the memory and are configured by the above Executed by a processor, the above program includes instructions for executing the steps in the method described in the first aspect of the embodiments of the present application.
第四方面,本申请实施例提供了一种计算机可读存储介质,其中,上述计算机可读存储介质存储用于电子数据交换的计算机程序,其中,上述计算机程序使得计算机执行如本申请实施例第一方面所述的方法中所描述的部分或全部步骤。In a fourth aspect, the embodiment of the present application provides a computer-readable storage medium, wherein the above-mentioned computer-readable storage medium stores a computer program for electronic data exchange, wherein the above-mentioned computer program enables the computer to execute Part or all of the steps described in the method described in one aspect.
第五方面,本申请实施例提供了一种计算机程序产品,其中,上述计算机程序产品包括存储了计算机程序的非瞬时性计算机可读存储介质,上述计算机程序可操作来使计算机执行如本申请实施例第一方面所述的方法中所描述的部分或全部步骤。该计算机程序产品可以为一个软件安装包。In a fifth aspect, the embodiment of the present application provides a computer program product, wherein the computer program product includes a non-transitory computer-readable storage medium storing a computer program, and the computer program is operable to enable the computer to execute the program as implemented in the present application. For example, some or all of the steps described in the method described in the first aspect. The computer program product may be a software installation package.
可以看出,在本申请实施例中,在确定被测设备的轴承振动情况为异常时,振动检测装置获取被测设备的轴承振动数据;调用预设振动检测算法处理轴承振动数据以得到轴承振动信息;基于轴承振动信息确定被测设备的轴承异常部位和轴承异常原因,无需人工判断,提高了轴承异常的检测效率,节约了人工方面的成本,以及降低技术人员的专业门槛。It can be seen that in the embodiment of the present application, when it is determined that the bearing vibration of the equipment under test is abnormal, the vibration detection device acquires the bearing vibration data of the equipment under test; the preset vibration detection algorithm is called to process the bearing vibration data to obtain the bearing vibration Information; Based on the bearing vibration information, the abnormal position of the bearing and the cause of the bearing abnormality of the equipment under test are determined without manual judgment, which improves the detection efficiency of bearing abnormalities, saves labor costs, and reduces the professional threshold of technicians.
本申请的这些方面或其他方面在以下实施例的描述中会更加简明易懂。These or other aspects of the present application will be more concise and understandable in the description of the following embodiments.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本申请实施例提供的一种轴承异常的检测系统;Fig. 1 is a detection system for bearing abnormality provided by the embodiment of the present application;
图2A是本申请实施例提供的一种轴承异常的检测方法;Fig. 2A is a detection method for bearing abnormality provided by the embodiment of the present application;
图2B是本申请实施例提供的一种轴承的结构示意图;Fig. 2B is a schematic structural diagram of a bearing provided in an embodiment of the present application;
图2C是本申请实施例提供的一种振动检测装置的界面显示图;FIG. 2C is an interface display diagram of a vibration detection device provided in an embodiment of the present application;
图2D是本申请实施例提供的另一种振动检测装置的界面显示图;Fig. 2D is an interface display diagram of another vibration detection device provided in the embodiment of the present application;
图3是本申请实施例提供的另一种轴承异常的检测方法;Fig. 3 is another detection method for bearing abnormality provided by the embodiment of the present application;
图4是本申请实施例提供的一种振动检测装置的结构示意图;Fig. 4 is a schematic structural diagram of a vibration detection device provided in an embodiment of the present application;
图5是本申请实施例提供的一种轴承异常的检测装置的结构示意图。Fig. 5 is a schematic structural diagram of a bearing abnormality detection device provided by an embodiment of the present application.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiment of the application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the application. Obviously, the described embodiment is only It is an embodiment of a part of the application, but not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
以下分别进行详细说明。Each will be described in detail below.
本申请的说明书和权利要求书及所述附图中的术语“第一”、“第二”、“第三”和“第四”等是用于区别不同对象,而不是用于描述特定顺序。此外,术语“包括”和“具有”以及它们任何变形,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first", "second", "third" and "fourth" in the specification and claims of the present application and the drawings are used to distinguish different objects, rather than to describe a specific order . Furthermore, the terms "include" and "have", as well as any variations thereof, are intended to cover a non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally further includes For other steps or units inherent in these processes, methods, products or apparatuses.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解的是,本文所描述的实施例可以与其它实施例相结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood explicitly and implicitly by those skilled in the art that the embodiments described herein can be combined with other embodiments.
以下,对本申请中的部分用语进行解释说明,以便于本领域技术人员理解。Hereinafter, some terms used in this application are explained to facilitate the understanding of those skilled in the art.
请参阅图1,图1是本申请实施例提供的一种轴承异常的检测系统,所述轴承异常的检测系统包括振动检测装置、被测设备。Please refer to FIG. 1 . FIG. 1 is a bearing abnormality detection system provided by an embodiment of the present application. The bearing abnormality detection system includes a vibration detection device and a device under test.
其中,所述振动检测装置包括具有专用于振动检测方面的计算能力的电子设备,所述振动检测装置可以包括具有数据获取能力的单元或者外接设备,所述振动检测装置可以包括各种具有无线通信功能的手持设备、车载设备、可穿戴设备、计算设备或连接到无线调制解调器的其他处理设备,以及各种形式的用户设备(User Equipment,UE),移动台(Mobile Station,MS),终端设备(terminal device)等等。具有数据获取能力的单元例如可以为摄像模组,具有数据获取能力的外接设备例如可以为摄像机等。其中,所述被测物体包括轴承。Wherein, the vibration detection device includes an electronic device with computing capability dedicated to vibration detection, the vibration detection device may include a unit with data acquisition capability or an external device, and the vibration detection device may include various devices with wireless communication Functional handheld devices, vehicle-mounted devices, wearable devices, computing devices or other processing devices connected to wireless modems, as well as various forms of user equipment (User Equipment, UE), mobile station (Mobile Station, MS), terminal equipment ( terminal device) and so on. The unit capable of data acquisition may be, for example, a camera module, and the external device capable of data acquisition may be, for example, a video camera. Wherein, the measured object includes a bearing.
可以看出,在本申请实施例中,在确定被测设备的轴承振动情况为异常时,振动检测装置获取被测设备的轴承振动数据;调用预设振动检测算法处理轴承振动数据以得到轴承振动信息;基于轴承振动信息确定被测设备的轴承异常部位和轴承异常原因,无需人工判断,提高了轴承异常的检测效率,节约了人工方面的成本,以及降低技术人员的专业门槛。It can be seen that in the embodiment of the present application, when it is determined that the bearing vibration of the equipment under test is abnormal, the vibration detection device acquires the bearing vibration data of the equipment under test; the preset vibration detection algorithm is called to process the bearing vibration data to obtain the bearing vibration Information; Based on the bearing vibration information, the abnormal position of the bearing and the cause of the bearing abnormality of the equipment under test are determined without manual judgment, which improves the detection efficiency of bearing abnormalities, saves labor costs, and reduces the professional threshold of technicians.
请参阅图2A,图2A是本申请实施例提供的一种轴承异常的检测方法,应用于振动检测装置,所述方法包括:Please refer to Fig. 2A, Fig. 2A is a method for detecting abnormality of a bearing provided in the embodiment of the present application, which is applied to a vibration detection device, and the method includes:
步骤201:在确定被测设备的轴承振动情况为异常时,获取所述被测设备的轴承振动数据。Step 201: When it is determined that the vibration of the bearing of the equipment under test is abnormal, acquire the vibration data of the bearing of the equipment under test.
其中,所述轴承振动数据可以是轴承振动图片、轴承振动文字、轴承振动视频、轴承振动音频等,在此不作限定。Wherein, the bearing vibration data may be a bearing vibration picture, a bearing vibration text, a bearing vibration video, a bearing vibration audio, etc., which are not limited herein.
在本申请的一实现方式中,所述确定被测设备的轴承振动情况为异常,包括:In an implementation manner of the present application, the determination that the bearing vibration of the equipment under test is abnormal includes:
在第一条件下,确定被测设备的轴承振动情况为异常,所述第一条件包括以下至少一种:所述被测设备的轴承在运行时的速率小于或等于预设速率,所述被测设备的轴承在运行时的噪声大于或等于预设噪声,所述被测设备的轴承在运行时的范围大于或等于预设范围。Under the first condition, it is determined that the vibration of the bearing of the tested equipment is abnormal, and the first condition includes at least one of the following: the speed of the bearing of the tested equipment is less than or equal to a preset speed during operation, the tested The noise of the bearing of the tested equipment during operation is greater than or equal to the preset noise, and the range of the bearing of the tested equipment during operation is greater than or equal to the preset range.
其中,所述预设速率、预设噪声和预设范围可以是基于所述被测设备正常运行时的额定速率、额定噪声和额定范围设定。所述额定范围指的是由于不可避免的因素导致被测设备偏离固定位置所允许的范围。Wherein, the preset rate, preset noise and preset range may be set based on the rated rate, rated noise and rated range of the device under test in normal operation. The rated range refers to the allowable range where the device under test deviates from the fixed position due to unavoidable factors.
举例说明,假定轴承A的额定速度为3200r/min,额定噪声为30dB,额定范围为±5mm,则预设速率可以为3200r/min,预设噪声为30dB,预设范围为±5mm。For example, assuming that the rated speed of bearing A is 3200r/min, the rated noise is 30dB, and the rated range is ±5mm, then the preset speed can be 3200r/min, the preset noise is 30dB, and the preset range is ±5mm.
在本申请的一实现方式中,所述获取所述被测设备的轴承振动数据之前,所述方法还包括:In an implementation manner of the present application, before the acquisition of the bearing vibration data of the device under test, the method further includes:
确定所述被测设备的轴承的结构参数,所述结构参数包括所述轴承的尺寸和\或所述轴承的材质;determining the structural parameters of the bearing of the device under test, the structural parameters including the size of the bearing and/or the material of the bearing;
基于所述结构参数确定所述轴承的工作参数,所述工作参数包括所述轴承的负荷和/或所述轴承的转速;determining an operating parameter of the bearing based on the structural parameter, the operating parameter comprising a load of the bearing and/or a rotational speed of the bearing;
向所述被测设备发送运行命令,所述运行命令携带所述工作参数,所述运行命令用于请求所述被测设备控制所述轴承以所述工作参数运行;sending a running command to the device under test, the running command carrying the working parameter, and the running command is used to request the device under test to control the bearing to run with the working parameter;
通过摄像机拍摄所述轴承以得到所述被测设备的轴承振动数据。The bearing is photographed by a camera to obtain bearing vibration data of the device under test.
其中,不同的结构参数对应不同的工作参数,表1是轴承的尺寸与轴承的负荷以及轴承的转速的映射关系表,表2是轴承的材质与轴承的负荷以及轴承的转速的映射关系表。Among them, different structural parameters correspond to different working parameters. Table 1 is a mapping relationship between bearing size, bearing load, and bearing speed, and Table 2 is a mapping relationship between bearing material, bearing load, and bearing speed.
表1Table 1
表2Table 2
步骤202:调用预设振动检测算法处理所述轴承振动数据以得到轴承振动信息,所述轴承振动信息用于描述所述被测设备的轴承振动。Step 202: call a preset vibration detection algorithm to process the bearing vibration data to obtain bearing vibration information, and the bearing vibration information is used to describe the bearing vibration of the device under test.
所述轴承振动信息包括以下至少一种:轴承振动相位、轴承振动频率、轴承振动振幅、轴承振动时域波形。The bearing vibration information includes at least one of the following: bearing vibration phase, bearing vibration frequency, bearing vibration amplitude, and bearing vibration time-domain waveform.
在本申请的一实现方式中,所述轴承振动数据为轴承振动视频,所述调用预设振动检测算法处理所述轴承振动数据以得到轴承振动信息,包括:In an implementation manner of the present application, the bearing vibration data is a bearing vibration video, and the calling of a preset vibration detection algorithm to process the bearing vibration data to obtain bearing vibration information includes:
在所述轴承上选取N个特征点,所述N为大于1的整数;Select N feature points on the bearing, where N is an integer greater than 1;
解析所述轴承振动视频,以得到M个图像帧,每个图像帧均包括所述N个特征点,所述M为大于1的整数;Analyzing the bearing vibration video to obtain M image frames, each image frame includes the N feature points, and the M is an integer greater than 1;
调用预设振动检测算法处理所述M个图像帧以得到轴承振动信息。Invoking a preset vibration detection algorithm to process the M image frames to obtain bearing vibration information.
在本申请的一实现方式中,所述轴承包括轴承外圈、轴承内圈和滚珠体,所述在所述轴承上选取N个特征点,包括:In an implementation manner of the present application, the bearing includes a bearing outer ring, a bearing inner ring and a ball body, and selecting N feature points on the bearing includes:
在所述轴承外圈上选取N1个特征点,所述 Select N 1 feature points on the outer ring of the bearing, the
在所述轴承内圈上选取N2个特征点,所述 Select N 2 feature points on the inner ring of the bearing, the
在所述滚珠体上选取N3个特征点,所述 Select N 3 feature points on the ball body, the
其中,所述N、所述N1、所述N2与所述N3均为大于1的整数,所述L1为所述轴承外圈的周长,所述L2为所述轴承内圈的周长,所述α为所述滚珠体在所述轴承中的填充率,所述P为所述轴承的转速。Wherein, the N, the N 1 , the N 2 and the N 3 are all integers greater than 1, the L 1 is the circumference of the outer ring of the bearing, and the L 2 is the inner circumference of the bearing. The circumference of the ring, the α is the filling rate of the ball in the bearing, and the P is the rotational speed of the bearing.
如图2B所示,图2B是本申请实施例提供的一种轴承的结构示意图,该轴承包括轴承外圈、轴承内圈和滚珠体,在空间上用直角坐标系X-Y-Z来表示特征点的位置。特征点可以是在轴承外圈、和/或轴承内圈和/或滚珠体上,可以是在不同的平面上选取,在此均不做限定。As shown in Figure 2B, Figure 2B is a schematic structural diagram of a bearing provided in the embodiment of the present application. The bearing includes a bearing outer ring, a bearing inner ring and a ball body, and the position of the feature point is represented by the rectangular coordinate system X-Y-Z in space. . The feature points can be selected on the outer ring of the bearing, and/or the inner ring of the bearing and/or the ball body, and can be selected on different planes, which are not limited here.
进一步地,所述α基于所述L1、所述L2确定和填充率公式确定,其中,所述填充率公式为:Further, the α is determined based on the L 1 , the L 2 determination and the filling rate formula, wherein the filling rate formula is:
在本申请的一实现方式中,所述M个图像帧的格式为第一格式,所述调用预设振动检测算法处理所述M个图像帧以得到轴承振动信息,包括:In an implementation manner of the present application, the format of the M image frames is the first format, and the calling of the preset vibration detection algorithm to process the M image frames to obtain bearing vibration information includes:
将所述第一格式的M个图像帧转换为第二格式的M个图像帧,所述第一格式不同于所述第二格式;converting M image frames of the first format into M image frames of a second format, the first format being different from the second format;
确定所述N个特征点在所述第二格式的M个图像帧中的位置;determining the positions of the N feature points in the M image frames in the second format;
基于所述N个特征点在所述第二格式的M个图像帧中的位置确定所述N个特征点的轨迹向量;determining trajectory vectors of the N feature points based on positions of the N feature points in the M image frames in the second format;
基于所述N个特征点的轨迹向量得到轴承振动信息。Bearing vibration information is obtained based on the track vectors of the N feature points.
在本申请的一实现方式中,所述第一格式为RGB,所述第二格式为YIQ,所述将所述第一格式的M个图像帧转换为第二格式的M个图像帧,包括:In an implementation manner of the present application, the first format is RGB, the second format is YIQ, and the converting the M image frames in the first format into M image frames in the second format includes :
基于第一公式将所述第一格式的M个图像帧转换为第二格式的M个图像帧,所述第一公式为:Converting the M image frames of the first format into M image frames of the second format based on a first formula, the first formula is:
Y=0.299*R+0.587*G+0.114*B,Y=0.299*R+0.587*G+0.114*B,
I=0.596*R-0.275*G-0.321*B,I=0.596*R-0.275*G-0.321*B,
Q=0.212*R-0.523*G+0.311*B。Q=0.212*R−0.523*G+0.311*B.
其中,RGB是工业界的一种颜色标准,是通过对红(R)、绿(G)、蓝(B)三个颜色通道的变化以及它们相互之间的叠加来得到各式各样的颜色的,RGB即是代表红、绿、蓝三个通道的颜色,这个标准几乎包括了人类视力所能感知的所有颜色,是目前运用最广的颜色系统之一。Among them, RGB is a color standard in the industry. It obtains a variety of colors by changing the three color channels of red (R), green (G), and blue (B) and superimposing them with each other. Yes, RGB is the color that represents the three channels of red, green, and blue. This standard includes almost all the colors that human vision can perceive. It is one of the most widely used color systems at present.
其中,YIQ是电视系统标准(National Television Standards Committee,NTSC)。Y是提供黑白电视及彩色电视的亮度信号(Luminance),即亮度(Brightness),I代表In-phase,色彩从橙色到青色,Q代表Quadrature-phase,色彩从紫色到黄绿色。较其他颜色空间,YIQ颜色空间具有能将图像中的亮度分量分离提取出来的优点,并且YIQ颜色空间与RGB颜色空间之间是线性变换的关系,计算量小,聚类特性也比较好,可以适应光照强度不断变化的场合,因此能够有效地用于彩色图像处理。可用于在自然条件下采集到的复杂背景下的运动目标的识别。Wherein, YIQ is a television system standard (National Television Standards Committee, NTSC). Y is the luminance signal (Luminance) that provides black and white TV and color TV, that is, brightness (Brightness), I stands for In-phase, the color is from orange to cyan, Q stands for Quadrature-phase, and the color is from purple to yellow-green. Compared with other color spaces, the YIQ color space has the advantage of being able to separate and extract the brightness components in the image, and the relationship between the YIQ color space and the RGB color space is a linear transformation, with a small amount of calculation and better clustering characteristics. Adapt to occasions where the light intensity is constantly changing, so it can be effectively used for color image processing. It can be used to identify moving targets in complex backgrounds collected under natural conditions.
在本申请的一实现方式中,所述基于所述N个特征点的轨迹向量得到轴承振动信息,包括:In an implementation manner of the present application, the obtaining of bearing vibration information based on the trajectory vectors of the N feature points includes:
确定所述N个特征点的轨迹向量对应的图像帧;Determine the image frame corresponding to the track vector of the N feature points;
基于第二公式计算所述N个特征点的轨迹向量对应的图像帧的交叉互功率谱;Calculate the cross-cross power spectrum of the image frame corresponding to the trajectory vector of the N feature points based on the second formula;
对所述交叉互功率谱进行反傅立叶变换,得到所述轴承的振动波函数;performing an inverse Fourier transform on the cross-cross power spectrum to obtain a vibration wave function of the bearing;
基于所述轴承的振动波函数确定轴承振动信息。Bearing vibration information is determined based on the vibration wave function of the bearing.
其中,所述第二公式为:Wherein, the second formula is:
其中,所述R为所述交叉互功率谱,所述Fa为图像帧a的傅里叶变换,为图像帧a的傅里叶变换的共轭,为Fa和的模,图像a和图像b为所述多帧图像中的一帧。Wherein, the R is the cross-cross power spectrum, and the Fa is the Fourier transform of the image frame a, is the conjugate of the Fourier transform of the image frame a, for F a and mode, image a and image b are one frame in the multi-frame images.
在本申请的一实现方式中,所述对所述交叉功率谱进行反傅里叶变换得到所述轴承的振动波函数,包括:In an implementation manner of the present application, performing inverse Fourier transform on the cross power spectrum to obtain the vibration wave function of the bearing includes:
通过滤波器组处理所述交叉互功率谱进行滤波,得到滤除噪音后的交叉功率谱;Processing the cross-cross power spectrum through a filter bank to perform filtering to obtain a cross-power spectrum after filtering out noise;
基于第三公式对所述滤除噪音后的交叉功率谱进行运算,得到所述轴承的振动波函数,所述第三公式为:The cross power spectrum after the noise filtering is calculated based on the third formula to obtain the vibration wave function of the bearing, and the third formula is:
r=F-1{R′}r=F -1 {R'}
其中,r为所述轴承的振动波函数,R′为所述滤除噪音后的交叉功率谱,F-1表示作反傅里叶变换。Wherein, r is the vibration wave function of the bearing, R' is the cross power spectrum after the noise has been filtered out, and F -1 represents an inverse Fourier transform.
在本申请的一实现方式中,所述将所述第一格式的M个图像帧转换为第二格式的M个图像帧,所述第一格式不同于所述第二格式之后,所述方法还包括:In an implementation manner of the present application, after converting the M image frames in the first format into M image frames in a second format, after the first format is different from the second format, the method Also includes:
将所述第二格式的M个图像帧进行空域金字塔分解,得到不同空间分辨率的M个图像帧;Decomposing the M image frames in the second format into spatial pyramids to obtain M image frames with different spatial resolutions;
对所述不同空间分辨率的M个图像帧进行时域带通滤波处理确定目标频带下的M个图像帧;Performing time-domain bandpass filtering on the M image frames with different spatial resolutions to determine the M image frames under the target frequency band;
对所述目标频带下的M个图像帧进行放大,得到放大后的目标频带下的M个图像帧;Enlarging the M image frames under the target frequency band to obtain the amplified M image frames under the target frequency band;
将所述放大后的目标频带下的M个图像帧作为新的所述第二格式的M个图像帧。Using the enlarged M image frames in the target frequency band as new M image frames in the second format.
在本申请的一实现方式中,所述将所述第二格式的M个图像帧进行空域金字塔分解,得到不同空间分辨率的M个图像帧,包括:In an implementation manner of the present application, the M image frames in the second format are subjected to spatial pyramid decomposition to obtain M image frames with different spatial resolutions, including:
通过时域小波分解将所述第二格式的M个图像帧分解成M个高频图像帧和M个低频图像帧;Decomposing the M image frames in the second format into M high-frequency image frames and M low-frequency image frames by time-domain wavelet decomposition;
基于小波分解系数将所述M个高频图像帧和所述M个低频图像帧分解成不同空间分辨率的M个图像帧,所述小波分解系数基于二抽样法确定。The M high-frequency image frames and the M low-frequency image frames are decomposed into M image frames of different spatial resolutions based on wavelet decomposition coefficients, and the wavelet decomposition coefficients are determined based on a double sampling method.
在本申请的另一实现方式中,所述将所述第二格式的M个图像帧进行空域金字塔分解,得到不同空间分辨率的M个图像帧,包括:In another implementation of the present application, the M image frames in the second format are subjected to spatial pyramid decomposition to obtain M image frames with different spatial resolutions, including:
通过方向可控滤波器将所述第二格式的M个图像帧分解成不同空间分辨率的M个图像帧。The M image frames in the second format are decomposed into M image frames with different spatial resolutions by using a steerable filter.
在本申请的一实现方式中,所述解析所述轴承振动视频,以得到M个图像帧之后,所述方法还包括:In an implementation manner of the present application, after analyzing the bearing vibration video to obtain M image frames, the method further includes:
对所述M个图像帧做Riesz变换,得到新的M个图像帧;Perform Riesz transformation on the M image frames to obtain new M image frames;
将所述新的M个图像帧作为M个图像帧。The new M image frames are used as M image frames.
其中,Riesz变换为一种积分变换,将希尔伯特变换从一维推广到多维。Riesz变换能够将速度快、分辨率不高、振幅小的振动进行放大。Among them, the Riesz transform is an integral transform, which generalizes the Hilbert transform from one-dimensional to multi-dimensional. Riesz transform can amplify vibrations with fast speed, low resolution and small amplitude.
步骤203:基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因。Step 203: Based on the bearing vibration information, determine the abnormal location of the bearing and the cause of the abnormal bearing of the device under test.
在本申请的一实现方式中,所述基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因,包括:In an implementation manner of the present application, the determination of the abnormal position of the bearing and the cause of the abnormality of the bearing of the device under test based on the vibration information of the bearing includes:
在第二条件下,确定所述被测设备的轴承异常部位为轴承内圈和所述被测设备的轴承异常原因为所述轴承内圈有缺陷,所述第二条件包括以下至少一种:所述轴承振动相位为第一振动相位,所述轴承振动频率为第一振动频率、所述轴承振动振幅为第一振动振幅、所述轴承振动时域波形为第一预设时域波形且所述轴承振动时域波形周期性变化;Under the second condition, it is determined that the abnormal part of the bearing of the tested equipment is the bearing inner ring and the cause of the bearing abnormality of the tested equipment is that the bearing inner ring is defective, and the second condition includes at least one of the following: The bearing vibration phase is the first vibration phase, the bearing vibration frequency is the first vibration frequency, the bearing vibration amplitude is the first vibration amplitude, the bearing vibration time domain waveform is the first preset time domain waveform and the Periodic variation of the bearing vibration time domain waveform;
在第三条件下,确定所述被测设备的轴承异常部位为所述轴承内圈和所述被测设备的轴承异常原因为所述轴承内圈有杂质,所述第三条件包括以下至少一种:所述轴承振动相位为第二振动相位,所述轴承振动频率为第二振动频率、所述轴承振动振幅为第二振动振幅、所述轴承振动时域波形为第二预设时域波形且所述轴承振动时域波形周期性变化。Under the third condition, it is determined that the abnormal part of the bearing of the equipment under test is the inner ring of the bearing and the cause of the abnormality of the bearing of the equipment under test is that there are impurities in the inner ring of the bearing, and the third condition includes at least one of the following Type: the bearing vibration phase is the second vibration phase, the bearing vibration frequency is the second vibration frequency, the bearing vibration amplitude is the second vibration amplitude, and the bearing vibration time domain waveform is the second preset time domain waveform And the vibration time domain waveform of the bearing changes periodically.
在本申请的一实现方式中,所述第一振动相位、所述第一振动频率、所述第一振动振幅、所述第一预设时域波形、所述第二振动相位、所述第二振动频率、所述第二振动振幅、所述第二预设时域波形均基于人工智能训练预测确定。In an implementation manner of the present application, the first vibration phase, the first vibration frequency, the first vibration amplitude, the first preset time domain waveform, the second vibration phase, the first The second vibration frequency, the second vibration amplitude, and the second preset time-domain waveform are all determined based on artificial intelligence training prediction.
在本申请的一实现方式中,所述基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因,包括:In an implementation manner of the present application, the determination of the abnormal position of the bearing and the cause of the abnormality of the bearing of the device under test based on the vibration information of the bearing includes:
在第四条件下,确定所述被测设备的轴承异常部位为滚动体和所述被测设备的轴承异常原因为所述滚动体有缺陷,所述第四条件包括以下至少一种:所述轴承振动相位为第三振动相位,所述轴承振动频率为第三振动频率、所述轴承振动振幅为第三振动振幅、所述轴承振动时域波形为第三预设时域波形且所述轴承振动时域波形非周期性变化;Under the fourth condition, it is determined that the abnormal part of the bearing of the equipment under test is a rolling element and the cause of the abnormality of the bearing of the equipment under test is that the rolling element is defective, and the fourth condition includes at least one of the following: The bearing vibration phase is the third vibration phase, the bearing vibration frequency is the third vibration frequency, the bearing vibration amplitude is the third vibration amplitude, the bearing vibration time domain waveform is the third preset time domain waveform and the bearing Vibration time domain waveform aperiodic changes;
在第五条件下,确定所述被测设备的轴承异常部位为所述滚动体和所述被测设备的轴承异常原因为所述滚动体有杂质,所述第五条件包括以下至少一种:所述轴承振动相位为第四振动相位,所述轴承振动频率为第四振动频率、所述轴承振动振幅为第四振动振幅、所述轴承振动时域波形为第四预设时域波形且所述轴承振动时域波形非周期性变化。Under the fifth condition, it is determined that the abnormal part of the bearing of the tested equipment is the rolling element and the cause of the abnormal bearing of the tested equipment is that the rolling element has impurities, and the fifth condition includes at least one of the following: The bearing vibration phase is the fourth vibration phase, the bearing vibration frequency is the fourth vibration frequency, the bearing vibration amplitude is the fourth vibration amplitude, the bearing vibration time domain waveform is the fourth preset time domain waveform and the The time domain waveform of bearing vibration changes aperiodically.
其中,所述滚动体可以是钢珠或其他,在此不作限定。Wherein, the rolling elements may be steel balls or others, which are not limited here.
在本申请的一实现方式中,所述第三振动相位、所述第三振动频率、所述第三振动振幅、所述第三预设时域波形、所述第四振动相位、所述第四振动频率、所述第四振动振幅、所述第四预设时域波形均基于人工智能训练预测确定。In an implementation manner of the present application, the third vibration phase, the third vibration frequency, the third vibration amplitude, the third preset time domain waveform, the fourth vibration phase, the first The four vibration frequencies, the fourth vibration amplitude, and the fourth preset time-domain waveform are all determined based on artificial intelligence training prediction.
在本申请的一实现方式中,所述基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因,包括:In an implementation manner of the present application, the determination of the abnormal position of the bearing and the cause of the abnormality of the bearing of the device under test based on the vibration information of the bearing includes:
在第六条件下,确定所述被测设备的轴承异常部位为轴承外圈和所述被测设备的轴承异常原因为所述轴承外圈有缺陷,所述第六条件包括以下至少一种:所述轴承振动相位为第五振动相位,所述轴承振动频率为第五振动频率、所述轴承振动振幅为第五振动振幅、所述轴承振动时域波形为第五预设时域波形且所述轴承振动时域波形周期性变化;Under the sixth condition, it is determined that the abnormal part of the bearing of the tested equipment is the bearing outer ring and the cause of the bearing abnormality of the tested equipment is that the bearing outer ring is defective, and the sixth condition includes at least one of the following: The bearing vibration phase is the fifth vibration phase, the bearing vibration frequency is the fifth vibration frequency, the bearing vibration amplitude is the fifth vibration amplitude, the bearing vibration time domain waveform is the fifth preset time domain waveform and the Periodic variation of the bearing vibration time domain waveform;
在第七条件下,确定所述被测设备的轴承异常部位为所述轴承外圈和所述被测设备的轴承异常原因为所述轴承外圈有杂质,所述第七条件包括以下至少一种:所述轴承振动相位为第六振动相位,所述轴承振动频率为第六振动频率、所述轴承振动振幅为第六振动振幅、所述轴承振动时域波形为第六预设时域波形且所述轴承振动时域波形周期性变化。Under the seventh condition, it is determined that the abnormal part of the bearing of the equipment under test is the outer ring of the bearing and the cause of the abnormality of the bearing of the equipment under test is that there are impurities in the outer ring of the bearing, and the seventh condition includes at least one of the following Type: the bearing vibration phase is the sixth vibration phase, the bearing vibration frequency is the sixth vibration frequency, the bearing vibration amplitude is the sixth vibration amplitude, and the bearing vibration time domain waveform is the sixth preset time domain waveform And the vibration time domain waveform of the bearing changes periodically.
在本申请的一实现方式中,所述第五振动相位、所述第五振动频率、所述第五振动振幅、所述第五预设时域波形、所述第六振动相位、所述第六振动频率、所述第六振动振幅、所述第六预设时域波形均基于人工智能训练预测确定。In an implementation manner of the present application, the fifth vibration phase, the fifth vibration frequency, the fifth vibration amplitude, the fifth preset time domain waveform, the sixth vibration phase, the first The six vibration frequencies, the sixth vibration amplitude, and the sixth preset time-domain waveform are all determined based on artificial intelligence training and prediction.
需要说明的是,所述被测设备的轴承异常部位为所述轴承内圈和/或所述轴承外圈时,无论是有杂质或有缺陷,所述轴承异常部位都是固定不变的,因此其对应的时域波形是周期性变化;所述被测设备的轴承异常部位为所述滚动体时,无论是有杂质或有缺陷,所述轴承异常部位会随着所述滚动体的在轴承内部滚动而变化的,因此其对应的时域波形是非周期性变化。It should be noted that, when the abnormal part of the bearing of the equipment under test is the inner ring of the bearing and/or the outer ring of the bearing, no matter whether there are impurities or defects, the abnormal part of the bearing is fixed. Therefore, its corresponding time-domain waveform changes periodically; when the abnormal part of the bearing of the equipment under test is the rolling element, no matter whether there are impurities or defects, the abnormal part of the bearing will follow the rolling element. The internal rolling of the bearing changes, so its corresponding time domain waveform is aperiodic.
在本申请的一实现方式中,在所述基于所述轴承振动信息确定所述被测设备的轴承异常部位之后,所述方法还包括:In an implementation manner of the present application, after determining the abnormal bearing position of the equipment under test based on the bearing vibration information, the method further includes:
基于所述轴承异常部位和所述轴承异常原因输出轴承维修建议,所述轴承维修建议包括以下至少一种:更换所述轴承异常部位的建议,对所述轴承进行清洗和密封的建议,补充润滑剂或润滑油的建议,拆卸并重新安装所述轴承的建议。Based on the abnormal part of the bearing and the cause of the abnormal bearing, a bearing maintenance suggestion is output, and the bearing maintenance suggestion includes at least one of the following: a suggestion to replace the abnormal part of the bearing, a suggestion to clean and seal the bearing, and relubrication recommendations for solvents or lubricants, disassembly and reinstallation of the bearings in question.
在本申请的一实现方式中,所述轴承异常部位包括以下至少一种:所述轴承内圈、所述滚动体、所述轴承外圈,所述轴承异常原因为所述异常部位有缺陷,所述基于所述轴承异常部位和所述轴承异常原因输出轴承维修建议,包括:In an implementation manner of the present application, the abnormal part of the bearing includes at least one of the following: the inner ring of the bearing, the rolling element, and the outer ring of the bearing, and the cause of the abnormal part of the bearing is that the abnormal part is defective, The outputting of bearing maintenance suggestions based on the abnormal position of the bearing and the cause of the bearing abnormality includes:
输出更换所述轴承异常部位的建议和/或拆卸并重新安装所述轴承的建议。A suggestion to replace the abnormal part of the bearing and/or a suggestion to disassemble and reinstall the bearing is output.
在本申请的一实现方式中,所述轴承异常部位包括以下至少一种:所述轴承内圈、所述滚动体、所述轴承外圈,所述轴承异常原因为所述异常部位有杂质,所述基于所述轴承异常部位和所述轴承异常原因输出轴承维修建议,包括:In an implementation manner of the present application, the abnormal part of the bearing includes at least one of the following: the inner ring of the bearing, the rolling element, and the outer ring of the bearing, and the cause of the abnormal part of the bearing is that there are impurities in the abnormal part, The outputting of bearing maintenance suggestions based on the abnormal position of the bearing and the cause of the bearing abnormality includes:
输出对所述轴承进行清洗和密封的建议、补充润滑剂或润滑油的建议和/或拆卸并重新安装所述轴承的建议。A recommendation to clean and seal the bearing, a recommendation to relubricate or lubricate, and/or a recommendation to disassemble and reinstall the bearing is output.
如图2C所示,图2C是本申请实施例提供的一种振动检测装置的界面显示图。在进行检测轴承时,通过所述界面可以观察到轴承的结构,用户可以通过拖动左边的竖直进度条进行放大或缩小去观察;同时在所述界面的右边可以通过点击“X轴”、“Y轴”或“Z轴”按钮来选择不同的方向去观察轴承的结构;通过“添加测试点”或“删除测试点”按钮来在中间的窗口中添加或删除测试点;通过下方的“运行/暂停”按钮来运行所述轴承。As shown in FIG. 2C , FIG. 2C is an interface display diagram of a vibration detection device provided in an embodiment of the present application. When testing the bearing, the structure of the bearing can be observed through the interface, and the user can zoom in or out to observe by dragging the vertical progress bar on the left; "Y-axis" or "Z-axis" button to select different directions to observe the structure of the bearing; through the "Add test point" or "Delete test point" button to add or delete test points in the middle window; through the " Run/Pause" button to run the bearing.
如图2D所示,图2D是本申请实施例提供的另一种振动检测装置的界面显示图。在通过图2C运行图2B中的轴承之后,在图2D中可以通过选择不同的测试点来观测不同测试点的轴承振动信息。As shown in FIG. 2D , FIG. 2D is an interface display diagram of another vibration detection device provided in an embodiment of the present application. After running the bearing in FIG. 2B through FIG. 2C , in FIG. 2D , the vibration information of the bearing at different test points can be observed by selecting different test points.
可以看出,在本申请实施例中,在确定被测设备的轴承振动情况为异常时,振动检测装置获取被测设备的轴承振动数据;调用预设振动检测算法处理轴承振动数据以得到轴承振动信息;基于轴承振动信息确定被测设备的轴承异常部位和轴承异常原因,无需人工判断,提高了轴承异常的检测效率,节约了人工方面的成本,以及降低技术人员的专业门槛。It can be seen that in the embodiment of the present application, when it is determined that the bearing vibration of the equipment under test is abnormal, the vibration detection device acquires the bearing vibration data of the equipment under test; the preset vibration detection algorithm is called to process the bearing vibration data to obtain the bearing vibration Information; Based on the bearing vibration information, the abnormal position of the bearing and the cause of the bearing abnormality of the equipment under test are determined without manual judgment, which improves the detection efficiency of bearing abnormalities, saves labor costs, and reduces the professional threshold of technicians.
请参阅图3,图3是本申请实施例提供的一种轴承异常的检测方法,应用于振动检测装置,所述方法包括:Please refer to Fig. 3. Fig. 3 is a detection method for bearing abnormality provided by an embodiment of the present application, which is applied to a vibration detection device. The method includes:
步骤301:在第一条件下,确定被测设备的轴承振动情况为异常,所述第一条件包括以下至少一种:所述被测设备的轴承在运行时的速率小于或等于预设速率,所述被测设备的轴承在运行时的噪声大于或等于预设噪声,所述被测设备的轴承在运行时的范围大于或等于预设范围。Step 301: Under the first condition, determine that the vibration condition of the bearing of the device under test is abnormal, the first condition includes at least one of the following: the speed of the bearing of the device under test is less than or equal to the preset rate during operation, The noise of the bearing of the tested equipment during operation is greater than or equal to the preset noise, and the range of the bearing of the tested equipment during operation is greater than or equal to the preset range.
步骤302:确定所述被测设备的轴承的结构参数,所述结构参数包括所述轴承的尺寸和\或所述轴承的材质。Step 302: Determine the structural parameters of the bearing of the device under test, the structural parameters include the size of the bearing and/or the material of the bearing.
步骤303:基于所述结构参数确定所述轴承的工作参数,所述工作参数包括所述轴承的负荷和/或所述轴承的转速。Step 303: Determine the working parameters of the bearing based on the structural parameters, where the working parameters include the load of the bearing and/or the rotational speed of the bearing.
步骤304:向所述被测设备发送运行命令,所述运行命令携带所述工作参数,所述运行命令用于请求所述被测设备控制所述轴承以所述工作参数运行。Step 304: Sending a running command to the device under test, the running command carrying the working parameter, and the running command is used to request the device under test to control the bearing to run with the working parameter.
步骤305:通过摄像机拍摄所述轴承以得到所述被测设备的轴承振动数据。Step 305: Taking pictures of the bearing by a camera to obtain bearing vibration data of the device under test.
步骤306:获取所述被测设备的轴承振动数据,所述轴承振动数据为轴承振动视频。Step 306: Obtain the bearing vibration data of the device under test, where the bearing vibration data is a bearing vibration video.
步骤307:在所述轴承外圈上选取N1个特征点,所述 在所述轴承内圈上选取N2个特征点,所述 在所述滚珠体上选取N3个特征点,所述其中,所述N、所述N1、所述N2与所述N3均为大于1的整数,所述L1为所述轴承外圈的周长,所述L2为所述轴承内圈的周长,所述α为所述滚珠体在所述轴承中的填充率,所述P为所述轴承的转速。Step 307: Select N 1 feature points on the outer ring of the bearing, the Select N 2 feature points on the inner ring of the bearing, the Select N 3 feature points on the ball body, the Wherein, the N, the N 1 , the N 2 and the N 3 are all integers greater than 1, the L 1 is the circumference of the outer ring of the bearing, and the L 2 is the inner circumference of the bearing. The circumference of the ring, the α is the filling rate of the ball in the bearing, and the P is the rotational speed of the bearing.
步骤308:解析所述轴承振动视频,以得到M个图像帧,所述M个图像帧的格式为第一格式,每个图像帧均包括所述N个特征点,所述M为大于1的整数。Step 308: Analyze the bearing vibration video to obtain M image frames, the format of the M image frames is the first format, each image frame includes the N feature points, and the M is greater than 1 integer.
步骤309:将所述第一格式的M个图像帧转换为第二格式的M个图像帧,所述第一格式不同于所述第二格式。Step 309: Convert the M image frames in the first format into M image frames in a second format, where the first format is different from the second format.
步骤310:确定所述N个特征点在所述第二格式的M个图像帧中的位置。Step 310: Determine the positions of the N feature points in the M image frames in the second format.
步骤311:基于所述N个特征点在所述第二格式的M个图像帧中的位置确定所述N个特征点的轨迹向量。Step 311: Determine trajectory vectors of the N feature points based on the positions of the N feature points in the M image frames in the second format.
步骤312:基于所述N个特征点的轨迹向量得到轴承振动信息。Step 312: Obtain bearing vibration information based on the trajectory vectors of the N feature points.
步骤313:基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因。Step 313: Based on the bearing vibration information, determine the abnormal location of the bearing and the cause of the abnormal bearing of the device under test.
步骤314:基于所述轴承异常部位和所述轴承异常原因输出轴承维修建议,所述轴承维修建议包括以下至少一种:更换所述轴承异常部位的建议,对所述轴承进行清洗和密封的建议,补充润滑剂或润滑油的建议,拆卸并重新安装所述轴承的建议。Step 314: Based on the abnormal part of the bearing and the cause of the abnormal bearing, output a bearing repair suggestion, the bearing maintenance suggestion includes at least one of the following: a suggestion to replace the abnormal part of the bearing, a suggestion to clean and seal the bearing , recommendations for relubrication or oil, recommendations for disassembly and reinstallation of the bearings in question.
需要说明的是,本实施例的具体实现过程可参见上述方法实施例所述的具体实现过程,在此不再叙述。It should be noted that, for the specific implementation process of this embodiment, reference may be made to the specific implementation process described in the foregoing method embodiments, which will not be described here again.
与上述图2A和图3所示的实施例一致的,请参阅图4,图4是本申请实施例提供的一种振动检测装置,该振动检测装置包括处理器、存储器、通信接口以及一个或多个程序,其中,上述一个或多个程序被存储在上述存储器中,并且被配置由上述处理器执行,上述程序包括用于执行以下步骤的指令:Consistent with the embodiment shown in Figure 2A and Figure 3 above, please refer to Figure 4, Figure 4 is a vibration detection device provided by the embodiment of the present application, the vibration detection device includes a processor, a memory, a communication interface and one or A plurality of programs, wherein the one or more programs are stored in the memory and configured to be executed by the processor, the programs include instructions for performing the following steps:
在确定被测设备的轴承振动情况为异常时,获取所述被测设备的轴承振动数据;When it is determined that the vibration condition of the bearing of the equipment under test is abnormal, acquiring the vibration data of the bearing of the equipment under test;
调用预设振动检测算法处理所述轴承振动数据以得到轴承振动信息,所述轴承振动信息用于描述所述被测设备的轴承振动;Calling a preset vibration detection algorithm to process the bearing vibration data to obtain bearing vibration information, the bearing vibration information is used to describe the bearing vibration of the device under test;
基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因。Based on the bearing vibration information, the bearing abnormal position and bearing abnormal cause of the tested equipment are determined.
可以看出,在本申请实施例中,在确定被测设备的轴承振动情况为异常时,振动检测装置获取被测设备的轴承振动数据;调用预设振动检测算法处理轴承振动数据以得到轴承振动信息;基于轴承振动信息确定被测设备的轴承异常部位和轴承异常原因,无需人工判断,提高了轴承异常的检测效率,节约了人工方面的成本,以及降低技术人员的专业门槛。It can be seen that in the embodiment of the present application, when it is determined that the bearing vibration of the equipment under test is abnormal, the vibration detection device acquires the bearing vibration data of the equipment under test; the preset vibration detection algorithm is called to process the bearing vibration data to obtain the bearing vibration Information; Based on the bearing vibration information, the abnormal position of the bearing and the cause of the bearing abnormality of the equipment under test are determined without manual judgment, which improves the detection efficiency of bearing abnormalities, saves labor costs, and reduces the professional threshold of technicians.
在本申请的一实现方式中,在所述确定被测设备的轴承振动情况为异常方面,上述程序包括具体用于执行以下步骤的指令:In an implementation manner of the present application, in terms of determining that the bearing vibration of the equipment under test is abnormal, the above program includes instructions specifically for performing the following steps:
在第一条件下,确定被测设备的轴承振动情况为异常,所述第一条件包括以下至少一种:所述被测设备的轴承在运行时的速率小于或等于预设速率,所述被测设备的轴承在运行时的噪声大于或等于预设噪声,所述被测设备的轴承在运行时的范围大于或等于预设范围。Under the first condition, it is determined that the vibration of the bearing of the tested equipment is abnormal, and the first condition includes at least one of the following: the speed of the bearing of the tested equipment is less than or equal to a preset speed during operation, the tested The noise of the bearing of the tested equipment during operation is greater than or equal to the preset noise, and the range of the bearing of the tested equipment during operation is greater than or equal to the preset range.
在本申请的一实现方式中,在获取所述被测设备的轴承振动数据之前,上述程序包括还用于执行以下步骤的指令:In an implementation manner of the present application, before obtaining the bearing vibration data of the device under test, the above-mentioned program includes instructions for performing the following steps:
确定所述被测设备的轴承的结构参数,所述结构参数包括所述轴承的尺寸和\或所述轴承的材质;determining the structural parameters of the bearing of the device under test, the structural parameters including the size of the bearing and/or the material of the bearing;
基于所述结构参数确定所述轴承的工作参数,所述工作参数包括所述轴承的负荷和/或所述轴承的转速;determining an operating parameter of the bearing based on the structural parameter, the operating parameter comprising a load of the bearing and/or a rotational speed of the bearing;
向所述被测设备发送运行命令,所述运行命令携带所述工作参数,所述运行命令用于请求所述被测设备控制所述轴承以所述工作参数运行;sending a running command to the device under test, the running command carrying the working parameter, and the running command is used to request the device under test to control the bearing to run with the working parameter;
通过摄像机拍摄所述轴承以得到所述被测设备的轴承振动数据。The bearing is photographed by a camera to obtain bearing vibration data of the device under test.
在本申请的一实现方式中,所述轴承振动数据为轴承振动视频,在调用预设振动检测算法处理所述轴承振动数据以得到轴承振动信息方面,上述程序包括具体用于执行以下步骤的指令:In an implementation manner of the present application, the bearing vibration data is a bearing vibration video, and in terms of invoking a preset vibration detection algorithm to process the bearing vibration data to obtain bearing vibration information, the above program includes instructions specifically for performing the following steps :
在所述轴承上选取N个特征点,所述N为大于1的整数;Select N feature points on the bearing, where N is an integer greater than 1;
解析所述轴承振动视频,以得到M个图像帧,每个图像帧均包括所述N个特征点,所述M为大于1的整数;Analyzing the bearing vibration video to obtain M image frames, each image frame includes the N feature points, and the M is an integer greater than 1;
调用预设振动检测算法处理所述M个图像帧以得到轴承振动信息。Invoking a preset vibration detection algorithm to process the M image frames to obtain bearing vibration information.
在本申请的一实现方式中,所述轴承包括轴承外圈、轴承内圈和滚珠体,在所述轴承上选取N个特征点方面,上述程序包括具体用于执行以下步骤的指令:In an implementation manner of the present application, the bearing includes a bearing outer ring, a bearing inner ring and a ball body, and in terms of selecting N feature points on the bearing, the above program includes specific instructions for performing the following steps:
在所述轴承外圈上选取N1个特征点,所述 Select N 1 feature points on the outer ring of the bearing, the
在所述轴承内圈上选取N2个特征点,所述 Select N 2 feature points on the inner ring of the bearing, the
在所述滚珠体上选取N3个特征点,所述 Select N 3 feature points on the ball body, the
其中,所述N、所述N1、所述N2与所述N3均为大于1的整数,所述L1为所述轴承外圈的周长,所述L2为所述轴承内圈的周长,所述α为所述滚珠体在所述轴承中的填充率,所述P为所述轴承的转速。Wherein, the N, the N 1 , the N 2 and the N 3 are all integers greater than 1, the L 1 is the circumference of the outer ring of the bearing, and the L 2 is the inner circumference of the bearing. The circumference of the ring, the α is the filling rate of the ball in the bearing, and the P is the rotational speed of the bearing.
在本申请的一实现方式中,所述M个图像帧的格式为第一格式,在调用预设振动检测算法处理所述M个图像帧以得到轴承振动信息方面,上述程序包括具体用于执行以下步骤的指令:In an implementation manner of the present application, the format of the M image frames is the first format, and in terms of calling the preset vibration detection algorithm to process the M image frames to obtain the bearing vibration information, the above program includes a specific method for executing Instructions for the following steps:
将所述第一格式的M个图像帧转换为第二格式的M个图像帧,所述第一格式不同于所述第二格式;converting M image frames of the first format into M image frames of a second format, the first format being different from the second format;
确定所述N个特征点在所述第二格式的M个图像帧中的位置;determining the positions of the N feature points in the M image frames in the second format;
基于所述N个特征点在所述第二格式的M个图像帧中的位置确定所述N个特征点的轨迹向量;determining trajectory vectors of the N feature points based on positions of the N feature points in the M image frames in the second format;
基于所述N个特征点的轨迹向量得到轴承振动信息。Bearing vibration information is obtained based on the track vectors of the N feature points.
在本申请的一实现方式中,所述轴承振动信息包括以下至少一种:轴承振动相位、轴承振动频率、轴承振动振幅、轴承振动时域波形,在所述基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因方面,上述程序包括具体用于执行以下步骤的指令:In an implementation manner of the present application, the bearing vibration information includes at least one of the following: bearing vibration phase, bearing vibration frequency, bearing vibration amplitude, and bearing vibration time domain waveform. In terms of the abnormal position of the bearing of the equipment under test and the cause of the bearing abnormality, the above program includes specific instructions for performing the following steps:
在第二条件下,确定所述被测设备的轴承异常部位为轴承内圈和所述被测设备的轴承异常原因为所述轴承内圈有缺陷,所述第二条件包括以下至少一种:所述轴承振动相位为第一振动相位,所述轴承振动频率为第一振动频率、所述轴承振动振幅为第一振动振幅、所述轴承振动时域波形为第一预设时域波形且所述轴承振动时域波形周期性变化;Under the second condition, it is determined that the abnormal part of the bearing of the tested equipment is the bearing inner ring and the cause of the bearing abnormality of the tested equipment is that the bearing inner ring is defective, and the second condition includes at least one of the following: The bearing vibration phase is the first vibration phase, the bearing vibration frequency is the first vibration frequency, the bearing vibration amplitude is the first vibration amplitude, the bearing vibration time domain waveform is the first preset time domain waveform and the Periodic variation of the bearing vibration time domain waveform;
在第三条件下,确定所述被测设备的轴承异常部位为所述轴承内圈和所述被测设备的轴承异常原因为所述轴承内圈有杂质,所述第三条件包括以下至少一种:所述轴承振动相位为第二振动相位,所述轴承振动频率为第二振动频率、所述轴承振动振幅为第二振动振幅、所述轴承振动时域波形为第二预设时域波形且所述轴承振动时域波形周期性变化。Under the third condition, it is determined that the abnormal part of the bearing of the equipment under test is the inner ring of the bearing and the cause of the abnormality of the bearing of the equipment under test is that there are impurities in the inner ring of the bearing, and the third condition includes at least one of the following Type: the bearing vibration phase is the second vibration phase, the bearing vibration frequency is the second vibration frequency, the bearing vibration amplitude is the second vibration amplitude, and the bearing vibration time domain waveform is the second preset time domain waveform And the vibration time domain waveform of the bearing changes periodically.
在本申请的一实现方式中,所述轴承振动信息包括以下至少一种:轴承振动相位、轴承振动频率、轴承振动振幅、轴承振动时域波形,在所述基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因方面,上述程序包括具体用于执行以下步骤的指令:In an implementation manner of the present application, the bearing vibration information includes at least one of the following: bearing vibration phase, bearing vibration frequency, bearing vibration amplitude, and bearing vibration time domain waveform. In terms of the abnormal position of the bearing of the equipment under test and the cause of the bearing abnormality, the above program includes specific instructions for performing the following steps:
在第四条件下,确定所述被测设备的轴承异常部位为滚动体和所述被测设备的轴承异常原因为所述滚动体有缺陷,所述第四条件包括以下至少一种:所述轴承振动相位为第三振动相位,所述轴承振动频率为第三振动频率、所述轴承振动振幅为第三振动振幅、所述轴承振动时域波形为第三预设时域波形且所述轴承振动时域波形非周期性变化;Under the fourth condition, it is determined that the abnormal part of the bearing of the equipment under test is a rolling element and the cause of the abnormality of the bearing of the equipment under test is that the rolling element is defective, and the fourth condition includes at least one of the following: The bearing vibration phase is the third vibration phase, the bearing vibration frequency is the third vibration frequency, the bearing vibration amplitude is the third vibration amplitude, the bearing vibration time domain waveform is the third preset time domain waveform and the bearing Vibration time domain waveform aperiodic changes;
在第五条件下,确定所述被测设备的轴承异常部位为所述滚动体和所述被测设备的轴承异常原因为所述滚动体有杂质,所述第五条件包括以下至少一种:所述轴承振动相位为第四振动相位,所述轴承振动频率为第四振动频率、所述轴承振动振幅为第四振动振幅、所述轴承振动时域波形为第四预设时域波形且所述轴承振动时域波形非周期性变化。Under the fifth condition, it is determined that the abnormal part of the bearing of the tested equipment is the rolling element and the cause of the abnormal bearing of the tested equipment is that the rolling element has impurities, and the fifth condition includes at least one of the following: The bearing vibration phase is the fourth vibration phase, the bearing vibration frequency is the fourth vibration frequency, the bearing vibration amplitude is the fourth vibration amplitude, the bearing vibration time domain waveform is the fourth preset time domain waveform and the The time domain waveform of bearing vibration changes aperiodically.
在本申请的一实现方式中,所述轴承振动信息包括以下至少一种:轴承振动相位、轴承振动频率、轴承振动振幅、轴承振动时域波形,在所述基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因方面,上述程序包括具体用于执行以下步骤的指令:In an implementation manner of the present application, the bearing vibration information includes at least one of the following: bearing vibration phase, bearing vibration frequency, bearing vibration amplitude, and bearing vibration time domain waveform. In terms of the abnormal position of the bearing of the equipment under test and the cause of the bearing abnormality, the above program includes specific instructions for performing the following steps:
在第六条件下,确定所述被测设备的轴承异常部位为轴承外圈和所述被测设备的轴承异常原因为所述轴承外圈有缺陷,所述第六条件包括以下至少一种:所述轴承振动相位为第五振动相位,所述轴承振动频率为第五振动频率、所述轴承振动振幅为第五振动振幅、所述轴承振动时域波形为第五预设时域波形且所述轴承振动时域波形周期性变化;Under the sixth condition, it is determined that the abnormal part of the bearing of the tested equipment is the bearing outer ring and the cause of the bearing abnormality of the tested equipment is that the bearing outer ring is defective, and the sixth condition includes at least one of the following: The bearing vibration phase is the fifth vibration phase, the bearing vibration frequency is the fifth vibration frequency, the bearing vibration amplitude is the fifth vibration amplitude, the bearing vibration time domain waveform is the fifth preset time domain waveform and the Periodic variation of the bearing vibration time domain waveform;
在第七条件下,确定所述被测设备的轴承异常部位为所述轴承外圈和所述被测设备的轴承异常原因为所述轴承外圈有杂质,所述第七条件包括以下至少一种:所述轴承振动相位为第六振动相位,所述轴承振动频率为第六振动频率、所述轴承振动振幅为第六振动振幅、所述轴承振动时域波形为第六预设时域波形且所述轴承振动时域波形周期性变化。Under the seventh condition, it is determined that the abnormal part of the bearing of the equipment under test is the outer ring of the bearing and the cause of the abnormality of the bearing of the equipment under test is that there are impurities in the outer ring of the bearing, and the seventh condition includes at least one of the following Type: the bearing vibration phase is the sixth vibration phase, the bearing vibration frequency is the sixth vibration frequency, the bearing vibration amplitude is the sixth vibration amplitude, and the bearing vibration time domain waveform is the sixth preset time domain waveform And the vibration time domain waveform of the bearing changes periodically.
在本申请的一实现方式中,在所述基于所述轴承振动信息确定所述被测设备的轴承异常部位之后,上述程序包括还用于执行以下步骤的指令:In an implementation manner of the present application, after the abnormal part of the bearing of the equipment under test is determined based on the bearing vibration information, the above program includes an instruction for performing the following steps:
基于所述轴承异常部位和所述轴承异常原因输出轴承维修建议,所述轴承维修建议包括以下至少一种:更换所述轴承异常部位的建议,对所述轴承进行清洗和密封的建议,补充润滑剂或润滑油的建议,拆卸并重新安装所述轴承的建议。Based on the abnormal part of the bearing and the cause of the abnormal bearing, a bearing maintenance suggestion is output, and the bearing maintenance suggestion includes at least one of the following: a suggestion to replace the abnormal part of the bearing, a suggestion to clean and seal the bearing, and relubrication recommendations for solvents or lubricants, disassembly and reinstallation of the bearings in question.
需要说明的是,本实施例的具体实现过程可参见上述方法实施例所述的具体实现过程,在此不再叙述。It should be noted that, for the specific implementation process of this embodiment, reference may be made to the specific implementation process described in the foregoing method embodiments, which will not be described here again.
本申请实施例可以根据所述方法示例对电子设备进行功能单元的划分,例如,可以对应各个功能划分各个功能单元,也可以将两个或两个以上的功能集成在一个处理单元中。所述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。需要说明的是,本申请实施例中对单元的划分是示意性的,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式。The embodiment of the present application may divide the electronic device into functional units according to the method example, for example, each functional unit may be divided corresponding to each function, or two or more functions may be integrated into one processing unit. The integrated units can be implemented in the form of hardware or in the form of software functional units. It should be noted that the division of units in the embodiment of the present application is schematic, and is only a logical function division, and there may be another division manner in actual implementation.
下面为本申请装置实施例,本申请装置实施例用于执行本申请方法实施例所实现的方法。请参阅图5,图5是本申请实施例提供的一种轴承异常的检测装置,应用于振动检测装置,所述轴承振动异常的检测装置包括:The following are the device embodiments of the present application, and the device embodiments of the present application are used to implement the methods implemented by the method embodiments of the present application. Please refer to Fig. 5. Fig. 5 is a detection device for bearing abnormality provided by an embodiment of the present application, which is applied to a vibration detection device. The detection device for abnormal bearing vibration includes:
获取单元501,用于在确定被测设备的轴承振动情况为异常时,获取所述被测设备的轴承振动数据;An acquisition unit 501, configured to acquire bearing vibration data of the tested equipment when it is determined that the bearing vibration of the tested equipment is abnormal;
处理单元502,用于调用预设振动检测算法处理所述轴承振动数据以得到轴承振动信息,所述轴承振动信息用于描述所述被测设备的轴承振动;The processing unit 502 is configured to call a preset vibration detection algorithm to process the bearing vibration data to obtain bearing vibration information, and the bearing vibration information is used to describe the bearing vibration of the device under test;
确定单元503,用于基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因。The determining unit 503 is configured to determine an abnormal position of the bearing of the device under test and a cause of the abnormal bearing based on the bearing vibration information.
可以看出,在本申请实施例中,在确定被测设备的轴承振动情况为异常时,振动检测装置获取被测设备的轴承振动数据;调用预设振动检测算法处理轴承振动数据以得到轴承振动信息;基于轴承振动信息确定被测设备的轴承异常部位和轴承异常原因,无需人工判断,提高了轴承异常的检测效率,节约了人工方面的成本,以及降低技术人员的专业门槛。It can be seen that in the embodiment of the present application, when it is determined that the bearing vibration of the equipment under test is abnormal, the vibration detection device acquires the bearing vibration data of the equipment under test; the preset vibration detection algorithm is called to process the bearing vibration data to obtain the bearing vibration Information; Based on the bearing vibration information, the abnormal position of the bearing and the cause of the bearing abnormality of the equipment under test are determined without manual judgment, which improves the detection efficiency of bearing abnormalities, saves labor costs, and reduces the professional threshold of technicians.
在本申请的一实现方式中,在所述确定被测设备的轴承振动情况为异常方面,所述确定单元503还用于:In an implementation manner of the present application, in terms of determining that the bearing vibration of the device under test is abnormal, the determining unit 503 is further configured to:
在第一条件下,确定被测设备的轴承振动情况为异常,所述第一条件包括以下至少一种:所述被测设备的轴承在运行时的速率小于或等于预设速率,所述被测设备的轴承在运行时的噪声大于或等于预设噪声,所述被测设备的轴承在运行时的范围大于或等于预设范围。Under the first condition, it is determined that the vibration of the bearing of the tested equipment is abnormal, and the first condition includes at least one of the following: the speed of the bearing of the tested equipment is less than or equal to a preset speed during operation, the tested The noise of the bearing of the tested equipment during operation is greater than or equal to the preset noise, and the range of the bearing of the tested equipment during operation is greater than or equal to the preset range.
在本申请的一实现方式中,在获取所述被测设备的轴承振动数据之前,所述方法还包括通信单元504,其中:In an implementation manner of the present application, before obtaining the bearing vibration data of the device under test, the method further includes a communication unit 504, wherein:
所述确定单元503,还用于确定所述被测设备的轴承的结构参数,所述结构参数包括所述轴承的尺寸和\或所述轴承的材质;基于所述结构参数确定所述轴承的工作参数,所述工作参数包括所述轴承的负荷和/或所述轴承的转速;The determination unit 503 is also used to determine the structural parameters of the bearing of the device under test, the structural parameters include the size of the bearing and/or the material of the bearing; operating parameters, the operating parameters including the load of the bearing and/or the rotational speed of the bearing;
所述通信单元504,用于向所述被测设备发送运行命令,所述运行命令携带所述工作参数,所述运行命令用于请求所述被测设备控制所述轴承以所述工作参数运行;The communication unit 504 is configured to send a running command to the device under test, the running command carries the working parameter, and the running command is used to request the device under test to control the bearing to run with the working parameter ;
所述确定单元503,还用于通过摄像机拍摄所述轴承以得到所述被测设备的轴承振动数据。The determining unit 503 is further configured to photograph the bearing through a camera to obtain bearing vibration data of the device under test.
在本申请的一实现方式中,所述轴承振动数据为轴承振动视频,在调用预设振动检测算法处理所述轴承振动数据以得到轴承振动信息方面,所述处理单元502,具体用于:In an implementation manner of the present application, the bearing vibration data is a bearing vibration video, and in terms of calling a preset vibration detection algorithm to process the bearing vibration data to obtain bearing vibration information, the processing unit 502 is specifically used for:
在所述轴承上选取N个特征点,所述N为大于1的整数;Select N feature points on the bearing, where N is an integer greater than 1;
解析所述轴承振动视频,以得到M个图像帧,每个图像帧均包括所述N个特征点,所述M为大于1的整数;Analyzing the bearing vibration video to obtain M image frames, each image frame includes the N feature points, and the M is an integer greater than 1;
调用预设振动检测算法处理所述M个图像帧以得到轴承振动信息。Invoking a preset vibration detection algorithm to process the M image frames to obtain bearing vibration information.
在本申请的一实现方式中,所述轴承包括轴承外圈、轴承内圈和滚珠体,在所述轴承上选取N个特征点方面,所述处理单元502,具体用于:In an implementation manner of the present application, the bearing includes a bearing outer ring, a bearing inner ring and a ball body, and in terms of selecting N feature points on the bearing, the processing unit 502 is specifically used for:
在所述轴承外圈上选取N1个特征点,所述 Select N 1 feature points on the outer ring of the bearing, the
在所述轴承内圈上选取N2个特征点,所述 Select N 2 feature points on the inner ring of the bearing, the
在所述滚珠体上选取N3个特征点,所述 Select N 3 feature points on the ball body, the
其中,所述N、所述N1、所述N2与所述N3均为大于1的整数,所述L1为所述轴承外圈的周长,所述L2为所述轴承内圈的周长,所述α为所述滚珠体在所述轴承中的填充率,所述P为所述轴承的转速。Wherein, the N, the N 1 , the N 2 and the N 3 are all integers greater than 1, the L 1 is the circumference of the outer ring of the bearing, and the L 2 is the inner circumference of the bearing. The circumference of the ring, the α is the filling rate of the ball in the bearing, and the P is the rotational speed of the bearing.
在本申请的一实现方式中,所述M个图像帧的格式为第一格式,在调用预设振动检测算法处理所述M个图像帧以得到轴承振动信息方面,所述处理单元502具体用于:In an implementation manner of the present application, the format of the M image frames is the first format, and in calling the preset vibration detection algorithm to process the M image frames to obtain bearing vibration information, the processing unit 502 specifically uses At:
将所述第一格式的M个图像帧转换为第二格式的M个图像帧,所述第一格式不同于所述第二格式;converting M image frames of the first format into M image frames of a second format, the first format being different from the second format;
确定所述N个特征点在所述第二格式的M个图像帧中的位置;determining the positions of the N feature points in the M image frames in the second format;
基于所述N个特征点在所述第二格式的M个图像帧中的位置确定所述N个特征点的轨迹向量;determining trajectory vectors of the N feature points based on positions of the N feature points in the M image frames in the second format;
基于所述N个特征点的轨迹向量得到轴承振动信息。Bearing vibration information is obtained based on the track vectors of the N feature points.
在本申请的一实现方式中,所述轴承振动信息包括以下至少一种:轴承振动相位、轴承振动频率、轴承振动振幅、轴承振动时域波形,在所述基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因方面,所述确定单元503具体用于:In an implementation manner of the present application, the bearing vibration information includes at least one of the following: bearing vibration phase, bearing vibration frequency, bearing vibration amplitude, and bearing vibration time domain waveform. In terms of the abnormal position of the bearing of the equipment under test and the cause of the bearing abnormality, the determining unit 503 is specifically used for:
在第二条件下,确定所述被测设备的轴承异常部位为轴承内圈和所述被测设备的轴承异常原因为所述轴承内圈有缺陷,所述第二条件包括以下至少一种:所述轴承振动相位为第一振动相位,所述轴承振动频率为第一振动频率、所述轴承振动振幅为第一振动振幅、所述轴承振动时域波形为第一预设时域波形且所述轴承振动时域波形周期性变化;Under the second condition, it is determined that the abnormal part of the bearing of the tested equipment is the bearing inner ring and the cause of the bearing abnormality of the tested equipment is that the bearing inner ring is defective, and the second condition includes at least one of the following: The bearing vibration phase is the first vibration phase, the bearing vibration frequency is the first vibration frequency, the bearing vibration amplitude is the first vibration amplitude, the bearing vibration time domain waveform is the first preset time domain waveform and the Periodic variation of the bearing vibration time domain waveform;
在第三条件下,确定所述被测设备的轴承异常部位为所述轴承内圈和所述被测设备的轴承异常原因为所述轴承内圈有杂质,所述第三条件包括以下至少一种:所述轴承振动相位为第二振动相位,所述轴承振动频率为第二振动频率、所述轴承振动振幅为第二振动振幅、所述轴承振动时域波形为第二预设时域波形且所述轴承振动时域波形周期性变化。Under the third condition, it is determined that the abnormal part of the bearing of the equipment under test is the inner ring of the bearing and the cause of the abnormality of the bearing of the equipment under test is that there are impurities in the inner ring of the bearing, and the third condition includes at least one of the following Type: the bearing vibration phase is the second vibration phase, the bearing vibration frequency is the second vibration frequency, the bearing vibration amplitude is the second vibration amplitude, and the bearing vibration time domain waveform is the second preset time domain waveform And the vibration time domain waveform of the bearing changes periodically.
在本申请的一实现方式中,所述轴承振动信息包括以下至少一种:轴承振动相位、轴承振动频率、轴承振动振幅、轴承振动时域波形,在所述基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因方面,所述确定单元503具体用于:In an implementation manner of the present application, the bearing vibration information includes at least one of the following: bearing vibration phase, bearing vibration frequency, bearing vibration amplitude, and bearing vibration time domain waveform. In terms of the abnormal position of the bearing of the equipment under test and the cause of the bearing abnormality, the determining unit 503 is specifically used for:
在第四条件下,确定所述被测设备的轴承异常部位为滚动体和所述被测设备的轴承异常原因为所述滚动体有缺陷,所述第四条件包括以下至少一种:所述轴承振动相位为第三振动相位,所述轴承振动频率为第三振动频率、所述轴承振动振幅为第三振动振幅、所述轴承振动时域波形为第三预设时域波形且所述轴承振动时域波形非周期性变化;Under the fourth condition, it is determined that the abnormal part of the bearing of the equipment under test is a rolling element and the cause of the abnormality of the bearing of the equipment under test is that the rolling element is defective, and the fourth condition includes at least one of the following: The bearing vibration phase is the third vibration phase, the bearing vibration frequency is the third vibration frequency, the bearing vibration amplitude is the third vibration amplitude, the bearing vibration time domain waveform is the third preset time domain waveform and the bearing Vibration time domain waveform aperiodic changes;
在第五条件下,确定所述被测设备的轴承异常部位为所述滚动体和所述被测设备的轴承异常原因为所述滚动体有杂质,所述第五条件包括以下至少一种:所述轴承振动相位为第四振动相位,所述轴承振动频率为第四振动频率、所述轴承振动振幅为第四振动振幅、所述轴承振动时域波形为第四预设时域波形且所述轴承振动时域波形非周期性变化。Under the fifth condition, it is determined that the abnormal part of the bearing of the tested equipment is the rolling element and the cause of the abnormal bearing of the tested equipment is that the rolling element has impurities, and the fifth condition includes at least one of the following: The bearing vibration phase is the fourth vibration phase, the bearing vibration frequency is the fourth vibration frequency, the bearing vibration amplitude is the fourth vibration amplitude, the bearing vibration time domain waveform is the fourth preset time domain waveform and the The time domain waveform of bearing vibration changes aperiodically.
在本申请的一实现方式中,所述轴承振动信息包括以下至少一种:轴承振动相位、轴承振动频率、轴承振动振幅、轴承振动时域波形,在所述基于所述轴承振动信息确定所述被测设备的轴承异常部位和轴承异常原因方面,所述确定单元503具体用于:In an implementation manner of the present application, the bearing vibration information includes at least one of the following: bearing vibration phase, bearing vibration frequency, bearing vibration amplitude, and bearing vibration time domain waveform. In terms of the abnormal position of the bearing of the equipment under test and the cause of the bearing abnormality, the determining unit 503 is specifically used for:
在第六条件下,确定所述被测设备的轴承异常部位为轴承外圈和所述被测设备的轴承异常原因为所述轴承外圈有缺陷,所述第六条件包括以下至少一种:所述轴承振动相位为第五振动相位,所述轴承振动频率为第五振动频率、所述轴承振动振幅为第五振动振幅、所述轴承振动时域波形为第五预设时域波形且所述轴承振动时域波形周期性变化;Under the sixth condition, it is determined that the abnormal part of the bearing of the tested equipment is the bearing outer ring and the cause of the bearing abnormality of the tested equipment is that the bearing outer ring is defective, and the sixth condition includes at least one of the following: The bearing vibration phase is the fifth vibration phase, the bearing vibration frequency is the fifth vibration frequency, the bearing vibration amplitude is the fifth vibration amplitude, the bearing vibration time domain waveform is the fifth preset time domain waveform and the Periodic variation of the bearing vibration time domain waveform;
在第七条件下,确定所述被测设备的轴承异常部位为所述轴承外圈和所述被测设备的轴承异常原因为所述轴承外圈有杂质,所述第七条件包括以下至少一种:所述轴承振动相位为第六振动相位,所述轴承振动频率为第六振动频率、所述轴承振动振幅为第六振动振幅、所述轴承振动时域波形为第六预设时域波形且所述轴承振动时域波形周期性变化。Under the seventh condition, it is determined that the abnormal part of the bearing of the equipment under test is the outer ring of the bearing and the cause of the abnormality of the bearing of the equipment under test is that there are impurities in the outer ring of the bearing, and the seventh condition includes at least one of the following Type: the bearing vibration phase is the sixth vibration phase, the bearing vibration frequency is the sixth vibration frequency, the bearing vibration amplitude is the sixth vibration amplitude, and the bearing vibration time domain waveform is the sixth preset time domain waveform And the vibration time domain waveform of the bearing changes periodically.
在本申请的一实现方式中,在所述基于所述轴承振动信息确定所述被测设备的轴承异常部位之后,所述轴承振动异常的检测装置还包括输出单元505,其中:In an implementation manner of the present application, after the bearing abnormality position of the equipment under test is determined based on the bearing vibration information, the detection device for bearing vibration abnormality further includes an output unit 505, wherein:
所述输出单元505,用于基于所述轴承异常部位和所述轴承异常原因输出轴承维修建议,所述轴承维修建议包括以下至少一种:更换所述轴承异常部位的建议,对所述轴承进行清洗和密封的建议,补充润滑剂或润滑油的建议,拆卸并重新安装所述轴承的建议。The output unit 505 is configured to output a bearing maintenance suggestion based on the abnormal part of the bearing and the cause of the bearing abnormality, and the maintenance suggestion for the bearing includes at least one of the following: a suggestion to replace the abnormal part of the bearing, and perform maintenance on the bearing Recommendations for cleaning and sealing, for relubrication or oil, for disassembly and reinstallation of the bearing in question.
需要说明的是,获取单元501、处理单元502、确定单元503和输出单元505可通过处理单元实现,通信单元504通过通信接口实现。It should be noted that the acquisition unit 501 , the processing unit 502 , the determination unit 503 and the output unit 505 may be realized by a processing unit, and the communication unit 504 may be realized by a communication interface.
本申请实施例还提供一种计算机存储介质,其中,该计算机存储介质存储用于电子数据交换的计算机程序,该计算机程序使得计算机执行如上述方法实施例中记载的任一方法的部分或全部步骤,上述计算机包括电子设备。An embodiment of the present application also provides a computer storage medium, wherein the computer storage medium stores a computer program for electronic data exchange, and the computer program enables the computer to execute some or all of the steps of any method described in the above method embodiments , the above-mentioned computer includes electronic equipment.
本申请实施例还提供一种计算机程序产品,上述计算机程序产品包括存储了计算机程序的非瞬时性计算机可读存储介质,上述计算机程序可操作来使计算机执行如上述方法实施例中记载的任一方法的部分或全部步骤。该计算机程序产品可以为一个软件安装包,上述计算机包括电子设备。An embodiment of the present application also provides a computer program product, the computer program product includes a non-transitory computer-readable storage medium storing a computer program, and the computer program is operable to enable the computer to execute any one of the methods described in the above method embodiments. Some or all steps of the method. The computer program product may be a software installation package, and the computer includes electronic equipment.
需要说明的是,对于前述的各方法实施例,为了简单描述,故将其都表述为一系列的动作组合,但是本领域技术人员应该知悉,本申请并不受所描述的动作顺序的限制,因为依据本申请,某些步骤可以采用其他顺序或者同时进行。其次,本领域技术人员也应该知悉,说明书中所描述的实施例均属于优选实施例,所涉及的动作和模块并不一定是本申请所必须的。It should be noted that for the foregoing method embodiments, for the sake of simple description, they are expressed as a series of action combinations, but those skilled in the art should know that the present application is not limited by the described action sequence. Depending on the application, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also know that the embodiments described in the specification belong to preferred embodiments, and the actions and modules involved are not necessarily required by this application.
在上述实施例中,对各个实施例的描述都各有侧重,某个实施例中没有详述的部分,可以参见其他实施例的相关描述。In the foregoing embodiments, the descriptions of each embodiment have their own emphases, and for parts not described in detail in a certain embodiment, reference may be made to relevant descriptions of other embodiments.
在本申请所提供的几个实施例中,应该理解到,所揭露的装置,可通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如上述单元的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个单元或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,装置或单元的间接耦合或通信连接,可以是电性或其它的形式。In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways. For example, the device embodiments described above are only illustrative. For example, the division of the above units is only a logical function division. In actual implementation, there may be other division methods, for example, multiple units or components can be combined or integrated. to another system, or some features may be ignored, or not implemented. In another point, the mutual coupling or direct coupling or communication connection shown or discussed may be through some interfaces, and the indirect coupling or communication connection of devices or units may be in electrical or other forms.
上述作为分离部件说明的单元可以是或者也可以不是物理上分开的,作为单元显示的部件可以是或者也可以不是物理单元,即可以位于一个地方,或者也可以分布到多个网络单元上。可以根据实际的需要选择其中的部分或者全部单元来实现本实施例方案的目的。The units described above as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or may be distributed to multiple network units. Part or all of the units can be selected according to actual needs to achieve the purpose of the solution of this embodiment.
另外,在本申请各个实施例中的各功能单元可以集成在一个处理单元中,也可以是各个单元单独物理存在,也可以两个或两个以上单元集成在一个单元中。上述集成的单元既可以采用硬件的形式实现,也可以采用软件功能单元的形式实现。In addition, each functional unit in each embodiment of the present application may be integrated into one processing unit, each unit may exist separately physically, or two or more units may be integrated into one unit. The above-mentioned integrated units can be implemented in the form of hardware or in the form of software functional units.
上述集成的单元如果以软件功能单元的形式实现并作为独立的产品销售或使用时,可以存储在一个计算机可读取存储器中。基于这样的理解,本申请的技术方案本质上或者说对现有技术做出贡献的部分或者该技术方案的全部或部分可以以软件产品的形式体现出来,该计算机软件产品存储在一个存储器中,包括若干指令用以使得一台计算机设备(可为个人计算机、服务器或者网络设备等)执行本申请各个实施例上述方法的全部或部分步骤。而前述的存储器包括:U盘、只读存储器(ROM,Read-Only Memory)、随机存取存储器(RAM,Random Access Memory)、移动硬盘、磁碟或者光盘等各种可以存储程序代码的介质。If the above-mentioned integrated units are realized in the form of software function units and sold or used as independent products, they can be stored in a computer-readable memory. Based on this understanding, the technical solution of the present application is essentially or part of the contribution to the prior art, or all or part of the technical solution can be embodied in the form of a software product, and the computer software product is stored in a memory. Several instructions are included to make a computer device (which may be a personal computer, server or network device, etc.) execute all or part of the steps of the above-mentioned methods in various embodiments of the present application. The aforementioned memory includes: U disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), mobile hard disk, magnetic disk or optical disk and other media that can store program codes.
本领域普通技术人员可以理解上述实施例的各种方法中的全部或部分步骤是可以通过程序来指令相关的硬件来完成,该程序可以存储于一计算机可读存储器中,存储器可以包括:闪存盘、只读存储器(英文:Read-Only Memory,简称:ROM)、随机存取器(英文:Random Access Memory,简称:RAM)、磁盘或光盘等。Those of ordinary skill in the art can understand that all or part of the steps in the various methods of the above-mentioned embodiments can be completed by instructing related hardware through a program, and the program can be stored in a computer-readable memory, and the memory can include: a flash disk , Read-only memory (English: Read-Only Memory, abbreviated: ROM), random access device (English: Random Access Memory, abbreviated: RAM), magnetic disk or optical disk, etc.
以上对本申请实施例进行了详细介绍,本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本申请的方法及其核心思想;同时,对于本领域的一般技术人员,依据本申请的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本申请的限制。The embodiments of the present application have been introduced in detail above, and specific examples have been used in this paper to illustrate the principles and implementation methods of the present application. The descriptions of the above embodiments are only used to help understand the methods and core ideas of the present application; meanwhile, for Those skilled in the art will have changes in specific implementation methods and application scopes based on the ideas of the present application. In summary, the contents of this specification should not be construed as limiting the present application.
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