CN110593437B - Construction method of prefabricated shear wall - Google Patents
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- 238000010276 construction Methods 0.000 title claims abstract description 30
- 229910000831 Steel Inorganic materials 0.000 claims description 30
- 239000010959 steel Substances 0.000 claims description 30
- 238000000034 method Methods 0.000 claims description 15
- 238000003780 insertion Methods 0.000 claims description 6
- 230000037431 insertion Effects 0.000 claims description 6
- 238000005266 casting Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims 9
- 230000000712 assembly Effects 0.000 claims 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
- E04B1/4114—Elements with sockets
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
- E04B1/4114—Elements with sockets
- E04B1/4128—Elements with sockets receiving adjustable or removal nuts
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
- E04B1/4157—Longitudinally-externally threaded elements extending from the concrete or masonry, e.g. anchoring bolt with embedded head
- E04B1/4164—Longitudinally-externally threaded elements extending from the concrete or masonry, e.g. anchoring bolt with embedded head with an adjustment sleeve
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/16—Load-carrying floor structures wholly or partly cast or similarly formed in situ
- E04B5/32—Floor structures wholly cast in situ with or without form units or reinforcements
- E04B5/36—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor
- E04B5/38—Floor structures wholly cast in situ with or without form units or reinforcements with form units as part of the floor with slab-shaped form units acting simultaneously as reinforcement; Form slabs with reinforcements extending laterally outside the element
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/38—Connections for building structures in general
- E04B1/41—Connecting devices specially adapted for embedding in concrete or masonry
- E04B2001/4192—Connecting devices specially adapted for embedding in concrete or masonry attached to concrete reinforcing elements, e.g. rods or wires
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Abstract
装配式剪力墙施工方法,涉及建筑施工工艺技术领域,包括以下步骤:一、预制预应力底板、上剪力墙体和下剪力墙体;在下剪力墙体和上剪力墙体中预埋相配合的抗剪键和抗剪槽,抗剪键包括两块从墙体往外伸出的侧板,抗剪槽包括深度小于侧板从墙体往外伸出长度的定位槽;二、现场装配;将预制预应力底板吊装至梁上并让其一端搭在下剪力墙体顶端,吊起上剪力墙体让抗剪键落入定位槽后,调节间距调节部件,将两块侧板间距宽度撑大,使侧板紧紧抵靠住定位槽侧壁,在预制预应力底板上配筋并浇注混凝土形成叠合楼板,让一部分混凝土灌入并填满上剪力墙体与下剪力墙体之间的空隙,利用现浇的混凝土将上剪力墙体、下剪力墙体及叠合楼板连接成一体。
A construction method for prefabricated shear walls relates to the technical field of building construction technology and includes the following steps: 1. Prefabricated prestressed bottom plates, upper shear walls and lower shear walls; in the lower shear walls and the upper shear walls Pre-embedded matching shear key and shear groove, the shear key includes two side plates extending outward from the wall, and the shear groove includes a positioning groove whose depth is less than the length of the side plate extending outward from the wall; 2. On-site assembly; hoist the prefabricated prestressed base plate to the beam and let one end of it rest on the top of the lower shear wall, hoist the upper shear wall so that the shear key falls into the positioning groove, adjust the spacing adjustment parts, and place the two sides. The width of the plate spacing is widened, so that the side plates are tightly against the side walls of the positioning groove, and the prefabricated prestressed bottom plate is reinforced and concrete is poured to form a superimposed floor plate, and part of the concrete is poured into and filled with the upper shear wall and the lower wall. In the gap between the shear walls, the upper shear wall, the lower shear wall and the superimposed floor slab are connected into one by using the cast-in-place concrete.
Description
技术领域technical field
本发明涉及建筑施工工艺技术领域,特别涉及一种装配式剪力墙施工方法。The invention relates to the technical field of building construction technology, in particular to a construction method of an assembled shear wall.
背景技术Background technique
由于主要建筑构件已事先在工厂批量制作完成,与传统的施工工艺相比,装配式施工工艺具有节能、工期短的优点。Since the main building components have been produced in batches in the factory in advance, compared with the traditional construction process, the prefabricated construction process has the advantages of energy saving and short construction period.
中国专利文献“CN103883034A”公开了一种带边缘约束构件的装配式剪力墙及墙梁连接结构,其墙本体四个角为矩形缺角,在矩形缺角上分别设有矩形钢管,矩形钢管的中间通孔纵向设置,墙本体两侧上下两个矩形钢管之间各设有1个暗柱;每个暗柱连通处于相应一侧的上下两个中空的矩形钢管;在墙本体两侧暗柱的下方位置预留有进料口;梁上预留插筋孔并设置灌浆套筒,现场装配施工时,需要将上剪力墙底端伸出的钢筋经插筋孔插入灌浆套筒,而下剪力墙顶端伸出的钢筋也需要经插筋孔插入灌浆套筒,然后再往灌浆套筒内压力灌浆,将上剪力墙与下剪力墙连接;最后还需要向进料口灌注混凝土,让混凝土经进料口先进入上层剪力墙下部的矩形钢管中,再穿过梁上的后浇混凝土浇筑孔,进入下层剪力墙上部的矩形钢管中,从而贯通整个上侧剪力墙-梁-下侧剪力墙结构的预留孔部分。由于在实际施工时需要将伸出钢筋与插筋孔一一对准,对位耗费时间长,此外,在墙体运输、吊装过程中一旦出现磕碰致使伸出钢筋歪斜,将导致伸出钢筋在装配时无法插入插筋孔中,最后,在钢筋经插筋孔插入灌浆套筒后,还需要一一往每个灌浆套筒内压力灌浆,施工过程中需要控制的工艺节点较多,操作麻烦。Chinese patent document "CN103883034A" discloses a prefabricated shear wall and wall beam connection structure with edge restraining members. The four corners of the wall body are rectangular missing corners, and rectangular steel pipes are respectively provided on the rectangular missing corners. The middle through hole of the wall body is longitudinally arranged, and there is a hidden column between the upper and lower rectangular steel pipes on both sides of the wall body; each hidden column is connected to the upper and lower hollow rectangular steel pipes on the corresponding side; A feed inlet is reserved at the bottom of the column; a reinforced hole is reserved on the beam and a grouting sleeve is set. During on-site assembly and construction, it is necessary to insert the steel bar extending from the bottom end of the upper shear wall into the grouting sleeve through the reinforced hole. The reinforcing bars protruding from the top of the lower shear wall also need to be inserted into the grouting sleeve through the insertion holes, and then pressure grouting into the grouting sleeve to connect the upper shear wall and the lower shear wall; Pour concrete, let the concrete first enter the rectangular steel pipe at the lower part of the upper shear wall through the feeding port, then pass through the post-cast concrete pouring hole on the beam, and enter the rectangular steel pipe at the upper part of the lower shear wall, so as to penetrate the entire upper shear wall. The reserved hole portion of the wall-beam-lower shear wall structure. Since it is necessary to align the protruding steel bars with the insertion holes one by one during the actual construction, the alignment takes a long time. In addition, in the process of wall transportation and hoisting, once a bump occurs, the protruding steel bars are skewed, which will lead to the protruding steel bars in the It cannot be inserted into the grouting hole during assembly. Finally, after the steel bar is inserted into the grouting sleeve through the reinforced hole, it is necessary to press grouting into each grouting sleeve one by one. There are many process nodes to be controlled during the construction process, and the operation is troublesome. .
中国专利文献“CN109736479A”公开了一种装配式剪力墙拼接结构及其竖向连接方法,其在上墙板上设有两组上定位齿,在下墙板上设有一组下定位齿,上定位齿与下定位齿沿接缝方向相互交错排布,两组上定位齿之间形成能够刚好容纳下定位齿嵌入的凹槽空间,当上墙板和下墙板拼合时,将下定位齿嵌合到上定位齿之间的凹槽内,就可以实现上墙板和下墙板之间的对位,同时上墙板上设置的上竖向套箍钢筋和下墙板上设置的下竖向套箍钢筋也在接缝空间内相互交错搭接,然后将通长钢筋沿接缝方向水平穿过上定位齿和下定位齿上的预留孔道,并且分别与两侧的上竖向套箍钢筋和下竖向套箍钢筋固定捆接,形成接缝钢筋笼结构,最后支模往钢筋笼结构中灌注现浇混凝土,将上墙板和下墙板连接成整体。由于仅仅依靠通长钢筋将上墙板与下墙板串到一起,且为保证通长钢筋能顺利穿过,上定位齿和下定位齿上的预留孔道直径必然大于通长钢筋,在浇注混凝土时,串连到一起上墙板和下墙板实际上处于未完全连接(可以理解为半连接状态)的状态,实际上需要额外通过辅助支撑装置(例如液压支撑杆)来撑扶住上墙板,以防止其歪斜,同样存在施工工艺复杂、操作不便的缺陷。Chinese patent document "CN109736479A" discloses a prefabricated shear wall splicing structure and its vertical connection method. It is provided with two sets of upper positioning teeth on the upper wall plate, and a set of lower positioning teeth on the lower wall plate. The positioning teeth and the lower positioning teeth are arranged in a staggered manner along the seam direction. A groove space is formed between the two sets of upper positioning teeth that can just accommodate the embedding of the lower positioning teeth. When the upper wall panel and the lower wall panel are assembled, the lower positioning teeth By fitting into the grooves between the upper positioning teeth, the alignment between the upper wall panel and the lower wall panel can be realized, and at the same time, the upper vertical hoop steel bars set on the upper wall panel and the lower wall panels set on the lower wall panel can be aligned. The vertical hoop steel bars are also staggered and overlapped in the joint space, and then the full-length steel bars are horizontally passed through the reserved holes on the upper positioning teeth and the lower positioning teeth in the direction of the seam, and are respectively aligned with the upper vertical bars on both sides. The hoop reinforcement and the lower vertical hoop reinforcement are fixed and bundled to form a joint reinforcement cage structure. Finally, the formwork is poured into the reinforcement cage structure with cast-in-place concrete to connect the upper wall panel and the lower wall panel into a whole. Since the upper wall panel and the lower wall panel are only connected by the through-length steel bars, and in order to ensure that the through-length steel bars can pass through smoothly, the diameter of the reserved holes on the upper and lower positioning teeth must be larger than that of the through-length steel bars. When concrete is connected in series, the upper wall panel and the lower wall panel are actually in a state of incomplete connection (which can be understood as a semi-connected state). In fact, additional supporting devices (such as hydraulic support bars) are needed to support the upper wall To prevent the wall panel from being skewed, it also has the defects of complicated construction process and inconvenient operation.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种操作简便的装配式剪力墙施工方法。The technical problem to be solved by the present invention is to provide a simple and easy-to-operate assembly shear wall construction method.
为了解决上述技术问题,本发明采用如下技术方案:一种装配式剪力墙施工方法,包括以下步骤:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions: a construction method for an assembled shear wall, comprising the following steps:
一、预制预应力底板、上剪力墙体和下剪力墙体;1. Prefabricated prestressed bottom plate, upper shear wall and lower shear wall;
在预制上剪力墙体和下剪力墙体时,于所述下剪力墙体顶端以及上剪力墙体底端留置伸出钢筋,并在所述下剪力墙体顶端和上剪力墙体底端预埋能够彼此配合的抗剪组件,所述抗剪组件包括抗剪键和抗剪槽,所述抗剪键包括埋设在墙体内的基板以及两块间隔设置且从墙体往外伸出的侧板,所述侧板的近端固定连接于基板的正面,两块侧板在远端张开形成开口端,在两块侧板之间设有间距调节部件,所述抗剪槽包括能够容置抗剪键的侧板的定位槽,所述定位槽的深度小于侧板从墙体往外伸出的长度,所述定位槽的槽口尺寸大于抗剪键开口端的尺寸。When prefabricating the upper shear wall and the lower shear wall, the protruding steel bars are left at the top of the lower shear wall and the bottom end of the upper shear wall, and the top and upper shear walls of the lower shear wall are cut. The bottom end of the force wall is pre-embedded with shear components that can cooperate with each other, the shear components include shear keys and shear grooves, and the shear keys include a base plate embedded in the wall and two spaced apart from the wall. A side plate protruding from the body, the proximal end of the side plate is fixedly connected to the front surface of the base plate, the two side plates are opened at the distal end to form an open end, and a spacing adjustment part is arranged between the two side plates, the said The shear groove includes a positioning groove capable of accommodating the side plate of the shear key, the depth of the positioning groove is less than the length of the side plate protruding from the wall, and the size of the notch of the positioning groove is larger than the size of the open end of the shear key .
二、现场装配;2. On-site assembly;
2.1吊装所述预制预应力底板:将所述预制预应力底板水平吊装到梁上并使其一端搭在已固定的下剪力墙的顶端,所述预制预应力底板与下剪力墙体的搭接处控制在定位槽的槽口外侧,避免所述预制预应力底板遮挡定位槽而影响后续抗剪键插入定位槽。2.1 Hoisting the prefabricated prestressed bottom plate: horizontally hoist the prefabricated prestressed bottom plate to the beam and make one end rest on the top of the fixed lower shear wall. The lap joint is controlled outside the notch of the positioning groove, so as to prevent the prefabricated prestressed bottom plate from covering the positioning groove and affecting the subsequent insertion of the shear key into the positioning groove.
2.2吊装所述上剪力墙体:将所述上剪力墙体直立吊装到已固定的下剪力墙体上方,调整所述上剪力墙体的位置使得抗剪键对准定位槽,保持吊索对所述上剪力墙体的吊力,待所述抗剪键完全落入定位槽后,所述下剪力墙体顶端的伸出钢筋与上剪力墙体底端的伸出钢筋搭接,然后调节所述间距调节部件,将所述抗剪键的两块侧板之间的间距宽度撑大,使得所述侧板紧紧抵靠住定位槽侧壁,然后撤除吊索对所述上剪力墙体的吊力,依靠所述抗剪槽对抗剪键的约束力将上剪力墙体固定在下剪力墙体上方,此时,所述预制预应力底板搭在下剪力墙体上的端头处于上剪力墙体底端与下剪力墙体顶端之间的空隙中并位于抗剪键的侧板外侧。2.2 Hoisting the upper shear wall: hoist the upper shear wall upright above the fixed lower shear wall, adjust the position of the upper shear wall so that the shear key is aligned with the positioning groove, Keep the lifting force of the sling on the upper shear wall. After the shear key completely falls into the positioning groove, the protruding steel bars at the top of the lower shear wall and the bottom end of the upper shear wall will stick out. The steel bars are overlapped, and then the spacing adjustment member is adjusted to widen the spacing width between the two side plates of the shear key, so that the side plates are tightly abutted against the side walls of the positioning groove, and then the sling is removed. For the lifting force of the upper shear wall, the upper shear wall is fixed above the lower shear wall by relying on the binding force of the anti-shear groove against the shear key. The ends on the shear wall are located in the gap between the bottom end of the upper shear wall and the top end of the lower shear wall and outside the side plates of the shear keys.
2.3叠合楼板配筋及浇注混凝土:在所述预制预应力底板上配筋并浇注混凝土,所述预制预应力底板与其上方的混凝土叠合层形成叠合楼板,在浇注过程中将一部分混凝土灌入并填满上剪力墙体底端与下剪力墙体顶端之间的空隙、抗剪键与抗剪槽之间的空隙以及抗剪键两块侧板之间的空隙,利用现浇的混凝土将所述上剪力墙体、下剪力墙体及叠合楼板连接成一体。2.3 Laminate floor slab reinforcement and pouring concrete: The prefabricated prestressed base plate is reinforced and concrete is poured, the prefabricated prestressed base plate and the concrete superimposed layer above it form a laminated floor slab, and part of the concrete is poured during the pouring process. Enter and fill the gap between the bottom end of the upper shear wall and the top of the lower shear wall, the gap between the shear key and the shear groove, and the gap between the two side plates of the shear key. The concrete connects the upper shear wall, the lower shear wall and the superimposed floor slab into one body.
具体来说,所述抗剪键上设置的间距调节部件包括两根水平相向设置的螺杆以及一个接头螺母,所述螺杆的根部与侧板的内侧壁固定连接,两根螺杆上的螺纹旋向相反,所述接头螺母两端的螺纹旋向相反且各与一根螺杆通过螺纹连接。Specifically, the spacing adjustment component provided on the shear key includes two horizontally opposite screws and a joint nut, the roots of the screws are fixedly connected to the inner side walls of the side plates, and the threads on the two screws rotate in the direction of rotation. On the contrary, the threads at both ends of the joint nut are rotated in opposite directions and each is connected with a screw through a thread.
在步骤2.2中,利用扳手转动所述接头螺母使得螺杆将抗剪键的两块侧板之间的间距宽度撑大。In step 2.2, use a wrench to turn the joint nut so that the screw extends the width of the gap between the two side plates of the shear key.
作为一种优选的实施方案,在步骤一中预制下剪力墙体和上剪力墙体时,通过模具成型让所述下剪力墙体的顶端缺角,从而形成肩部,将所述下剪力墙体的YBZ主筋钢筋从肩部处伸出,并将所述上剪力墙体的YBZ主筋钢筋从其底端与下剪力墙体的肩部相对的位置伸出。As a preferred embodiment, when the lower shear wall and the upper shear wall are prefabricated in
在步骤2.2中,所述上剪力墙体固定在下剪力墙体上方后,将所述上剪力墙体与下剪力墙体YBZ主筋钢筋在肩部上方处搭接。In step 2.2, after the upper shear wall is fixed above the lower shear wall, the upper shear wall and the lower shear wall YBZ main reinforcement bars are lapped above the shoulders.
在步骤2.3中,将一部分混凝土灌注到肩部上方,用混凝土填满下剪力墙体的顶端缺角并将搭接的YBZ主筋钢筋包裹住。In step 2.3, pour a part of the concrete above the shoulder, fill the top missing corner of the lower shear wall with concrete and wrap the lapped YBZ main reinforcement.
进一步地,在所述侧板从墙体往外伸出的部分上开设混凝土灌注通孔,所述混凝土灌注通孔在竖直方向上的最高点高于预制预应力底板的上表面,所述螺杆与侧板的连接点位于混凝土灌注通孔下方。Further, a concrete pouring through hole is provided on the part of the side plate that protrudes from the wall, and the highest point of the concrete pouring through hole in the vertical direction is higher than the upper surface of the prefabricated prestressed bottom plate, and the screw The connection point to the side plate is below the concrete pour through hole.
在步骤2.3中,于所述预制预应力底板上配筋时,将一部分钢筋从混凝土灌注通孔中穿过;浇注混凝土时,让混凝土填满该混凝土灌注通孔。In step 2.3, when adding reinforcement on the prefabricated prestressed base plate, part of the reinforcement is passed through the concrete pouring through hole; when pouring concrete, the concrete pouring through hole is filled with concrete.
其中,在将所述上剪力墙体以及下剪力墙体的YBZ主筋钢筋搭接时,控制其搭接长度S≧35d,其中d为YBZ主筋钢筋的直径。Wherein, when the YBZ main reinforcement bars of the upper shear wall and the lower shear wall are overlapped, the overlapping length S≧35d is controlled, where d is the diameter of the YBZ main reinforcement bars.
更加优选地,在步骤一中预制下剪力墙体和上剪力墙体时,在装模之前,先将抗剪键完全插入定位槽中并调节间距调节部件让抗剪键的侧板紧紧抵靠住定位槽侧壁,使得抗剪键与抗剪槽固定连接到一起,再将连接到一起的抗剪键与抗剪槽对应放置于用于浇注成型上剪力墙体和下剪力墙体的模具中;松模后,在成型得到的上剪力墙体和下剪力墙体上作配对标记,最后调节间距调节部件让两块侧板之间的距离变窄,将上剪力墙体和下剪力墙体分离后运输。More preferably, when the lower shear wall and the upper shear wall are prefabricated in
在步骤2.2中吊装上剪力墙体时,选择与当前下剪力墙体作有配对标记的上剪力墙体。When hoisting the upper shear wall in step 2.2, select the upper shear wall that is paired with the current lower shear wall.
由于本发明在预制上剪力墙体和下剪力墙体时于其中预埋了全新结构抗剪组件,上述抗剪组件在对位与插入固定方面较现有技术中通过钢筋对孔以及套筒固定的方式在操作上更加简单,快捷。另外,本发明所涉施工方法在完成上剪力墙体吊装与抗剪组件对准固定步骤后,不再需要设置其它辅助支撑装置来支撑上剪力墙体以防止移位和倾斜,这样一来也能够提高施工的方便性和工作效率。最后,采用本发明所涉施工方法得到的装配式剪力墙较现有工艺生产的装配式剪力墙在稳固性上要更好,原因在于本发明采用了叠板(即叠合楼板) 搭接的施工工艺,当施工现场浇注的混凝土凝固后,上剪力墙体、下剪力墙体及叠合楼板将被混凝土连接成一体,同时叠合楼板对上剪力墙体和下剪力墙体连接节点形成水平约束,从而能够提高上剪力墙体和下剪力墙体的连接稳固性。Since the present invention pre-embeds the new structural shear components in the prefabrication of the upper shear wall and the lower shear wall, the above shear components are better than those in the prior art in terms of alignment and insertion and fixation by aligning the holes with steel bars and sleeves. The way of fixing the cylinder is simpler and faster in operation. In addition, in the construction method of the present invention, after the hoisting of the upper shear wall and the alignment and fixation of the shear components are completed, it is no longer necessary to provide other auxiliary support devices to support the upper shear wall to prevent displacement and inclination. It can also improve the convenience and work efficiency of construction. Finally, the prefabricated shear wall obtained by the construction method of the present invention is better in stability than the prefabricated shear wall produced by the prior art, because the After the concrete poured at the construction site is solidified, the upper shear wall, the lower shear wall and the superimposed floor slab will be connected by concrete into one body, and the superimposed floor will be connected to the upper shear wall and the lower shear force. The wall connection nodes form horizontal constraints, which can improve the connection stability of the upper shear wall and the lower shear wall.
附图说明Description of drawings
图1为实施例中用到的直肢预制剪力墙标准件的正立面图;Fig. 1 is the front elevational view of the straight-limb prefabricated shear wall standard part used in the embodiment;
图2为直肢预制剪力墙标准件的配筋示意图;Figure 2 is a schematic diagram of the reinforcement of the standard parts of the straight-leg prefabricated shear wall;
图3为两块直肢预制剪力墙装配之后的连接结构示意图;Figure 3 is a schematic diagram of the connection structure after the assembly of two straight-limb prefabricated shear walls;
图4为两块直肢预制剪力墙装配之后的拼接节点示意图;Figure 4 is a schematic diagram of a splicing node after the assembly of two straight-limb prefabricated shear walls;
图5为图1所示直肢预制剪力墙标准件的俯视图;Fig. 5 is the top view of the straight-limb prefabricated shear wall standard part shown in Fig. 1;
图6为图1所示直肢预制剪力墙标准件的侧立面图;Figure 6 is a side elevational view of the standard part of the straight-limb prefabricated shear wall shown in Figure 1;
图7为两块直肢预制剪力墙之间及其与楼板之间的连接结构示意图;Figure 7 is a schematic diagram of the connection structure between two straight-leg prefabricated shear walls and between them and the floor;
图8为抗剪键的正面结构示意图;8 is a schematic diagram of the front structure of the shear key;
图9为抗剪键的侧面结构示意图;Fig. 9 is the side structure schematic diagram of shear key;
图中:In the picture:
1——预制预应力底板 2——上剪力墙体 3——下剪力墙体 4——伸出钢筋1——Prefabricated prestressed
6——间距调节部件 7——混凝土 8——YBZ主筋钢筋 3a——肩部6 - Spacing adjustment part 7 - Concrete 8 - YBZ
5a——抗剪键 5b——抗剪槽 6a——螺杆 6b——接头螺母5a——Shear key 5b——
5a1——基板 5a2——侧板 5a2a——混凝土灌注通孔。5a1——Base plate 5a2——Side plate 5a2a——Concrete pouring through hole.
具体实施方式Detailed ways
在本发明的描述中,需要理解的是,术语“上”、“下”、“顶”、“底”、“内”、“外”、“高于”、“低于”等指示的方位或位置关系均是基于附图所示的方位或位置关系,这样表述仅是为了让本发明的描述更简单、方便,而不是指示或暗示所指部件必须具有特定的方位、以特定的方位构造和操作。In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", "above", "below" and the like indicate orientations Or the positional relationship is based on the orientation or positional relationship shown in the drawings, such expressions are only for the purpose of making the description of the present invention simpler and more convenient, rather than indicating or implying that the components referred to must have a specific orientation or be constructed in a specific orientation. and operation.
另外,在本发明中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,“搭接”应当理解为二者相互叠合在一起,并未限定相互叠合的两部件必须固定连接在一起。In addition, in the present invention, unless otherwise expressly specified and limited, the terms "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection, or It is integrally connected; it can be directly connected or indirectly connected through an intermediate medium. “Overlap” should be understood as the two overlapping each other, and it does not limit that the two overlapping parts must be fixedly connected together.
与现有施工工艺相比,本发明的主要区别在于:1、在预制上剪力墙体2和下剪力墙体3时于其中预埋了抗剪组件,抗剪组件采用抗剪键5a与抗剪槽5b配合的连接方式,使得上剪力墙体2与下剪力墙体3的拼接操作更简单;通过间距调节部件6将抗剪键5a的两块侧板5a2间距扩大后使其紧紧抵靠住抗剪槽5b的侧壁,实现了拼接后的上剪力墙体2的“自稳定”,从而无需增加辅助支撑装置来保持上剪力墙体2不歪斜或倾倒,让施工变得更简便。2、采用了叠板搭接工艺,上剪力墙体2与下剪力墙体3通过抗剪组件拼接之后留有空隙,预制预应力底板1的一端伸入该空隙中并搭在下剪力墙体3顶端,通过现浇的混凝土 7将所有构件连接成一体,叠合楼板在上剪力墙体2和下剪力墙体3的连接节点处形成水平约束,更好地保障了上剪力墙体2与下剪力墙体3连接的稳固性。Compared with the existing construction technology, the main difference of the present invention is: 1. When prefabricating the upper
为便于本领域技术人员更清楚地理解本发明相对于现有技术的改进之处,下面结合附图对本发明作更进一步的说明。In order to facilitate those skilled in the art to more clearly understand the improvements of the present invention relative to the prior art, the present invention will be further described below with reference to the accompanying drawings.
总的来说,本发明所涉装配式剪力墙施工方法主要包括两大部分,第一部分为预制预应力底板1、上剪力墙体2和下剪力墙体3(上剪力墙体2和下剪力墙体3采用图1-2及图5-6中所示结构的直肢预制剪力墙标准件),该部分在工厂完成,第二部分为现场装配,在建筑工地上完成。接下来分开对工厂生产部分和现场装配部分进行介绍。In general, the construction method of the prefabricated shear wall involved in the present invention mainly includes two parts, the first part is the prefabricated prestressed
就工厂生产部分而言,由于本发明对工厂预制预应力底板1的方法并未作出改进,对于如何预制预应力底板1可以参考现有文献,在此不作详细说明。工厂部分的改进主要是针对预制上剪力墙体2和下剪力墙体3(上剪力墙体2和下剪力墙体3的整体结构参考图1-2、图5-6所示直肢预制剪力墙标准件的结构),具体来说,在预制上剪力墙体2和下剪力墙体3时,于下剪力墙体3顶端以及上剪力墙体2底端留置伸出钢筋4(对于需要与多块墙体拼接的情况,可以如图1-2、图5-6所示在墙体的顶端和底端均留置伸出钢筋4),并在下剪力墙体3顶端和上剪力墙体2底端预埋能够彼此配合的抗剪组件(对于需要与多块墙体拼接的情况,可以如图1-2、图5-6所示在墙体的顶端和底端均预埋抗剪组件,例如顶端为抗剪槽5b,底端为抗剪键5a),其中,前述抗剪组件包括抗剪键5a和抗剪槽5b,见图6-7及图 9所示,抗剪键5a包括埋设在墙体内的基板5a1以及两块间隔设置且从墙体往外伸出的侧板 5a2,侧板5a2的近端(图中为顶端)固定连接于基板5a1的正面(即图中基板5a1的下表面),两块侧板5a2 在远端张开形成开口端,在两块侧板之间设有间距调节部件,为了与抗剪键5a相配合,抗剪槽5b设计有能够容置抗剪键5a的侧板5a2的定位槽,定位槽的深度(应当说明的是,这里的“定位槽的深度”应当理解为有效深度,即侧板5a2可插入定位槽的最大深度)小于侧板5a2从墙体往外伸出的长度,为便于抗剪键5a插入,定位槽的槽口尺寸设计为大于抗剪键5a开口端的尺寸。实际操作时,为减轻制造误差对上剪力墙体2与下剪力墙体3装配的不良影响,可以采用以下手段:2、工厂在预制上剪力墙体2和下剪力墙体3时,于装模之前先将抗剪键5a完全插入定位槽中并调节间距调节部件6让抗剪键5a 的侧板5a2紧紧抵靠住定位槽侧壁,使得抗剪键5a与抗剪槽5b固定连接到一起,再将连接到一起的抗剪键5a与抗剪槽5b对应放置于用于浇注成型上剪力墙体2和下剪力墙体3的模具中;松模后,在成型得到的上剪力墙体2和下剪力墙体3上作配对标记,最后调节间距调节部件6让两块侧板5a2之间的距离变窄,即可将上剪力墙体2和下剪力墙体3分离,以便于运输。3、在建筑工地上吊装上剪力墙体2进行装配时,选择与当前下剪力墙体3作有配对标记的上剪力墙体2。As far as the factory production is concerned, since the present invention does not improve the method for prefabricating the
建筑工地现场装配部分的工作主要有:2、在对下剪力墙体3固定后,先将预制预应力底板1水平吊装到梁上并使其一端搭在已固定的下剪力墙体3的顶端,施工过程中需要注意的是,预制预应力底板1与下剪力墙体3的搭接处应当控制在定位槽的槽口外侧,必须避免预制预应力底板1遮挡定位槽而影响后续抗剪键5a插入的情况。3、在完成预制预应力底板1吊装后,将上剪力墙体2直立吊装到已固定的下剪力墙体3上方,由施工工人扶住上剪力墙体2,逐渐调整上剪力墙体2的位置,使得抗剪键5a对准定位槽,保持吊索对上剪力墙体2的吊力,待抗剪键5a完全落入定位槽后,下剪力墙体3顶端的伸出钢筋4会与上剪力墙体2底端的伸出钢筋4搭接,然后调节间距调节部件6,将抗剪键5a的两块侧板5a2 之间的间距宽度撑大,使得侧板5a2紧紧抵靠住定位槽侧壁后,就可以撤除吊索对上剪力墙体2的吊力,这时上剪力墙体2依靠抗剪槽5b对抗剪键5a的约束力而固定在下剪力墙体3 上方,上剪力墙体2吊装完成后,预制预应力底板1搭在下剪力墙体3上的端头处于上剪力墙体2底端与下剪力墙体3顶端之间的空隙中并位于抗剪键5a的侧板5a2外侧。4、完成上剪力墙体2吊装后,就可以在预制预应力底板1上配扎钢筋并浇注混凝土7,在浇注过程中将一部分混凝土7灌入并填满上剪力墙体2底端与下剪力墙体3顶端之间的空隙、抗剪键 5a与抗剪槽5b之间的空隙以及抗剪键5a两块侧板5a2之间的空隙,预制预应力底板1与其上方的混凝土叠合层最终构成叠合楼板,而利用这些现浇的混凝土实现了将上剪力墙体2、下剪力墙体3及叠合楼板连接成一体,至此,完成了上剪力墙体2与下剪力墙体3的装配和固定,装配完成的组合墙体结构见图3-4及图7-8所示)The work of the on-site assembly part of the construction site mainly includes: 2. After fixing the
需要说明的是,在上述实施例中并未对间距调节部件6的结构作出具体限定,本领域技术人员应当明白,实现将抗剪键5a的两块侧板5a2之间的间距宽度撑大的方式有多种,例如可以往两块侧板5a2之间敲入楔形塞块,通过塞块往外侧挤压侧板5a2,使其往外扩张从而紧紧抵靠住定位槽的侧壁,当然现有技术中还有其它适用结构,在此不作一一列举。优选地,可以采用如图9中所示的结构,具体地,在图9中,间距调节部件6包括两根水平相向设置的螺杆6a以及一个接头螺母6b,螺杆6a的根部与侧板5a2的内侧壁固定连接,两根螺杆6a上的螺纹旋向相反,接头螺母6b两端的螺纹旋向相反且各与一根螺杆6a通过螺纹连接。当需要调节两侧板5a2的间距时,用扳手转动接头螺母6b即可让螺杆6a将两侧板5a2的间距撑大或者拉小(扳手可以从两侧板5a2之间的空隙中伸入),操作简单、安全可靠。It should be noted that the structure of the
另外,在预制下剪力墙体3和上剪力墙体2时,可以通过模具成型让下剪力墙体3的顶端缺角,从而形成如图1中所示的肩部3a,让下剪力墙体3的YBZ主筋钢筋8从肩部 3a处伸出,并且让上剪力墙体2的YBZ主筋钢筋8从其底端与下剪力墙体3的肩部3a相对的位置伸出,这样的话,当上剪力墙体2固定在下剪力墙体3上方后,就可以如图3所示将上剪力墙体2与下剪力墙体3的YBZ主筋钢筋8在肩部3a上方处搭接(搭接长度S最好≧ 35d,其中d为YBZ主筋钢筋8的直径),在现浇混凝土7的时候,再将一部分混凝土7灌注到肩部3a上方,用混凝土7填满下剪力墙体3的顶端缺角并将搭接的YBZ主筋钢筋8包裹住,从而更进一步地提高上剪力墙体2与下剪力墙体3的连接稳固性。In addition, when prefabricating the lower
更进一步地,在制作抗剪键5a的时候,还可以在侧板5a2从墙体往外伸出的部分上开设混凝土灌注通孔5a2a,需要注意的是,当上剪力墙体2与下剪力墙体3对接后,混凝土灌注通孔5a2a在竖直方向上的最高点应当高于预制预应力底板1的上表面,同时,螺杆6a 与侧板5a2的连接点最好位于混凝土灌注通孔5a2a下方。这样一来,在预制预应力底板1 上配筋时,可以将一部分钢筋从混凝土灌注通孔5a2a中穿过,浇注混凝土7时,让混凝土7 填满该混凝土灌注通孔5a2a,这样操作的好处是可以增强在竖直方向上对抗剪键5a的约束,使得抗剪键5a与楼板之间的连接强度更高。Further, when making the
上述实施例为本发明较佳的实现方案,除此之外,本发明还可以其它方式实现,在不脱离本技术方案构思的前提下任何显而易见的替换均在本发明的保护范围之内。The above-mentioned embodiment is a preferred implementation scheme of the present invention. In addition, the present invention can also be implemented in other ways, and any obvious replacements are within the protection scope of the present invention without departing from the concept of the technical solution.
为了让本领域普通技术人员更方便地理解本发明相对于现有技术的改进之处,本发明的一些附图和描述已经被简化,并且为了清楚起见,本申请文件还省略了一些其它元素,本领域普通技术人员应该意识到这些省略的元素也可构成本发明的内容。In order to make it easier for those skilled in the art to understand the improvements of the present invention relative to the prior art, some drawings and descriptions of the present invention have been simplified, and for the sake of clarity, some other elements are also omitted in this application document, One of ordinary skill in the art would realize that these omitted elements may also constitute the subject matter of the present invention.
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