CN110590290A - A fully recycled recycled FRP reinforced concrete and its preparation method - Google Patents
A fully recycled recycled FRP reinforced concrete and its preparation method Download PDFInfo
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- 239000011150 reinforced concrete Substances 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- 239000004567 concrete Substances 0.000 claims abstract description 111
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 87
- 239000000203 mixture Substances 0.000 claims abstract description 38
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 30
- 239000002699 waste material Substances 0.000 claims abstract description 28
- 239000010881 fly ash Substances 0.000 claims abstract description 27
- 239000011152 fibreglass Substances 0.000 claims abstract description 25
- 229910021487 silica fume Inorganic materials 0.000 claims abstract description 25
- 239000011398 Portland cement Substances 0.000 claims abstract description 23
- 239000000835 fiber Substances 0.000 claims abstract description 23
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000000843 powder Substances 0.000 claims abstract description 20
- 239000004576 sand Substances 0.000 claims abstract description 14
- 239000002245 particle Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 28
- 239000013530 defoamer Substances 0.000 claims description 24
- 238000003756 stirring Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 14
- 239000000292 calcium oxide Substances 0.000 claims description 7
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- 238000011084 recovery Methods 0.000 claims description 7
- 235000012239 silicon dioxide Nutrition 0.000 claims description 6
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 5
- 239000004568 cement Substances 0.000 claims description 5
- 238000004506 ultrasonic cleaning Methods 0.000 claims description 5
- 239000010438 granite Substances 0.000 claims description 4
- 229920005646 polycarboxylate Polymers 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 235000019738 Limestone Nutrition 0.000 claims description 2
- 239000006028 limestone Substances 0.000 claims description 2
- 238000012545 processing Methods 0.000 claims description 2
- 150000003839 salts Chemical class 0.000 claims description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 2
- 238000004064 recycling Methods 0.000 abstract description 8
- 238000005086 pumping Methods 0.000 abstract description 6
- 239000002910 solid waste Substances 0.000 abstract description 6
- 239000004566 building material Substances 0.000 abstract description 4
- 230000001737 promoting effect Effects 0.000 abstract description 4
- 238000012360 testing method Methods 0.000 description 7
- 239000004575 stone Substances 0.000 description 6
- 238000010998 test method Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003908 quality control method Methods 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 239000012615 aggregate Substances 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 235000021190 leftovers Nutrition 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 239000002956 ash Substances 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 2
- 229910052593 corundum Inorganic materials 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000013467 fragmentation Methods 0.000 description 2
- 238000006062 fragmentation reaction Methods 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 229910052682 stishovite Inorganic materials 0.000 description 2
- 229910052905 tridymite Inorganic materials 0.000 description 2
- 238000001132 ultrasonic dispersion Methods 0.000 description 2
- 229910001845 yogo sapphire Inorganic materials 0.000 description 2
- 238000003915 air pollution Methods 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000003900 soil pollution Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009967 tasteless effect Effects 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
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- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
本发明为一种全回收再生玻璃钢增强混凝土及其制备方法,按重量份数计,混凝土的组成和含量分别为:普通硅酸盐水泥14.4~17.6份;粉煤灰2.7~3.3份;硅灰0.9~1.1份;细骨料31.6~36.5份;粗骨料47.34~57.86份;再生玻璃钢2.1~4.9份;减水剂1.35~1.85份;水9~9.27份。所述再生玻璃钢包括再生纤维和玻璃钢粉末,其中玻璃钢粉末含量不高于20%,再生纤维的长度不大于10mm,玻璃钢粉末的粒径不大于1mm。该混凝土实现了再生玻璃钢的全回收利用,具有较高的工作性能,满足泵送要求,在强度满足规范要求的同时具有良好的延性。该混凝土解决了砂石料资源短缺以及玻璃钢废料资源化途径有限、利用率低的问题,有利于推动玻璃钢固废在建筑材料中的实际工程应用。The invention relates to a fully recycled recycled glass reinforced plastic reinforced concrete and a preparation method thereof. The composition and content of the concrete are as follows in parts by weight: 14.4-17.6 parts of ordinary Portland cement; 2.7-3.3 parts of fly ash; silica fume 0.9 to 1.1 parts; 31.6 to 36.5 parts of fine aggregate; 47.34 to 57.86 parts of coarse aggregate; 2.1 to 4.9 parts of recycled FRP; 1.35 to 1.85 parts of water reducing agent; 9 to 9.27 parts of water. The regenerated FRP includes regenerated fiber and FRP powder, wherein the FRP powder content is not higher than 20%, the length of the regenerated fiber is not greater than 10mm, and the particle size of the FRP powder is not greater than 1mm. The concrete realizes the full recycling of recycled FRP, has high working performance, meets the pumping requirements, and has good ductility while the strength meets the specification requirements. The concrete solves the problems of the shortage of sand and gravel resources and the limited resources of glass fiber reinforced plastic waste and low utilization rate, and is conducive to promoting the practical engineering application of glass fiber reinforced plastic solid waste in building materials.
Description
技术领域technical field
本发明涉及工业固体废弃物的资源综合利用和混凝土材料领域,具体是一种全回收再生玻璃钢增强混凝土及其制备方法。The invention relates to the comprehensive utilization of resources of industrial solid waste and the field of concrete materials, in particular to a fully recovered and recycled FRP reinforced concrete and a preparation method thereof.
背景技术Background technique
我国玻璃钢产业规模大、发展速度快,由此产生的回收废弃玻璃钢数量巨大,严重影响环境和制约企业发展。河北省是我国重要的玻璃钢生产大省,仅衡水市冀州区就拥有100余家玻璃钢产品企业,河北省每年产生的边角料废弃物和回收制品多达16万吨。玻璃钢材料强度高、成分多、耐腐蚀,回收利用难度很大,传统掩埋焚烧处理方法极易造成水土和大气污染,已被强令禁止。目前,国内外废弃玻璃钢资源化(回收与再利用)方法主要分为:化学回收方法、能量回收方法和物理回收方法。物理回收方法利用机械粉碎的方法将其碾磨至一定粒径的粉料,用以作为制备新材料的原料,具有工艺简单、环保、成本低等优点,为废弃玻璃钢材料的资源化利用提供了利用条件和基础,也是国内最常用也是效率最高的一种方法。my country's FRP industry has a large scale and rapid development, resulting in a huge amount of recycled waste FRP, which seriously affects the environment and restricts the development of enterprises. Hebei Province is an important FRP production province in my country. There are more than 100 FRP products enterprises in Jizhou District of Hengshui City alone. Hebei Province produces up to 160,000 tons of leftover waste and recycled products every year. FRP materials have high strength, many components, and corrosion resistance. It is very difficult to recycle them. The traditional landfill and incineration treatment method can easily cause water, soil and air pollution, and has been forcibly banned. At present, the recycling (recycling and reuse) methods of waste FRP at home and abroad are mainly divided into: chemical recycling methods, energy recycling methods and physical recycling methods. The physical recovery method uses mechanical crushing to grind it to a certain particle size powder, which is used as a raw material for the preparation of new materials. It has the advantages of simple process, environmental protection, and low cost, and provides a good resource for the resource utilization of waste FRP materials. Using conditions and foundations is also the most commonly used and most efficient method in China.
利用物理回收方法处理废弃玻璃钢时,经过清洗预处理、切割处理、粉碎处理和研磨处理四个环节的回收处理生产线,最终得到不同尺寸的再生玻璃钢材料,一般为纤维和粉末的混杂体。实现这些再生材料的资源化利用,是当前治理固废污染亟待解决的关键问题。申请号为201810300798.X的中国专利公开一种含有玻璃钢回收纤维的外墙抹面抗裂砂浆及其制备方法,通过对物理回收的玻璃钢进行筛分处理,得到长度为6mm和9mm的两种规格的再生纤维,最终制备了外墙抹面抗裂砂浆,用纤维提高砂浆的抗裂性能。现有资源化利用方法,未实现玻璃钢废弃物的全回收,鉴于此本申请提供了一种玻璃钢废弃物的一种新用途,实现玻璃钢废弃物的全回收与资源化利用。When using physical recycling methods to process waste FRP, the recovery and processing production line of the four links of cleaning pretreatment, cutting treatment, crushing treatment and grinding treatment will finally obtain recycled FRP materials of different sizes, generally a mixture of fibers and powders. Realizing the resource utilization of these recycled materials is the key problem to be solved in the current treatment of solid waste pollution. The Chinese patent with the application number 201810300798.X discloses an anti-crack mortar for external wall plastering containing recycled fiberglass and its preparation method. By screening the physically recycled fiberglass, two specifications of 6mm and 9mm in length are obtained. The regenerated fiber was used to finally prepare the anti-crack mortar for external wall plastering, and the fiber was used to improve the anti-crack performance of the mortar. The existing resource utilization methods have not realized the full recovery of FRP waste. In view of this, this application provides a new application of FRP waste, which realizes the full recovery and resource utilization of FRP waste.
发明内容Contents of the invention
针对现有技术的不足,本发明的目的是,提供一种全回收再生玻璃钢增强混凝土及其制备方法。该混凝土实现了再生玻璃钢的全回收利用,具有较高的工作性能,满足泵送要求,在强度满足规范要求的同时具有良好的延性。该混凝土解决了砂石料资源短缺以及玻璃钢废料资源化途径有限、利用率低的问题,有利于推动玻璃钢固废在建筑材料中的实际工程应用。Aiming at the deficiencies of the prior art, the object of the present invention is to provide a fully recycled recycled FRP reinforced concrete and a preparation method thereof. The concrete realizes the full recycling of recycled FRP, has high working performance, meets the pumping requirements, and has good ductility while the strength meets the specification requirements. The concrete solves the problems of the shortage of sand and gravel resources and the limited resources of FRP waste and low utilization rate, and is conducive to promoting the practical engineering application of FRP solid waste in building materials.
本发明的目的是通过以下技术方案进行实现:The purpose of the present invention is to realize through the following technical solutions:
一种全回收再生玻璃钢增强混凝土,按重量份数计,混凝土的组成和含量分别为:A fully recycled recycled FRP reinforced concrete, in parts by weight, the composition and content of the concrete are respectively:
普通硅酸盐水泥14.4~17.6份;Ordinary Portland cement 14.4 to 17.6 parts;
粉煤灰2.7~3.3份;2.7 to 3.3 parts of fly ash;
硅灰0.9~1.1份;0.9-1.1 parts of silica fume;
细骨料31.6~36.5份;31.6 to 36.5 parts of fine aggregate;
粗骨料47.34~57.86份;47.34 to 57.86 parts of coarse aggregate;
再生玻璃钢2.1~6.8份;2.1 to 6.8 parts of recycled glass fiber reinforced plastics;
减水剂1.35~1.85份;1.35~1.85 parts of water reducing agent;
水9~9.27份。9 to 9.27 parts of water.
所述再生玻璃钢的重量分数为2.1~4.9。The weight fraction of the regenerated FRP is 2.1-4.9.
所述混凝土中还包含消泡剂0.09~0.11份。The concrete also contains 0.09-0.11 parts of a defoamer.
所述再生玻璃钢包括再生纤维和玻璃钢粉末,其中玻璃钢粉末含量不高于20%,再生纤维的长度不大于10mm,玻璃钢粉末的粒径不大于1mm。The regenerated FRP includes regenerated fiber and FRP powder, wherein the FRP powder content is not higher than 20%, the length of the regenerated fiber is not greater than 10mm, and the particle size of the FRP powder is not greater than 1mm.
一种上述全回收再生玻璃钢增强混凝土的制备方法,该制备方法包括以下步骤:A kind of preparation method of above-mentioned fully recovered recycled FRP reinforced concrete, the preparation method comprises the following steps:
(1)按重量份数计,将上述原料分成四组,第一组为再生玻璃钢2.1~4.9份和总水量1/3的水,第二组为粗骨料47.34~57.86份、普通硅酸盐水泥14.4~17.6份、粉煤灰2.7~3.3份、硅灰0.9~1.1份、细骨料31.6~36.5份,第三组为减水剂1.35~1.85份和总水量1/3的水,第四组为消泡剂0.09~0.11份和剩余水;(1) In terms of parts by weight, the above raw materials are divided into four groups, the first group is 2.1-4.9 parts of recycled glass fiber reinforced plastic and 1/3 of the total water, the second group is 47.34-57.86 parts of coarse aggregate, ordinary silicic acid 14.4-17.6 parts of salt cement, 2.7-3.3 parts of fly ash, 0.9-1.1 parts of silica fume, 31.6-36.5 parts of fine aggregate, the third group is 1.35-1.85 parts of water reducing agent and 1/3 of the total water, The fourth group is 0.09-0.11 parts of defoamer and remaining water;
(2)将第一组的再生玻璃钢和水一起放入超声波清洗机中预处理不少于20min;(2) Put the first group of regenerated FRP and water into the ultrasonic cleaning machine for pretreatment for not less than 20 minutes;
(3)将第二组按粗骨料、普通硅酸盐水泥、粉煤灰、硅灰和细骨料的顺序送入双卧轴混凝土搅拌机进行混合搅拌,至完全混合均匀,得到混凝土干料;然后将步骤(2)预处理后的再生玻璃钢连同水一起加入搅拌机中继续搅拌3-5min,得到混凝土湿料;(3) Send the second group into the twin-shaft concrete mixer in the order of coarse aggregate, ordinary Portland cement, fly ash, silica fume and fine aggregate, and mix until completely uniform to obtain dry concrete ; Then the regenerated FRP after the pretreatment of step (2) is added together with water in the mixer and continues to stir for 3-5min to obtain concrete wet material;
(4)先将第三组的减水剂和水混合均匀,再加入到步骤(3)得到混凝土湿料中搅拌3-5min;最后将第四组的消泡剂与水混合均匀,加入到上述混合物中,继续搅拌3-5min,即得到所述的全回收再生玻璃钢增强混凝土。(4) First mix the third group of water reducer and water evenly, then add to the concrete wet material obtained in step (3) and stir for 3-5 minutes; finally, mix the fourth group of defoamer and water evenly, add to In the above mixture, the stirring is continued for 3-5 minutes to obtain the fully recovered recycled FRP reinforced concrete.
与现有的回收工艺相比,本发明的有益效果包括:Compared with the existing recovery process, the beneficial effects of the present invention include:
(1)玻璃钢废弃物经切割和破碎设备处理,处理后得到的再生玻璃钢为絮状形态,其中再生纤维约占85%,粉末占15%。本发明直接将破碎得到的混合物当作细骨料用,节省了砂子的用料,同时由于废旧玻璃钢几乎没有成本,又能节省细骨料的使用量,能够显著降低建筑行业成本。(1) FRP waste is processed by cutting and crushing equipment, and the regenerated FRP obtained after treatment is in the form of floc, in which recycled fiber accounts for about 85% and powder accounts for 15%. The invention directly uses the crushed mixture as fine aggregate, which saves the material used for sand, and at the same time, because the waste glass fiber reinforced plastic has almost no cost, it can also save the amount of fine aggregate used, and can significantly reduce the cost of the construction industry.
(2)同时,本发明混凝土中引入再生玻璃钢,由于玻璃钢的低密度性,一方面有利于降低混凝土的比重,但同时会增加混凝土中的孔隙,本发明通过使用高效减水剂和混凝土消泡剂有效地降低了混凝土的孔隙,提高了混凝土的密实程度,在配合本申请中的配方可以达到最终材料抗压强度几乎不下降前提下提升抗弯强度,克服了现有技术中再生玻璃钢用于混凝土而导致混凝土强度下降过大的问题。(2) At the same time, the introduction of recycled FRP into the concrete of the present invention, due to the low density of FRP, helps to reduce the proportion of concrete on the one hand, but at the same time increases the pores in the concrete. The present invention uses high-efficiency water reducing agent and concrete defoaming The agent effectively reduces the pores of the concrete, improves the compactness of the concrete, and improves the flexural strength under the premise that the compressive strength of the final material can be achieved with the formula in this application, which overcomes the use of recycled glass fiber reinforced plastics in the prior art. Concrete leads to the problem that the strength of concrete decreases too much.
(3)本申请配方中加入适量的粉煤灰和硅灰,有助于提高强度,改善工作性能,减水剂添加能够调整混凝土的流动性,进而保证混凝土材料的整体性能满足规范要求。(3) Adding an appropriate amount of fly ash and silica fume to the formula of this application will help to increase strength and improve work performance. The addition of water reducing agent can adjust the fluidity of concrete, thereby ensuring that the overall performance of concrete materials meets the specification requirements.
(4)本发明制备方法对再生玻璃钢进行超声波分散预处理,减少了再生玻璃钢材料中的纤维球,提高了再生玻璃钢纤维的分散性,解决了由于静电吸附而带来的再生玻璃钢纤维部分混杂在一起结成纤维球严重影响混凝土力学性能的难题。本发明中将全部(包括纤维和粉末)玻璃钢废弃物破碎后作为混凝土的填料,实现了废弃玻璃钢的全回收(100%全利用),不需要二次筛分。(4) The preparation method of the present invention carries out ultrasonic dispersion pretreatment to regenerated FRP, reduces the fiber ball in the regenerated FRP material, improves the dispersibility of the regenerated FRP fiber, solves the regenerated FRP fiber partially mixed in due to electrostatic adsorption Forming fiber balls together will seriously affect the mechanical properties of concrete. In the present invention, all (including fiber and powder) glass fiber reinforced plastic wastes are crushed and used as concrete fillers to realize full recovery (100% full utilization) of waste glass fiber reinforced plastics without secondary screening.
(5)本发明将玻璃钢废料和混凝土结合配制全回收再生玻璃钢增强混凝土材料,具有较高的工作性能,满足泵送要求,在强度满足规范要求的同时具有低密度、高延性的优点。该混凝土克服了砂石料资源短缺以及玻璃钢废料资源化途径有限、利用率低的问题,有利于推动玻璃钢固废在建筑材料中的实际工程应用。(5) The present invention combines waste glass fiber reinforced plastics with concrete to prepare a fully recycled recycled glass fiber reinforced plastic reinforced concrete material, which has high working performance, meets the pumping requirements, and has the advantages of low density and high ductility while the strength meets the specification requirements. The concrete overcomes the shortage of sand and gravel resources and the limited resources of FRP waste and low utilization rate, and is conducive to promoting the practical engineering application of FRP solid waste in building materials.
(6)本申请混凝土材料能够应用在包括基础垫层、预制混凝土板、构造柱等方面,再生玻璃钢应用到混凝土中可以很好的解决玻璃钢废弃物占用土地,污染环境的问题。(6) The concrete material of this application can be applied to foundation cushions, prefabricated concrete slabs, structural columns, etc. The application of recycled FRP to concrete can well solve the problems of land occupation and environmental pollution caused by FRP waste.
具体实施方式Detailed ways
下面结合实施例进一步解释本发明,但并不以此作为对本申请保护范围的限定。The present invention is further explained below in conjunction with the examples, but it is not used as a limitation to the protection scope of the present application.
本发明一种全回收再生玻璃钢增强混凝土,按重量份数计,混凝土的组成和含量分别为:A fully recycled recycled FRP reinforced concrete of the present invention, in parts by weight, the composition and content of the concrete are respectively:
普通硅酸盐水泥14.4~17.6份;Ordinary Portland cement 14.4 to 17.6 parts;
粉煤灰2.7~3.3份;2.7 to 3.3 parts of fly ash;
硅灰0.9~1.1份;0.9-1.1 parts of silica fume;
细骨料31.6~36.5份;31.6 to 36.5 parts of fine aggregate;
粗骨料47.34~57.86份;47.34 to 57.86 parts of coarse aggregate;
再生玻璃钢2.1~4.9份;2.1 to 4.9 parts of recycled glass fiber reinforced plastics;
消泡剂0.09~0.11份;0.09-0.11 part of defoamer;
减水剂1.35~1.85份;1.35~1.85 parts of water reducing agent;
水9~9.27份。9 to 9.27 parts of water.
所述普通硅酸盐水泥为P.O 42.5普通硅酸盐水泥的比表面积为3.41m2/g,密度为3.15g/cm3,标准稠度用水量为26.8%,初凝时间50min,终凝时间为350min,氧化钙含量为55.1%,二氧化硅含量为8.59%,三氧化二铝含量为9.92%,3天抗折强度为4MPa,3天抗压强度为18MPa,28天抗折强度为8MPa,28天抗压强度为45MPa。The ordinary Portland cement is PO 42.5 ordinary Portland cement with a specific surface area of 3.41m 2 /g, a density of 3.15g/cm 3 , a standard consistency water consumption of 26.8%, an initial setting time of 50 minutes, and a final setting time of 350min, the calcium oxide content is 55.1%, the silicon dioxide content is 8.59%, the aluminum oxide content is 9.92%, the 3-day flexural strength is 4MPa, the 3-day compressive strength is 18MPa, and the 28-day flexural strength is 8MPa. The 28-day compressive strength is 45MPa.
所述粉煤灰的烧失量为7.1%,含水率为0.1%,氧化钙含量为3.7%,需水量比为104%,细度为45μm,方孔筛筛余17.5%。所述硅灰的密度为2.3g/cm3,比表面积为25~29m2/g。The loss on ignition of the fly ash is 7.1%, the water content is 0.1%, the calcium oxide content is 3.7%, the water demand ratio is 104%, the fineness is 45 μm, and the residual sieve of the square hole sieve is 17.5%. The silica fume has a density of 2.3g/cm 3 and a specific surface area of 25-29m 2 /g.
所述细骨料为天然河砂,属中砂,细度模数为2.65,颗粒粒径分布符合国家标准GB/T14684-2011《建设用砂》中天然砂2区要求,含泥量小于0.1%。The fine aggregate is natural river sand, which belongs to medium sand, with a fineness modulus of 2.65, particle size distribution in line with the requirements of natural sand zone 2 in the national standard GB/T14684-2011 "Sand for Construction", and a mud content of less than 0.1 %.
所述粗骨料为5-20mm连续级配花岗岩碎石或其他碎石,如石灰岩。连续级配花岗岩碎石表观密度2740kg/m3,含泥量小于0.52%,泥块含量0.21%,针片状含量6.0%,石料压碎值为5.5。The coarse aggregate is 5-20mm continuous graded granite crushed stone or other crushed stones, such as limestone. The continuous graded granite crushed stone has an apparent density of 2740kg/m 3 , a mud content of less than 0.52%, a mud content of 0.21%, a needle flake content of 6.0%, and a stone crushing value of 5.5.
所述再生玻璃钢为玻璃钢废弃物经切割和破碎设备处理,玻璃钢废弃物处理后为絮状形态,其中再生纤维约占85%,粉末占15%。其中纤维的长度不大于10mm,粉末的粒径不大于1mm;CaO含量在56%~63%,SiO2含量在4.7%~10.6%,Al2O3含量在4.6%~5.9%。玻璃钢废弃物可以为风力发电厂的风机叶片及边角料或报废汽车玻璃钢废料等工业玻璃钢废弃物,再生玻璃钢的长度,破碎程度等会影响混凝土整体性能,但在本申请配方中均能制作出满足国家规范的混凝土材料,不同长度或破碎程度的玻璃钢的加入混凝土整体的强度性能会稍有区别。若再生玻璃钢中粉末的含量过高,会影响混凝土的抗弯强度下降,若再生玻璃钢中粉末以颗粒状存在,则影响整体的抗压强度,再生玻璃钢中纤维的含量过少,则会影响整体的抗弯性能。The regenerated FRP is FRP waste which is processed by cutting and crushing equipment, and the FRP waste is in floc form after treatment, wherein recycled fiber accounts for about 85% and powder accounts for 15%. The length of the fiber is not more than 10mm, the particle size of the powder is not more than 1mm; the content of CaO is 56%-63%, the content of SiO2 is 4.7%-10.6%, and the content of Al2O3 is 4.6% -5.9 %. FRP waste can be industrial FRP waste such as fan blades and leftovers of wind power plants or scrapped automobile FRP waste. The length and degree of fragmentation of recycled FRP will affect the overall performance of concrete, but the formula in this application can be produced to meet the requirements of the country. For standardized concrete materials, the strength performance of the whole concrete will be slightly different when FRP with different lengths or degrees of fragmentation is added. If the content of powder in recycled FRP is too high, it will affect the decrease of the bending strength of concrete. If the powder in recycled FRP exists in granular form, it will affect the overall compressive strength. If the content of fiber in recycled FRP is too small, it will affect the overall strength. bending performance.
所述减水剂为聚羧酸系减水剂,减水率大于30%,含固量为36.5%;所述消泡剂为DF-119/868/176或AIR-11系列中的一种,此类消泡剂适用于在强碱的条件下消泡,能保持良好的物理状态,不破乳、破泡抑泡功效,消泡迅速,抑泡持久,且无毒、无味,不会对环境造成任何污染。The water reducer is a polycarboxylate water reducer with a water reducing rate greater than 30% and a solid content of 36.5%; the defoamer is one of the DF-119/868/176 or AIR-11 series , this kind of defoamer is suitable for defoaming under the condition of strong alkali, can maintain a good physical state, does not break the emulsion, breaks the foam and suppresses the foam, defoams quickly, suppresses the foam for a long time, and is non-toxic, tasteless, and will not affect the any pollution of the environment.
上述全回收再生玻璃钢增强混凝土的制备方法,该制备方法包括以下步骤:The preparation method of the above-mentioned fully recycled recycled FRP reinforced concrete, the preparation method comprises the following steps:
(1)按重量份数计,将上述原料分成四组,第一组为再生玻璃钢2.1~4.9份和水3~3.09份,第二组为粗骨料47.34~57.86份、普通硅酸盐水泥14.4~17.6份、粉煤灰2.7~3.3份、硅灰0.9~1.1份、细骨料31.6~36.5份,第三组为减水剂1.35~1.85份和水3~3.09份,第四组为消泡剂0.09~0.11份和水3~3.09份;(1) In terms of parts by weight, the above raw materials are divided into four groups, the first group is 2.1-4.9 parts of recycled glass fiber reinforced plastic and 3-3.09 parts of water, the second group is 47.34-57.86 parts of coarse aggregate, ordinary Portland cement 14.4-17.6 parts, 2.7-3.3 parts of fly ash, 0.9-1.1 parts of silica fume, 31.6-36.5 parts of fine aggregate, the third group is 1.35-1.85 parts of water reducing agent and 3-3.09 parts of water, the fourth group is 0.09-0.11 parts of defoamer and 3-3.09 parts of water;
(2)将第一组的2.1~4.9份再生玻璃钢和3~3.09份水一起放入超声波清洗机中预处理30min。(2) Put 2.1-4.9 parts of regenerated glass fiber reinforced plastics and 3-3.09 parts of water in the first group into an ultrasonic cleaning machine for pretreatment for 30 minutes.
(3)将第二组的47.34~57.86份粗骨料、14.4~17.6份普通硅酸盐水泥、2.7~3.3份粉煤灰、0.9~1.1份硅灰、31.6~36.5份细骨料按粗骨料、水泥、粉煤灰、硅灰和细骨料的顺序送入双卧轴混凝土搅拌机进行混合搅拌,至完全混合均匀,得到混凝土干料。然后将步骤(2)预处理后的再生玻璃钢连同水一起加入搅拌机中继续搅拌3-5min,得到混凝土湿料。(3) For the second group, 47.34-57.86 parts of coarse aggregate, 14.4-17.6 parts of ordinary Portland cement, 2.7-3.3 parts of fly ash, 0.9-1.1 parts of silica fume, 31.6-36.5 parts of fine aggregate Aggregate, cement, fly ash, silica fume and fine aggregate are sequentially fed into a twin-shaft concrete mixer for mixing until completely mixed and uniform to obtain dry concrete. Then add the regenerated FRP pretreated in step (2) together with water into the mixer and continue stirring for 3-5 minutes to obtain concrete wet material.
(4)先将第三组的1.35~1.85份减水剂和3~3.09份水混合均匀,再加入到步骤(3)得到混凝土湿料中搅拌3-5min,最后将第三组的0.09~0.11份消泡剂与3~3.09份水混合均匀,加入到上述混合物中,继续搅拌3-5min,即得到所述的全回收再生玻璃钢增强混凝土。(4) Mix 1.35-1.85 parts of water reducing agent and 3-3.09 parts of water in the third group first, then add to the wet concrete material obtained in step (3) and stir for 3-5 minutes, and finally mix 0.09-3.09 parts of water in the third group Mix 0.11 parts of defoamer with 3-3.09 parts of water evenly, add to the above mixture, and continue to stir for 3-5 minutes to obtain the fully recycled recycled FRP reinforced concrete.
按照《普通混凝土拌合物性能试验方法标准》GB/T 50080-2016和《普通混凝土力学性能性能试验方法标准》GB/T 50081-2002对本发明所提供的配方及制备方法得到的混凝土的性能进行测试,即坍落度、流动性测试、凝集时间测试,抗压强度评价、抗弯强度评价(韧性)和劈裂强度评价,经测试使用本发明混凝土满足《混凝土质量控制标准》GB 50164-2011所提出的工作性能和力学性能的同时,具有低密度、高延性的优点。According to "Standard for Test Method of Common Concrete Mixture Performance" GB/T 50080-2016 and "Standard for Test Method of Mechanical Performance of Ordinary Concrete" GB/T 50081-2002, the formula provided by the present invention and the performance of the concrete obtained by the preparation method are carried out. Test, i.e. slump, fluidity test, coagulation time test, compressive strength evaluation, flexural strength evaluation (toughness) and splitting strength evaluation, use concrete of the present invention to meet " concrete quality control standard " GB 50164-2011 through testing The proposed workability and mechanical properties are combined with the advantages of low density and high ductility.
实施例1Example 1
本实施例一种全回收再生玻璃钢增强混凝土,按重量份数计,混凝土的组成和含量分别为:In this embodiment, a kind of fully recycled recycled FRP reinforced concrete, in parts by weight, the composition and content of the concrete are respectively:
P.O 42.5普通硅酸盐水泥14.9份;P.O 42.5 Ordinary Portland cement 14.9 parts;
粉煤灰2.8份;2.8 parts of fly ash;
硅灰0.95份;0.95 parts of silica fume;
细骨料32.1份;32.1 parts of fine aggregate;
粗骨料48.35份;Coarse aggregate 48.35 parts;
再生玻璃钢2.1份;2.1 parts of recycled fiberglass;
消泡剂0.095份;0.095 parts of defoamer;
减水剂1.39份;1.39 parts of water reducing agent;
水9.06份。9.06 parts of water.
P.O 42.5普通硅酸盐水泥的比表面积为3.41m2/g,密度为3.15g/cm3,标准稠度用水量为26.8%,初凝时间50min,终凝时间为350min,氧化钙含量为55.1%,二氧化硅含量为8.59%,三氧化二铝含量为9.92%,3天抗折强度为4MPa,3天抗压强度为18MPa,28天抗折强度为8MPa,28天抗压强度为45MPa。The specific surface area of PO 42.5 ordinary Portland cement is 3.41m 2 /g, the density is 3.15g/cm 3 , the water consumption of standard consistency is 26.8%, the initial setting time is 50min, the final setting time is 350min, and the calcium oxide content is 55.1%. , the silicon dioxide content is 8.59%, the aluminum oxide content is 9.92%, the 3-day flexural strength is 4MPa, the 3-day compressive strength is 18MPa, the 28-day flexural strength is 8MPa, and the 28-day compressive strength is 45MPa.
所述粉煤灰的烧失量为7.1%,含水率为0.1%,氧化钙含量为3.7%,需水量比为104%,细度为45μm方孔筛筛余17.5%。所述硅灰的密度为2.3g/cm3,比表面积为25~29m2/g。The loss on ignition of the fly ash is 7.1%, the water content is 0.1%, the calcium oxide content is 3.7%, the water demand ratio is 104%, and the fineness is 17.5% after sieving through a 45 μm square hole sieve. The silica fume has a density of 2.3g/cm 3 and a specific surface area of 25-29m 2 /g.
所述细骨料为天然河砂,属中砂,细度模数为2.65,颗粒粒径分布符合国家标准GB/T14684-2011《建设用砂》中天然砂2区要求,含泥量小于0.1%。The fine aggregate is natural river sand, which belongs to medium sand, with a fineness modulus of 2.65, particle size distribution in line with the requirements of natural sand zone 2 in the national standard GB/T14684-2011 "Sand for Construction", and a mud content of less than 0.1 %.
粗骨料为5-20mm连续级配花岗岩碎石,表观密度2740kg/m3,含泥量小于0.52%,泥块含量0.21%,针片状含量6.0%,石料压碎值为5.5。Coarse aggregate is 5-20mm continuous graded granite crushed stone, apparent density is 2740kg/m 3 , mud content is less than 0.52%, mud content is 0.21%, needle flake content is 6.0%, stone crushing value is 5.5.
再生玻璃钢为风力发电厂的风机叶片及边角料玻璃钢废弃物经切割和破碎设备处理,玻璃钢废弃物处理后为絮状形态,其中再生纤维约占85%,粉末占15%。其中纤维的长度不大于10mm,粉末的粒径不大于1mm;CaO含量在56%~63%,SiO2含量在4.7%~10.6%,Al2O3含量在4.6%~5.9%。Regenerated FRP is the wind power plant's fan blades and leftover FRP waste, which is processed by cutting and crushing equipment. After the FRP waste is processed, it is in a flocculent form, of which recycled fiber accounts for about 85% and powder accounts for 15%. The length of the fiber is not more than 10mm, the particle size of the powder is not more than 1mm; the content of CaO is 56%-63%, the content of SiO2 is 4.7%-10.6%, and the content of Al2O3 is 4.6% -5.9 %.
所述减水剂为聚羧酸系减水剂,减水率大于30%,含固量为36.5%;所述消泡剂为DF-119。The water reducer is a polycarboxylate water reducer with a water reducing rate greater than 30% and a solid content of 36.5%; the defoamer is DF-119.
上述全回收再生玻璃钢增强混凝土的制备方法,该制备方法包括以下步骤:The preparation method of the above-mentioned fully recycled recycled FRP reinforced concrete, the preparation method comprises the following steps:
(1)按重量份数计,将上述原料分成四组,第一组为再生玻璃钢2.1份和水3.02份,第二组为粗骨料48.35份、普通硅酸盐水泥14.9份、粉煤灰2.8份、硅灰0.95份、细骨料32.1份,第三组为减水剂1.39份和水3.02份,第四组为消泡剂0.095份和水3.02份;(1) In terms of parts by weight, the above raw materials are divided into four groups, the first group is 2.1 parts of recycled FRP and 3.02 parts of water, the second group is 48.35 parts of coarse aggregate, 14.9 parts of ordinary portland cement, fly ash 2.8 parts, 0.95 parts of silica fume, 32.1 parts of fine aggregate, the third group is 1.39 parts of water reducer and 3.02 parts of water, the fourth group is 0.095 parts of defoamer and 3.02 parts of water;
(2)将第一组的1.8份再生玻璃钢和3.02份水一起放入超声波清洗机中预处理30min。(2) Put 1.8 parts of regenerated FRP and 3.02 parts of water in the first group into an ultrasonic cleaning machine for pretreatment for 30 minutes.
(3)将第二组的48.35份粗骨料、14.9份普通硅酸盐水泥、2.8份粉煤灰、0.95份硅灰、32.1份细骨料按粗骨料、水泥、粉煤灰、硅灰和细骨料的顺序送入双卧轴混凝土搅拌机进行混合搅拌,至完全混合均匀,得到混凝土干料。然后将步骤(2)预处理后的再生玻璃钢连同水一起加入搅拌机中继续搅拌3min,得到混凝土湿料。(3) 48.35 parts of coarse aggregate, 14.9 parts of ordinary Portland cement, 2.8 parts of fly ash, 0.95 parts of silica fume, and 32.1 parts of fine aggregate of the second group were divided into coarse aggregate, cement, fly ash, silicon The ash and fine aggregate are sequentially sent to the twin-shaft concrete mixer for mixing and stirring until they are completely mixed and uniform to obtain dry concrete. Then add the regenerated FRP pretreated in step (2) together with water into the mixer and continue stirring for 3 minutes to obtain wet concrete.
(4)先将第三组的1.39份减水剂和3.02份水混合均匀,再加入到步骤(3)得到混凝土湿料中搅拌4min,最后将第三组的0.095份消泡剂与3.02份水混合均匀,加入到上述混合物中,继续搅拌3min,即得到所述的全回收再生玻璃钢增强混凝土。(4) Mix 1.39 parts of water reducer and 3.02 parts of water in the third group first, then add them to the concrete wet material obtained in step (3) and stir for 4 minutes, and finally mix 0.095 parts of defoamer and 3.02 parts of the third group Mix the water evenly, add it to the above mixture, and continue stirring for 3 minutes to obtain the fully recycled recycled FRP reinforced concrete.
按照《普通混凝土拌合物性能试验方法标准》GB/T 50080-2016和《普通混凝土力学性能性能试验方法标准》GB/T 50081-2002对本实施例的混凝土进行相关性能测试:According to GB/T 50080-2016 and GB/T 50081-2002 of GB/T 50080-2016 and GB/T 50081-2002 of "Standards for Test Methods of Performance of Ordinary Concrete Mixtures", the relevant performance tests of the concrete in this embodiment were carried out:
坍落度:当再生玻璃钢掺入量较小时,对混凝土材料的流动性影响不大,当再生玻璃钢掺量较大时,易造成颗粒级配不良、流动性变差,混凝土坍落度变小,不利用泵送施工。本实施例通过调控减水剂掺量与再生玻璃钢掺量的比例,坍落度满足泵送要求。Slump: When the amount of recycled FRP is small, it has little effect on the fluidity of the concrete material. When the amount of recycled FRP is large, it is easy to cause poor particle gradation, poor fluidity, and smaller slump of concrete , Do not use pumping construction. In this embodiment, the slump meets the pumping requirements by adjusting the ratio of the amount of water reducing agent to the amount of recycled FRP.
力学性能评价:Evaluation of mechanical properties:
参照《普通混凝土力学性能试验方法标准》(GB/T50081-2002)对本实施例混凝土进行力学性能测试。测试结果满足《混凝土质量控制标准》GB 50164-2011对C25混凝土的要求。The mechanical properties of the concrete of this embodiment were tested with reference to the "Standard for Test Methods of Mechanical Properties of Ordinary Concrete" (GB/T50081-2002). The test results meet the requirements of "Concrete Quality Control Standard" GB 50164-2011 for C25 concrete.
实施例2Example 2
本实施例一种全回收再生玻璃钢增强混凝土,按重量份数计,混凝土的组成和含量分别为:In this embodiment, a kind of fully recycled recycled FRP reinforced concrete, in parts by weight, the composition and content of the concrete are respectively:
普通硅酸盐水泥15.6份;Ordinary Portland cement 15.6 parts;
粉煤灰2.8份;2.8 parts of fly ash;
硅灰0.97份;0.97 parts of silica fume;
细骨料33.4份;33.4 parts of fine aggregate;
粗骨料49.6份;Coarse aggregate 49.6 parts;
再生玻璃钢3.7份;3.7 parts of recycled fiberglass;
消泡剂0.1份;0.1 part of defoamer;
减水剂1.49份;1.49 parts of water reducing agent;
水9.18份。9.18 parts of water.
本实施物质种类选择与实施例1相同。The selection of the material species in this implementation is the same as in Example 1.
本实施例全回收再生玻璃钢增强混凝土的制备方法是:The preparation method of the fully recycled recycled FRP reinforced concrete in this embodiment is:
(1)按重量份数计,将上述原料分成四组,第一组为再生玻璃钢3.7份和水3.06份,第二组为粗骨料49.6份、普通硅酸盐水泥15.6份、粉煤灰2.8份、硅灰0.97份、细骨料33.4份,第三组为减水剂1.49份和水3.06份,第四组为消泡剂0.1份和水3.06份;(1) In parts by weight, the above raw materials are divided into four groups, the first group is 3.7 parts of recycled FRP and 3.06 parts of water, the second group is 49.6 parts of coarse aggregate, 15.6 parts of ordinary portland cement, fly ash 2.8 parts, 0.97 parts of silica fume, 33.4 parts of fine aggregate, the third group is 1.49 parts of water reducer and 3.06 parts of water, the fourth group is 0.1 parts of defoamer and 3.06 parts of water;
(2)将第一组的3.7份再生玻璃钢和3.06份水一起放入超声波清洗机中预处理30min。(2) Put 3.7 parts of regenerated FRP and 3.06 parts of water in the first group into an ultrasonic cleaning machine for pretreatment for 30 minutes.
(3)将第二组的49.6份粗骨料、15.6份普通硅酸盐水泥、2.8份粉煤灰、0.97份硅灰、33.4份细骨料按粗骨料、水泥、粉煤灰、硅灰和细骨料的顺序送入双卧轴混凝土搅拌机进行混合搅拌,至完全混合均匀,得到混凝土干料。然后将步骤(2)预处理后的再生玻璃钢连同水一起加入搅拌机中继续搅拌5min,得到混凝土湿料。(3) 49.6 parts of coarse aggregate, 15.6 parts of ordinary Portland cement, 2.8 parts of fly ash, 0.97 parts of silica fume, and 33.4 parts of fine aggregate of the second group were divided into coarse aggregate, cement, fly ash, silicon The ash and fine aggregate are sequentially sent to the twin-shaft concrete mixer for mixing and stirring until they are completely mixed and uniform to obtain dry concrete. Then add the regenerated FRP pretreated in step (2) together with water into the mixer and continue stirring for 5 minutes to obtain concrete wet material.
(4)先将第三组的1.49份减水剂和3.06份水混合均匀,再加入到步骤(3)得到混凝土湿料中搅拌4min,最后将第三组的0.1份消泡剂与3.06份水混合均匀,加入到上述混合物中,继续搅拌5min,即得到所述的全回收再生玻璃钢增强混凝土。(4) First mix 1.49 parts of water reducer and 3.06 parts of water in the third group evenly, then add them to the concrete wet material obtained in step (3) and stir for 4 minutes, and finally mix 0.1 parts of defoamer and 3.06 parts of the third group Mix the water evenly, add it to the above mixture, and continue to stir for 5 minutes to obtain the fully recycled recycled FRP reinforced concrete.
实施例3Example 3
本实施例一种全回收再生玻璃钢增强混凝土,按重量份数计,混凝土的组成和含量分别为:In this embodiment, a kind of fully recycled recycled FRP reinforced concrete, in parts by weight, the composition and content of the concrete are respectively:
普通硅酸盐水泥16.8份;Ordinary Portland cement 16.8 parts;
粉煤灰3.2份;3.2 parts of fly ash;
硅灰1.1份;1.1 parts of silica fume;
细骨料36.1份;36.1 parts of fine aggregate;
粗骨料56.8份;Coarse aggregate 56.8 parts;
再生玻璃钢4.7份;4.7 parts of recycled glass fiber reinforced plastics;
消泡剂0.11份,0.11 part of defoamer,
减水剂1.8份;1.8 parts of water reducing agent;
水9.27份。9.27 parts of water.
本实施例混凝土的制备方法及物质种类选择同实施例1。The preparation method and material type selection of the concrete in this embodiment are the same as in Embodiment 1.
实施例4Example 4
本实施例一种全回收再生玻璃钢增强混凝土,按重量份数计,混凝土的组成和含量分别为:In this embodiment, a kind of fully recycled recycled FRP reinforced concrete, in parts by weight, the composition and content of the concrete are respectively:
普通硅酸盐水泥14.9份;Ordinary Portland cement 14.9 parts;
粉煤灰2.8份;2.8 parts of fly ash;
硅灰0.95份;0.95 parts of silica fume;
细骨料32.1份;32.1 parts of fine aggregate;
粗骨料48.35份;Coarse aggregate 48.35 parts;
再生玻璃钢6.8份;6.8 parts of recycled glass fiber reinforced plastics;
消泡剂0.095份,0.095 parts of defoamer,
减水剂1.39份;1.39 parts of water reducing agent;
水9.06份。9.06 parts of water.
本实施例中除再生玻璃钢掺量远大于推荐范围,其它材料掺量、混凝土的制备方法同实施例1。In this embodiment, except that the amount of recycled FRP is much higher than the recommended range, the amount of other materials and the preparation method of concrete are the same as in Example 1.
实施例5Example 5
本实施例一种全回收再生玻璃钢增强混凝土,按重量份数计,混凝土的组成和含量分别为:In this embodiment, a kind of fully recycled recycled FRP reinforced concrete, in parts by weight, the composition and content of the concrete are respectively:
普通硅酸盐水泥14.9份;Ordinary Portland cement 14.9 parts;
粉煤灰2.8份;2.8 parts of fly ash;
硅灰0.95份;0.95 parts of silica fume;
细骨料32.1份;32.1 parts of fine aggregate;
粗骨料48.35份;Coarse aggregate 48.35 parts;
再生玻璃钢2.1份;2.1 parts of recycled glass fiber reinforced plastics;
消泡剂0.095份0.095 parts of defoamer
减水剂1.39份;1.39 parts of water reducing agent;
水9.06份。9.06 parts of water.
本实施例中除再生玻璃钢未进行超声分散预处理,材料掺量、混凝土的制备方法同实施例1。In this example, the recycled FRP is not subjected to ultrasonic dispersion pretreatment, and the amount of materials and the preparation method of concrete are the same as in Example 1.
实施例6Example 6
本实施例一种全回收再生玻璃钢增强混凝土,按重量份数计,混凝土的组成和含量分别为:In this embodiment, a kind of fully recycled recycled FRP reinforced concrete, in parts by weight, the composition and content of the concrete are respectively:
普通硅酸盐水泥14.9份;Ordinary Portland cement 14.9 parts;
粉煤灰2.8份;2.8 parts of fly ash;
硅灰0.95份;0.95 parts of silica fume;
细骨料32.1份;32.1 parts of fine aggregate;
粗骨料48.35份;Coarse aggregate 48.35 parts;
再生玻璃钢2.1份;2.1 parts of recycled fiberglass;
减水剂1.39份;1.39 parts of water reducing agent;
水9.06份。9.06 parts of water.
本实施例中除未使用混凝土消泡剂,材料掺量种类、混凝土的制备方法同实施例1。In this embodiment, except that no concrete defoamer is used, the type of material dosage and the preparation method of concrete are the same as in Embodiment 1.
将实施例1~6制备的全回收再生玻璃钢增强混凝土进行性能比较,结果如表1所示。由表中数据可知,再生玻璃钢掺量在一定范围内,对混凝土抗压强度影响不大,同时可以显著提高混凝土的抗弯和抗拉性能,增强了混凝土韧性。实施例1~6制备的全回收再生玻璃钢增强混凝土均具有良好塌落度和扩展度,满足混凝土泵送要求。再生玻璃钢的掺量不宜过大,掺量过大会降低混凝土的抗压力学性能,在实施例6的基础上如果再生玻璃钢的含量再增加,强度下降极快不能作为混凝土使用。对比实施例1和实施例5可知,对再生玻璃钢进行超声波预处理,提高了再生玻璃钢纤维的分散性,减弱了纤维球对混凝土力学性能影响,使混凝土整体力学性能得到显著提高。对比实施例1和实施例6通过使用高效减水剂和混凝土消泡剂有效地降低了混凝土的孔隙,提高了混凝土的密实程度,使混凝土力学性能进一步提高。对比实施例1和不含玻璃钢混凝土的测试数据,可知,掺杂玻璃钢后的混凝土的各项力学性能均能满足国家规范要求,且相对没有掺杂玻璃钢的混凝土,密度更低,力学性能更好,因此,再生玻璃钢完全可以替代部分细骨料,掺杂玻璃钢后的混凝土完全能用于实际建筑制作,显著节约制作成本,具有巨大经济效益和社会效益。The properties of the fully recycled FRP reinforced concrete prepared in Examples 1-6 were compared, and the results are shown in Table 1. It can be seen from the data in the table that the amount of recycled FRP within a certain range has little effect on the compressive strength of concrete, and at the same time can significantly improve the bending and tensile properties of concrete, and enhance the toughness of concrete. The fully recycled recycled FRP reinforced concrete prepared in Examples 1 to 6 all have good slump and expansion and meet the requirements of concrete pumping. The amount of regenerated FRP should not be too large, as it will reduce the anti-pressure performance of concrete. On the basis of Example 6, if the content of regenerated FRP is increased, the strength will drop very quickly and cannot be used as concrete. Comparing Example 1 and Example 5, it can be seen that ultrasonic pretreatment of recycled FRP improves the dispersion of recycled FRP fibers, weakens the influence of fiber balls on the mechanical properties of concrete, and significantly improves the overall mechanical properties of concrete. Comparative Example 1 and Example 6 effectively reduced the porosity of concrete by using high-efficiency water reducer and concrete defoamer, improved the compactness of concrete, and further improved the mechanical properties of concrete. Comparing the test data of Example 1 and the concrete without FRP, it can be seen that the mechanical properties of the concrete doped with FRP can meet the requirements of national standards, and compared with the concrete without FRP, the density is lower and the mechanical properties are better. , Therefore, recycled FRP can completely replace part of the fine aggregate, and the concrete doped with FRP can be used in actual building production, which significantly saves production costs and has huge economic and social benefits.
实施例1-3的配方及方法所制得的混凝土密度要求范围1760kg/m3~2250kg/m3,28天抗压强度范围25MPa~30MPa,抗弯强度范围5.0MPa~8.0MPa,劈裂强度范围4.0MPa~6.0MPa,坍落度范围180mm~220mm,扩展度500mm~550mm。混凝土拌合物的坍落度满足《普通混凝土拌合物性能试验方法标准》GB/T 50080-2016规定的S4级。混凝土拌合物的扩展度等级满足《普通混凝土拌合物性能试验方法标准》GB/T 50080-2016规定的F4级。混凝土强度满足《混凝土质量控制标准》GB 50164-2011对C25混凝土的要求。实施例1-3的混凝土用作建造房屋使用时性能高且成本低廉,而实施例4-6的强度满足《混凝土质量控制标准》GB50164-2011对C20混凝土的要求,可用于对混凝土强度要求不高的场所。The required range of concrete density prepared by the formula and method of Examples 1-3 is 1760kg/m3-2250kg/ m3 , the range of 28-day compressive strength is 25MPa-30MPa, the range of flexural strength is 5.0MPa-8.0MPa, and the splitting strength The range is 4.0MPa~6.0MPa, the slump range is 180mm~220mm, and the expansion degree is 500mm~550mm. The slump of the concrete mixture meets the S4 level stipulated in GB/T 50080-2016 of "Standards for Test Methods of Performance of Ordinary Concrete Mixtures". The expansion degree grade of the concrete mixture meets the F4 grade specified in the "Standards for Test Methods of Performance of Ordinary Concrete Mixtures" GB/T 50080-2016. The strength of concrete meets the requirements of "Concrete Quality Control Standard" GB 50164-2011 for C25 concrete. The concrete of embodiment 1-3 has high performance and low cost when used as a building house, and the strength of embodiment 4-6 meets the requirements of "Concrete Quality Control Standard" GB50164-2011 for C20 concrete, and can be used for concrete with different strength requirements. high places.
本发明解决了混凝土砂石料资源短缺以及玻璃钢废料资源化途径有限、利用率低的问题,有利于推动玻璃钢固废在建筑材料中的实际工程应用。The invention solves the problems of the shortage of concrete sand and gravel resources and the limited resource utilization of glass fiber reinforced plastic waste and low utilization rate, and is conducive to promoting the practical engineering application of glass fiber reinforced plastic solid waste in building materials.
本发明未述及之处适用于现有技术,所涉及的原材料均商购或通过常规方法得到。What is not mentioned in the present invention is applicable to the prior art, and the raw materials involved are all purchased commercially or obtained by conventional methods.
表1实施例1-6的测试结果The test result of table 1 embodiment 1-6
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