CN110590241B - Long-acting antibacterial artificial stone and preparation process thereof - Google Patents
Long-acting antibacterial artificial stone and preparation process thereof Download PDFInfo
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- CN110590241B CN110590241B CN201910837209.6A CN201910837209A CN110590241B CN 110590241 B CN110590241 B CN 110590241B CN 201910837209 A CN201910837209 A CN 201910837209A CN 110590241 B CN110590241 B CN 110590241B
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- 230000000844 anti-bacterial effect Effects 0.000 title claims abstract description 68
- 239000002969 artificial stone Substances 0.000 title claims abstract description 57
- 238000002360 preparation method Methods 0.000 title claims abstract description 39
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims abstract description 38
- 238000002955 isolation Methods 0.000 claims abstract description 28
- 239000003242 anti bacterial agent Substances 0.000 claims description 62
- 239000011259 mixed solution Substances 0.000 claims description 50
- 239000000203 mixture Substances 0.000 claims description 44
- 239000004575 stone Substances 0.000 claims description 38
- 238000003756 stirring Methods 0.000 claims description 35
- 239000000945 filler Substances 0.000 claims description 33
- 238000002156 mixing Methods 0.000 claims description 33
- 239000010410 layer Substances 0.000 claims description 28
- 239000004576 sand Substances 0.000 claims description 24
- 229920005989 resin Polymers 0.000 claims description 20
- 239000011347 resin Substances 0.000 claims description 20
- 239000003795 chemical substances by application Substances 0.000 claims description 19
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 15
- 239000011248 coating agent Substances 0.000 claims description 15
- 238000000576 coating method Methods 0.000 claims description 15
- 239000006185 dispersion Substances 0.000 claims description 15
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 claims description 15
- 239000000243 solution Substances 0.000 claims description 15
- 229920006337 unsaturated polyester resin Polymers 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 12
- 239000007788 liquid Substances 0.000 claims description 11
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 10
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 10
- 238000006243 chemical reaction Methods 0.000 claims description 10
- 239000007795 chemical reaction product Substances 0.000 claims description 10
- 229960000789 guanidine hydrochloride Drugs 0.000 claims description 10
- PJJJBBJSCAKJQF-UHFFFAOYSA-N guanidinium chloride Chemical compound [Cl-].NC(N)=[NH2+] PJJJBBJSCAKJQF-UHFFFAOYSA-N 0.000 claims description 10
- 239000000376 reactant Substances 0.000 claims description 10
- 239000011265 semifinished product Substances 0.000 claims description 10
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 claims description 10
- 150000005846 sugar alcohols Polymers 0.000 claims description 10
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims description 9
- 239000000853 adhesive Substances 0.000 claims description 9
- 230000001070 adhesive effect Effects 0.000 claims description 9
- 239000000047 product Substances 0.000 claims description 8
- 150000008065 acid anhydrides Chemical class 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 6
- 239000002344 surface layer Substances 0.000 claims description 6
- 229920002319 Poly(methyl acrylate) Polymers 0.000 claims description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 5
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 claims description 5
- 238000007605 air drying Methods 0.000 claims description 5
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 5
- 239000011230 binding agent Substances 0.000 claims description 5
- 239000004359 castor oil Substances 0.000 claims description 5
- 235000019438 castor oil Nutrition 0.000 claims description 5
- 239000011247 coating layer Substances 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 230000009615 deamination Effects 0.000 claims description 5
- 238000006481 deamination reaction Methods 0.000 claims description 5
- 239000008367 deionised water Substances 0.000 claims description 5
- 229910021641 deionized water Inorganic materials 0.000 claims description 5
- 239000000839 emulsion Substances 0.000 claims description 5
- 239000010433 feldspar Substances 0.000 claims description 5
- 238000011049 filling Methods 0.000 claims description 5
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000003754 machining Methods 0.000 claims description 5
- 239000003607 modifier Substances 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 5
- 239000010451 perlite Substances 0.000 claims description 5
- 235000019362 perlite Nutrition 0.000 claims description 5
- ZQBAKBUEJOMQEX-UHFFFAOYSA-N phenyl salicylate Chemical compound OC1=CC=CC=C1C(=O)OC1=CC=CC=C1 ZQBAKBUEJOMQEX-UHFFFAOYSA-N 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 5
- 229920002689 polyvinyl acetate Polymers 0.000 claims description 5
- 239000011118 polyvinyl acetate Substances 0.000 claims description 5
- 229960004063 propylene glycol Drugs 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- 239000010703 silicon Substances 0.000 claims description 5
- 229940096017 silver fluoride Drugs 0.000 claims description 5
- REYHXKZHIMGNSE-UHFFFAOYSA-M silver monofluoride Chemical compound [F-].[Ag+] REYHXKZHIMGNSE-UHFFFAOYSA-M 0.000 claims description 5
- 229910001961 silver nitrate Inorganic materials 0.000 claims description 5
- YPNVIBVEFVRZPJ-UHFFFAOYSA-L silver sulfate Chemical compound [Ag+].[Ag+].[O-]S([O-])(=O)=O YPNVIBVEFVRZPJ-UHFFFAOYSA-L 0.000 claims description 5
- 229910000367 silver sulfate Inorganic materials 0.000 claims description 5
- GGCZERPQGJTIQP-UHFFFAOYSA-N sodium;9,10-dioxoanthracene-2-sulfonic acid Chemical compound [Na+].C1=CC=C2C(=O)C3=CC(S(=O)(=O)O)=CC=C3C(=O)C2=C1 GGCZERPQGJTIQP-UHFFFAOYSA-N 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- RCHKEJKUUXXBSM-UHFFFAOYSA-N n-benzyl-2-(3-formylindol-1-yl)acetamide Chemical compound C12=CC=CC=C2C(C=O)=CN1CC(=O)NCC1=CC=CC=C1 RCHKEJKUUXXBSM-UHFFFAOYSA-N 0.000 claims description 4
- HYHCSLBZRBJJCH-UHFFFAOYSA-M sodium hydrosulfide Chemical group [Na+].[SH-] HYHCSLBZRBJJCH-UHFFFAOYSA-M 0.000 claims description 3
- YUKQRDCYNOVPGJ-UHFFFAOYSA-N thioacetamide Chemical compound CC(N)=S YUKQRDCYNOVPGJ-UHFFFAOYSA-N 0.000 claims description 3
- DLFVBJFMPXGRIB-UHFFFAOYSA-N thioacetamide Natural products CC(N)=O DLFVBJFMPXGRIB-UHFFFAOYSA-N 0.000 claims description 3
- FVQMJJQUGGVLEP-UHFFFAOYSA-N (2-methylpropan-2-yl)oxy 2-ethylhexaneperoxoate Chemical group CCCCC(CC)C(=O)OOOC(C)(C)C FVQMJJQUGGVLEP-UHFFFAOYSA-N 0.000 claims 1
- 239000004599 antimicrobial Substances 0.000 claims 1
- 230000003115 biocidal effect Effects 0.000 abstract description 10
- 230000007774 longterm Effects 0.000 abstract description 7
- 239000010453 quartz Substances 0.000 abstract description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000002994 raw material Substances 0.000 abstract description 2
- 238000005520 cutting process Methods 0.000 abstract 1
- 239000003292 glue Substances 0.000 description 7
- 150000008064 anhydrides Chemical class 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 239000012790 adhesive layer Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 210000000416 exudates and transudate Anatomy 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- WYKYCHHWIJXDAO-UHFFFAOYSA-N tert-butyl 2-ethylhexaneperoxoate Chemical group CCCCC(CC)C(=O)OOC(C)(C)C WYKYCHHWIJXDAO-UHFFFAOYSA-N 0.000 description 2
- 239000004640 Melamine resin Substances 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 208000005374 Poisoning Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 239000002928 artificial marble Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000003385 bacteriostatic effect Effects 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 231100000572 poisoning Toxicity 0.000 description 1
- 230000000607 poisoning effect Effects 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/30—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds
- C04B26/32—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Other silicon-containing organic compounds; Boron-organic compounds containing silicon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
- C04B41/61—Coating or impregnation
- C04B41/70—Coating or impregnation for obtaining at least two superposed coatings having different compositions
- C04B41/71—Coating or impregnation for obtaining at least two superposed coatings having different compositions at least one coating being an organic material
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/2092—Resistance against biological degradation
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Agricultural Chemicals And Associated Chemicals (AREA)
Abstract
The invention relates to the technical field of quartz production, in particular to a long-acting antibacterial artificial stone and a preparation process thereof, wherein organic nano silver prepared in the preparation process has better dispersibility and can be fully and uniformly mixed with raw materials of the artificial stone, so that the whole body of the long-acting antibacterial artificial stone has better antibacterial effect; a surface antibacterial layer and an isolation layer for protecting the surface antibacterial layer are additionally arranged outside the blank body through a specific preparation process; consequently long-term antibiotic artificial stone produces the back whole and has more comprehensive antibiotic effect, but the full satisfaction in practical application long-term antibiotic artificial stone can be assembled the long-term antibiotic effect demand after by the cutting, and the position is assembled to artificial stone again can not appear and breed the phenomenon of mould easily, makes long-term antibiotic artificial stone has more long-term comprehensive antibiotic effect for current artificial stone.
Description
Technical Field
The invention relates to the technical field of artificial stone production, in particular to a long-acting antibacterial artificial stone and a preparation process thereof.
Background
In the existing artificial stone process, more than 90 percent of quartz stone filler, a small amount of polyester resin and other auxiliary agents for adjusting bonding, curing agents and the like are generally prepared into the artificial quartz stone under vacuum, high temperature and high pressure. However, at present, the artificial stone products have great hidden dangers to the health of people who use and contact the artificial stone products due to surface pollution and breeding bacteria, so that the research on the antibacterial and bactericidal performance of the artificial quartz stone is concerned widely, and the demand situation that antibacterial material products are more and more vigorous is presented.
The artificial stone in the existing market has a few antibacterial effects, but the antibacterial effect is very different, and the general defects are reflected in the following three aspects:
1. because the existing artificial marble generally only adopts nano silver as an antibacterial agent, in order to ensure that the whole antibacterial effect of the artificial stone is better and the antibacterial time is longer, a large amount of nano silver antibacterial agent can be added in the process of preparing the artificial stone, and the nano silver as the antibacterial agent has certain poisoning risk, especially the amount of the exudates is too large, and the health is also influenced by the excessive exudates of the human body contacted for a long time.
2. In the prior art, the reason that the adding amount of the nano silver antibacterial agent is increased when the nano silver is used for preparing the artificial stone is that the whole antibacterial effect of the prepared artificial stone is poor due to the fact that the existing nano silver antibacterial agent is poor in dispersity and difficult to move and fully mix when the existing nano silver antibacterial agent is added into the raw materials of the artificial stone.
3. In rostone practical application, often can assemble the rostone, and assemble the position and be exactly the position that the bacterium breeds most easily, consequently under the whole not good prerequisite of antibiotic effect of rostone, do not have the help on other antibiotic layers and also hardly let the antibiotic effect of rostone reach long-term.
Disclosure of Invention
Aiming at the defects, the invention aims to provide a preparation process of an effective antibacterial artificial stone, which has an antibacterial structure with better integrity and a long-acting antibacterial effect.
In order to achieve the purpose, the invention adopts the following technical scheme:
a preparation process of a long-acting antibacterial artificial stone comprises the following steps:
A. placing unsaturated polyester resin, modified organic silicon resin and organic nano silver antibacterial agent into a stirrer, keeping the temperature at 30-40 ℃, fully stirring and mixing to obtain mixed resin, and standing for 10-30 minutes to obtain the mixed resin;
B. adding the filler into the mixed resin, and stirring and fully mixing to obtain a filler mixture;
C. fully mixing the curing agent, the curing accelerator and the improver, and then pouring the mixture into a stirrer to be uniformly mixed with the filler mixture to obtain a standby mixture;
D. coating a surface layer antibacterial agent on the bottom and the peripheral side walls of a mold forming cavity, wherein the surface layer antibacterial agent comprises the following components in parts by weight: 0.1-0.5 part of nano titanium dioxide dispersion liquid, 5 parts of polyhydric alcohol, 5 parts of acid anhydride and 5 parts of guanidine hydrochloride; immediately pouring the standby mixture into a mold forming cavity, vibrating the mold until the top surface of the standby mixture is flat, and coating a surface antibacterial agent on the top surface of the standby mixture; preferably, the thickness of the surface layer antibacterial agent is 1-3MM, the too thin antibacterial effect is poor, the too thick antibacterial agent can be fused with the isolation adhesive layer too much, the protection and isolation effects of the isolation adhesive layer are weakened, and the thickness of the artificial stone surface layer antibacterial layer structure formed too thin is possibly damaged incompletely.
E. Sending the mixture after the material is evenly distributed into a press, vacuumizing to 0.08-0.1 MPa, flattening the material by vibration, removing the vacuum environment, and curing and forming at the temperature of 120-140 ℃ to obtain a semi-finished product;
F. coating isolation glue on the surface of the semi-finished product, air-drying at 40-60 ℃ to form an isolation layer, polishing and finish-machining the coating layer to obtain the artificial stone finished product.
Specifically, the preparation process of the organic nano silver antibacterial agent comprises the following steps:
a1. dissolving phenyl ortho-hydroxybenzoate and sulfated castor oil to obtain a first mixed solution;
a2. ethylene glycol and isopropanol were mixed in a molar ratio of 1: 1 mixing to obtain a solution; dissolving one of silver sulfate, silver fluoride and silver nitrate as a silver salt by using the solution to obtain a second mixed solution;
a3. mixing the first mixed solution and the second mixed solution, and then adding sulfide as a modifier to obtain a third mixed solution;
a4. reacting the third mixed solution at 80-120 ℃ to obtain a reaction product;
a5. and cooling the reaction product at the temperature below 15 ℃ to obtain the nano-silver antibacterial agent.
In the preparation of the organic nano silver antibacterial agent, sulfide is added to improve the organic nano silver antibacterial agent, so that the dispersibility of the organic nano silver is better.
Specifically, the preparation process of the surface antibacterial agent comprises the following steps:
b1. adding polyalcohol and acid anhydride into a reaction container with a condenser to react for 3-3.5 hours at the temperature of 120-130 ℃ to obtain a reactant;
b2. adding the reactant and guanidine hydrochloride into a reaction kettle provided with a condenser and a deamination device, gradually heating, and reacting for 2 hours at the temperature of 130 ℃ to obtain a standby mixed solution;
b3. and adding the mixed solution into a stirring barrel at the temperature of 120 ℃, atomizing and spraying the nano titanium dioxide dispersion solution into the mixed solution while stirring, and stirring the mixed solution for 30 minutes by the stirring barrel at the rotating speed of 120-180r/min after the nano titanium dioxide dispersion solution is completely added to obtain the surface antibacterial agent.
Specifically, the preparation process of the isolation adhesive comprises the following steps:
c1. mixing 0.5-1 part of 1, 2-propylene glycol, 4-8 parts of deionized water, 4-5 parts of a binder, 1-2 parts of polymethyl acrylate, 70-80 parts of polyvinyl acetate emulsion, 20-25 parts of cyanuric aldehyde resin, 5-10 parts of barite powder and 1-2 parts of aluminum silicate according to the weight part ratio, stirring for 30 minutes at normal temperature, and preserving heat for 5-10 minutes at 45-55 ℃ to obtain the isolating adhesive. The thickness of the isolation glue is 3-5mm, and too thin the isolation glue can not play a role in protection, and too thick the isolation glue can affect the antibacterial and bacteriostatic effects on the surface of the artificial stone.
More preferably, the sulfide is sodium hydrosulfide or thioacetamide.
More preferably, the curing agent is tert-butyl peroxy-2-ethylhexanoate.
Preferably, in step 4), the vibration mode E is: the low frequency 35HZ was vibrated for 30 seconds and the high frequency 50HZ was vibrated for 60 seconds.
The artificial stone with long-acting antibacterial effect prepared by the preparation process comprises a blank body, a surface antibacterial layer coated on the surface of the blank body and an isolation layer; the organic nano silver antibacterial agent is added into the blank body to ensure that the antibacterial effect of the blank body is better, the added surface antibacterial layer can ensure that the antibacterial effect of the long-acting antibacterial artificial stone is longer-acting, the seeping substance in the blank body can be controlled, and meanwhile, the surface antibacterial layer is a nontoxic antibacterial layer, so that the artificial stone is safer; in addition, the isolation layer can prevent the surface antibacterial layer from being damaged due to short-term abrasion, and the long-term antibacterial effect is further ensured; the blank body comprises the following components in percentage by weight:
unsaturated polyester resin: 20-30 wt%; curing agent: 1-4 wt%; curing accelerator: 1-2 wt%;
the improver comprises the following components: 1-3 wt%; filling: 50-70 wt%; organic nano silver antibacterial agent: 5-15 wt%;
the total of the unsaturated polyester resin, the curing agent, the curing accelerator, the improver, the organic nano silver antibacterial agent and the filler is 100 percent.
More preferably, the filler is microlite, feldspar or perlite; the filler at least comprises two of 16-26 meshes of stone sand, 26-40 meshes of stone sand, 40-70 meshes of stone sand, 70-120 meshes of stone sand, 325 meshes of stone powder and 800 meshes of stone powder. The stone sand or stone powder in the filler only adopts a uniform mesh number, the prepared artificial stone has a single texture, and the performance of the material can meet the quality requirement of the artificial quartz stone, but the performance needs to be further improved; adopt the stone sand or the mixed preparation of sand powder of two kinds at least different mesh numbers the rostone can realize on the one hand the diversification of rostone texture, on the other hand also can guarantee that the filler of different waste material preparation can both be utilized by bigger degree, and the stone sand or the mixed use of mountain flour of different mesh numbers can let simultaneously the texture of rostone is more even, is difficult for appearing cavity and bubble, is also convenient for organic nanometer silver antiseptic oozes, thereby has improved greatly the quality and the antibiotic effect of rostone.
The invention provides a long-acting antibacterial artificial stone and a preparation process thereof, wherein a blank body of the long-acting antibacterial artificial stone is mixed with an organic nano antibacterial agent so that the whole body has an antibacterial effect, and a surface antibacterial layer and an isolation layer for protecting the surface antibacterial layer are additionally arranged outside the blank body through a specific preparation process; therefore, the long-acting antibacterial artificial stone has a more comprehensive antibacterial effect after being produced, and even if the long-acting antibacterial artificial stone is cut and assembled in practical application, the blank body also has an antibacterial effect, so that the problem that the mold is easily grown at the assembling position of the artificial stone is solved; so that the long-acting antibacterial artificial stone has a longer-acting comprehensive antibacterial effect compared with the existing artificial stone.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments.
Example 1
The artificial stone with long-acting antibacterial effect comprises a blank body, a surface antibacterial layer coated on the surface of the blank body and an isolation layer; the blank body comprises the following components in percentage by weight: unsaturated polyester resin: 25 wt%; curing agent: 4 wt%; curing accelerator: 1 wt%; the improver comprises the following components: 3 wt%; filling: 55 wt%; organic nano silver antibacterial agent: 12 wt%; the total of the unsaturated polyester resin, the curing agent, the curing accelerator, the improver, the organic nano silver antibacterial agent and the filler is 100 percent. The filler is microlite, feldspar or perlite; the filler at least comprises two of 16-26 meshes of stone sand, 26-40 meshes of stone sand, 40-70 meshes of stone sand, 70-120 meshes of stone sand, 325 meshes of stone powder and 800 meshes of stone powder.
The preparation process of the long-acting antibacterial artificial stone comprises the following steps:
1. preparation of organic nano silver antibacterial agent
1-1, dissolving phenyl ortho-hydroxybenzoate and sulfated castor oil to obtain a first mixed solution;
1-2, mixing ethylene glycol and isopropanol according to a molar ratio of 1: 1 mixing to obtain a solution; dissolving one of silver sulfate, silver fluoride and silver nitrate as a silver salt by using the solution to obtain a second mixed solution;
1-3, mixing the first mixed solution with the second mixed solution, and then adding sulfide as a modifier to obtain a third mixed solution;
1-4, reacting the third mixed solution at 90 ℃ to obtain a reaction product;
1-5, cooling the reaction product at the temperature below 15 ℃ to obtain the nano-silver antibacterial agent.
2. Preparation of surface antibacterial agent
2-1, adding polyalcohol and acid anhydride into a reaction vessel provided with a condenser to react for 3-3.5 hours at the temperature of 125 ℃ to obtain a reactant;
2-2, adding the reactant and guanidine hydrochloride into a reaction kettle provided with a condenser and a deamination device, gradually heating, and reacting for 2 hours at the temperature of 130 ℃ to obtain a standby mixed solution;
2-3, adding the mixed solution into a stirring barrel at the temperature of 120 ℃, atomizing and spraying the nano titanium dioxide dispersion liquid into the mixed solution while stirring, and stirring the mixed solution for 30 minutes at the rotation speed of 180r/min by using the stirring barrel after the nano titanium dioxide dispersion liquid is completely added to obtain the surface antibacterial agent.
3. Preparation of the Barrier rubber
Mixing 1, 2-propylene glycol 1, deionized water 6, a binder 4, polymethyl acrylate 1, polyvinyl acetate emulsion 75, cyanuric aldehyde resin 25, barite powder 5-, and aluminum silicate 1 according to the weight part ratio, stirring for 30 minutes at normal temperature, and keeping the temperature at 50 ℃ for 10 minutes to obtain the isolating adhesive.
4. Preparation of the green body
4-1, putting the unsaturated polyester resin, the modified organic silicon resin and the organic nano silver antibacterial agent into a stirrer, keeping the temperature at 30 ℃, fully stirring and mixing to obtain mixed resin, and standing for 30 minutes to obtain the mixed resin.
And 4-2, adding the filler into the mixed resin, and fully stirring and mixing to obtain a filler mixture.
4-3, fully mixing the curing agent, the curing accelerator and the improver, and then pouring the mixture into a stirrer to be uniformly mixed with the filler mixture to obtain a standby mixture.
4-4, coating surface antibacterial agents on the bottom and the peripheral side walls of the mold forming cavity, wherein the surface antibacterial agents comprise the following components in parts by weight: 0.5 part of nano titanium dioxide dispersion liquid, 5 parts of polyalcohol, 5 parts of anhydride and 5 parts of guanidine hydrochloride; immediately pouring the standby mixture into a mold forming cavity, vibrating the mold until the top surface of the standby mixture is flat, and coating the top surface of the standby mixture with a surface antibacterial agent.
4-5, feeding the mixture with the cloth flattened into a press, vacuumizing to 0.1 MPa, flattening the mixture by vibration, relieving the vacuum environment, and curing and forming at 130 ℃ to obtain a semi-finished product; the vibration mode is as follows: the low frequency 35HZ was vibrated for 30 seconds and the high frequency 50HZ was vibrated for 60 seconds.
4-6, coating isolation glue on the surface of the semi-finished product, air-drying at 50 ℃ to form an isolation layer, polishing and finish-machining the coating layer to obtain the artificial stone finished product.
Example 2
The artificial stone with long-acting antibacterial effect comprises a blank body, a surface antibacterial layer coated on the surface of the blank body and an isolation layer; the blank body comprises the following components in percentage by weight: unsaturated polyester resin: 20 wt%; curing agent: 1 wt%; curing accelerator: 2 wt%; the improver comprises the following components: 2 wt%; filling: 70 wt%; organic nano silver antibacterial agent: 5 wt%; the total of the unsaturated polyester resin, the curing agent, the curing accelerator, the improver, the organic nano silver antibacterial agent and the filler is 100 percent. The filler is microlite, feldspar or perlite; the filler at least comprises two of 16-26 meshes of stone sand, 26-40 meshes of stone sand, 40-70 meshes of stone sand, 70-120 meshes of stone sand, 325 meshes of stone powder and 800 meshes of stone powder.
The preparation process of the long-acting antibacterial artificial stone comprises the following steps:
1. preparation of organic nano silver antibacterial agent
1-1, dissolving phenyl ortho-hydroxybenzoate and sulfated castor oil to obtain a first mixed solution;
1-2, mixing ethylene glycol and isopropanol according to a molar ratio of 1: 1 mixing to obtain a solution; dissolving one of silver sulfate, silver fluoride and silver nitrate as a silver salt by using the solution to obtain a second mixed solution;
1-3, mixing the first mixed solution with the second mixed solution, and then adding sulfide as a modifier to obtain a third mixed solution;
1-4, reacting the third mixed solution at 80-120 ℃ to obtain a reaction product;
1-5, cooling the reaction product at the temperature below 15 ℃ to obtain the nano-silver antibacterial agent.
2. Preparation of surface antibacterial agent
2-1, adding polyalcohol and acid anhydride into a reaction vessel provided with a condenser to react for 3-3.5 hours at the temperature of 120 ℃ to obtain a reactant;
2-2, adding the reactant and guanidine hydrochloride into a reaction kettle provided with a condenser and a deamination device, gradually heating, and reacting for 2 hours at the temperature of 130 ℃ to obtain a standby mixed solution;
2-3, adding the mixed solution into a stirring barrel at the temperature of 120 ℃, atomizing and spraying the nano titanium dioxide dispersion liquid into the mixed solution while stirring, and stirring the mixed solution for 30 minutes at the rotation speed of 180r/min by using the stirring barrel after the nano titanium dioxide dispersion liquid is completely added to obtain the surface antibacterial agent.
3. Preparation of the Barrier rubber
Mixing 1, 2-propylene glycol 1, deionized water 4, a binder 5, polymethyl acrylate 1, polyvinyl acetate emulsion 80, cyanuric aldehyde resin 25, barite powder 5 and aluminum silicate 2 according to the weight part ratio, stirring for 30 minutes at normal temperature, and preserving heat for 5-10 minutes at 45-55 ℃ to obtain the isolating adhesive.
4. Preparation of the green body
4-1, putting the unsaturated polyester resin, the modified organic silicon resin and the organic nano silver antibacterial agent into a stirrer, keeping the temperature at 30 ℃, fully stirring and mixing to obtain mixed resin, and standing for 30 minutes to obtain the mixed resin.
And 4-2, adding the filler into the mixed resin, and fully stirring and mixing to obtain a filler mixture.
4-3, fully mixing the curing agent, the curing accelerator and the improver, and then pouring the mixture into a stirrer to be uniformly mixed with the filler mixture to obtain a standby mixture.
4-4, coating surface antibacterial agents on the bottom and the peripheral side walls of the mold forming cavity, wherein the surface antibacterial agents comprise the following components in parts by weight: 0.5 part of nano titanium dioxide dispersion liquid, 5 parts of polyalcohol, 5 parts of anhydride and 5 parts of guanidine hydrochloride; immediately pouring the standby mixture into a mold forming cavity, vibrating the mold until the top surface of the standby mixture is flat, and coating the top surface of the standby mixture with a surface antibacterial agent.
4-5, feeding the mixture with the cloth flattened into a press, vacuumizing to 0.08 MPa, flattening the mixture by vibration, relieving the vacuum environment, and curing and molding at 130 ℃ to obtain a semi-finished product; the vibration mode is as follows: the low frequency 35HZ was vibrated for 30 seconds and the high frequency 50HZ was vibrated for 60 seconds.
4-6, coating isolation glue on the surface of the semi-finished product, air-drying at 50 ℃ to form an isolation layer, polishing and finish-machining the coating layer to obtain the artificial stone finished product.
Example 3
The artificial stone with long-acting antibacterial effect comprises a blank body, a surface antibacterial layer coated on the surface of the blank body and an isolation layer; the blank body comprises the following components in percentage by weight: unsaturated polyester resin: 30 wt%; curing agent: 4 wt%; curing accelerator: 1 wt%; the improver comprises the following components: 3 wt%; filling: 50 wt%; organic nano silver antibacterial agent: 12 wt%; the total of the unsaturated polyester resin, the curing agent, the curing accelerator, the improver, the organic nano silver antibacterial agent and the filler is 100 percent. The filler is microlite, feldspar or perlite; the filler at least comprises two of 16-26 meshes of stone sand, 26-40 meshes of stone sand, 40-70 meshes of stone sand, 70-120 meshes of stone sand, 325 meshes of stone powder and 800 meshes of stone powder.
The preparation process of the long-acting antibacterial artificial stone comprises the following steps:
1. preparation of organic nano silver antibacterial agent
1-1, dissolving phenyl ortho-hydroxybenzoate and sulfated castor oil to obtain a first mixed solution;
1-2, mixing ethylene glycol and isopropanol according to a molar ratio of 1: 1 mixing to obtain a solution; dissolving one of silver sulfate, silver fluoride and silver nitrate as a silver salt by using the solution to obtain a second mixed solution;
1-3, mixing the first mixed solution with the second mixed solution, and then adding sulfide as a modifier to obtain a third mixed solution;
1-4, reacting the third mixed solution at 80 ℃ to obtain a reaction product;
1-5, cooling the reaction product at the temperature below 15 ℃ to obtain the nano-silver antibacterial agent.
2. Preparation of surface antibacterial agent
2-1, adding polyalcohol and acid anhydride into a reaction vessel provided with a condenser to react for 3-3.5 hours at the temperature of 120-130 ℃ to obtain a reactant;
2-2, adding the reactant and guanidine hydrochloride into a reaction kettle provided with a condenser and a deamination device, gradually heating, and reacting for 2 hours at the temperature of 130 ℃ to obtain a standby mixed solution;
2-3, adding the mixed solution into a stirring barrel at the temperature of 120 ℃, atomizing and spraying the nano titanium dioxide dispersion liquid into the mixed solution while stirring, and stirring the mixed solution for 30 minutes at the rotation speed of 180r/min by using the stirring barrel after the nano titanium dioxide dispersion liquid is completely added to obtain the surface antibacterial agent.
3. Preparation of the Barrier rubber
Mixing 0.5 part by weight of 1, 2-propylene glycol, 8 parts by weight of deionized water, 5 parts by weight of a binder, 1 part by weight of polymethyl acrylate, 80 parts by weight of polyvinyl acetate emulsion, 20 parts by weight of melamine resin, 5 parts by weight of barite powder and 1 part by weight of aluminum silicate, stirring for 30 minutes at normal temperature, and keeping the temperature at 45 ℃ for 10 minutes to obtain the isolating adhesive.
4. Preparation of the green body
4-1, putting the unsaturated polyester resin, the modified organic silicon resin and the organic nano silver antibacterial agent into a stirrer, keeping the temperature at 40 ℃, fully stirring and mixing to obtain mixed resin, and standing for 10 minutes to obtain the mixed resin.
And 4-2, adding the filler into the mixed resin, and fully stirring and mixing to obtain a filler mixture.
4-3, fully mixing the curing agent, the curing accelerator and the improver, and then pouring the mixture into a stirrer to be uniformly mixed with the filler mixture to obtain a standby mixture.
4-4, coating surface antibacterial agents on the bottom and the peripheral side walls of the mold forming cavity, wherein the surface antibacterial agents comprise the following components in parts by weight: 0.1 part of nano titanium dioxide dispersion liquid, 5 parts of polyalcohol, 5 parts of anhydride and 5 parts of guanidine hydrochloride; immediately pouring the standby mixture into a mold forming cavity, vibrating the mold until the top surface of the standby mixture is flat, and coating the top surface of the standby mixture with a surface antibacterial agent.
4-5, feeding the mixture with the cloth flattened into a press, vacuumizing to 0.081 MPa, flattening the mixture by vibration, relieving the vacuum environment, and curing and molding at 120 ℃ to obtain a semi-finished product; the vibration mode is as follows: the low frequency 35HZ was vibrated for 30 seconds and the high frequency 50HZ was vibrated for 60 seconds.
4-6, coating isolation glue on the surface of the semi-finished product, forming an isolation layer by air drying at the temperature of 40 ℃, and polishing and finish machining the coating layer to obtain the artificial stone finished product.
In the above embodiments, specifically, the sulfide is sodium hydrosulfide or thioacetamide; the curing agent is tert-butyl peroxy-2-ethylhexanoate.
According to the embodiment, the invention provides a long-acting antibacterial artificial stone and a preparation process thereof, wherein a blank body of the long-acting antibacterial artificial stone is mixed with the organic nano antibacterial agent so that the whole body has an antibacterial effect, and a surface antibacterial layer and an isolation layer for protecting the surface antibacterial layer are additionally arranged outside the blank body through the specific preparation process; therefore, the long-acting antibacterial artificial stone has a more comprehensive antibacterial effect after being produced, and even if the long-acting antibacterial artificial stone is cut and assembled in practical application, the blank body also has an antibacterial effect, so that the problem that the mold is easily grown at the assembling position of the artificial stone is solved; so that the long-acting antibacterial artificial stone has a longer-acting comprehensive antibacterial effect compared with the existing artificial stone.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.
Claims (7)
1. A preparation process of a long-acting antibacterial artificial stone is characterized by comprising the following steps:
A. placing unsaturated polyester resin, modified organic silicon resin and organic nano silver antibacterial agent into a stirrer, keeping the temperature at 30-40 ℃, fully stirring and mixing to obtain mixed resin, and standing for 10-30 minutes to obtain the mixed resin;
B. adding the filler into the mixed resin, and stirring and fully mixing to obtain a filler mixture;
C. fully mixing the curing agent, the curing accelerator and the improver, and then pouring the mixture into a stirrer to be uniformly mixed with the filler mixture to obtain a standby mixture;
D. coating a surface layer antibacterial agent on the bottom and the peripheral side walls of a mold forming cavity, wherein the surface layer antibacterial agent comprises the following components in parts by weight: 0.1-0.5 part of nano titanium dioxide dispersion liquid, 5 parts of polyhydric alcohol, 5 parts of acid anhydride and 5 parts of guanidine hydrochloride; immediately pouring the standby mixture into a mold forming cavity, vibrating the mold until the top surface of the standby mixture is flat, and coating a surface antibacterial agent on the top surface of the standby mixture;
E. sending the mixture after the material is evenly distributed into a press, vacuumizing to 0.08-0.1 MPa, flattening the material by vibration, removing the vacuum environment, and curing and forming at the temperature of 120-140 ℃ to obtain a semi-finished product;
F. coating an isolation adhesive on the surface of the semi-finished product, wherein the thickness of the isolation adhesive is 3-5mm, air-drying at 40-60 ℃ to form an isolation layer, and polishing and finish-machining a coating layer to obtain an artificial stone finished product;
the preparation process of the organic nano silver antibacterial agent comprises the following steps:
a1. dissolving phenyl ortho-hydroxybenzoate and sulfated castor oil to obtain a first mixed solution;
a2. ethylene glycol and isopropanol were mixed in a molar ratio of 1: 1 mixing to obtain a solution; dissolving one of silver sulfate, silver fluoride and silver nitrate as a silver salt by using the solution to obtain a second mixed solution;
a3. mixing the first mixed solution and the second mixed solution, and then adding sulfide as a modifier to obtain a third mixed solution;
a4. reacting the third mixed solution at 80-120 ℃ to obtain a reaction product;
a5. cooling the reaction product at the temperature below 15 ℃ to obtain the nano-silver antibacterial agent;
the preparation process of the isolation adhesive comprises the following steps:
c1. mixing 0.5-1 part of 1, 2-propylene glycol, 4-8 parts of deionized water, 4-5 parts of a binder, 1-2 parts of polymethyl acrylate, 70-80 parts of polyvinyl acetate emulsion, 20-25 parts of cyanuric aldehyde resin, 5-10 parts of barite powder and 1-2 parts of aluminum silicate according to the weight part ratio, stirring for 30 minutes at normal temperature, and preserving heat for 5-10 minutes at 45-55 ℃ to obtain the isolating adhesive.
2. The process according to claim 1, wherein the surface antimicrobial agent is prepared by a process comprising:
b1. adding polyalcohol and acid anhydride into a reaction container with a condenser to react for 3-3.5 hours at the temperature of 120-130 ℃ to obtain a reactant;
b2. adding the reactant and guanidine hydrochloride into a reaction kettle provided with a condenser and a deamination device, gradually heating, and reacting for 2 hours at the temperature of 130 ℃ to obtain a standby mixed solution;
b3. and adding the mixed solution into a stirring barrel at the temperature of 120 ℃, atomizing and spraying the nano titanium dioxide dispersion solution into the mixed solution while stirring, and stirring the mixed solution for 30 minutes by the stirring barrel at the rotating speed of 120-180r/min after the nano titanium dioxide dispersion solution is completely added to obtain the surface antibacterial agent.
3. The process according to claim 1, wherein the sulfide is sodium hydrosulfide or thioacetamide.
4. The process of claim 1, wherein the curing agent is t-butyl peroxy-2-ethylhexanoate.
5. The preparation process according to claim 1, wherein in the step E, the vibration mode is as follows: the low frequency 35HZ was vibrated for 30 seconds and the high frequency 50HZ was vibrated for 60 seconds.
6. The artificial stone with long-acting antibacterial effect prepared by the preparation process according to any one of claims 1 to 5, which is characterized by comprising a blank body, a surface antibacterial layer coated on the surface of the blank body and an isolation layer; the blank body comprises the following components in percentage by weight:
unsaturated polyester resin: 20-30 wt%; curing agent: 1-4 wt%; curing accelerator: 1-2 wt%;
the improver comprises the following components: 1-3 wt%; filling: 50-70 wt%; organic nano silver antibacterial agent: 5-15 wt%;
the total of the unsaturated polyester resin, the curing agent, the curing accelerator, the improver, the organic nano silver antibacterial agent and the filler is 100 percent.
7. A long-acting antibacterial artificial stone according to claim 6, wherein the filler is microlite, feldspar or perlite; the filler at least comprises two of 16-26 meshes of stone sand, 26-40 meshes of stone sand, 40-70 meshes of stone sand, 70-120 meshes of stone sand, 325 meshes of stone powder and 800 meshes of stone powder.
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