CN110587749A - Complexing wood shavings, complexing shaving board and manufacturing method thereof - Google Patents
Complexing wood shavings, complexing shaving board and manufacturing method thereof Download PDFInfo
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- CN110587749A CN110587749A CN201910890021.8A CN201910890021A CN110587749A CN 110587749 A CN110587749 A CN 110587749A CN 201910890021 A CN201910890021 A CN 201910890021A CN 110587749 A CN110587749 A CN 110587749A
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- shavings
- polyphenol
- complexed
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- plant
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- 239000002023 wood Substances 0.000 title claims abstract description 33
- 230000000536 complexating effect Effects 0.000 title claims description 5
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- 235000013824 polyphenols Nutrition 0.000 claims abstract description 87
- 150000008442 polyphenolic compounds Chemical class 0.000 claims abstract description 74
- 239000002184 metal Substances 0.000 claims abstract description 53
- 229910052751 metal Inorganic materials 0.000 claims abstract description 53
- 150000003839 salts Chemical class 0.000 claims abstract description 41
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 210000002421 cell wall Anatomy 0.000 claims abstract description 10
- 239000000853 adhesive Substances 0.000 claims abstract description 7
- 230000001070 adhesive effect Effects 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 23
- 238000007654 immersion Methods 0.000 claims description 20
- 239000007864 aqueous solution Substances 0.000 claims description 18
- 239000002245 particle Substances 0.000 claims description 18
- 238000004513 sizing Methods 0.000 claims description 17
- 239000000284 extract Substances 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 13
- 239000000243 solution Substances 0.000 claims description 11
- 238000003756 stirring Methods 0.000 claims description 10
- 229920001864 tannin Polymers 0.000 claims description 10
- 235000018553 tannin Nutrition 0.000 claims description 10
- 239000001648 tannin Substances 0.000 claims description 10
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims description 9
- 239000005011 phenolic resin Substances 0.000 claims description 9
- 229920001568 phenolic resin Polymers 0.000 claims description 9
- 238000007731 hot pressing Methods 0.000 claims description 8
- -1 gallate polyphenols Chemical class 0.000 claims description 7
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 7
- 239000012266 salt solution Substances 0.000 claims description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 6
- 238000005470 impregnation Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 229910052760 oxygen Inorganic materials 0.000 claims description 6
- 239000001301 oxygen Substances 0.000 claims description 6
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 5
- 210000001723 extracellular space Anatomy 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 239000002253 acid Substances 0.000 claims description 4
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- TUSDEZXZIZRFGC-UHFFFAOYSA-N 1-O-galloyl-3,6-(R)-HHDP-beta-D-glucose Natural products OC1C(O2)COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC1C(O)C2OC(=O)C1=CC(O)=C(O)C(O)=C1 TUSDEZXZIZRFGC-UHFFFAOYSA-N 0.000 claims description 3
- 239000001263 FEMA 3042 Substances 0.000 claims description 3
- LRBQNJMCXXYXIU-PPKXGCFTSA-N Penta-digallate-beta-D-glucose Natural products OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-PPKXGCFTSA-N 0.000 claims description 3
- 150000001642 boronic acid derivatives Chemical class 0.000 claims description 3
- 150000001879 copper Chemical class 0.000 claims description 3
- 150000002505 iron Chemical class 0.000 claims description 3
- 150000005846 sugar alcohols Polymers 0.000 claims description 3
- 229920002258 tannic acid Polymers 0.000 claims description 3
- LRBQNJMCXXYXIU-NRMVVENXSA-N tannic acid Chemical compound OC1=C(O)C(O)=CC(C(=O)OC=2C(=C(O)C=C(C=2)C(=O)OC[C@@H]2[C@H]([C@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)[C@@H](OC(=O)C=3C=C(OC(=O)C=4C=C(O)C(O)=C(O)C=4)C(O)=C(O)C=3)O2)OC(=O)C=2C=C(OC(=O)C=3C=C(O)C(O)=C(O)C=3)C(O)=C(O)C=2)O)=C1 LRBQNJMCXXYXIU-NRMVVENXSA-N 0.000 claims description 3
- 229940033123 tannic acid Drugs 0.000 claims description 3
- 235000015523 tannic acid Nutrition 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 2
- 125000004309 pyranyl group Chemical group O1C(C=CC=C1)* 0.000 claims description 2
- WQGWDDDVZFFDIG-UHFFFAOYSA-N pyrogallol Chemical compound OC1=CC=CC(O)=C1O WQGWDDDVZFFDIG-UHFFFAOYSA-N 0.000 claims description 2
- 238000006116 polymerization reaction Methods 0.000 claims 1
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 claims 1
- 230000001698 pyrogenic effect Effects 0.000 claims 1
- 239000002994 raw material Substances 0.000 claims 1
- 210000004027 cell Anatomy 0.000 abstract description 8
- 238000005260 corrosion Methods 0.000 abstract description 8
- 229910021645 metal ion Inorganic materials 0.000 abstract description 3
- 230000007797 corrosion Effects 0.000 abstract description 2
- 241000196324 Embryophyta Species 0.000 description 36
- 229920002678 cellulose Polymers 0.000 description 13
- 239000001913 cellulose Substances 0.000 description 13
- 229920002488 Hemicellulose Polymers 0.000 description 8
- 238000010668 complexation reaction Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 7
- 241000219000 Populus Species 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- 240000006409 Acacia auriculiformis Species 0.000 description 5
- 235000008577 Pinus radiata Nutrition 0.000 description 5
- 241000218621 Pinus radiata Species 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 5
- 244000166124 Eucalyptus globulus Species 0.000 description 4
- 235000009134 Myrica cerifera Nutrition 0.000 description 4
- 244000061457 Solanum nigrum Species 0.000 description 4
- 238000005336 cracking Methods 0.000 description 4
- 230000002209 hydrophobic effect Effects 0.000 description 4
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 3
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 238000003795 desorption Methods 0.000 description 3
- 235000003891 ferrous sulphate Nutrition 0.000 description 3
- 239000011790 ferrous sulphate Substances 0.000 description 3
- 239000003063 flame retardant Substances 0.000 description 3
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 3
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 3
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 3
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 2
- 244000132436 Myrica rubra Species 0.000 description 2
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 229910001431 copper ion Inorganic materials 0.000 description 2
- 229910000365 copper sulfate Inorganic materials 0.000 description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008961 swelling Effects 0.000 description 2
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-N Salicylic acid Natural products OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011093 chipboard Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 229920005610 lignin Polymers 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 150000007965 phenolic acids Chemical class 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 230000002335 preservative effect Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/025—Controlling the process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/08—Impregnating by pressure, e.g. vacuum impregnation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/16—Inorganic impregnating agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/34—Organic impregnating agents
- B27K3/38—Aromatic compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/04—Combined bleaching or impregnating and drying of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
- B27N1/0263—Mixing the material with binding agent by spraying the agent on the falling material, e.g. with the material sliding along an inclined surface, using rotating elements or nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2200/00—Wooden materials to be treated
- B27K2200/15—Pretreated particles or fibres
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及人造板加工技术领域,具体涉及一种络合刨花、络合刨花板及其制造方法。The invention relates to the technical field of wood-based board processing, in particular to a complexed particle board, a complexed particle board and a manufacturing method thereof.
背景技术Background technique
刨花板,又称碎料板,是由木材或其他木质材料制成刨花后,施加胶黏剂后在热力和压力作用下胶合而成木质复合材料。由于具有良好的物理力学性能、易加工等特点,在板式家具、建筑结构材、装潢装饰材领域得到了广发的应用。随着刨花板在家装领域的不断发展,以及人们对美好生活的不断追求。在装修时,对木制品的追求已经从实用性到个性化和功能化等方面发生了巨大转变,现有的刨花板加工技术,难以实现功能化和个性化的统一,如增加刨花板的色泽,需要对刨花板进行染色;增加刨花板的耐水性能主要是添加石蜡等防水剂;增加防腐性能需要增加防腐剂;增加防霉性能需要防霉剂;而且很难将上述的功能同时叠加在同一产品中或者同一工艺中。Particleboard, also known as particle board, is made of wood or other wooden materials after shavings are applied, and then glued together under heat and pressure to form a wood composite material. Due to its good physical and mechanical properties and easy processing, it has been widely used in the fields of panel furniture, building structural materials, and decorative materials. With the continuous development of particleboard in the field of home decoration, and people's continuous pursuit of a better life. In decoration, the pursuit of wood products has undergone a huge change from practicality to individualization and functionality. The existing particleboard processing technology is difficult to achieve the unity of functionality and individualization. For example, increasing the color of particleboard requires Dye the particle board; increase the water resistance of the particle board is mainly to add water repellents such as paraffin; increase the anti-corrosion performance needs to increase the preservative; increase the anti-mold performance requires anti-mold agent; In process.
发明内容Contents of the invention
为解决现有技术中存在的问题,本发明提供一种络合刨花、络合刨花板及其制造方法。本发明制备络合刨花板不仅有效地改变了刨花板的色泽,而且增加了刨花板的防水、反腐、防霉等性能等优点,可有效防止刨花板开裂。In order to solve the problems existing in the prior art, the invention provides a kind of entangled shavings, entangled particleboard and a manufacturing method thereof. The preparation of the complexed particleboard by the invention not only effectively changes the color of the particleboard, but also increases the advantages of the particleboard such as waterproof, anti-corrosion, anti-mildew, etc., and can effectively prevent the particleboard from cracking.
为解决上述技术问题,本发明提供如下技术方案:In order to solve the above technical problems, the present invention provides the following technical solutions:
一方面,本发明提供一种络合刨花,由刨花、植物多酚和金属盐制备而成;所述植物多酚和金属盐在所述刨花中以络合物形式存在,并分布在刨花表面、细胞壁、细胞腔和/或细胞间隙中。On the one hand, the present invention provides a kind of complex shavings, which is prepared from shavings, plant polyphenols and metal salts; the plant polyphenols and metal salts exist in the form of complexes in the shavings and are distributed on the surface of the shavings , cell walls, cell lumens and/or intercellular spaces.
进一步的,所述植物多酚为聚棓酸酯类和/或聚黄烷类植物多酚;所述棓酸酯类多酚包含至少有一个多元醇和多个酚羧酸,所述多元醇通过酯键与酚羧酸相连接;所述聚黄烷类多酚的分子量为500~3000,聚合物为2~10,单元之间以C~C键相连,分子骨架为C6·C3·C6结构,在两个酚香环(A环、B环)之间以一个三碳链(C~2,C~3,C~4)相连,其中一个碳原子与A环8a位置上的氧原子连接成吡喃环(C环)。Further, the plant polyphenols are polygallates and/or polyflavans plant polyphenols; the gallate polyphenols contain at least one polyol and a plurality of phenolic carboxylic acids, and the polyalcohol passes through The ester bond is connected with the phenol carboxylic acid; the molecular weight of the polyflavan polyphenol is 500-3000, the polymer is 2-10, the units are connected by C-C bonds, and the molecular skeleton is C 6 ·C 3 · C 6 structure, a three-carbon chain (C~2, C~3, C~4) is connected between two phenolic aromatic rings (A ring, B ring), one of the carbon atoms is connected to the 8a position of the A ring Oxygen atoms are linked to form a pyran ring (C ring).
另一方面,本发明还提供一种上述络合刨花的制备方法,包括On the other hand, the present invention also provides a kind of preparation method of above-mentioned complex shavings, comprising
步骤1:准备适量刨花;Step 1: Prepare an appropriate amount of shavings;
步骤2:把植物多酚导入刨花,得到多酚刨花;Step 2: introduce plant polyphenols into shavings to obtain polyphenol shavings;
步骤3:在多酚刨花中导入金属盐,得到多酚金属盐刨花;Step 3: introducing metal salt into polyphenol shavings to obtain polyphenol metal salt shavings;
步骤4:干燥上述刨花,得到络合刨花。Step 4: drying the above shavings to obtain complex shavings.
进一步的,所述步骤2为:Further, the step 2 is:
21)将植物多酚溶解在水中,搅拌均匀后,形成植物多酚水溶液;21) dissolving plant polyphenols in water, and stirring evenly to form a plant polyphenol aqueous solution;
22)把上述刨花浸渍于植物多酚水溶液中;22) immersing the above-mentioned shavings in an aqueous solution of plant polyphenols;
23)干燥已浸渍植物多酚水溶液的刨花。23) Drying the shavings impregnated with the aqueous plant polyphenol solution.
优选的,所述植物多酚水溶液的浓度为1g/L~25.0g/L,平均分子量为170~50000,为1~40聚合体;所述刨花在植物多酚水溶液中的浸渍时间为10min-48h,浸渍温度为0-80℃,浸渍方法为常压或加压;Preferably, the concentration of the plant polyphenol aqueous solution is 1g/L-25.0g/L, the average molecular weight is 170-50000, which is 1-40 polymers; the immersion time of the wood shavings in the plant polyphenol aqueous solution is 10min- 48h, the impregnation temperature is 0-80°C, and the impregnation method is normal pressure or pressurized;
所述植物多酚为栲胶、单宁、单宁酸、末食子酸、焦性末食子酸的一种或多种混合。The plant polyphenol is one or more mixtures of tannin extract, tannin, tannic acid, endogalic acid and pyrogallic acid.
将刨花浸泡在多酚溶液中,在水的作用下刨花细胞壁逐渐溶胀,所述植物多酚被逐渐地导入到刨花表面、细胞壁、细胞腔和/或细胞间隙,直至达到预设定的浸渍量;将所述刨花取出,放置在干燥窑或空气中,使刨花中水分逐渐蒸发,所述细胞内植物多酚浓度增加,达到等电点时,开始沉淀,并在氢键和/或疏水键作用下,将所述植物多酚被固化刨花内,形成多酚刨花。The wood shavings are soaked in a polyphenol solution, and the wood shavings cell wall gradually swells under the action of water, and the plant polyphenols are gradually introduced into the wood shavings surface, cell wall, cell cavity and/or intercellular space until the preset impregnation amount is reached The shavings are taken out, placed in a drying kiln or in the air, so that the water in the shavings is gradually evaporated, and the concentration of plant polyphenols in the cells increases, and when it reaches the isoelectric point, it begins to precipitate, and the hydrogen bond and/or hydrophobic bond Under the action, the plant polyphenols are solidified in the shavings to form polyphenol shavings.
进一步的,所述步骤3为:Further, the step 3 is:
31)将金属盐溶解在水中,搅拌均匀后,形成金属盐水溶液;31) dissolving the metal salt in water and stirring evenly to form an aqueous solution of the metal salt;
32)把上述多酚刨花浸渍于金属盐水溶液中。32) Soak the above polyphenol shavings in the metal salt solution.
优选的,所述金属盐水溶液的浓度为0.3g/L~30.0g/L;所述刨花在金属盐水溶液中的浸渍时间10min-24h,浸渍温度0-80℃,浸渍方法为常压或加压;Preferably, the concentration of the metal salt solution is 0.3g/L-30.0g/L; the immersion time of the wood shavings in the metal salt solution is 10min-24h, the immersion temperature is 0-80°C, and the immersion method is normal pressure or pressure;
所述金属盐为铁盐、铜盐、硼酸金属盐的一种或多种混合物。The metal salt is one or more mixtures of iron salt, copper salt and metal borate salt.
将多酚刨花浸泡在金属盐中,在水的作用下刨花细胞壁逐渐溶胀,所述金属盐被逐渐地导入到刨花表面、细胞壁、细胞腔和/或细胞间隙,直至达到预设定的浸渍量;所述的植物多酚和金属盐在刨花中络合,所述刨花与植物多酚金属盐络合物之间主要通过氢键、疏解键、共价键结合,多酚金属盐络合物是以植物多酚的邻位二酚羟基与离子形成的五元环螯合而成。The polyphenol shavings are soaked in metal salts, and the shavings cell walls gradually swell under the action of water, and the metal salts are gradually introduced into the shavings surface, cell walls, cell lumens and/or intercellular space until the preset impregnation amount is reached ; The plant polyphenols and metal salts are complexed in the shavings, and the shavings and the plant polyphenol metal salt complexes are mainly bound by hydrogen bonds, dispersing bonds, and covalent bonds, and the polyphenol metal salt complexes It is formed by chelating the five-membered ring formed by the adjacent diphenolic hydroxyl group of plant polyphenols and ions.
再一方面,本发明还提供一种络合刨花板,包括1~95%上述络合刨花。In yet another aspect, the present invention also provides a complexed particleboard, which comprises 1-95% of the above-mentioned complexed particleboard.
在所述刨花表面和/或刨花内的细胞腔、细胞壁、和/或细胞间隙设置有植物多酚金属盐,并所述刨花由顺纹定向排列和/或随机排列,并通过胶黏剂胶合成一整体。Plant polyphenol metal salts are provided on the surface of the shavings and/or in the cell lumen, cell wall, and/or interstitial spaces in the shavings, and the shavings are arranged along the grain orientated and/or randomly, and glued by an adhesive into a whole.
再一方面,本发明还提供一种络合刨花板的制备方法,包括上述络合刨花,包括:In yet another aspect, the present invention also provides a method for preparing complexed particleboard, comprising the above-mentioned complexed particleboard, including:
101)干燥101) drying
采用气流法,将上述络合刨花干燥至含水率2-5%,干燥时入口气流温度为370~400℃,干燥介质温度为160~190℃,干燥介质的氧含量13-18%;Using the air flow method, dry the complexed shavings to a moisture content of 2-5%, the inlet air temperature during drying is 370-400°C, the drying medium temperature is 160-190°C, and the oxygen content of the drying medium is 13-18%;
102)施胶102) Sizing
采用喷雾施胶法,将酚醛树脂或尿醛树脂均匀地喷涂在所述络合刨花表面,若为酚醛树脂施胶量为5%~10%;若为脲醛树脂,施胶量为8~12%Using spray sizing method, phenolic resin or urea-formaldehyde resin is evenly sprayed on the surface of the complexed shavings. If it is phenolic resin, the sizing amount is 5% to 10%; if it is urea-formaldehyde resin, the sizing amount is 8-12%. %
103)铺装成型103) Paving molding
采用气流铺装方法,将上述干燥的刨花铺装成面密度为0.15-0.45g/cm2的板坯;Adopt air-flow paving method to pave the above-mentioned dry shavings into a slab with a surface density of 0.15-0.45g/cm 2 ;
104)热压104) Hot pressing
将上述板坯,送入多层热压机或连续热压机后,经热压后,制成密度为0.65-1.10g/cm3的刨花板。The above-mentioned slab is sent into a multi-layer hot press machine or a continuous hot press machine, and after hot pressing, it is made into a particle board with a density of 0.65-1.10 g/cm 3 .
现有研究认为,引起刨花板开裂的原因很多,其中最主要的因素是刨花中的多糖(纤维素、半纤维素等物质)在吸湿和解吸过程吸收或释放水分而引起刨花膨胀或收缩,从而导致的刨花尺寸不稳定。Existing studies believe that there are many reasons for particleboard cracking, the most important of which is that the polysaccharides (cellulose, hemicellulose, etc.) in the shavings absorb or release water during the moisture absorption and desorption process, causing the shavings to expand or shrink, resulting in The shavings are dimensionally unstable.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明首先将把植物多酚导入刨花,由于植物多酚酚羟基与刨花中纤维素、半纤维素中的醇羟基通过氢键、疏解键、共价键结合,一方面是刨花中的亲水基团减少,另一方面,植物多酚的酚羟基和苯环使其具有亲水性和疏水性,当植物多酚亲水基团酚羟基与刨花中的纤维素、半纤维素结合以及与金属离子络合后,其疏水的苯环结构,就是络合的刨花表现出了疏水的功能,从而增加了刨花的耐水性能;In the present invention, plant polyphenols are firstly introduced into wood shavings. Since the phenolic hydroxyl groups of plant polyphenols are combined with the alcoholic hydroxyl groups in cellulose and hemicellulose in wood shavings through hydrogen bonds, loosening bonds, and covalent bonds, on the one hand, they are hydrophilic in wood shavings. On the other hand, the phenolic hydroxyl groups and benzene rings of plant polyphenols make them hydrophilic and hydrophobic. When the phenolic hydroxyl groups of plant polyphenols are combined with cellulose and hemicellulose in shavings and After the metal ions are complexed, its hydrophobic benzene ring structure means that the complexed shavings show a hydrophobic function, thereby increasing the water resistance of the shavings;
同时,金属盐的引入能够有效增加刨花板的反腐、防霉等性,也在一定程度上改变了刨花板的颜色,使得刨花板具备金属盐的颜色,且金属盐离子与植物多酚在木材中络合,存在较为稳定,不易褪色。At the same time, the introduction of metal salts can effectively increase the anti-corrosion and anti-mildew properties of the particleboard, and also change the color of the particleboard to a certain extent, so that the particleboard has the color of metal salts, and the metal salt ions and plant polyphenols are complexed in wood , the existence is relatively stable and not easy to fade.
本发明中,在刨花的细胞壁内引入植物多酚和金属盐,植物多酚和金属盐在刨花中络合,刨花与植物多酚金属盐络合物之间主要通过氢键、疏解键、共价键结合,多酚金属盐络合物是以植物多酚的邻位二酚羟基与离子形成的五元环螯合而成。将相邻的纤维素/半纤维素的分子链交联成网状结构,犹如在纤维素/半纤维素分子链支上了若干支架支撑,使其在吸湿或解吸时减小甚至不产生膨胀或收缩;在上述的基础上,在纤维素骨架内形成了大量的由氢键(植物多酚酚羟基和刨花中的羟基结合形成了多点氢键)和配位键(植物多酚酚环上的邻位羟基与金属盐络合形成了配位键)组成的多重牺牲键网络。由于牺牲键键能小于共价键(纤维素、半纤维素、木质素以及酚醛树脂之间形成了共价键网络),当刨花受到内应力或外力作用时,牺牲键优先于共价键断裂。牺牲键不断地断裂和重构的动态作用,耗散了刨花体系内的大量能量,消除或削弱了内应力,保护了纤维素骨架共价键网络的完整。这为解决刨花的开裂问题提供了新方法。In the present invention, plant polyphenols and metal salts are introduced into the cell walls of the shavings, and the plant polyphenols and metal salts are complexed in the shavings. Valence bonding, polyphenol metal salt complexes are formed by chelating five-membered rings formed by the adjacent diphenolic hydroxyl groups of plant polyphenols and ions. The adjacent cellulose/hemicellulose molecular chains are cross-linked into a network structure, as if several scaffolds are supported on the cellulose/hemicellulose molecular chains, so that it reduces or even does not cause swelling during moisture absorption or desorption or contraction; on the basis of the above, a large number of hydrogen bonds (plant polyphenolic phenolic hydroxyls and shavings are combined to form multi-point hydrogen bonds) and coordination bonds (plant polyphenolic phenolic rings) are formed in the cellulose skeleton. The ortho-hydroxyl on the metal complexes with the metal salt to form a coordination bond) consisting of multiple sacrificial bond networks. Since the bond energy of the sacrificial bond is smaller than that of the covalent bond (the covalent bond network is formed between cellulose, hemicellulose, lignin and phenolic resin), when the shavings are subjected to internal stress or external force, the sacrificial bond is broken preferentially over the covalent bond . The dynamic effect of the continuous breaking and reconstruction of sacrificial bonds dissipates a large amount of energy in the particle system, eliminates or weakens the internal stress, and protects the integrity of the covalent bond network of the cellulose skeleton. This provides a new method for solving the cracking problem of wood shavings.
本发明首先将把植物多酚导入刨花,使刨花发生了润胀;然后向其中导入金属盐,植物多酚与刨花中的纤维素和半纤维素结合,形成多点氢键,同时,植物多酚与金属盐络合,将“纤维素-植物多酚-金属盐”结合成一体,犹如在纤维素骨架分子中形成了若干支架支撑;然后,伴随的水分的蒸发和氧化反应,“纤维素-植物多酚-金属盐”进一步交联和氧化,最终形成络合刨花。本发明“纤维素-植物多酚-金属盐”动态多重牺牲键网络结构,支撑起纤维素和/或半纤维素,使其在吸湿或解吸时减小甚至不产生膨胀或收缩,同时牺牲键不断地断裂和重构的动态作用,耗散了木质重组材料体系内的大量能量,消除或削弱了内应力,保护了纤维素骨架共价键网络的完整,从分子水平解决了刨花易开裂问题。In the present invention, plant polyphenols are firstly introduced into the shavings to make the shavings swollen; then metal salts are introduced into the shavings, and the plant polyphenols combine with the cellulose and hemicellulose in the shavings to form multi-point hydrogen bonds. Phenol complexes with metal salts, combining "cellulose-plant polyphenols-metal salts" into one, as if forming a number of scaffolding supports in the cellulose skeleton molecule; then, with the evaporation and oxidation of water, "cellulose -Plant polyphenols-metal salts" are further cross-linked and oxidized to finally form complexed shavings. The "cellulose-plant polyphenol-metal salt" dynamic multiple sacrificial bond network structure of the present invention supports cellulose and/or hemicellulose so that it reduces or even does not cause expansion or shrinkage during moisture absorption or desorption, while sacrificing bonds The dynamic effect of continuous fracture and reconstruction dissipates a large amount of energy in the wood-recombined material system, eliminates or weakens internal stress, protects the integrity of the covalent bond network of the cellulose skeleton, and solves the problem of easy cracking of shavings from the molecular level .
附图说明Description of drawings
图1为本发明实施例1中处理前、后刨花情况;Fig. 1 is the shaving situation before and after processing in the embodiment of the present invention 1;
图2为本发明实施例1中处理前、后水在辐射松刨花表面的接触角;Fig. 2 is the contact angle of water on the surface of radiata pine shavings before and after treatment in the embodiment of the present invention 1;
图3为本发明实施例2中处理前、后刨花情况;Fig. 3 is the shaving situation before and after processing in the embodiment of the present invention 2;
图4为本发明实施例2中处理前、后水在桉树刨花表面的接触角;Fig. 4 is the contact angle of water on the surface of eucalyptus shavings before and after treatment in the embodiment of the present invention 2;
图5为本发明实施例4制造的定向刨花板;Fig. 5 is the oriented strand board that the embodiment of the present invention 4 manufactures;
图6为本发明实施例5制造的刨花板。Fig. 6 is the chipboard that the embodiment 5 of the present invention manufactures.
具体实施方式Detailed ways
为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will describe in detail in conjunction with specific embodiments.
本发明中,所使用的材料及试剂未有特殊说明的,均可从商业途径得到。In the present invention, the materials and reagents used can be obtained from commercial sources unless otherwise specified.
实施例1Example 1
一种络合辐射松刨花的制备方法,包括A preparation method of complexed radiata pine shavings, comprising
步骤1:准备适量辐射松刨花;Step 1: Prepare an appropriate amount of radiata pine shavings;
将辐射松锯截成长为1000-2000mm的木段,去皮后,采用刨片机刨削后形成扁平刨花;经干燥后,采用气流分选后获得扁平刨花,如图1(a)所示,属于现有技术。Saw radiata pine into 1000-2000mm wood sections, after peeling, use a planer to plan and form flat shavings; after drying, use airflow sorting to obtain flat shavings, as shown in Figure 1(a) , belongs to the prior art.
步骤2:把植物多酚导入刨花,得到多酚刨花;Step 2: introduce plant polyphenols into shavings to obtain polyphenol shavings;
21)将平均分子量为170,聚合体为1的单宁溶解在水中,搅拌均匀后,形成单宁水溶液,浓度为1.0g/L;21) Dissolving tannin with an average molecular weight of 170 and a polymer of 1 in water, and stirring uniformly to form an aqueous tannin solution with a concentration of 1.0 g/L;
22)把上述刨花在常压下浸渍于单宁水溶液中,浸渍时间为48h,浸渍温度为25℃;22) Immerse the above-mentioned shavings in an aqueous tannin solution under normal pressure, the immersion time is 48 hours, and the immersion temperature is 25°C;
23)干燥已浸渍单宁水溶液的刨花。23) Dry the shavings impregnated with the aqueous tannin solution.
步骤3:在多酚刨花中导入金属盐,得到多酚金属盐刨花;Step 3: introducing metal salt into polyphenol shavings to obtain polyphenol metal salt shavings;
31)将氯化铁溶解在水中,搅拌均匀后,形成氯化铁水溶液,浓度为1.0g/L;31) Dissolving ferric chloride in water and stirring evenly to form an aqueous ferric chloride solution with a concentration of 1.0 g/L;
32)把上述多酚刨花在常压下浸渍于氯化铁水溶液中,浸渍时间24h,浸渍温度25℃。32) Immerse the above-mentioned polyphenol shavings in an aqueous solution of ferric chloride under normal pressure for 24 hours and at a temperature of 25°C.
步骤4:干燥上述刨花,得到络合刨花。Step 4: drying the above shavings to obtain complex shavings.
采用气流法,将上述络合刨花干燥至含水率3%,干燥时入口气流温度为400℃,干燥介质温度为160℃,干燥介质的氧含量13%,如图1(b)所示。The complexed shavings were dried to a moisture content of 3% by the airflow method, the inlet air temperature was 400°C, the drying medium temperature was 160°C, and the oxygen content of the drying medium was 13%, as shown in Figure 1(b).
采用色差仪进行分析,处理前的刨花Lab值分别为67.90,2.71和20.49,表现为淡黄色,络合处理后的刨花Lab值分别为47.87、0.14和8.80,为黑色。Analyzed by a colorimeter, the Lab values of the shavings before treatment were 67.90, 2.71 and 20.49, showing light yellow, and the Lab values of the shavings after complexation treatment were 47.87, 0.14 and 8.80, which were black.
采用接触角对处理前后的刨花进行分析,如图2所示,络合处理后的辐射松刨花接触角增加,耐水性增强。The shavings before and after treatment were analyzed by contact angle. As shown in Figure 2, the contact angle of radiata pine shavings after complexation treatment increased, and the water resistance was enhanced.
实施例2Example 2
一种络合桉树刨花的制备方法,包括A preparation method of complexed eucalyptus shavings, comprising
步骤1:准备适量刨花;Step 1: Prepare an appropriate amount of shavings;
将桉树锯截成1300mm的木段,采用旋切机旋切成1.0mm后的单板,经过裁切后形成规则的大片刨花,经干燥后,制成桉树刨花,如图3(a)所示。Saw the eucalyptus into 1300mm wood sections, and use a rotary cutter to cut into 1.0mm veneers. After cutting, a large piece of regular shavings is formed. After drying, eucalyptus shavings are made, as shown in Figure 3(a) Show.
步骤2:把黑荆树皮栲胶(聚黄烷类植物多酚)导入刨花,得到多酚刨花;Step 2: Introduce black wattle bark extract (polyflavanoid plant polyphenols) into shavings to obtain polyphenol shavings;
21)将黑荆树皮栲胶溶解在水中,搅拌均匀后,形成黑荆树皮栲胶水溶液,浓度为1g/L;21) Dissolving black wattle bark extract in water and stirring evenly to form an aqueous solution of black wattle bark extract with a concentration of 1 g/L;
22)把上述刨花浸渍于黑荆树皮栲胶溶液中,浸渍压力为0.4MPa,浸渍时间为10min,浸渍温度为20℃;22) Immerse the above shavings in the black wattle bark extract solution, the immersion pressure is 0.4MPa, the immersion time is 10min, and the immersion temperature is 20°C;
23)干燥已浸渍黑荆树皮栲胶水溶液的刨花。23) Dry the shavings impregnated with the aqueous solution of black wattle bark extract.
步骤3:在多酚刨花中导入金属盐,得到多酚金属盐刨花;Step 3: introducing metal salt into polyphenol shavings to obtain polyphenol metal salt shavings;
31)将硫酸亚铁溶解在水中,搅拌均匀后,形成硫酸亚铁水溶液,浓度为3.0g/L;31) Dissolving ferrous sulfate in water and stirring evenly to form an aqueous ferrous sulfate solution with a concentration of 3.0 g/L;
32)把上述多酚刨花浸渍于硫酸亚铁水溶液中,浸渍压力为0.4MPa浸渍时间30min,浸渍温度20℃。32) Immerse the above-mentioned polyphenol shavings in an aqueous solution of ferrous sulfate, the immersion pressure is 0.4MPa, the immersion time is 30min, and the immersion temperature is 20°C.
步骤4:干燥上述刨花,得到络合刨花。Step 4: drying the above shavings to obtain complex shavings.
采用气流法,将上述络合刨花干燥至含水率3%,干燥时入口气流温度为400℃,干燥介质温度为160℃,干燥介质的氧含量13%,如图3(b)所示。The complexed shavings were dried to a moisture content of 3% by the airflow method, the inlet air temperature was 400°C, the drying medium temperature was 160°C, and the oxygen content of the drying medium was 13%, as shown in Figure 3(b).
采用色差仪进行分析,处理前的刨花Lab值分别为82.21,1.48和23.41,表现为粉红色,络合处理后的刨花Lab值分别为50.73、0.16和1.26,为深黑色。Using a colorimeter for analysis, the Lab values of the shavings before treatment were 82.21, 1.48 and 23.41, showing pink, and the Lab values of the shavings after complexation treatment were 50.73, 0.16 and 1.26, which were dark black.
采用接触角对处理前后的刨花进行分析,如图4所示,络合处理后的杨木刨花接触角增加,耐水性增强。The wood shavings before and after treatment were analyzed by contact angle. As shown in Figure 4, the contact angle of poplar wood shavings after complexation treatment increased, and the water resistance was enhanced.
实施例3Example 3
一种络合杨木刨花的制备方法,包括A preparation method for complex poplar wood shavings, comprising
步骤1:准备适量杨木刨花;Step 1: Prepare appropriate amount of poplar wood shavings;
将杨木或杨木枝丫材,采用削片机削成木片后,采用双鼓轮刨片机刨削成棒状刨花,属于现有技术;Poplar or poplar branches are cut into wood chips with a chipper, and then planed into rod-shaped shavings with a double-drum planer, which belongs to the prior art;
步骤2:把杨梅栲胶(聚棓酸酯类植物多酚)导入刨花,得到多酚刨花;Step 2: import bayberry extract (polygallate plant polyphenol) into shavings to obtain polyphenol shavings;
21)将杨梅栲胶溶解在水中,搅拌均匀后,形成杨梅栲胶水溶液,浓度为3.0g/L,;21) Dissolving red bayberry extract in water and stirring evenly to form an aqueous solution of red bayberry extract with a concentration of 3.0 g/L;
22)把上述刨花常压浸渍于植物多酚水溶液中,浸渍时间为8h,浸渍温度为25℃;22) Immerse the above-mentioned shavings in the plant polyphenol aqueous solution under normal pressure, the immersion time is 8 hours, and the immersion temperature is 25°C;
23)干燥已浸渍杨梅栲胶水溶液的刨花。23) Drying the shavings impregnated with the aqueous solution of bayberry extract.
步骤3:在杨梅栲胶刨花中导入金属盐,得到杨梅栲胶金属盐刨花;Step 3: introducing metal salt into the shavings of bayberry extract to obtain metal salt shavings of bayberry extract;
31)将500g硼酸锌和500g硫酸铜溶解在1000L水中,搅拌均匀后,形成硼酸锌和硫酸铜混合盐水溶液;31) 500g of zinc borate and 500g of copper sulfate were dissolved in 1000L of water, and after stirring evenly, a mixed salt solution of zinc borate and copper sulfate was formed;
32)把上述多酚刨花常压浸渍于金属盐水溶液中,浸渍时间4h,浸渍温度25℃。32) Immerse the above-mentioned polyphenol shavings in the metal salt aqueous solution under normal pressure, the immersion time is 4 hours, and the immersion temperature is 25°C.
步骤4:干燥上述刨花,得到络合刨花。Step 4: drying the above shavings to obtain complex shavings.
实施例4Example 4
一种络合定向刨花板,包括实施例1制备的络合刨花,在所述刨花表面和/或刨花内的细胞腔、细胞壁、和/或细胞间隙设置有单宁酸盐,并所述刨花定向铺装后,并通过胶黏剂胶合成一整体,如图5所示。A complexing oriented particle board, comprising the complexing shavings prepared in Example 1, tannins are arranged on the surface of the shavings and/or the cell lumen, the cell wall, and/or the intercellular space in the shavings, and the shavings are oriented After paving, it is glued together with an adhesive, as shown in Figure 5.
上述络合刨花板的制备方法,包括:The preparation method of above-mentioned complexed particleboard comprises:
101)干燥101) drying
采用气流法,将上述络合刨花干燥至含水率3%,干燥时入口气流温度为400℃,干燥介质温度为160℃,干燥介质的氧含量13%;Using the airflow method, dry the complexed shavings to a moisture content of 3%, the inlet air temperature is 400°C during drying, the drying medium temperature is 160°C, and the oxygen content of the drying medium is 13%;
102)施胶102) Sizing
采用喷雾施胶法,将酚醛树脂均匀地喷涂在所述络合刨花表面,若为酚醛树脂施胶量为8%;Adopt spray sizing method, phenolic resin is evenly sprayed on the surface of described complex shavings, if it is phenolic resin sizing amount is 8%;
103)铺装成型103) Paving molding
采用气流铺装方法,将上述干燥的刨花定向铺装成面密度为0.15g/cm2的板坯;Adopt the air-flow laying method, the above-mentioned dried shavings are directional paved into a slab with a surface density of 0.15g/cm 2 ;
104)热压104) Hot pressing
将上述板坯,送入连续热压机后,经热压后,制成密度为0.65g/cm3的定向刨花板。The above-mentioned slab is sent into a continuous hot press machine, and after hot pressing, it is made into an oriented strand board with a density of 0.65 g/cm 3 .
按照《定向刨花板》GB/T 4897-2015对上述络合定向刨花板物理力学性能进行测试,结果如表1所示。从表1可以看出,板材各项性能均达到了国家标准的要求,而经过络合处理后,24h吸水厚度膨胀率数值显著降低,证明本发明制备的络合刨花板材尺寸稳定性得到显著改善。According to "Oriented Strand Board" GB/T 4897-2015, the physical and mechanical properties of the above-mentioned complexed OSB were tested, and the results are shown in Table 1. As can be seen from Table 1, the various properties of the board have reached the requirements of the national standard, and after the complexation treatment, the value of the 24h water absorption thickness expansion rate is significantly reduced, which proves that the dimensional stability of the complexed particle board prepared by the present invention is significantly improved. .
表1络合处理前、后定向刨花板性能的比较Table 1 Comparison of properties of oriented strand board before and after complexation treatment
实施例5Example 5
一种络合刨花板,由45%实施例3制备的络合刨花、45%普通刨花和10%的酚醛树脂组成;将普通刨花和络合刨花混合均匀后;所述刨花随机搭接堆叠,在搭接处设有酚醛胶黏剂,并通过胶黏剂胶合成一整体,所述络合刨花板的密度为0.90g/cm3,如图6所示。A kind of complex particle board, is made up of the complex shavings prepared by 45% embodiment 3, 45% common shavings and 10% phenolic resin; After mixing common shavings and complex shavings; Described shavings are randomly lapped and stacked, A phenolic adhesive is provided at the overlapping joint, and is glued into a whole by the adhesive. The density of the complexed particle board is 0.90 g/cm 3 , as shown in FIG. 6 .
上述络合刨花板的制备方法,包括:The preparation method of above-mentioned complexed particleboard comprises:
101)干燥101) drying
采用气流法,将上述施胶后络合刨花干燥至含水率5%,干燥时入口气流温度为370~400℃,干燥介质温度为160~190℃,干燥介质的氧含量13-18%;Using the air flow method, dry the above-mentioned complexed shavings after sizing to a moisture content of 5%, when drying, the inlet air temperature is 370-400°C, the temperature of the drying medium is 160-190°C, and the oxygen content of the drying medium is 13-18%;
102)施胶102) Sizing
采用喷雾施胶法,将酚醛树脂分别均匀地喷涂在所述络合刨花和普通刨花表面,络合刨花的施胶量为12%;普通刨花的施胶量为8%;Adopt spray sizing method, spray phenolic resin on the surface of described complexed shavings and ordinary shavings respectively evenly, the sizing amount of complexed shavings is 12%; The sizing amount of ordinary shavings is 8%;
103)铺装成型103) Paving molding
采用气流铺装方法,按设定密度称取施胶后的络合刨花和普通刨花,混合均匀后,采用随机铺装,铺装密度为0.30g/cm2的板坯;Adopt the air-flow paving method, weigh the complexed shavings and ordinary shavings after sizing according to the set density, and after mixing evenly, adopt random paving, and pave the slab with a density of 0.30g/cm 2 ;
104)热压104) Hot pressing
将上述板坯,送入多层热压机后,经热压后,制成密度为0.90g/cm3的刨花板。After the above slab is sent into a multi-layer hot press, after hot pressing, it is made into a particle board with a density of 0.90 g/cm 3 .
按照GB/T4897-2003对刨花板的物理力学性能进行测试,结果如表2所示,从表2可以看出,经过络合处理后,材料的密度、强度、弹性模量基本保持不变;尺寸稳定性大幅度增加;材料的防腐、防霉和阻燃性能得到了大幅度的提高,导入的金属离子(锌离子、铜离子)的流失量大幅度降低。According to GB/T4897-2003, the physical and mechanical properties of particleboard are tested, and the results are shown in Table 2. From Table 2, it can be seen that after complexation treatment, the density, strength and elastic modulus of the material remain basically unchanged; The stability is greatly increased; the anti-corrosion, anti-mildew and flame-retardant properties of the material have been greatly improved, and the loss of imported metal ions (zinc ions, copper ions) has been greatly reduced.
表2络合处理前、后杨木刨花板性能的比较Table 2 Comparison of properties of poplar particleboard before and after complexation treatment
综上可知,利用本申请的络合刨花制备的络合刨花板具备金属盐的颜色,且金属盐离子与植物多酚在木材中络合,存在较为稳定,不易褪色,同时兼具防腐、防霉、阻燃等性能。In summary, it can be seen that the complexed particleboard prepared by using the complexed shavings of the present application has the color of metal salt, and the metal salt ion is complexed with plant polyphenols in wood, which is relatively stable, not easy to fade, and has both anti-corrosion and anti-mildew properties. , flame retardant and other properties.
以上所述是本发明的优选实施方式,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,作出若干改进和润饰也应视为本发明的保护范围。The above is the preferred embodiment of the present invention. For those of ordinary skill in the art, without departing from the principle of the present invention, making some improvements and modifications should also be regarded as the protection scope of the present invention.
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