Disclosure of Invention
The invention aims to provide a catalyst for removing dioxin pollutants through catalytic oxidation, which has high low-temperature activity and good stability and is easy to industrially produce, and a preparation method thereof, aiming at solving the problems that the existing catalyst for removing dioxin pollutants has high decomposition temperature and low decomposition efficiency and is difficult to industrially produce.
The catalyst for eliminating dioxin in kiln flue gas by catalytic oxidation comprises a catalyst carrier, an active component and an auxiliary agent, wherein the catalyst carrier is industrial titanium dioxide and accounts for 74-91% of the total mass of the catalyst; the active component of the catalyst is SnO2-V2O5-WO3The composite oxide accounts for 5.5-23% of the total mass of the catalyst; the catalyst auxiliary agent is La2O3、MoO3、CeO2、Nb2O5、CuO、Pr6O11And Sb2O3At least one of them, and accounts for 0.1-3.0% of the total mass of the catalyst.
The active component SnO of the catalyst2-V2O5-WO3In the composite oxide, SnO2Accounts for 0.5-4.0% of the total mass of the catalyst, and V2O52.0-9.0% of the total mass of the catalyst, and WO3Accounting for 3.0-10.0% of the total mass of the catalyst.
The preparation method of the catalyst for eliminating dioxin in kiln flue gas by catalytic oxidation comprises the following steps:
(1) completely dissolving precursors of active components of tin, vanadium and tungsten of the catalyst in a deionized water-organic amine mixed solution under vigorous stirring, and marking the solution as A solution; the tin precursor is stannous chloride or stannic chloride, and the vanadium precursor is ammonium metavanadate, vanadyl oxalate or vanadyl sulfate; the tungsten precursor is ammonium metatungstate or ammonium paratungstate. The mass of the deionized water is 5.0-15.0 times of that of the precursors of tin, vanadium and tungsten; the organic amine is one or more of monoethanolamine, diethanolamine, triethanolamine or formamide, and the mass of the organic amine is 0.5-4.5 times that of the precursors of tin, vanadium and tungsten;
(2) adding the catalyst carrier industrial titanium dioxide into the solution A, stirring the mixture fully and uniformly, and marking the mixture as a solution B;
(3) the catalyst promoter was dissolved in deionized water and labeled as solution C. The using amount of the deionized water is 1.0-8.0 times of the total mass of the precursors of the tin, the vanadium and the tungsten;
(4) and slowly adding the solution C and ammonia water into the solution B under vigorous stirring to uniformly mix, and marking as a solution D. Wherein the adding amount of ammonia water is 0.1-3.0 times of the total mass of the precursors of tin, vanadium and tungsten;
(5) heating the solution D in a water bath to 30-60 ℃, and stirring for 2-8 hours to form paste; and drying the paste, and then calcining the paste in a muffle furnace at high temperature to obtain the catalyst. Drying is carried out in a forced air drying oven at the temperature of 80-100 ℃ for 12-24 hours; the calcination is carried out at 300-600 ℃ for 3-10 hours.
Compared with the prior art, the invention has the following advantages:
1. in the catalyst prepared by the invention, the active component is uniformly dispersed on the surface of the carrier under the complexing action of organic amine, and the catalyst auxiliary agent is uniformly precipitated on the surface of the carrier under the condition of ammonia water, so that the catalyst has high specific surface, high thermal stability and strong chlorine poisoning resistance, and can continuously run for a long time without activation;
2. the catalyst has low activation temperature and high decomposition efficiency of dioxin during the elimination of dioxin pollutants, can treat dioxin with different concentrations, and has the dioxin content in a flue gas outlet lower than 0.1 ng TEQ/Nm3;
3. The catalyst is easy to form and can be prepared into honeycomb, granular and clover forms according to the use requirement;
4. the catalyst does not contain noble metal, and the raw materials are cheap and easy to obtain; the preparation method is simple, has lower cost and is easy to implement in industrial production;
5. the catalyst of the invention can be used for the catalytic oxidation elimination of dioxin pollutants and the removal of other chlorine-containing volatile organic pollutants in flue gas, so that the content of dioxin pollutants at the outlet of the flue gas or waste gas is lower than the national emission standard when the catalyst is used for the treatment of the flue gas or waste gas.
Detailed Description
The composition and preparation of the catalyst of the invention are further illustrated by the following specific examples.
Example 1
(1) Fully dissolving 0.64g of ammonium metavanadate, 0.54 g of ammonium metatungstate and 0.35 g of stannic chloride in a mixed solution of 10 g of deionized water and 3 g of monoethanolamine, and marking as a solution A;
(2) adding 8.75 g of titanium dioxide into the solution A, and fully and uniformly dispersing to obtain a solution B;
(3) adding 0.12 g of ammonium molybdate into 3 g of deionized water, and stirring to fully dissolve the ammonium molybdate to obtain a solution C;
(4) slowly adding the solution C and 0.5 g of ammonia water into the solution B at the same time under vigorous stirring to obtain a solution D;
(5) continuously stirring the solution D for 5 hours under the condition of water bath at the temperature of 40 ℃; after the water in the mixed solution is evaporated and dried to form a pasty mixture, further drying the mixture in a forced air drying oven at the drying temperature of 100 ℃ for 12 hours;
(6) calcining the dried blocks in a muffle furnace at 400 ℃, at the heating rate of 2 ℃/min and for 5 hours to obtain the catalyst; the catalyst was tableted and sieved to form 40-60 mesh catalyst particles, designated catalyst 1. The performance test of the catalytic oxidation elimination of the dioxin analogue o-dichlorobenzene is carried out in a fixed bed, and the test result of the catalyst performance is shown in figure 1.
Example 2
(1) Fully dissolving 1.15 g of ammonium metavanadate, 0.54 g of ammonium metatungstate and 0.08 g of stannous chloride in a mixed solution of 15 g of deionized water and 2 g of monoethanolamine, and marking as a solution A;
(2) adding 8.5 g of titanium dioxide into the solution A, and fully and uniformly dispersing to obtain a solution marked as solution A;
(3) adding 0.13 g of cerium nitrate into 3 g of deionized water, and stirring to fully dissolve the cerium nitrate to obtain a solution C;
(4) slowly adding the solution C and 1.0 g of ammonia water into the solution B at the same time under vigorous stirring to obtain a solution D;
(5) continuously stirring the solution D for 4 hours under the condition of water bath at 50 ℃, after the water in the mixed solution is evaporated and dried to form a pasty mixture, further drying the mixture in a forced air drying oven at the drying temperature of 80 ℃ for 20 hours;
(6) calcining the dried blocks in a muffle furnace at 500 ℃, at the heating rate of 2 ℃/min for 3 hours to obtain a catalyst; the catalyst was tableted and sieved to form 40-60 mesh catalyst particles, designated catalyst 2. The performance test of the catalytic oxidation elimination of the dioxin analogue o-dichlorobenzene is carried out in a fixed bed, and the test result of the catalyst performance is shown in figure 1.
Example 3
(1) Fully dissolving 1.02 g of ammonium metavanadate, 0.37 g of ammonium paratungstate and 0.23 g of stannic chloride in a mixed solution of 20 g of deionized water and 1 g of monoethanolamine, and marking as a solution A;
(2) adding 8.7 g of titanium dioxide into the solution A, and stirring to fully dissolve the titanium dioxide to obtain a solution B;
(3) adding 0.26 g of lanthanum nitrate into 5g of deionized water, and stirring to fully dissolve the lanthanum nitrate to obtain a solution C;
(4) slowly adding the solution C and 1.5 g of ammonia water into the solution B at the same time under vigorous stirring to obtain a solution D;
(5) continuously stirring the solution D for 7 hours under the condition of water bath at the temperature of 30 ℃, after the water in the mixed solution is evaporated and dried to form a pasty mixture, further drying the mixture in a forced air drying oven at the drying temperature of 80 ℃ for 15 hours;
(6) placing the dried blocks in a muffle furnace for calcining at 600 ℃, wherein the heating rate is 2 ℃/min, and the calcining time is 7 hours to obtain a catalyst; the catalyst was tableted and sieved to form catalyst particles of 40-60 mesh size and designated catalyst 3. The performance test of the catalytic oxidation elimination of the dioxin analogue o-dichlorobenzene is carried out in a fixed bed, and the test result of the catalyst performance is shown in figure 1.
Example 4
(1) Fully dissolving 0.80 g of vanadyl oxalate, 0.97 g of ammonium metatungstate and 0.47 g of stannic chloride in a mixed solution of 25 g of deionized water and 1.5 g of diethanolamine, and marking as a solution A;
(2) adding 8.5 g of titanium dioxide into the solution A, and fully and uniformly dispersing to obtain a solution B;
(3) adding 0.30 g of copper nitrate into 3 g of deionized water, and stirring to fully dissolve the copper nitrate to obtain a solution C;
(4) slowly adding the solution C and 2.0 g of ammonia water into the solution B at the same time under vigorous stirring, and marking as a solution D;
(5) continuously stirring the solution D for 5 hours under the condition of water bath at 40 ℃, after the water in the mixed solution is evaporated and dried to form a pasty mixture, further drying the mixture in a forced air drying oven at the drying temperature of 100 ℃ for 12 hours;
(6) and (3) calcining the dried blocks in a muffle furnace at 400 ℃, at the heating rate of 2 ℃/min for 5 hours to obtain a catalyst, tabletting and sieving the catalyst to form 40-60-mesh catalyst particles, and marking as catalyst 4. The performance test of the catalytic oxidation elimination of the dioxin analogue o-dichlorobenzene is carried out in a fixed bed, and the test result of the catalyst performance is shown in figure 2.
Example 5
(1) Fully dissolving 0.90 g of ammonium metavanadate, 0.54 g of ammonium metatungstate and 0.12 g of stannic chloride in a mixed solution of 15 g of deionized water and 6 g of monoethanolamine, and marking as a solution A;
(2) adding 8.7 g of titanium dioxide into the solution A, fully and uniformly dispersing, and marking as a solution B;
(3) adding 0.13 g of praseodymium nitrate into 5g of deionized water, and stirring to fully dissolve the praseodymium nitrate to obtain a solution C;
(4) slowly adding the solution C and 4.6 g of ammonia water into the solution B at the same time under the condition of vigorous stirring to obtain a solution D;
(5) continuously stirring the solution D for 3 hours under the condition of water bath at 50 ℃, after the water in the mixed solution is evaporated and dried to form a pasty mixture, further drying the mixture in a forced air drying oven at the drying temperature of 100 ℃ for 12 hours;
(6) and (3) calcining the dried blocks in a muffle furnace at 400 ℃, at the heating rate of 2 ℃/min for 3 hours to obtain a catalyst, tabletting and sieving the catalyst to form catalyst particles of 40-60 meshes, and marking as catalyst 5. The performance test of the catalytic oxidation elimination of the dioxin analogue o-dichlorobenzene is carried out in a fixed bed, and the test result of the catalyst performance is shown in figure 2.
Example 6
(1) Dissolving 1.39 g of vanadyl sulfate, 0.86 g of ammonium metatungstate and 0.45 g of stannous chloride in a mixed solution of 10 g of deionized water and 8 g of monoethanolamine, and marking as solution A;
(2) adding 8.35 g of titanium dioxide into the solution A, fully and uniformly dispersing, and marking as a solution B;
(3) adding 0.2 g of niobium oxalate into 7 g of deionized water, and stirring to fully dissolve the niobium oxalate to obtain a solution C;
(4) slowly adding the solution C and 4.0 g of ammonia water into the solution B at the same time under vigorous stirring to obtain a solution D;
(5) continuously stirring the solution D for 8 hours under the condition of water bath at 40 ℃, after the water in the mixed solution is evaporated and dried to form a pasty mixture, further drying the mixture in a forced air drying oven at the drying temperature of 90 ℃ for 15 hours;
(6) and (3) placing the dried blocks into a muffle furnace for calcining at 500 ℃, at the heating rate of 2 ℃/min for 7 hours to obtain a catalyst, tabletting and sieving the catalyst to form catalyst particles of 40-60 meshes, and marking as a catalyst 6. The performance test of the catalytic oxidation elimination of the dioxin analogue o-dichlorobenzene is carried out in a fixed bed, and the test result of the catalyst performance is shown in figure 2.
Example 7
(1) Fully dissolving 0.64g of ammonium metavanadate, 0.62 g of ammonium paratungstate and 0.93 g of stannic chloride in a mixed solution of 15 g of deionized water and 8 g of triethanolamine, and marking as a solution A;
(2) adding 8.55g of titanium dioxide into the solution A, and fully and uniformly dispersing to obtain a solution B;
(3) adding 0.106 g of antimony acetate into 15 g of deionized water, stirring to fully dissolve the antimony acetate, and marking as a solution C;
(4) slowly adding the solution C and 3.5 g of ammonia water into the solution B at the same time under violent stirring to obtain a solution D;
(5) continuously stirring the solution D for 5 hours under the condition of water bath at 60 ℃, after the water in the mixed solution is evaporated and dried to form a pasty mixture, further drying the mixture in a forced air drying oven at the drying temperature of 80 ℃ for 24 hours;
(6) and calcining the dried block in a muffle furnace at 600 ℃, at the heating rate of 2 ℃/min for 3 hours to obtain a catalyst, tabletting and sieving the catalyst to form 40-60-mesh catalyst particles, and marking as catalyst 7. The performance test of the catalytic oxidation elimination of the dioxin analogue o-dichlorobenzene is carried out in a fixed bed, and the test result of the catalyst performance is shown in figure 2.
Example 8
(1) Fully dissolving 0.51 g of ammonium metavanadate, 0.54 g of ammonium metatungstate and 0.47 g of stannic chloride in a mixed solution of 21 g of deionized water and 6 g of formamide, and marking as a solution A;
(2) adding 8.8 g of titanium dioxide into the solution A, and fully and uniformly dispersing to obtain a solution B;
(3) adding 0.13 g of cerium nitrate and 0.2 g of niobium oxalate into 6.0 g of deionized water, stirring and fully dissolving to obtain a solution C;
(4) slowly adding the solution C and 3 g of ammonia water into the solution B at the same time under violent stirring to obtain a solution D;
(5) continuously stirring the solution D for 5 hours under the condition of water bath at the temperature of 60 ℃, after the water in the mixed solution is evaporated and dried to form a pasty mixture, further drying the mixture in a forced air drying oven at the drying temperature of 80 ℃ for 20 hours;
(6) and calcining the dried block in a muffle furnace at 500 ℃, at the heating rate of 2 ℃/min for 8 hours to obtain a catalyst, tabletting and sieving the catalyst to form catalyst particles of 40-60 meshes, and marking as the catalyst 8. The performance test of the catalytic oxidation elimination of the dioxin analogue o-dichlorobenzene is carried out in a fixed bed, and the test result of the catalyst performance is shown in figure 3.
Example 9
(1) Fully dissolving 2.15 g of vanadyl oxalate, 0.97 g of ammonium metatungstate and 0.82 g of stannic chloride in a mixed solution of 30 g of deionized water and 10 g of monoethanolamine, and marking as a solution A;
(2) adding 7.8 g of titanium dioxide into the solution A, fully and uniformly dispersing, and marking as a solution B;
(3) adding 0.13 g of cerium nitrate and 0.27 g of lanthanum nitrate into 4.0 g of deionized water, and stirring to fully dissolve the cerium nitrate and the lanthanum nitrate to obtain a solution C;
(4) slowly adding the solution B and 0.8 g of ammonia water into the solution C at the same time under vigorous stirring to obtain a solution D;
(5) continuously stirring the solution D for 7 hours under the condition of water bath at 50 ℃, after the water in the mixed solution is evaporated and dried to form a pasty mixture, further drying the mixture in a forced air drying oven at the drying temperature of 80 ℃ for 24 hours;
(6) and (3) calcining the dried blocks in a muffle furnace at 400 ℃, at the heating rate of 2 ℃/min for 8 hours to obtain a catalyst, tabletting and sieving the catalyst to form catalyst particles of 40-60 meshes, and marking as catalyst 9. The performance test of the catalytic oxidation elimination of the dioxin analogue o-dichlorobenzene is carried out in a fixed bed, and the test result of the catalyst performance is shown in figure 3.
Example 10
(1) Fully dissolving 0.25 g of ammonium metavanadate, 0.43 g of ammonium metatungstate and 0.23 g of stannic chloride in a mixed solution of 9 g of deionized water and 4g of monoethanolamine, and marking as a solution A;
(2) adding 9.1 g of titanium dioxide into the solution A, fully and uniformly dispersing, and marking as a solution B;
(3) adding 0.4 g of niobium oxalate and 0.21 g of antimony acetate into 7 g of deionized water, and stirring to fully dissolve the niobium oxalate and the antimony acetate to obtain a solution C;
(4) slowly adding the solution C and 0.6 g of ammonia water into the solution B at the same time under the condition of vigorous stirring to obtain a solution D;
(5) continuously stirring the solution D for 8 hours under the condition of water bath at 60 ℃, after the water in the mixed solution is evaporated and dried to form a pasty mixture, further drying the mixture in a forced air drying oven at the drying temperature of 90 ℃ for 15 hours;
(6) and calcining the dried block in a muffle furnace at 600 ℃, at the heating rate of 2 ℃/min for 7 hours to obtain a catalyst, tabletting and sieving the catalyst to form catalyst particles of 40-60 meshes, and marking as the catalyst 10. The performance test of the catalytic oxidation elimination of the dioxin analogue o-dichlorobenzene is carried out in a fixed bed, and the test result of the catalyst performance is shown in figure 3.
From the above examples, it can be seen that the catalyst prepared by the catalyst composition and the preparation method of the present invention has better reaction activity in the catalytic oxidation elimination of the dioxin analogue o-dichlorobenzene. Under the conditions of high ortho-dichlorobenzene concentration (1000 ppm) and space velocity of 15000 ml/(h.g), the elimination rate of ortho-dichlorobenzene can reach 98% when the temperature of the catalyst prepared in examples 1-3 is 210 ℃; when the space velocity is 25000 ml/(h.g), and the temperature of the catalyst prepared in examples 4-7 is 220 ℃, the elimination rate of o-dichlorobenzene can reach 99 percent; when the space velocity is 35000 ml/(h.g), and the temperature of the catalyst prepared in examples 8-10 is 230 ℃, the elimination rate of ortho-dichlorobenzene can reach 98%. Therefore, when the catalyst is applied to the catalytic oxidation elimination of dioxin analogue o-dichlorobenzene, the removal efficiency is equivalent to or better than that of the existing catalyst.