CN110579456B - Cleanliness detection equipment for improving hub surface treatment process - Google Patents
Cleanliness detection equipment for improving hub surface treatment process Download PDFInfo
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- CN110579456B CN110579456B CN201910879254.8A CN201910879254A CN110579456B CN 110579456 B CN110579456 B CN 110579456B CN 201910879254 A CN201910879254 A CN 201910879254A CN 110579456 B CN110579456 B CN 110579456B
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- 238000001514 detection method Methods 0.000 title claims abstract description 29
- 230000003749 cleanliness Effects 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000008569 process Effects 0.000 title claims abstract description 15
- 238000004381 surface treatment Methods 0.000 title claims abstract description 15
- 239000000523 sample Substances 0.000 claims abstract description 27
- 239000003344 environmental pollutant Substances 0.000 abstract description 6
- 229910052751 metal Inorganic materials 0.000 abstract description 6
- 239000002184 metal Substances 0.000 abstract description 6
- 231100000719 pollutant Toxicity 0.000 abstract description 6
- 238000012360 testing method Methods 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 description 6
- 238000012546 transfer Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 206010034703 Perseveration Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/62—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light
- G01N21/63—Systems in which the material investigated is excited whereby it emits light or causes a change in wavelength of the incident light optically excited
- G01N21/64—Fluorescence; Phosphorescence
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
- G01N2021/0106—General arrangement of respective parts
- G01N2021/0112—Apparatus in one mechanical, optical or electronic block
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Abstract
The invention discloses a device for detecting the cleanliness of a hub surface treatment process, which comprises a conveying assembly and a platform, wherein the platform is arranged behind the conveying assembly, a sliding seat is arranged on the platform through supporting legs, a guide rail is arranged on the sliding seat, guide blocks are movably arranged on the guide rail, two groups of the guide blocks are arranged, a guide seat is arranged at the front end of each guide block, and an electromagnetic slide rail is arranged on each guide seat; according to the invention, the UV light source probe is matched with the sensor instrument, a confocal testing method is adopted, light rays are emitted by a light source with the optimal wavelength to detect pollutants on the metal surface, the left and right positions detected by the UV light source probe can be conveniently changed by moving the guide block along the guide rail, the front and back positions detected by the UV light source probe can be conveniently changed by moving the electromagnetic slide block along the electromagnetic slide rail, the detection height can be changed by the lifting cylinder, the connecting rod is pushed by rotating the turntable and matching with the inclination angle cylinder, various inclination angles of the UV light source probe can be conveniently detected, and the detection of the hub is more comprehensive.
Description
Technical Field
The invention relates to the technical field of detection equipment, in particular to cleanliness detection equipment for improving a hub surface treatment process.
Background
Along with the development of the aluminum alloy wheel industry, the competition is increasingly violent, the requirement of customers on the product quality is higher and higher, and the problem of the performance of the wheel coating is increasingly severe;
the pretreatment before coating is a key process which relates to chemical reaction and plays an important role in corrosion resistance, the cleaning effect of the pretreatment directly influences a corrosion experiment, and whether the oily substance on the surface of the hub perseveration is cleaned or not is very necessary to quantitatively detect, so that the invention provides the cleanliness detection equipment for improving the hub surface treatment process so as to solve the problems in the prior art.
Disclosure of Invention
Aiming at the problems, the invention provides a device for detecting the cleanliness of a hub surface treatment process, which detects pollutants on the metal surface by using a light source with the optimal wavelength to emit light through a confocal detection method by matching a UV light source probe with a sensor instrument, utilizes a threaded lead screw to drive a guide block to move along a guide rail, conveniently changes the left and right positions of the UV light source probe, conveniently changes the front and back positions of the UV light source probe through the movement of an electromagnetic slide block along an electromagnetic slide rail, can change the detection height through a lifting cylinder, and pushes a connecting rod through the rotation of a turntable and the matching of an inclination angle cylinder, so that the detection of various inclination angles of the UV light source probe is conveniently realized, the detection of the hub is more comprehensive in whole, and the detection position is more detailed.
In order to solve the problems, the invention provides a cleanliness detection device for improving the hub surface treatment process, which comprises a conveying assembly and a platform, wherein the platform is arranged behind the conveying assembly, and a sliding seat is arranged on the platform through supporting legs, a guide rail is arranged on the sliding seat, guide blocks are movably arranged on the guide rail, two groups of the guide blocks are arranged, the front end of the guide block is provided with a guide seat, the guide seat is provided with an electromagnetic slide rail, an electromagnetic slide block is movably arranged on the electromagnetic slide rail, one side of the electromagnetic slide block is provided with a lifting cylinder through a hoop, and the output end of the lifting cylinder is provided with a lifting plate, the lower end of the lifting plate is rotatably provided with a turntable, and the lower extreme of carousel articulates there is the connecting rod, the below of connecting rod is equipped with UV light source probe, electromagnetism slider top is equipped with the sensor instrument, UV light source probe passes through wire and sensor instrument electric connection.
The further improvement lies in that: one side of lifter plate top is equipped with servo motor, through the rotatory installation of pivot between carousel and the lifter plate, servo motor's output passes through the belt and is connected with the pivot.
The further improvement lies in that: one side of the lower part of the rotary table is hinged with an inclination angle cylinder, and the output end of the inclination angle cylinder is hinged with one side of the connecting rod.
The further improvement lies in that: the two ends of the top of the sliding seat are respectively provided with a one-way bearing seat, the middle position of the top of the sliding seat is provided with a two-way bearing seat, two groups of threaded screw rods are rotatably arranged between the one-way bearing seats and the two-way bearing seats, and the two groups of guide blocks are respectively matched with the two groups of threaded screw rods.
The further improvement lies in that: and driving motors are arranged on the outer sides of the two groups of one-way bearing seats, and the two groups of driving motors are respectively connected with the two groups of threaded screw rods.
The further improvement lies in that: the conveying assembly comprises a conveying frame and a driving roller, the driving roller is arranged at each of the two ends of the inner side of the conveying frame, the conveying roller is provided with a conveying belt, and a plurality of supporting rollers are arranged at the middle end of the inner side of the conveying frame at equal intervals.
The further improvement lies in that: the conveyer belt is equipped with two sets ofly at least, and the surface of conveyer belt is equipped with the spacing strip of wheel hub, the spacing equidistance of wheel hub is equipped with the multiunit, and every group the spacing strip of wheel hub comprises symmetrical two sets of semi-arc spacing strips.
The invention has the beneficial effects that: according to the invention, the UV light source probe is matched with the sensor instrument, a confocal testing method is adopted, light is emitted by a light source with the optimal wavelength to detect pollutants on the metal surface, the threaded screw rod is utilized to drive the guide block to move along the guide rail, the left and right positions detected by the UV light source probe are conveniently changed, the front and back positions detected by the UV light source probe are conveniently changed by moving the electromagnetic slide block along the electromagnetic slide rail, the detection height can be changed by the lifting cylinder, the rotary table is rotated and matched with the inclination angle cylinder to push the connecting rod, so that various inclination angles of the UV light source probe can be conveniently detected, the detection of the hub is more comprehensive and the detection position is more detailed integrally, meanwhile, the hub is transmitted by the transmission assembly, the assembly line operation is convenient, and the detection efficiency is improved.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a partial schematic view of the present invention;
FIG. 3 is a schematic view of a transfer assembly of the present invention.
Wherein: 1. a transfer assembly; 2. a platform; 3. a slide base; 4. a guide rail; 5. a guide block; 6. a guide seat; 7. an electromagnetic slide rail; 8. an electromagnetic slider; 9. a ferrule; 10. a lifting cylinder; 11. a lifting plate; 12. a turntable; 13. a connecting rod; 14. a UV light source probe; 15. a sensor meter; 16. a servo motor; 17. an inclination cylinder; 18. a one-way bearing seat; 19. a bidirectional bearing seat; 20. a threaded lead screw; 21. a transfer frame; 22. a drive roller; 23. a conveyor belt; 24. a support roller; 25. and (4) a hub limiting strip.
Detailed Description
In order to further understand the present invention, the following detailed description will be made with reference to the following examples, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
According to the drawings 1, 2 and 3, the embodiment provides a cleanliness detection device for improving the hub surface treatment process, which comprises a conveying assembly 1 and a platform 2, wherein the platform 2 is arranged behind the conveying assembly 1, a sliding seat 3 is mounted on the platform 2 through supporting legs, a guide rail 4 is arranged on the sliding seat 3, guide blocks 5 are movably mounted on the guide rail 4, two groups of the guide blocks 5 are arranged, a guide seat 6 is arranged at the front end of the guide block 5, an electromagnetic slide rail 7 is arranged on the guide seat 6, an electromagnetic slide block 8 is movably mounted on the electromagnetic slide rail 7, a lifting cylinder 10 is mounted on one side of the electromagnetic slide block 8 through a hoop 9, a lifting plate 11 is arranged at the output end of the lifting cylinder 10, a rotary disc 12 is rotatably mounted at the lower end of the lifting plate 11, a connecting rod 13 is hinged to the lower end of the rotary disc 12, a UV light source probe 14 is arranged below the connecting rod 13, the sensor instrument 15 is arranged above the electromagnetic slide block 8, the UV light source probe 14 is electrically connected with the sensor instrument 15 through a lead, a confocal testing method is adopted, light is emitted by a U light source with the optimal wavelength to detect pollutants on the metal surface, the sensor records fluorescence intensity, the intensity depends on the amount of the pollutants at a measuring point, the cleanliness of the metal surface can be expressed by percentage, 100 represents a completely clean interface, and the relative fluorescence intensity can also be expressed. During the use, put the wheel hub on the conveying subassembly, utilize UV light source probe 14 to detect the wheel hub, remove along guide rail 4 through guide block 5, conveniently change the left and right sides position that UV light source probe 14 detected, remove the front and back position that conveniently changes UV light source probe 14 and detect through electromagnetism slider 8 along electromagnetism slide rail 7, can change through lift cylinder 10 and detect the height.
One side of lifter plate 11 top is equipped with servo motor 16, through the rotatory installation of pivot between carousel 12 and the lifter plate 11, servo motor 16's output is connected with the pivot through the belt.
One side below the rotary table 12 is hinged with an inclination angle cylinder 17, and the output end of the inclination angle cylinder 17 is hinged with one side of the connecting rod 13. The connecting rod 13 is pushed by the rotary table 12 in a rotating matching manner with the inclination angle cylinder 17, so that the UV light source probe 14 can conveniently detect hubs at various inclination angles.
The two ends of the top of the sliding seat 3 are respectively provided with a one-way bearing seat 18, the middle position of the top of the sliding seat 3 is provided with a two-way bearing seat 19, a threaded screw rod 20 is rotatably arranged between the two-way bearing seats 18 and 19, and the two groups of guide blocks 5 are respectively matched with the two groups of threaded screw rods 20.
And driving motors are arranged on the outer sides of the two groups of one-way bearing seats 18, and the two groups of driving motors are respectively connected with the two groups of threaded screw rods 20. The movable guide block 5 can be driven to move along the guide rail 4 by driving the threaded screw rod 20 to rotate through the driving motor.
Conveying assembly 1 includes transfer gantry 21 and drive roller 22, the both ends of transfer gantry 21 inboard all are equipped with drive roller 22, and around being equipped with conveyer belt 23 on the drive roller 22, the inboard middle-end equidistance of transfer gantry 21 is equipped with a plurality of backing rolls 24. The transmission is more stable.
Conveyer belt 23 is equipped with two sets ofly, is convenient for convey more wheel hub, improves detection efficiency, and the surface of conveyer belt 23 is equipped with the spacing 25 of wheel hub, the spacing 25 equidistance of wheel hub is equipped with the multiunit, and every group the spacing 25 of wheel hub comprises symmetrical two sets of semi-arc spacing. So that the hub does not shift position.
This a cleanliness check out test set for improving wheel hub surface treatment technology passes through UV light source probe 14 cooperation sensor instrument 15, adopt confocal test method, the light source through the best wavelength launches the pollutant that light detected the metal surface, utilize screw lead screw 20 to drive guide block 5 and remove along guide rail 4, conveniently change the left and right positions that UV light source probe 14 detected, it conveniently changes the front and back position that UV light source probe 14 detected to remove along electromagnetism slide rail 7 through electromagnetism slider 8, can change the detection height through lift cylinder 10, promote connecting rod 13 through carousel 12 swivelling joint inclination cylinder 17, conveniently make the various inclination of UV light source probe 14 detect, wholly, it is more comprehensive to the detection of wheel hub, the detection position is more detailed, and simultaneously, through conveying subassembly 1 conveying wheel hub, make things convenient for the pipelining, and the detection efficiency is improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A cleanliness detection equipment for improving a hub surface treatment process comprises a conveying assembly (1) and a platform (2), and is characterized in that: the rear of the conveying assembly (1) is provided with a platform (2), a sliding seat (3) is installed on the platform (2) through supporting legs, guide rails (4) are arranged on the sliding seat (3), guide blocks (5) are movably installed on the guide rails (4), the guide blocks (5) are provided with two groups, the front end of each guide block (5) is provided with a guide seat (6), an electromagnetic slide rail (7) is arranged on each guide seat (6), an electromagnetic slide block (8) is movably installed on each electromagnetic slide rail (7), a lifting cylinder (10) is installed on one side of each electromagnetic slide block (8) through a hoop (9), the output end of each lifting cylinder (10) is provided with a lifting plate (11), a rotary table (12) is installed at the lower end of each lifting plate (11) in a rotating mode, a connecting rod (13) is hinged to the lower end of each rotary table (12), an inclination angle cylinder (17) is hinged to one side below each rotary table (12), and the output of inclination cylinder (17) with one side of connecting rod (13) is articulated, the below of connecting rod (13) is equipped with UV light source probe (14), electromagnetism slider (8) top is equipped with sensor instrument (15), UV light source probe (14) passes through wire and sensor instrument (15) electric connection.
2. The cleanliness detection apparatus for improving a hub surface treatment process according to claim 1, wherein: one side of lifter plate (11) top is equipped with servo motor (16), install through the pivot rotation between carousel (12) and lifter plate (11), the output of servo motor (16) is passed through the belt and is connected with the pivot.
3. The cleanliness detection apparatus for improving a hub surface treatment process according to claim 1, wherein: the two ends of the top of the sliding seat (3) are provided with one-way bearing seats (18), the middle position of the top of the sliding seat (3) is provided with a two-way bearing seat (19), the two-way bearing seats are provided with threaded screw rods (20) in a rotating mode between the one-way bearing seats (18) and the two-way bearing seats (19), and the guide blocks (5) are respectively matched with the threaded screw rods (20) in a two-set mode.
4. The cleanliness detection apparatus for improving a hub surface treatment process according to claim 3, wherein: and driving motors are arranged on the outer sides of the two groups of one-way bearing seats (18), and the two groups of driving motors are respectively connected with the two groups of threaded screw rods (20).
5. The cleanliness detection apparatus for improving a hub surface treatment process according to claim 1, wherein: conveying subassembly (1) is including conveying frame (21) and drive roller (22), drive roller (22) are all established at the both ends of conveying frame (21) inboard, and around being equipped with conveyer belt (23) on drive roller (22), the inboard middle-end equidistance of conveying frame (21) is equipped with a plurality of backing rolls (24).
6. The cleanliness detection apparatus for improving a hub surface treatment process according to claim 5, wherein: conveyer belt (23) are equipped with two sets ofly at least, and the surface of conveyer belt (23) is equipped with spacing strip of wheel hub (25), spacing strip of wheel hub (25) equidistance is equipped with the multiunit, and every group spacing strip of wheel hub (25) comprise by symmetrical two sets of semi-arc spacing strips.
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CN201910879254.8A CN110579456B (en) | 2019-09-18 | 2019-09-18 | Cleanliness detection equipment for improving hub surface treatment process |
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CN201910879254.8A CN110579456B (en) | 2019-09-18 | 2019-09-18 | Cleanliness detection equipment for improving hub surface treatment process |
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CN110579456B true CN110579456B (en) | 2022-04-05 |
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CN112845228A (en) * | 2021-03-05 | 2021-05-28 | 安徽陆达智能装备科技有限公司 | Automatic lithium battery production line |
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Application publication date: 20191217 Assignee: BAODING LIZHONG DONG'AN LIGHT ALLOY PARTS CO.,LTD. Assignor: BAODING LIZHONG WHEEL MANUFACTURING Co.,Ltd. Contract record no.: X2023990000004 Denomination of invention: A cleaning inspection equipment for improving the surface treatment process of wheel hub Granted publication date: 20220405 License type: Common License Record date: 20230112 |
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