CN110577653A - A kind of emulsion nanocomposite emulsion based on electrostatic self-assembly and preparation method thereof - Google Patents
A kind of emulsion nanocomposite emulsion based on electrostatic self-assembly and preparation method thereof Download PDFInfo
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Abstract
本发明公开了一种基于静电自组装的乳液纳米复合乳液及其制备方法,成本低廉、制备方法环保、产品稳定性好,可用于皮革复鞣。本发明的技术方案为:一种基于静电自组装的乳液纳米复合乳液的制备方法,采用一锅法制备水性聚氨酯,将水滑石分散在水中,在聚氨酯乳化阶段加入,使水滑石在聚氨酯基体中均匀分散,利用水滑石的正点性和聚氨酯的负电性使两者组装,制得基于静电自组装的乳液纳米复合乳液。本发明使用水滑石作为一种纳米材料对水性聚氨酯进行改性,其材料易制成本低廉、制备方法简单环保、产品稳定性好;制得的水滑石包覆聚氨酯纳米复合乳液可用于皮革复鞣,能够提高制革过程中的染料吸收率,降低废水污染,赋予成革一定的阻燃性能。The invention discloses an emulsion nanocomposite emulsion based on electrostatic self-assembly and a preparation method thereof, which has the advantages of low cost, environment-friendly preparation method and good product stability, and can be used for leather retanning. The technical scheme of the present invention is: a preparation method of emulsion nano-composite emulsion based on electrostatic self-assembly, adopting a one-pot method to prepare water-based polyurethane, dispersing hydrotalcite in water, adding it in the polyurethane emulsification stage, and making hydrotalcite in the polyurethane matrix Disperse evenly, use the positive point of hydrotalcite and the negative charge of polyurethane to assemble the two, and prepare the emulsion nano-composite emulsion based on electrostatic self-assembly. The present invention uses hydrotalcite as a nanometer material to modify water-based polyurethane. The material is easy to manufacture and low in cost, the preparation method is simple and environmentally friendly, and the product has good stability; the prepared hydrotalcite-coated polyurethane nanocomposite emulsion can be used for leather restoration. Tanning can improve the dye absorption rate in the leather-making process, reduce waste water pollution, and endow the finished leather with certain flame-retardant properties.
Description
技术领域technical field
本发明属于聚合物纳米复合材料领域,具体涉及一种基于静电自组装的乳液纳米复合乳液及其制备方法。The invention belongs to the field of polymer nanocomposite materials, and in particular relates to an emulsion nanocomposite emulsion based on electrostatic self-assembly and a preparation method thereof.
背景技术Background technique
水性聚氨酯是综合性能优良的复鞣剂,因其分子链中含有的大量与天然皮革胶原肽链结构(酰胺键)相似的氨基甲酸酯基,将其用于皮革复鞣不仅能保持皮革的天然手感,而且还可赋予皮革优异的柔韧性和染色性。传统的聚氨酯复鞣剂存在热稳定性差、复鞣性能不佳、功能性单一等缺点。因此,对聚氨酯复鞣剂进行适当的改性,可改善聚氨酯的复鞣性能,赋予其功能性。Water-based polyurethane is a retanning agent with excellent comprehensive performance, because its molecular chain contains a large number of carbamate groups similar to the peptide chain structure (amide bond) of natural leather collagen, and its use in leather retanning can not only maintain the leather Natural hand, but also imparts excellent flexibility and dyeability to the leather. Traditional polyurethane retanning agents have disadvantages such as poor thermal stability, poor retanning performance, and single functionality. Therefore, proper modification of polyurethane retanning agent can improve the retanning performance of polyurethane and endow it with functionality.
有机-无机纳米复合材料同时结合了有机和无机的材料特性,如热稳定性、溶解性和可加工性等,是一种具有高性能、多功能的新一代复合材料。采用无机纳米材料,如水滑石、石墨烯和二氧化硅等,可以对水性聚氨酯基体进行增强改性,不仅可以有效弥补基体材料自身存在的缺陷和提高基材的热稳定性,而且还会赋予复合材料导电导热性、隔热保温性、阻燃性和吸附性等新的性能。Organic-inorganic nanocomposites combine organic and inorganic material properties, such as thermal stability, solubility, and processability, and are a new generation of composite materials with high performance and multiple functions. Using inorganic nano-materials, such as hydrotalcite, graphene and silica, etc., can enhance and modify the waterborne polyurethane matrix, which can not only effectively compensate for the defects of the matrix material itself and improve the thermal stability of the substrate, but also endow the composite Materials have new properties such as electrical and thermal conductivity, heat insulation, flame retardancy and adsorption.
水滑石是一种层状金属氢氧化物,有增强基体热稳定性和赋予基体吸附性和阻燃性的特点。水滑石带有弱的正点性,将水滑石引入阴离子型聚氨酯中,由于两者所带电荷不同,会基于静电作用力发生自组装行为,形成水滑石包覆聚氨酯纳米复合乳液。将该纳米复合材料用于皮革复鞣,可对革起到复鞣填充的作用;同时利用水滑石的吸附性和阻燃性可提高复鞣过程的染料吸附率、降低废水的污染,并且赋予成革一定的阻燃功能性。Hydrotalcite is a layered metal hydroxide, which has the characteristics of enhancing the thermal stability of the matrix and endowing the matrix with adsorption and flame retardancy. Hydrotalcite has weak punctuality. When hydrotalcite is introduced into anionic polyurethane, due to the difference in charge between the two, self-assembly behavior will occur based on electrostatic force, forming a hydrotalcite-coated polyurethane nanocomposite emulsion. The nanocomposite material is used for leather retanning, which can play the role of retanning filling for leather; at the same time, the adsorption and flame retardancy of hydrotalcite can improve the dye adsorption rate in the retanning process, reduce the pollution of wastewater, and endow The finished leather has a certain flame retardant function.
发明内容Contents of the invention
本发明的目的是要提供一种基于静电自组装的乳液纳米复合乳液及其制备方法,利用水滑石与聚氨酯带有不同电性的特点,使两者发生自组装,其材料易制成本低廉、制备方法简单环保、产品稳定性好,可用于皮革复鞣。The purpose of the present invention is to provide an emulsion nano-composite emulsion based on electrostatic self-assembly and its preparation method, which uses the characteristics of different electrical properties of hydrotalcite and polyurethane to make the two self-assemble, and the material is easy to manufacture and low in cost , the preparation method is simple and environmentally friendly, the product has good stability, and can be used for leather retanning.
为了达到上述目的,本发明提供的一种基于静电自组装的乳液纳米复合乳液的制备方法,In order to achieve the above object, the preparation method of a kind of emulsion nanocomposite emulsion based on electrostatic self-assembly provided by the present invention,
采用一锅法制备水性聚氨酯,将水滑石分散在水中,在聚氨酯乳化阶段加入,使水滑石在聚氨酯基体中均匀分散,利用水滑石的正点性和聚氨酯的负电性使两者组装,制得基于静电自组装的乳液纳米复合乳液。A one-pot method is used to prepare water-based polyurethane. Hydrotalcite is dispersed in water and added in the polyurethane emulsification stage, so that hydrotalcite is evenly dispersed in the polyurethane matrix. The positive point of hydrotalcite and the negative charge of polyurethane are used to assemble the two, and the base is prepared. Electrostatic Self-Assembled Emulsion Nanocomposite Emulsions.
所述的一种基于静电自组装的乳液纳米复合乳液的制备方法,具体步骤如下:The preparation method of described a kind of emulsion nano-composite emulsion based on electrostatic self-assembly, concrete steps are as follows:
步骤一、水滑石纳米片层的制备:Step 1, preparation of hydrotalcite nanosheets:
首先,称取0.03~0.3mol的硝酸盐A、0.03~0.2mol的硝酸盐B和0.001~0.05mol的无水碳酸钠溶于100~300mL去离子水中,调节pH至6~13,在70~100℃的温度下搅拌反应1~3h,再保温晶化10~18h,待反应结束后经过滤、洗涤、干燥、研磨得到水滑石纳米材料;First, weigh 0.03~0.3mol of nitrate A, 0.03~0.2mol of nitrate B and 0.001~0.05mol of anhydrous sodium carbonate and dissolve them in 100~300mL of deionized water, adjust the pH to 6~13, and adjust the pH to 6~13. Stir and react at 100°C for 1-3 hours, then keep warm and crystallize for 10-18 hours. After the reaction is completed, filter, wash, dry, and grind to obtain hydrotalcite nanomaterials;
硝酸盐A为Mg(NO3)2、Ni (NO3)2、Zn (NO3)2、Ca (NO3)2、Cu (NO3)2、Cd (NO3)2或Co(NO3)2;Nitrate A is Mg(NO 3 ) 2 , Ni (NO 3 ) 2 , Zn (NO 3 ) 2 , Ca (NO 3 ) 2 , Cu (NO 3 ) 2 , Cd (NO 3 ) 2 or Co(NO 3 ) 2 ;
硝酸盐B为Al (NO3)3、Ga (NO3)3、In (NO3)3或Cr (NO3)3;Nitrate B is Al (NO 3 ) 3 , Ga (NO 3 ) 3 , In (NO 3 ) 3 or Cr (NO 3 ) 3 ;
步骤二、水滑石包覆聚氨酯纳米复合乳液的制备:Step 2, preparation of hydrotalcite-coated polyurethane nanocomposite emulsion:
首先,称取10~20g聚多元醇加热到100~120℃,抽真空搅拌1~2h至完全脱水;接着,将体系温度降至50~70℃,加入1~3g 2,2-二羟基丁酸,溶解并搅拌均匀,再继续升温至70~90℃,滴加3~9g的二异氰酸酯,保温聚合1~5h,搅拌速度200~400r/min;反应结束后,降温至40℃,加入0.5-2mL的三乙胺中和;在水性聚氨酯的乳化阶段加入水滑石的水分散液,剧烈搅拌1h,转速800-1200r/min,后静置,得到水滑石包覆聚氨酯纳米复合复鞣剂。First, weigh 10~20g polypolyol and heat it to 100~120°C, vacuumize and stir for 1~2h to completely dehydrate; then, lower the system temperature to 50~70°C, add 1~3g 2,2-dihydroxybutyl acid, dissolve and stir evenly, then continue to heat up to 70~90°C, add 3~9g of diisocyanate dropwise, heat preservation polymerization for 1~5h, stirring speed 200~400r/min; after the reaction, cool down to 40°C, add 0.5 - 2mL of triethylamine for neutralization; add the aqueous dispersion of hydrotalcite in the emulsification stage of water-based polyurethane, stir vigorously for 1 hour at a speed of 800-1200r/min, and then let stand to obtain a hydrotalcite-coated polyurethane nano-composite retanning agent.
所述步骤二中,水滑石的水分散液的制备方法为将质量分数为0wt%-10wt%的水滑石分散在40-100mL水中。In the second step, the preparation method of the aqueous dispersion of the hydrotalcite is to disperse the hydrotalcite with a mass fraction of 0wt%-10wt% in 40-100mL of water.
所述步骤二中,乳化反应的时间为0.5~2h,乳化反应时的搅拌速度为800~1400r/min;二异氰酸酯为甲苯二异氰酸酯、二苯基甲烷二异氰酸酯或异佛尔酮二异氰酸酯。In the second step, the time for the emulsification reaction is 0.5-2 h, and the stirring speed during the emulsification reaction is 800-1400 r/min; the diisocyanate is toluene diisocyanate, diphenylmethane diisocyanate or isophorone diisocyanate.
所述步骤一中,调节pH使用1~3mol/L的NaOH水溶液,硝酸盐A为Mg(NO3)2,硝酸盐B为Al (NO3)3。In the first step, 1-3 mol/L NaOH aqueous solution is used to adjust the pH, the nitrate A is Mg(NO 3 ) 2 , and the nitrate B is Al (NO 3 ) 3 .
如上述制备方法制得到的一种水滑石包覆聚氨酯纳米复合乳液。A hydrotalcite-coated polyurethane nanocomposite emulsion prepared by the above-mentioned preparation method.
与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:
1.本发明使用水滑石作为一种纳米材料对水性聚氨酯进行改性,利用水滑石与聚氨酯带有不同电性的特点,使两者发生自组装,得到水滑石包覆聚氨酯的纳米乳液,其材料易制成本低廉、制备方法简单环保、产品稳定性好。1. The present invention uses hydrotalcite as a kind of nano-material to modify water-based polyurethane, utilizes the characteristics of hydrotalcite and polyurethane with different electrical properties, makes the two self-assemble, and obtains a nanoemulsion of hydrotalcite-coated polyurethane, which The material is easy to manufacture with low cost, the preparation method is simple and environmentally friendly, and the product has good stability.
2. 本发明提供的水滑石包覆聚氨酯纳米复合乳液可用于皮革复鞣,能够提高制革过程中的染料吸收率和降低废水污染,还可赋予成革一定的阻燃性能。2. The hydrotalcite-coated polyurethane nanocomposite emulsion provided by the present invention can be used for leather retanning, can improve the dye absorption rate and reduce waste water pollution in the tanning process, and can also endow the finished leather with certain flame retardant properties.
具体实施方式Detailed ways
下面将结合具体实施例对本发明作进一步详细的描述,但本发明的实施方式包括但不限于以下实施例表示的范围。The present invention will be described in further detail below in conjunction with specific examples, but the embodiments of the present invention include but are not limited to the scope indicated in the following examples.
本发明使用水滑石对聚氨酯进行改性,将水滑石纳米片层包覆在聚氨酯外层,得到WPU@LDH的纳米复合乳液,该复合乳液有机-无机相相容性好,乳液稳定。The invention uses hydrotalcite to modify the polyurethane, and coats the hydrotalcite nano sheet layer on the outer layer of the polyurethane to obtain a WPU@LDH nanocomposite emulsion. The composite emulsion has good organic-inorganic phase compatibility and stable emulsion.
水滑石包覆聚氨酯纳米复合乳液的制备方法,具体制备步骤如下:The preparation method of hydrotalcite-coated polyurethane nanocomposite emulsion, the specific preparation steps are as follows:
步骤一:水滑石纳米片层的制备;Step 1: preparation of hydrotalcite nanosheets;
首先,称取0.03~0.3mol的硝酸盐A、0.03~0.2mol的硝酸盐B和0.001~0.05mol的无水碳酸钠溶于100~300mL去离子水中,使用1~3mol/L的NaOH水溶液调节pH至6~13,在70~100℃的温度下搅拌反应1~3h,再保温晶化10~18h,待反应结束后经过滤、洗涤、干燥、研磨得到水滑石纳米材料;First, weigh 0.03~0.3mol of nitrate A, 0.03~0.2mol of nitrate B and 0.001~0.05mol of anhydrous sodium carbonate and dissolve them in 100~300mL of deionized water, and use 1~3mol/L NaOH aqueous solution to adjust pH to 6~13, stirred and reacted at a temperature of 70~100°C for 1~3h, then kept warm and crystallized for 10~18h, after the reaction was completed, filtered, washed, dried, and ground to obtain hydrotalcite nanomaterials;
硝酸盐A为Mg(NO3)2、Ni (NO3)2、Zn (NO3)2、Ca (NO3)2、Cu (NO3)2、Cd (NO3)2或Co(NO3)2;Nitrate A is Mg(NO 3 ) 2 , Ni (NO 3 ) 2 , Zn (NO 3 ) 2 , Ca (NO 3 ) 2 , Cu (NO 3 ) 2 , Cd (NO 3 ) 2 or Co(NO 3 ) 2 ;
硝酸盐B为Al (NO3)3、Ga (NO3)3、In (NO3)3或Cr (NO3)3;Nitrate B is Al (NO 3 ) 3 , Ga (NO 3 ) 3 , In (NO 3 ) 3 or Cr (NO 3 ) 3 ;
步骤二:水滑石包覆聚氨酯纳米复合乳液的制备;Step 2: preparation of hydrotalcite-coated polyurethane nanocomposite emulsion;
首先,称取10~20g聚多元醇加热到100~120℃,抽真空搅拌1~2h至完全脱水;接着,将体系温度降至50~70℃,加入1~3g 2,2-二羟基丁酸,溶解并搅拌均匀,再继续升温至70~90℃,滴加3~9g的二异氰酸酯,保温聚合1~5h,搅拌速度200~400r/min。反应结束后,降温至40℃,加入0.5-2mL的三乙胺中和。将0wt%-10wt%的水滑石分散在40-100mL水中,制备水滑石的水分散液。在水性聚氨酯的乳化阶段加入水滑石的水分散液,剧烈搅拌1h,转速800-1200r/min,后静置,得到水滑石包覆聚氨酯(WPU@LDH)纳米复合乳液。First, weigh 10~20g polypolyol and heat it to 100~120°C, vacuumize and stir for 1~2h to completely dehydrate; then, lower the system temperature to 50~70°C, add 1~3g 2,2-dihydroxybutyl acid, dissolve and stir evenly, then continue to heat up to 70~90°C, add 3~9g of diisocyanate dropwise, keep warm for 1~5h, and stir at a speed of 200~400r/min. After the reaction, the temperature was lowered to 40° C., and 0.5-2 mL of triethylamine was added for neutralization. Disperse 0wt%-10wt% hydrotalcite in 40-100mL water to prepare an aqueous dispersion of hydrotalcite. Add the aqueous dispersion of hydrotalcite in the emulsification stage of water-based polyurethane, stir vigorously for 1 hour at a speed of 800-1200r/min, and then let it stand still to obtain a hydrotalcite-coated polyurethane (WPU@LDH) nanocomposite emulsion.
步骤一中,硝酸盐A为Mg(NO3)2,硝酸盐B为Al (NO3)3。In step 1, nitrate A is Mg(NO 3 ) 2 , and nitrate B is Al (NO 3 ) 3 .
步骤二中,所述的二异氰酸酯所述为甲苯二异氰酸酯、二苯基甲烷二异氰酸酯或异佛尔酮二异氰酸酯。In step 2, the diisocyanate is toluene diisocyanate, diphenylmethane diisocyanate or isophorone diisocyanate.
实施例1Example 1
步骤一:水滑石纳米片层的制备;Step 1: preparation of hydrotalcite nanosheets;
首先,称取0.2mol的硝酸镁、0.1mol的硝酸铝和0.04mol的无水碳酸钠溶于120mL去离子水中,使用1mol/L的NaOH水溶液调节pH至10,在80℃的温度下搅拌反应1h,再保温晶化12h,待反应结束后经过滤、洗涤、干燥、研磨得到镁-铝水滑石纳米材料;First, weigh 0.2 mol of magnesium nitrate, 0.1 mol of aluminum nitrate and 0.04 mol of anhydrous sodium carbonate and dissolve them in 120 mL of deionized water, use 1 mol/L NaOH aqueous solution to adjust the pH to 10, and stir the reaction at a temperature of 80 °C 1h, then heat preservation and crystallization for 12h, after the reaction is completed, filter, wash, dry, and grind to obtain magnesium-aluminum hydrotalcite nanomaterials;
步骤二:水滑石包覆聚氨酯(WPU@LDH)纳米复合乳液的制备;Step 2: Preparation of hydrotalcite-coated polyurethane (WPU@LDH) nanocomposite emulsion;
首先,称取20g聚乙二元醇加热到120℃,抽真空搅拌2h至完全脱水;接着,将体系温度降至60℃,加入1.25g 2,2-二羟基丁酸,溶解并搅拌均匀,再继续升温至80℃,滴加5.07g的异佛尔酮二异氰酸酯,保温聚合3h,搅拌速度300r/min。反应结束后,降温至40℃,加入1.18mL的三乙胺中和。将2wt%的水滑石分散在64mL水中,制备水滑石的水分散液。在水性聚氨酯的乳化阶段加入水滑石的水分散液,剧烈搅拌1h,转速1000r/min,后静置,得到水滑石包覆聚氨酯(WPU@LDH)纳米复合乳液。First, weigh 20g of polyethylene glycol and heat it up to 120°C, vacuumize and stir for 2 hours to completely dehydrate; then, lower the temperature of the system to 60°C, add 1.25g of 2,2-dihydroxybutyric acid, dissolve and stir evenly, Continue to raise the temperature to 80° C., add 5.07 g of isophorone diisocyanate dropwise, heat-preserve polymerization for 3 hours, and stir at a speed of 300 r/min. After the reaction, the temperature was lowered to 40° C., and 1.18 mL of triethylamine was added for neutralization. Disperse 2wt% of hydrotalcite in 64mL of water to prepare an aqueous dispersion of hydrotalcite. In the emulsification stage of water-based polyurethane, the aqueous dispersion of hydrotalcite was added, vigorously stirred for 1 h at a speed of 1000 r/min, and then left to stand to obtain a hydrotalcite-coated polyurethane (WPU@LDH) nanocomposite emulsion.
实施例2Example 2
步骤一:水滑石纳米片层的制备;Step 1: preparation of hydrotalcite nanosheets;
首先,称取0.3mol的硝酸锌、0.15mol的硝酸铝和0.05mol的无水碳酸钠溶于100mL去离子水中,使用1mol/L的NaOH水溶液调节pH至10,在85℃的温度下搅拌反应5h,再保温晶化10h,待反应结束后经过滤、洗涤、干燥、研磨得到锌-铝水滑石纳米材料;First, weigh 0.3 mol of zinc nitrate, 0.15 mol of aluminum nitrate and 0.05 mol of anhydrous sodium carbonate and dissolve them in 100 mL of deionized water, use 1 mol/L NaOH aqueous solution to adjust the pH to 10, and stir the reaction at a temperature of 85 °C 5h, then heat preservation and crystallization for 10h, after the reaction is completed, the zinc-aluminum hydrotalcite nanomaterial is obtained by filtering, washing, drying, and grinding;
步骤二:水滑石包覆聚氨酯(WPU@LDH)纳米复合乳液的制备;Step 2: Preparation of hydrotalcite-coated polyurethane (WPU@LDH) nanocomposite emulsion;
首先,称取15g聚乙二元醇加热到120℃,抽真空搅拌2h至完全脱水;接着,将体系温度降至60℃,加入0.94g 2,2-二羟基丁酸,溶解并搅拌均匀,再继续升温至80℃,滴加3.8g的异佛尔酮二异氰酸酯,保温聚合3h,搅拌速度300r/min。反应结束后,降温至40℃,加入0.88mL的三乙胺中和。将6wt%的水滑石分散在50mL水中,制备水滑石的水分散液。在水性聚氨酯的乳化阶段加入水滑石的水分散液,剧烈搅拌1h,转速1000r/min,后静置,得到水滑石包覆聚氨酯(WPU@LDH)纳米复合乳液。First, weigh 15g of polyethylene glycol and heat it up to 120°C, vacuumize and stir for 2 hours to completely dehydrate; then, lower the temperature of the system to 60°C, add 0.94g of 2,2-dihydroxybutyric acid, dissolve and stir evenly, Continue to raise the temperature to 80° C., add 3.8 g of isophorone diisocyanate dropwise, heat-preserve polymerization for 3 hours, and stir at a speed of 300 r/min. After the reaction, the temperature was lowered to 40° C., and 0.88 mL of triethylamine was added for neutralization. Disperse 6 wt% of hydrotalcite in 50 mL of water to prepare an aqueous dispersion of hydrotalcite. In the emulsification stage of water-based polyurethane, the aqueous dispersion of hydrotalcite was added, vigorously stirred for 1 h at a speed of 1000 r/min, and then left to stand to obtain a hydrotalcite-coated polyurethane (WPU@LDH) nanocomposite emulsion.
实施例3Example 3
步骤一:水滑石纳米片层的制备;Step 1: preparation of hydrotalcite nanosheets;
首先,称取0.3mol的硝酸镁、0.15mol的硝酸铝铁和0.05mol的无水碳酸钠溶于100mL去离子水中,使用1mol/L的NaOH水溶液调节pH至9,在85℃的温度下搅拌反应5h,再保温晶化10h,待反应结束后经过滤、洗涤、干燥、研磨得到镁-铁水滑石纳米材料;First, weigh 0.3 mol of magnesium nitrate, 0.15 mol of aluminum iron nitrate and 0.05 mol of anhydrous sodium carbonate and dissolve them in 100 mL of deionized water, use 1 mol/L NaOH aqueous solution to adjust the pH to 9, and stir at a temperature of 85 °C React for 5 hours, then heat-preserve and crystallize for 10 hours. After the reaction is completed, filter, wash, dry, and grind to obtain magnesium-iron hydrotalcite nanomaterials;
步骤二:水滑石包覆聚氨酯(WPU@LDH)纳米复合乳液的制备;Step 2: Preparation of hydrotalcite-coated polyurethane (WPU@LDH) nanocomposite emulsion;
首先,称取15g聚乙二元醇加热到120℃,抽真空搅拌2h至完全脱水;接着,将体系温度降至60℃,加入0.94g 2,2-二羟基丁酸,溶解并搅拌均匀,再继续升温至80℃,滴加3.8g的异佛尔酮二异氰酸酯,保温聚合3h,搅拌速度300r/min。反应结束后,降温至40℃,加入0.88mL的三乙胺中和。将4wt%的水滑石分散在50mL水中,制备水滑石的水分散液。在水性聚氨酯的乳化阶段加入水滑石的水分散液,剧烈搅拌1h,转速1100r/min,后静置,得到水滑石包覆聚氨酯(WPU@LDH)纳米复合乳液。First, weigh 15g of polyethylene glycol and heat it up to 120°C, vacuumize and stir for 2 hours to completely dehydrate; then, lower the temperature of the system to 60°C, add 0.94g of 2,2-dihydroxybutyric acid, dissolve and stir evenly, Continue to raise the temperature to 80° C., add 3.8 g of isophorone diisocyanate dropwise, heat-preserve polymerization for 3 hours, and stir at a speed of 300 r/min. After the reaction, the temperature was lowered to 40° C., and 0.88 mL of triethylamine was added for neutralization. Disperse 4wt% of hydrotalcite in 50mL of water to prepare an aqueous dispersion of hydrotalcite. In the emulsification stage of water-based polyurethane, the aqueous dispersion of hydrotalcite was added, vigorously stirred for 1 h at a speed of 1100 r/min, and then left to stand to obtain a hydrotalcite-coated polyurethane (WPU@LDH) nanocomposite emulsion.
实施例4Example 4
步骤一:水滑石纳米片层的制备;Step 1: preparation of hydrotalcite nanosheets;
首先,称取0.2mol的硝酸铜、0.1mol的硝酸铝和0.04mol的无水碳酸钠溶于900mL去离子水中,使用1mol/L的NaOH水溶液调节pH至9,在80℃的温度下搅拌反应2h,再保温晶化10h,待反应结束后经过滤、洗涤、干燥、研磨得到铜-铝水滑石纳米材料;First, weigh 0.2 mol of copper nitrate, 0.1 mol of aluminum nitrate and 0.04 mol of anhydrous sodium carbonate to dissolve in 900 mL of deionized water, use 1 mol/L NaOH aqueous solution to adjust the pH to 9, and stir the reaction at a temperature of 80 °C 2h, then heat preservation and crystallization for 10h, after the reaction is completed, filter, wash, dry, and grind to obtain copper-aluminum hydrotalcite nanomaterials;
步骤二:水滑石包覆聚氨酯(WPU@LDH)纳米复合乳液的制备;Step 2: Preparation of hydrotalcite-coated polyurethane (WPU@LDH) nanocomposite emulsion;
首先,称取20g聚乙二元醇加热到120℃,抽真空搅拌2h至完全脱水;接着,将体系温度降至60℃,加入1.25g 2,2-二羟基丁酸,溶解并搅拌均匀,再继续升温至80℃,滴加5.07g的异佛尔酮二异氰酸酯,保温聚合3h,搅拌速度300r/min。反应结束后,降温至40℃,加入1.18mL的三乙胺中和。将10wt%的水滑石分散在65mL水中,制备水滑石的水分散液。在水性聚氨酯的乳化阶段加入水滑石的水分散液,剧烈搅拌2h,转速1200r/min,后静置,得到水滑石包覆聚氨酯(WPU@LDH)纳米复合乳液。First, weigh 20g of polyethylene glycol and heat it up to 120°C, vacuumize and stir for 2 hours to completely dehydrate; then, lower the temperature of the system to 60°C, add 1.25g of 2,2-dihydroxybutyric acid, dissolve and stir evenly, Continue to raise the temperature to 80° C., add 5.07 g of isophorone diisocyanate dropwise, heat-preserve polymerization for 3 hours, and stir at a speed of 300 r/min. After the reaction, the temperature was lowered to 40° C., and 1.18 mL of triethylamine was added for neutralization. Disperse 10wt% of hydrotalcite in 65mL of water to prepare an aqueous dispersion of hydrotalcite. In the emulsification stage of water-based polyurethane, the aqueous dispersion of hydrotalcite was added, vigorously stirred for 2 h at a speed of 1200 r/min, and then left to stand to obtain a hydrotalcite-coated polyurethane (WPU@LDH) nanocomposite emulsion.
为了测试本发明所制备得到的水滑石包覆聚氨酯(WPU@LDH)纳米复合乳液的复鞣性能,本发明人对其做了复鞣应用实验,通过分析得到不同水滑石用量的纳米复合材料对复鞣的影响。空白的聚氨酯溶液分散性不好,微观结构为500±100nm的不规则聚合物,加入水滑石后,通过静电自组装,形成水滑石包覆聚氨酯的微球,粒径为200±20nm。将该复合材料用于山羊蓝湿革的复鞣,与空包的聚氨酯相比,当镁铝水滑石用量为2wt%时,染料吸收率从94.8%增加到98.0%,废液的生物耗氧量(CODCr)从4393mg/L降低到3600mg/L,且成革柔软度、机械性能、增厚率等均有提升。且水滑石的加入赋予成革一定的阻燃性能,当镁铝LDH用量为8%时,成革的阻燃性能最优,明焰时间、热释放总量和热释放速率等都得到明显降低。In order to test the retanning performance of the hydrotalcite-coated polyurethane (WPU@LDH) nanocomposite emulsion prepared in the present invention, the inventors conducted a retanning application experiment on it, and obtained the nanocomposite materials with different hydrotalcite content by analysis. The effect of retanning. The blank polyurethane solution has poor dispersibility, and its microstructure is an irregular polymer of 500±100nm. After adding hydrotalcite, it self-assembles through electrostatic to form hydrotalcite-coated polyurethane microspheres with a particle size of 200±20nm. The composite material was used for the retanning of goat wet blue leather. Compared with the empty polyurethane, when the amount of magnesium aluminum hydrotalcite was 2wt%, the dye absorption rate increased from 94.8% to 98.0%, and the biological oxygen consumption of waste liquid The content (COD Cr ) decreased from 4393mg/L to 3600mg/L, and the softness, mechanical properties and thickening rate of the finished leather were all improved. And the addition of hydrotalcite endows the finished leather with a certain flame retardant performance. When the amount of magnesium aluminum LDH is 8%, the flame retardant performance of the finished leather is the best, and the open flame time, the total amount of heat release and the heat release rate are all significantly reduced. .
本发明的内容不限于实施例所列举,本领域普通技术人员通过阅读本发明说明书而对本发明技术方案采取的任何等效的变换,均为本发明的权利要求所涵盖。The content of the present invention is not limited to the examples listed, and any equivalent transformation of the technical solution of the present invention adopted by those of ordinary skill in the art by reading the description of the present invention is covered by the claims of the present invention.
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