CN110571584B - Waterproof shore power socket plug - Google Patents
Waterproof shore power socket plug Download PDFInfo
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- CN110571584B CN110571584B CN201910770486.XA CN201910770486A CN110571584B CN 110571584 B CN110571584 B CN 110571584B CN 201910770486 A CN201910770486 A CN 201910770486A CN 110571584 B CN110571584 B CN 110571584B
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- 238000007789 sealing Methods 0.000 claims abstract description 59
- 238000003825 pressing Methods 0.000 claims description 48
- 230000001681 protective effect Effects 0.000 claims description 28
- 238000009826 distribution Methods 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims 7
- 238000007906 compression Methods 0.000 claims 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 229910052742 iron Inorganic materials 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 2
- 238000000926 separation method Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
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- 238000004519 manufacturing process Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 230000037072 sun protection Effects 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 1
- 101000827703 Homo sapiens Polyphosphoinositide phosphatase Proteins 0.000 description 1
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 1
- 102100023591 Polyphosphoinositide phosphatase Human genes 0.000 description 1
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 1
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- -1 driver board Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000036561 sun exposure Effects 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5213—Covers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5219—Sealing means between coupling parts, e.g. interfacial seal
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/627—Snap or like fastening
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/62—Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
- H01R13/629—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances
- H01R13/633—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for disengagement only
- H01R13/635—Additional means for facilitating engagement or disengagement of coupling parts, e.g. aligning or guiding means, levers, gas pressure electrical locking indicators, manufacturing tolerances for disengagement only by mechanical pressure, e.g. spring force
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
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- Connector Housings Or Holding Contact Members (AREA)
Abstract
本发明公开了一种防水岸电插座插头。它包括插座本体、插头,所述插座本体包括中部的主腔室以及功能臂,功能臂的空腔内设有限位槽、压杆及限位槽顶部的导向压块,所述限位槽内设有斜滑块、横向弹簧、顶紧弹簧、径向限位柱、限位螺母,限位槽的近端有一通向主腔室的连通孔,所述斜滑块的头部与径向限位柱尾部相抵,径向限位柱前部可活动地穿过连通孔,所述插头上设有与径向限位柱头部相应的卡槽;所述压杆下部从导向压块的导向孔中向下伸入限位槽内并与斜滑块相抵。本发明的插头插座具有良好的密封防水防尘效果,加工和使用方便、定位准确。
The present invention discloses a waterproof shore power socket plug. It comprises a socket body and a plug. The socket body comprises a main chamber in the middle and a functional arm. The cavity of the functional arm is provided with a limit groove, a pressure rod and a guide pressure block at the top of the limit groove. The limit groove is provided with an inclined slider, a transverse spring, a tightening spring, a radial limit column and a limit nut. The proximal end of the limit groove has a connecting hole leading to the main chamber. The head of the inclined slider abuts against the tail of the radial limit column. The front of the radial limit column can movably pass through the connecting hole. The plug is provided with a card slot corresponding to the head of the radial limit column. The lower part of the pressure rod extends downward from the guide hole of the guide pressure block into the limit groove and abuts against the inclined slider. The plug and socket of the present invention has good sealing, waterproof and dustproof effects, is easy to process and use, and has accurate positioning.
Description
技术领域Technical Field
本发明涉及岸电技术领域,具体地说是一种防水岸电插座插头。The invention relates to the technical field of shore power, in particular to a waterproof shore power socket plug.
背景技术Background Art
当前,我国经济发展面临的资源环境约束压力日益增大,在人口稠密的沿海沿江港口城市,船舶靠港期间使用副机发电产生的污染物排放是影响空气质量的重要因素,而使用岸电是解决这一问题的最佳途径。船舶接用岸电技术,是指船舶靠港期间,停止使用船舶上的发电机,而改用陆地电源供电。港口是港口城市大气污染的主要来源,污染物主要来自于货物装卸作业和靠港船舶排放。接用岸电指船舶靠港期间关闭副机,由港口提供岸上电力。由于国际航行船舶的电制与我国电制不同,为保证船舶导航设备工作的连续性,船舶接用岸电时不能断电,对港口的安全生产不能产生影响等,凸显出岸电技术的复杂。通常情况下,大功率岸电电源进线部分、变压变频部分都集成在一个标准的集装箱中,在码头前沿设置岸电电源插座箱,按现场实际情况选用电缆卷筒或电缆提升装置。岸电电源比普通变频电源标准更高,核心逆变模块组主要由IGBT(绝缘栅双极型晶体管)、开关电源、散热器、电解、吸收电容、驱动板、铜板等部件相互连接组成,该模块组采用IGBT逆变技术,可靠性高,体积小,大幅度节省制造材料,重量轻,移动方便;自动匹配最优技术参数,减小了布线电感。增强了系统的可靠性,而且使电容分布更均匀,结构更紧凑、简洁、美观。在码头前沿会设置岸电插座箱,内含高压航空插头,实现船岸电源连接。在整个岸电系统中,岸电用插头插座是必不可少的重要部分,现有的岸电插头插座的整体性不好,并且功能相对较少,密封性、强制分离性等功能不突出。At present, the resource and environmental constraints faced by my country's economic development are increasing. In densely populated coastal and river port cities, the pollutant emissions generated by the use of auxiliary engines to generate electricity during the berth of ships are an important factor affecting air quality, and the use of shore power is the best way to solve this problem. The technology of ship-to-shore power refers to the use of land power instead of generators on board during the berth of ships. Ports are the main source of air pollution in port cities, and pollutants mainly come from cargo loading and unloading operations and emissions from berthed ships. Using shore power means turning off the auxiliary engines during the berth of ships, and the port provides shore power. Since the power system of international ships is different from that of my country, in order to ensure the continuity of the operation of ship navigation equipment, ships cannot be powered off when using shore power, and the safety production of ports cannot be affected, etc., highlighting the complexity of shore power technology. Usually, the high-power shore power supply line part and the voltage and frequency conversion part are integrated in a standard container, and a shore power socket box is set up at the front of the dock. Cable drums or cable lifting devices are selected according to the actual situation on site. Shore power supply has higher standards than ordinary variable frequency power supply. The core inverter module group is mainly composed of IGBT (insulated gate bipolar transistor), switching power supply, heat sink, electrolytic, absorption capacitor, driver board, copper plate and other components connected to each other. The module group adopts IGBT inverter technology, which has high reliability, small size, greatly saves manufacturing materials, light weight and easy to move; it automatically matches the optimal technical parameters and reduces the wiring inductance. It enhances the reliability of the system, makes the capacitance distribution more uniform, and makes the structure more compact, simple and beautiful. A shore power socket box will be set up at the front of the dock, which contains a high-voltage aviation plug to realize the connection of ship and shore power. In the entire shore power system, shore power plugs and sockets are an indispensable and important part. The existing shore power plugs and sockets have poor integrity and relatively few functions, and the functions such as sealing and forced separation are not prominent.
发明内容Summary of the invention
本发明的目的是针对现有技术存在的问题,提供一种具有高等级防水性能,带有强制分离功能的岸电插头插座。The purpose of the present invention is to provide a shore power plug and socket with high-level waterproof performance and a forced separation function in view of the problems existing in the prior art.
为实现上述技术的目的,本发明采用以下技术方案:In order to achieve the above technical purpose, the present invention adopts the following technical solutions:
一种防水岸电插座插头,包括插座本体、插头,所述插座本体包括中部的主腔室以及主腔室外侧相连的功能臂,所述功能臂的空腔内设有限位槽、压杆及限位槽顶部的导向压块,所述限位槽内设有斜滑块、横向弹簧、顶紧弹簧、径向限位柱、限位螺母,限位槽离主腔室较近的一端有一通向主腔室的连通孔,所述斜滑块的头部与径向限位柱尾部相抵,径向限位柱前部可活动地穿过连通孔,所述插头上设有与径向限位柱头部相应的卡槽;所述径向限位柱后部位于限位槽的部分套有横向弹簧,横向弹簧处于压缩状并向径向限位柱施加远离主腔室的力,所述压杆下部从导向压块的导向孔中向下伸入限位槽内并与斜滑块相抵,所述压杆下部位于导向压块导向孔下方的部分还安装有限位螺母,所述导向压块导向孔上面设有套于压杆上的柔性的密封套,所述顶紧弹簧置于斜滑块下面,并向上顶紧斜滑块,当插头插座需要插合时,压杆上部受外力驱动从导向压块的导向孔向下运动,并挤压斜滑块一起向下运动,斜滑块的工作斜面远离径向限位柱尾部,径向限位柱在横向弹簧的弹力下向主腔室远端行进,径向限位柱的头部收入连通孔中,当插头插入到位时,撤去外力,顶紧弹簧向上顶起斜滑块和压杆达到复位,同时斜滑块的工作斜面挤压径向限位柱和横向弹簧,使径向限位柱的球头嵌入插头上的卡槽达到紧固定位。A waterproof shore power socket plug comprises a socket body and a plug, wherein the socket body comprises a main chamber in the middle and a functional arm connected to the outside of the main chamber, a limit groove, a pressure rod and a guide pressure block at the top of the limit groove are arranged in the cavity of the functional arm, an inclined sliding block, a transverse spring, a tightening spring, a radial limit column and a limit nut are arranged in the limit groove, and a connecting hole leading to the main chamber is arranged at the end of the limit groove closer to the main chamber, the head of the inclined sliding block is abutted against the tail of the radial limit column, and the front part of the radial limit column can movably pass through the connecting hole, and a card slot corresponding to the head of the radial limit column is arranged on the plug; the rear part of the radial limit column located in the limit groove is sleeved with a transverse spring, which is in a compressed state and applies a force to the radial limit column away from the main chamber, and the lower part of the pressure rod extends downward from the guide hole of the guide pressure block into the limit groove and The lower part of the pressure rod is located below the guide hole of the guide pressure block, and a limiting nut is also installed thereon. A flexible sealing sleeve is provided on the guide hole of the guide pressure block, and the tightening spring is placed under the inclined slider and presses the inclined slider upward. When the plug and socket need to be plugged in, the upper part of the pressure rod is driven by external force to move downward from the guide hole of the guide pressure block, and squeezes the inclined slider to move downward together. The working inclined surface of the inclined slider is away from the tail of the radial limiting column, and the radial limiting column moves toward the far end of the main chamber under the elastic force of the transverse spring, and the head of the radial limiting column is received in the connecting hole. When the plug is inserted into place, the external force is removed, and the tightening spring pushes the inclined slider and the pressure rod upward to reset. At the same time, the working inclined surface of the inclined slider squeezes the radial limiting column and the transverse spring, so that the ball head of the radial limiting column is embedded in the slot on the plug to achieve a tight and fixed position.
作为优选,所述功能臂的数量为2个,对称分布于主腔室的两侧。Preferably, the number of the functional arms is 2, which are symmetrically distributed on both sides of the main chamber.
作为优选,所述径向限位柱柱体的尾部为一个凸块,该凸块具有一个与斜滑块的工作斜面平行的斜面,横向弹簧套于径向限位柱柱体位置,并置于连通孔处的侧壁与限位柱尾部凸块之间,所述限位槽的截面形状为长方形,所述径向限位柱的头部径向纵截面为三角状,所述插头上的卡槽是与径向限位柱的头部形状大小相匹配的三角状。Preferably, the tail of the radial limit column body is a protrusion having an inclined surface parallel to the working inclined surface of the inclined sliding block. The transverse spring is sleeved on the radial limit column body and placed between the side wall at the connecting hole and the protrusion at the tail of the limit column. The cross-sectional shape of the limit groove is rectangular, the radial longitudinal section of the head of the radial limit column is triangular, and the slot on the plug is triangular in shape and size matching the shape of the head of the radial limit column.
作为优选,所述导向压块导向孔为阶梯孔,其上部孔口内径小于下部孔径,所述密封套置于导向压块导向孔的上部小孔处,所述限位螺母与压杆螺纹连接,限位螺母外径介于导向压块导向孔大小孔径之间,并置于导向压块导向孔的下部大孔内。Preferably, the guide hole of the guide pressure block is a stepped hole, the inner diameter of the upper hole opening is smaller than the lower hole diameter, the sealing sleeve is placed at the upper small hole of the guide hole of the guide pressure block, the limit nut is threadedly connected to the pressure rod, the outer diameter of the limit nut is between the large and small hole diameters of the guide hole of the guide pressure block, and is placed in the lower large hole of the guide hole of the guide pressure block.
作为优选,所述功能臂的限位槽的左右两肩部上设有压片,所述导向压块置于压片上,所述压片和导向压块之间设有密封圈,所述压片和导向压块通过螺钉固定在限位槽顶部两肩处。Preferably, a pressing plate is provided on the left and right shoulders of the limiting groove of the functional arm, the guide pressing block is placed on the pressing plate, a sealing ring is provided between the pressing plate and the guide pressing block, and the pressing plate and the guide pressing block are fixed to the two shoulders at the top of the limiting groove by screws.
作为优选,所述限位槽的分布方向、连通孔方向均与插头在主腔室中的行进方向垂直,所述压杆在导向压块导向孔中的行进方向与插头在主腔室中的行进方向平行,所述斜滑块的工作斜面与插头在主腔室中的行进方向呈45度角。Preferably, the distribution direction of the limit groove and the direction of the connecting hole are perpendicular to the moving direction of the plug in the main chamber, the moving direction of the pressure rod in the guide hole of the guide pressure block is parallel to the moving direction of the plug in the main chamber, and the working inclined surface of the inclined sliding block is at a 45-degree angle to the moving direction of the plug in the main chamber.
作为优选,所述插座里设有一级嵌入槽和二级嵌入槽,所述一级嵌入槽中设有密封圈,所述二级嵌入槽中设有密封压圈,所述密封压圈截面呈“凹”型结构,当插头插入到位后,插头侧面压紧密封圈构成一级防水,插头底部和侧面压紧密封压圈的底面和侧面构成二级密封防水。Preferably, the socket is provided with a primary embedding groove and a secondary embedding groove, the primary embedding groove is provided with a sealing ring, the secondary embedding groove is provided with a sealing pressure ring, the cross-section of the sealing pressure ring is a "concave" structure, when the plug is inserted into place, the side of the plug presses the sealing ring to form a primary waterproof, and the bottom and side of the plug press the bottom and side of the sealing pressure ring to form a secondary sealing waterproof.
作为优选,所述插头外侧装有保护盖,所述保护盖包括上部的套筒和下部的盖体,在插头中部位置外侧均布有若干段定位槽,所述保护盖上部套筒内壁上有与定位槽对应的凸轨;非工作状态下,所述保护盖在插头和电缆接头之间,电缆接头的外圈凸起外径大于保护盖上部套筒内径并使保护盖不能从电缆侧滑出;当插头插入插座到位后,保护盖凸轨与定位槽形成过盈配合,并且保护盖上部套筒也与插头形成过盈配合,定位槽不贯穿插头外壁,保护盖下部的盖体与功能臂形状相应并将功能臂封盖。形成对密封套的防尘防晒。Preferably, a protective cover is installed on the outside of the plug, and the protective cover includes an upper sleeve and a lower cover body, and a plurality of positioning grooves are evenly distributed on the outside of the middle position of the plug, and a convex track corresponding to the positioning groove is provided on the inner wall of the upper sleeve of the protective cover; in a non-working state, the protective cover is between the plug and the cable connector, and the outer diameter of the outer ring protrusion of the cable connector is larger than the inner diameter of the upper sleeve of the protective cover, so that the protective cover cannot slide out from the cable side; when the plug is inserted into the socket, the convex track of the protective cover forms an interference fit with the positioning groove, and the upper sleeve of the protective cover also forms an interference fit with the plug, the positioning groove does not penetrate the outer wall of the plug, and the cover body of the lower part of the protective cover corresponds to the shape of the functional arm and covers the functional arm. Dust and sun protection for the sealing sleeve is formed.
作为优选,所述插座本体还设有密封盖,在非工作状态下,密封盖可以把主腔室和功能臂盖住,密封盖中间部分和侧翼部分分别通过与主腔室和功能臂形状大小相应的密封圈把主腔室和功能臂密闭封盖,密封盖盖上后通过卡头与插座本体卡紧密封。Preferably, the socket body is further provided with a sealing cover. When not in operation, the sealing cover can cover the main chamber and the functional arm. The middle part and the side wing part of the sealing cover respectively seal the main chamber and the functional arm through sealing rings corresponding to the shapes and sizes of the main chamber and the functional arm. After the sealing cover is closed, it is clamped and sealed with the socket body through a clamp.
采用上述技术方案的本发明与现有技术相比具有如下有益效果:Compared with the prior art, the present invention using the above technical solution has the following beneficial effects:
本发明通过径向限位柱与插头上的卡槽的精确定位,使得插入容易、插入和分离的插拔力小、定位准确且便于操作。The invention achieves easy insertion, small insertion and separation force, accurate positioning and convenient operation through precise positioning of the radial limiting column and the card slot on the plug.
本发明通过在插座上设置能够复位的径向限位柱和斜滑块的位置和行程,且通过限位槽的设置为径向限位柱和斜滑块提供活动空间,实现插头插入插座的快速定位和快速拔出。The present invention realizes rapid positioning and rapid extraction of the plug when inserted into the socket by arranging the position and stroke of a radial limiting column and an inclined sliding block that can be reset on the socket and providing movable space for the radial limiting column and the inclined sliding block through the arrangement of limiting grooves.
本发明通过导向压块对压杆的导向及定位限位、导向压块阶梯孔的小孔安装密封套对控制杆形成密封防水防尘、导向压块通过密封圈与压片对整个功能臂的密封防水防尘设置,使得整个结构紧凑、结构小巧并且功能丰富,防水防尘。The present invention guides and positions the pressure rod through the guide pressure block, installs a sealing sleeve in the small hole of the guide pressure block step hole to form a waterproof and dustproof seal for the control rod, and the guide pressure block seals the entire functional arm through the sealing ring and the pressure sheet, so that the entire structure is compact, small, multifunctional, and waterproof and dustproof.
本发明通过安装径向限位柱、斜滑块、横向弹簧、顶紧弹簧,实现当插头受到远超过正常插拔力的拉力时,球头限位柱和导向斜块的结合体会强行挤压弹簧,使得径向限位柱和斜滑块向外运动,最终强制分离插头;强制分离的拉力值通过调节横向弹簧、顶紧弹簧的弹力值、以及通过改变径向限位柱和斜滑块尺寸参数(如调节斜滑块的斜面的斜度、径向限位柱头部形状角度等)来设定;强制分离功能是为了保护插头受到非正常拉力时,电缆、插头和插座不受到损伤,强制分离机构结构小巧、便于安装,拉力值可设定且便于调节,方便加工和实现功能。The present invention installs a radial limit column, an inclined sliding block, a transverse spring, and a tightening spring, so that when the plug is subjected to a pulling force far exceeding the normal insertion and extraction force, the combination of the ball head limit column and the guide inclined block will forcibly squeeze the spring, so that the radial limit column and the inclined sliding block move outward, and finally the plug is forced to separate; the pulling force value of the forced separation is set by adjusting the elastic force value of the transverse spring and the tightening spring, and by changing the size parameters of the radial limit column and the inclined sliding block (such as adjusting the inclination of the inclined surface of the inclined sliding block, the shape angle of the head of the radial limit column, etc.); the forced separation function is to protect the cable, plug and socket from being damaged when the plug is subjected to abnormal pulling force, the forced separation mechanism has a compact structure and is easy to install, the pulling force value can be set and is easy to adjust, and it is convenient to process and realize the function.
本发明通过在插座核心部位设置一级嵌入槽与密封圈和二级嵌入槽与密封压圈的配合来提高防水等级,特别是二级嵌入槽与密封压圈的凹型截面设计,直接从底面与侧面对插头提供回弹力,从而更加的密封防水。The present invention improves the waterproof level by arranging a primary embedding groove and a sealing ring and a secondary embedding groove and a sealing pressure ring at the core part of the socket, especially the concave cross-section design of the secondary embedding groove and the sealing pressure ring directly provides resilience to the plug from the bottom and the side, thereby being more sealed and waterproof.
本发明通过保护盖与密封盖的设置,可以在插头插入插座时和插座无插头插入时都能够保护功能臂及功能臂里面的密封套等部件防尘防晒。The present invention can protect the functional arm and the sealing sleeve and other components inside the functional arm from dust and sun exposure by arranging the protective cover and the sealing cover when the plug is inserted into the socket and when the socket is not inserted with the plug.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明一种防水岸电插座插头的结构示意图;FIG1 is a schematic structural diagram of a waterproof shore power socket plug of the present invention;
图2为本发明一种防水岸电插座插头中的插座结构示意图;FIG2 is a schematic diagram of a socket structure in a waterproof shore power socket plug of the present invention;
图3为本发明一种防水岸电插座插头的插座的分解结构示意图;FIG3 is a schematic diagram of the exploded structure of a socket of a waterproof shore power socket plug according to the present invention;
图4为本发明一种防水岸电插座插头的插座略去径向限位柱、斜滑块、横向弹簧、顶紧弹簧、压片、压杆、导向压块、螺钉、密封套等部件后的插座本体结构示意图;FIG4 is a schematic diagram of the socket body structure of a waterproof shore power socket plug of the present invention, omitting components such as radial limit posts, inclined sliders, transverse springs, tightening springs, pressing sheets, pressing rods, guide pressing blocks, screws, and sealing sleeves;
图5为本发明一种防水岸电插座插头的剖视图;FIG5 is a cross-sectional view of a waterproof shore power socket plug of the present invention;
图6为本发明一种防水岸电插座插头的插头结构示意图;FIG6 is a schematic diagram of a plug structure of a waterproof shore power socket plug of the present invention;
图7为本发明一种防水岸电插座插头的保护盖结构示意图;FIG7 is a schematic diagram of the structure of a protective cover of a waterproof shore power socket plug according to the present invention;
图8为本发明的附图5中A处的局部放大图;FIG8 is a partial enlarged view of point A in FIG5 of the present invention;
图中附图标记如下:1—主腔室;2-卡头;3-功能臂;4-横向弹簧;5-顶紧弹簧;6-斜滑块;7-径向限位柱;8-压片;9-导向压块;10-限位螺母;11-密封套;12-压杆;13-螺钉;14-密封盖;15-插头;16-电缆接头;17-保护盖;18-定位槽;19-卡槽;20-凸轨;21-密封圈;22-密封压圈;23-一级嵌入槽;24-二级嵌入槽;25-连通孔;26-限位槽。The reference numerals in the figure are as follows: 1-main chamber; 2-clamp; 3-functional arm; 4-lateral spring; 5-tension spring; 6-oblique slider; 7-radial limit column; 8-pressure plate; 9-guide pressure block; 10-limit nut; 11-sealing sleeve; 12-pressure rod; 13-screw; 14-sealing cover; 15-plug; 16-cable connector; 17-protective cover; 18-positioning groove; 19-clamp groove; 20-convex rail; 21-sealing ring; 22-sealing pressure ring; 23-primary embedding groove; 24-secondary embedding groove; 25-connecting hole; 26-limiting groove.
具体实施方式DETAILED DESCRIPTION
下面将结合本发明实施例及附图,对本发明的技术方案进行详细的阐述。The technical solution of the present invention will be described in detail below in conjunction with the embodiments of the present invention and the accompanying drawings.
如图1-8所示,本发明一种防水岸电插座插头,包括插座本体、插头15,所述插座本体包括中部的主腔室1以及主腔室1外侧相连的功能臂3,所述功能臂3的空腔内设有限位槽26、压杆12及限位槽26顶部的导向压块9,所述限位槽26内设有斜滑块6、横向弹簧4、顶紧弹簧5、径向限位柱7、限位螺母10,限位槽26离主腔室1较近的一端(即功能臂3与主腔室1交界处的侧壁)有一通向主腔室1的连通孔25,所述斜滑块6的头部(离主腔室1较近的一端)与径向限位柱7尾部相抵,径向限位柱7前部可活动地穿过连通孔25,斜滑块6头部设有一个工作斜面,该斜面从近端到远端逐渐升高,所述插头15上设有与径向限位柱7头部相应的卡槽19;所述径向限位柱7后部位于限位槽26的部分套有横向弹簧4,横向弹簧4处于压缩状并向径向限位柱7施加远离主腔室1的力,所述压杆12下部从导向压块9的导向孔中向下伸入限位槽26内并与斜滑块6相抵,所述压杆12下部位于导向压块9导向孔下方的部分还安装有限位螺母10,所述导向压块9导向孔上面设有套于压杆12上的柔性的密封套11,所述顶紧弹簧5置于斜滑块6下面,并向上顶紧斜滑块6,当插头插座需要插合时,压杆12上部受外力驱动从导向压块9的导向孔向下运动,并挤压斜滑块6一起向下运动,斜滑块6的工作斜面远离径向限位柱7尾部,径向限位柱在横向弹簧4的弹力下向主腔室1远端行进,径向限位柱7的头部收入连通孔25中,当插头15插入到位时,撤去外力,顶紧弹簧5向上顶起斜滑块6和压杆12达到复位,同时斜滑块6的工作斜面挤压径向限位柱7和横向弹簧4,使径向限位柱7的球头嵌入插头15上的卡槽19达到紧固定位。As shown in Fig. 1-8, a waterproof shore power socket plug of the present invention comprises a socket body and a plug 15. The socket body comprises a main chamber 1 in the middle and a functional arm 3 connected to the outside of the main chamber 1. A limiting groove 26, a pressure rod 12 and a guide pressing block 9 at the top of the limiting groove 26 are arranged in the cavity of the functional arm 3. An inclined slider 6, a transverse spring 4, a tightening spring 5, a radial limiting column 7 and a limiting nut 10 are arranged in the limiting groove 26. The end of the limiting groove 26 closer to the main chamber 1 (i.e., the junction of the functional arm 3 and the main chamber 1) is provided. The side wall) of the inclined slider 6 has a connecting hole 25 leading to the main chamber 1, the head of the inclined slider 6 (the end closer to the main chamber 1) is against the tail of the radial limiting column 7, and the front of the radial limiting column 7 can movably pass through the connecting hole 25, and the head of the inclined slider 6 is provided with a working inclined surface, which gradually rises from the proximal end to the distal end. The plug 15 is provided with a slot 19 corresponding to the head of the radial limiting column 7; the rear part of the radial limiting column 7 located in the limiting groove 26 is sleeved with a transverse spring 4, which is in a compressed state and exerts force on the radial limiting column 7. The force away from the main chamber 1 is applied, the lower part of the pressure rod 12 extends downward from the guide hole of the guide pressure block 9 into the limit groove 26 and abuts against the inclined slider 6. The lower part of the pressure rod 12 located below the guide hole of the guide pressure block 9 is also equipped with a limit nut 10. The guide hole of the guide pressure block 9 is provided with a flexible sealing sleeve 11 sleeved on the pressure rod 12. The tightening spring 5 is placed under the inclined slider 6 and presses the inclined slider 6 upward. When the plug and socket need to be plugged in, the upper part of the pressure rod 12 is driven by external force from the guide hole of the guide pressure block 9 downward. The inclined sliding block 6 moves downwards and squeezes the inclined sliding block 6. The working inclined surface of the inclined sliding block 6 moves away from the tail of the radial limiting column 7. The radial limiting column moves toward the far end of the main chamber 1 under the elastic force of the transverse spring 4. The head of the radial limiting column 7 is received in the connecting hole 25. When the plug 15 is inserted into place, the external force is removed, and the tightening spring 5 pushes the inclined sliding block 6 and the pressure rod 12 upwards to reset. At the same time, the working inclined surface of the inclined sliding block 6 squeezes the radial limiting column 7 and the transverse spring 4, so that the ball head of the radial limiting column 7 is embedded in the slot 19 on the plug 15 to be tightly fixed.
所述功能臂3的数量可以为2个,并对称分布于主腔室1的两侧。The number of the functional arms 3 may be two, and they are symmetrically distributed on both sides of the main chamber 1 .
所述插头15在正常拔出时,外力作用在两对称功能臂3里的压杆12上,使得压杆12和斜滑块6向下运动,使得径向限位柱7向外运动,插座正常拔出;当插头受到远超过正常插拔力的拉力时,径向限位柱7的球头部位受到插头15的强行挤压后向功能臂3方向行进(远端),径向限位柱7伸入主腔室1的球头部位退回到连通孔25,最终强制分离插头15。强制分离的拉力值通过调节顶住斜滑块6的横向弹簧4的弹力值、以及通过改变径向限位柱7和斜滑块6的结合体的尺寸参数(如调节斜滑块6的斜面的斜度、径向限位柱7头部形状角度等)来设定;强制分离功能是为了保护插头15受到非正常拉力时,电缆、插头和插座不受到损伤,强制分离机构结构小巧、便于安装,拉力值可设定且便于调节,方便加工和实现功能。When the plug 15 is normally pulled out, external force acts on the pressure rod 12 in the two symmetrical functional arms 3, so that the pressure rod 12 and the inclined slider 6 move downward, and the radial limit column 7 moves outward, and the socket is normally pulled out; when the plug is subjected to a pulling force far exceeding the normal plugging and pulling force, the ball head of the radial limit column 7 is forced to move in the direction of the functional arm 3 (far end) by the plug 15, and the ball head of the radial limit column 7 that extends into the main chamber 1 retreats to the connecting hole 25, and finally the plug 15 is forced to be separated. The pulling force value of forced separation is set by adjusting the elastic value of the transverse spring 4 that supports the inclined slider 6, and by changing the size parameters of the combination of the radial limit column 7 and the inclined slider 6 (such as adjusting the inclination of the inclined surface of the inclined slider 6, the shape angle of the head of the radial limit column 7, etc.); the forced separation function is to protect the cable, plug and socket from damage when the plug 15 is subjected to abnormal pulling force. The forced separation mechanism has a compact structure and is easy to install. The pulling force value can be set and adjusted, which is convenient for processing and function realization.
所述径向限位柱7柱体的尾部为一个凸块,该凸块具有一个与斜滑块6的工作斜面平行的斜面,横向弹簧4套于径向限位柱7柱体位置,并置于连通孔25处的侧壁与限位柱7尾部凸块之间,所述限位槽26的截面形状为长方形,所述径向限位柱7的头部径向纵截面为三角状,所述插头15上的卡槽19是与径向限位柱7的头部形状大小相匹配的三角状。所述导向压块9导向孔为阶梯孔,其上部孔口内径小于下部孔径,所述密封套11置于导向压块9导向孔的上部小孔处,所述限位螺母10与压杆12螺纹连接,限位螺母10外径介于导向压块9导向孔大小孔径之间,并置于导向压块9导向孔的下部大孔内。The tail of the body of the radial limit column 7 is a convex block, which has an inclined surface parallel to the working inclined surface of the inclined slider 6. The transverse spring 4 is sleeved on the body of the radial limit column 7 and is placed between the side wall at the connecting hole 25 and the convex block at the tail of the limit column 7. The cross-sectional shape of the limit groove 26 is rectangular. The radial longitudinal section of the head of the radial limit column 7 is triangular. The card slot 19 on the plug 15 is triangular in shape and size matching the head of the radial limit column 7. The guide hole of the guide pressing block 9 is a stepped hole, and the inner diameter of the upper hole is smaller than the lower hole diameter. The sealing sleeve 11 is placed at the upper small hole of the guide hole of the guide pressing block 9. The limit nut 10 is threadedly connected to the pressure rod 12. The outer diameter of the limit nut 10 is between the large and small hole diameters of the guide hole of the guide pressing block 9 and is placed in the lower large hole of the guide hole of the guide pressing block 9.
所述功能臂3的限位槽26的左右两肩部上设有压片8,所述导向压块9置于压片8上,所述压片8和导向压块9之间设有密封圈,所述压片8和导向压块9通过螺钉13固定在限位槽26顶部两肩处。导向压块9对压杆12的导向及定位限位、导向压块9阶梯孔的小孔安装密封套11对压杆12形成密封防水防尘、导向压块9通过密封圈与压片8对整个功能臂3的密封防水防尘设置,使得整个结构紧凑、结构小巧并且功能丰富,防水防尘。The left and right shoulders of the limit groove 26 of the functional arm 3 are provided with a pressing sheet 8, the guide pressing block 9 is placed on the pressing sheet 8, a sealing ring is provided between the pressing sheet 8 and the guide pressing block 9, and the pressing sheet 8 and the guide pressing block 9 are fixed at the two shoulders at the top of the limit groove 26 by screws 13. The guide pressing block 9 guides and positions the pressing rod 12, the small hole of the guide pressing block 9 is installed with a sealing sleeve 11 to seal the pressing rod 12 to form a waterproof and dustproof seal, and the guide pressing block 9 is sealed and waterproof and dustproof through the sealing ring and the pressing sheet 8 for the entire functional arm 3, so that the entire structure is compact, small, and has rich functions, and is waterproof and dustproof.
所述限位槽26的分布方向、连通孔25方向均与插头15在主腔室1中的行进方向垂直,所述压杆12在导向压块9导向孔中的行进方向与插头15在主腔室1中的行进方向平行,所述斜滑块6的工作斜面与插头15在主腔室1中的行进方向呈45度角。The distribution direction of the limit groove 26 and the direction of the connecting hole 25 are perpendicular to the moving direction of the plug 15 in the main chamber 1, the moving direction of the pressure rod 12 in the guide hole of the guide pressure block 9 is parallel to the moving direction of the plug 15 in the main chamber 1, and the working inclined surface of the inclined sliding block 6 is at a 45-degree angle to the moving direction of the plug 15 in the main chamber 1.
所述插座1里设有一级嵌入槽23和二级嵌入槽24,所述一级嵌入槽23中设有密封圈21,所述二级嵌入槽24中设有密封压圈22,所述密封压圈22截面呈“凹”型结构,当插头15插入到位后,插头15侧面压紧密封圈21构成一级防水,插头15底部和侧面压紧密封压圈22的底面和侧面构成二级密封防水。本发明通过在插座核心部位设置一级嵌入槽23与密封圈21和二级嵌入槽24与密封压圈22的配合来提高防水等级,特别是二级嵌入槽24与密封压圈22的凹型截面设计,直接从底面与侧面对插头15提供回弹力,从而更加的密封防水。The socket 1 is provided with a primary embedding groove 23 and a secondary embedding groove 24, a sealing ring 21 is provided in the primary embedding groove 23, a sealing pressure ring 22 is provided in the secondary embedding groove 24, and the sealing pressure ring 22 has a "concave" cross-section structure. When the plug 15 is inserted into place, the side of the plug 15 presses the sealing ring 21 to form a primary waterproof, and the bottom and side of the plug 15 press the bottom and side of the sealing pressure ring 22 to form a secondary sealing waterproof. The present invention improves the waterproof level by arranging the primary embedding groove 23 and the sealing ring 21 and the secondary embedding groove 24 and the sealing pressure ring 22 in the core part of the socket, especially the concave cross-section design of the secondary embedding groove 24 and the sealing pressure ring 22, which directly provides a rebound force to the plug 15 from the bottom and side, thereby being more sealed and waterproof.
所述插头15外侧装有保护盖17,所述保护盖17包括上部的套筒和下部的盖体,在插头15中部位置外侧均布有若干段定位槽18,所述保护盖17上部套筒内壁上有与定位槽18对应的凸轨20;非工作状态下,所述保护盖17在插头15和电缆接头16之间,电缆接头16的外圈凸起外径大于保护盖17上部套筒内径并使保护盖17不能从电缆侧滑出;当插头15插入插座1到位后,保护盖17凸轨20与定位槽18形成过盈配合,并且保护盖17上部套筒也与插头15形成过盈配合,定位槽18不贯穿插头外壁,保护盖17下部的盖体与功能臂3形状相应并将功能臂3封盖。实现了对密封套11的防尘防晒。The plug 15 is provided with a protective cover 17 on the outside, which includes an upper sleeve and a lower cover body. Several sections of positioning grooves 18 are evenly distributed on the outside of the middle position of the plug 15. The inner wall of the upper sleeve of the protective cover 17 has a convex track 20 corresponding to the positioning groove 18. In the non-working state, the protective cover 17 is between the plug 15 and the cable connector 16. The outer diameter of the outer ring protrusion of the cable connector 16 is larger than the inner diameter of the upper sleeve of the protective cover 17, so that the protective cover 17 cannot slide out from the cable side. When the plug 15 is inserted into the socket 1, the convex track 20 of the protective cover 17 forms an interference fit with the positioning groove 18, and the upper sleeve of the protective cover 17 also forms an interference fit with the plug 15. The positioning groove 18 does not penetrate the outer wall of the plug. The cover body of the lower part of the protective cover 17 corresponds to the shape of the functional arm 3 and covers the functional arm 3. Dust and sun protection of the sealing sleeve 11 is achieved.
所述插座本体还设有密封盖14,在非工作状态下,密封盖14可以把主腔室1和功能臂3盖住,密封盖14中间部分和侧翼部分分别通过与主腔室1和功能臂3形状大小相应的密封圈把主腔室1和功能臂3密闭封盖,密封盖14盖上后通过卡头2与插座本体卡紧密封实现防水防尘。The socket body is also provided with a sealing cover 14. In a non-working state, the sealing cover 14 can cover the main chamber 1 and the functional arm 3. The middle part and the side wing part of the sealing cover 14 respectively seal the main chamber 1 and the functional arm 3 through sealing rings corresponding to the shapes and sizes of the main chamber 1 and the functional arm 3. After the sealing cover 14 is covered, it is clamped and sealed with the socket body through the clamp head 2 to achieve waterproof and dustproof.
以上实施例仅为说明本发明的技术思想,不能以此限定本发明的保护范围,凡是按照本发明提出的技术思想,在技术方案基础上所做的任何改动,均落入本发明保护范围之内;本发明未涉及的技术均可通过现有技术加以实现。The above embodiments are only for illustrating the technical idea of the present invention, and cannot be used to limit the protection scope of the present invention. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the present invention shall fall within the protection scope of the present invention; any technology not involved in the present invention can be realized by existing technologies.
Claims (9)
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CN201910770486.XA CN110571584B (en) | 2019-08-20 | 2019-08-20 | Waterproof shore power socket plug |
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CN201910770486.XA CN110571584B (en) | 2019-08-20 | 2019-08-20 | Waterproof shore power socket plug |
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CN110571584A CN110571584A (en) | 2019-12-13 |
CN110571584B true CN110571584B (en) | 2024-10-29 |
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CN112644571B (en) * | 2020-12-31 | 2023-08-22 | 北京嘉和一品企业管理有限公司 | Wheaten food semi-finished product conveyer |
CN115296069A (en) * | 2021-11-26 | 2022-11-04 | 奥动新能源汽车科技有限公司 | Quick-plug connecting part, electric connecting device and battery replacement station or energy storage station |
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