CN110571433A - A kind of negative electrode carbon additive and application thereof to improve charge acceptance of lead-carbon battery - Google Patents
A kind of negative electrode carbon additive and application thereof to improve charge acceptance of lead-carbon battery Download PDFInfo
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Abstract
本发明公开了一种提升铅炭电池充电接受能力的负极碳添加剂,属于铅酸蓄电池制作技术领域。在众多的生物质材料中,稻壳含纳米级二氧化硅量高达20%。通过碱处理稻壳除去表皮大部分纳米级二氧化硅并碳化,得到以大孔/介孔为主的稻壳基多孔炭。稻壳基多孔炭的大孔、介孔结构能为储能器件提供良好的离子导体,提升电化学反应的动力学活性。将稻壳基多孔炭与活性炭、炭黑、石墨、膨胀石墨、石墨烯、单壁碳纳米管、多壁碳纳米管等一种或多种均匀混合,进一步增强负极碳添加剂的导电性。这种铅炭电池负极碳添加剂,能有效提升铅炭电池的充电接受能力,抑制在部分荷电状态(PSoC)铅酸电池负极的硫酸盐化现象并延长电池处于PSoC的循环寿命。
The invention discloses a negative electrode carbon additive for improving the charge acceptability of lead-carbon batteries, and belongs to the technical field of lead-acid battery production. Among many biomass materials, rice husk contains up to 20% nano-scale silica. Most of the nano-scale silica on the epidermis was removed by alkali treatment of rice husk and then carbonized to obtain a rice husk-based porous carbon dominated by macropores/mesopores. The macropore and mesopore structure of rice husk-based porous carbon can provide good ion conductors for energy storage devices and improve the kinetic activity of electrochemical reactions. The rice husk-based porous carbon is uniformly mixed with one or more of activated carbon, carbon black, graphite, expanded graphite, graphene, single-walled carbon nanotubes, multi-walled carbon nanotubes, etc., to further enhance the conductivity of the negative electrode carbon additive. This carbon additive for the negative electrode of the lead-carbon battery can effectively improve the charge acceptance of the lead-carbon battery, inhibit the sulfation of the negative electrode of the partial state of charge (PSoC) lead-acid battery and prolong the cycle life of the battery in PSoC.
Description
技术领域technical field
本发明属于铅酸电池制作技术领域,涉及到一种提升铅炭电池充电接受能力的负极碳添加剂。The invention belongs to the technical field of lead-acid battery production, and relates to a negative electrode carbon additive for improving the charging acceptance capacity of lead-carbon batteries.
背景技术.Background technique.
铅酸电池基于良好的安全性、可靠性和成熟的制造回收技术,在储能领域占据着不可替代的重要位置。新兴的储能市场如混合动力汽车和可再生能源储能份额逐年增长。这些储能领域要求铅酸电池长时间处于部分荷电状态(PSoC)。长时间处于PSoC的铅酸电池负极逐渐被硫酸盐化,导致电池充电接受能力下降,电池失效。研究表明,碳添加剂在负极活性物质中的应用能够有效抑制硫酸盐化,提升铅酸电池PSoC条件下的循环寿命。Based on good safety, reliability and mature manufacturing recycling technology, lead-acid batteries occupy an irreplaceable important position in the field of energy storage. Emerging energy storage markets such as hybrid vehicles and renewable energy storage have grown their share year by year. These areas of energy storage require lead-acid batteries to be in partial state of charge (PSoC) for extended periods of time. The negative electrode of the lead-acid battery that has been in PSoC for a long time is gradually sulfated, resulting in a decrease in the battery's charge acceptance and battery failure. Studies have shown that the application of carbon additives in negative electrode active materials can effectively inhibit sulfation and improve the cycle life of lead-acid batteries under PSoC conditions.
中国专利200910227199.0公开了一种新型铅炭电池及其制作方法,并强调了高比表面积(1000-3000m2g-1)碳添加剂对铅炭电池能量密度和功率密度的提升作用。中国专利201210371066.2公开了一种铅炭电池负极极板,重点强调具有高比表面积(1000-3000m2g-1)活性炭添加剂对大电流充放电的缓冲作用。这种经过活化的高表面碳材料制备工艺复杂、成本高。中国专利201610522472.2公开了一种改性炭材料、其制备方法、负极铅膏、极板及铅炭电池,强调了一系列生物质材料经高析氢过电位金属盐溶液处理碳化后,作为负极改性炭添加剂具有抑制析氢,提升电池容量和高倍率充放电性能的作用。此专利旨在对生物质材料回收再利用,未能进一步对生物质材料的多孔结构特点进行充分利用。Chinese patent 200910227199.0 discloses a new type of lead-carbon battery and its manufacturing method, and emphasizes the effect of carbon additives with high specific surface area (1000-3000m 2 g -1 ) on the energy density and power density of lead-carbon batteries. Chinese patent 201210371066.2 discloses a lead-carbon battery negative plate, emphasizing the buffering effect of activated carbon additives with high specific surface area (1000-3000m 2 g -1 ) on high current charge and discharge. The preparation process of this activated high-surface carbon material is complex and costly. Chinese patent 201610522472.2 discloses a modified carbon material, its preparation method, negative electrode paste, plate and lead-carbon battery. The carbon additive can inhibit hydrogen evolution, improve battery capacity and high rate charge and discharge performance. This patent aims to recycle and reuse biomass materials, and fails to make full use of the porous structure characteristics of biomass materials.
发明内容Contents of the invention
为提升铅炭电池的充电接受能力,延长电池在PSoC条件下的循环寿命,本发明所要解决的技术问题是提供一种提升铅炭电池充电接受能力的负极碳添加剂。这种碳添加剂主要成分为经过碱处理、碳化简单制备工艺得到的以大孔、介孔为主的稻壳基多孔炭。稻壳基多孔炭的大孔、介孔结构能为储能器件提供良好的离子导体,提升电化学反应的动力学活性。将稻壳基多孔炭与活性炭、炭黑、石墨、膨胀石墨、石墨烯、单壁碳纳米管、多壁碳纳米管等一种或多种均匀混合,进一步增强负极碳添加剂的导电性。采用这种含有稻壳基多孔炭的混合碳材料作为铅炭电池负极碳添加剂,能够有效提升铅炭电池的充电接受能力,抑制在部分荷电状态(PSoC)铅酸电池负极的硫酸盐化现象,并延长电池处于PSoC的循环寿命。In order to improve the charge acceptance of the lead-carbon battery and prolong the cycle life of the battery under PSoC conditions, the technical problem to be solved by the present invention is to provide a negative electrode carbon additive that improves the charge acceptance of the lead-carbon battery. The main component of the carbon additive is rice husk-based porous carbon mainly composed of macropores and mesopores obtained through alkali treatment and simple carbonization preparation process. The macropore and mesopore structure of rice husk-based porous carbon can provide good ion conductors for energy storage devices and improve the kinetic activity of electrochemical reactions. The rice husk-based porous carbon is uniformly mixed with one or more of activated carbon, carbon black, graphite, expanded graphite, graphene, single-walled carbon nanotubes, multi-walled carbon nanotubes, etc., to further enhance the conductivity of the negative electrode carbon additive. Using this mixed carbon material containing rice husk-based porous carbon as the carbon additive of the negative electrode of the lead-carbon battery can effectively improve the charge acceptance of the lead-carbon battery and inhibit the sulfation of the negative electrode of the partial state of charge (PSoC) lead-acid battery. , and extend battery cycle life in PSoC.
第一方面,本发明提供了一种提升铅炭电池充电接受能力的负极碳添加剂,具体制备步骤如下:In the first aspect, the present invention provides a negative electrode carbon additive for improving the charge acceptance of lead-carbon batteries. The specific preparation steps are as follows:
(1)将稻壳洗净,加入10~50wt.%的碱溶液,于90~150℃温度下反应1-10h,所述稻壳与碱的质量比为1:1-10,过滤,纯净水洗涤,干燥得脱硅稻壳;(1) Wash the rice husk, add 10-50wt.% alkali solution, react at a temperature of 90-150°C for 1-10h, the mass ratio of the rice husk to alkali is 1:1-10, filter, and purify Washing with water and drying to obtain desiliconized rice husk;
(2)将上述步骤(1)得到的脱硅稻壳于密闭环境300-1000℃碳化后,粉碎分级,得稻壳基多孔炭;(2) carbonizing the desiliconized rice husk obtained in the above step (1) in a closed environment at 300-1000° C., crushing and classifying to obtain rice husk-based porous carbon;
(3)将上述步骤(2)得到稻壳基多孔炭与活性炭、炭黑、石墨、膨胀石墨、石墨烯、单壁碳纳米管、多壁碳纳米管一种或多种均匀混合,其中稻壳基多孔炭所占总质量比为10%-100%,得到一种提升铅炭电池充电接受能力的负极碳添加剂。(3) The rice husk-based porous carbon obtained in the above step (2) is uniformly mixed with one or more of activated carbon, carbon black, graphite, expanded graphite, graphene, single-walled carbon nanotubes, and multi-walled carbon nanotubes, wherein rice The total mass ratio of the shell-based porous carbon is 10%-100%, and a negative electrode carbon additive for improving the charging acceptance capacity of the lead-carbon battery is obtained.
步骤(1)中所述的碱溶液为氢氧化钾、氢氧化钠、其它中强碱溶液的一种或混合溶液。The alkali solution described in the step (1) is one or a mixed solution of potassium hydroxide, sodium hydroxide, and other medium-strong alkali solutions.
步骤(2)中的稻壳基多孔炭为中性或弱碱性,PH为7-9。The rice husk-based porous carbon in the step (2) is neutral or weakly alkaline, and the pH is 7-9.
步骤(2)中分级处理后的稻壳基多孔炭粒度D50小于或等于10μm,比表面积为100-1200m2g-1,孔体积为0.05-1.0cm3g-1。The particle size D 50 of the rice husk-based porous carbon classified in step (2) is less than or equal to 10 μm, the specific surface area is 100-1200 m 2 g -1 , and the pore volume is 0.05-1.0 cm 3 g -1 .
步骤(3)中所述的一种提升铅炭电池充电接受能力的负极碳添加剂中,稻壳基多孔炭所占总质量的优选百分比为50%-80%。In the negative electrode carbon additive described in step (3) to improve the charge acceptance of the lead-carbon battery, the preferred percentage of the total mass of the rice husk-based porous carbon is 50%-80%.
所述负极碳添加剂用于铅炭电池的负极铅膏,所述铅炭电池负极铅膏的原料组成为:铅粉100份、短纤维0.1-0.2份、硫酸钡0.6-1.4份、腐殖酸0.1-0.4份、木质素磺酸钠0.1-0.4份、乙炔黑0.1-0.4份、所述负极碳添加剂0.1~60份,硫酸4~50份,水12~30份。The negative electrode carbon additive is used for the negative electrode paste of the lead-carbon battery, and the raw materials of the negative electrode paste of the lead-carbon battery are composed of: 100 parts of lead powder, 0.1-0.2 parts of short fiber, 0.6-1.4 parts of barium sulfate, humic acid 0.1-0.4 parts, 0.1-0.4 parts of sodium lignosulfonate, 0.1-0.4 parts of acetylene black, 0.1-60 parts of the negative electrode carbon additive, 4-50 parts of sulfuric acid, and 12-30 parts of water.
所述铅炭电池的负极铅膏用于铅炭电池负极极板,采用所述铅炭电池负极铅膏为原料,按照蓄电池常规涂膏和固化工艺,将所述含提升铅炭电池充电接受能力的负极碳添加剂的负极铅膏涂板和固化,制得负极极板。The negative electrode paste of the lead-carbon battery is used for the negative electrode plate of the lead-carbon battery. The negative electrode paste of the lead-carbon battery is used as a raw material, and the lead-carbon battery containing the lead-carbon battery is improved according to the conventional paste and curing process. Negative lead paste coating and solidification of the negative carbon additive to prepare the negative plate.
所述铅炭电池负极极板,在充放电过程中负极板活性物质维持较高的比表面积0.6-10m2g-1和孔隙率0.008-0.150cm3g-1。In the negative plate of the lead-carbon battery, the active material of the negative plate maintains a high specific surface area of 0.6-10m 2 g -1 and a porosity of 0.008-0.150cm 3 g -1 during the charging and discharging process.
所述负极极板在铅炭电池中的应用,将所述的铅炭电池负极板与正极板、隔膜和电解液按照蓄电池工艺进行装配、化成,制得充电接受能力得到提升的铅炭电池。The application of the negative electrode plate in the lead-carbon battery is to assemble and form the lead-carbon battery negative plate, the positive plate, the diaphragm and the electrolyte according to the battery technology, and obtain the lead-carbon battery with improved charge acceptance.
有益效果:本发明所具有的优点是:利用稻壳天然独特的结构特点,通过碱处理和碳化制备出以大孔、介孔结构为主的稻壳基多孔炭。稻壳基多孔炭的大孔、介孔结构能为储能器件提供良好的离子导体,提升电化学反应的动力学活性。将稻壳基多孔炭与活性炭、炭黑、石墨、膨胀石墨、石墨烯、单壁碳纳米管、多壁碳纳米管等一种或多种均匀混合,进一步增强负极碳添加剂的导电性。采用这种含有稻壳基多孔炭的混合碳材料作为铅炭电池负极碳添加剂,能够保持充放电过程中负极板活性物质维持较高的比表面积(0.6-10m2g-1)和孔隙率(0.008-0.150cm3g-1),有效提升铅炭电池的充电接受能力,抑制在部分荷电状态(PSoC)铅酸电池负极的硫酸盐化现象,并延长电池处于PSoC的循环寿命,实现本发明的目的。Beneficial effects: the present invention has the advantages that the rice husk-based porous carbon with macropore and mesoporous structure as the main structure is prepared by using the unique natural structural characteristics of rice husk through alkali treatment and carbonization. The macropore and mesopore structure of rice husk-based porous carbon can provide good ion conductors for energy storage devices and improve the kinetic activity of electrochemical reactions. The rice husk-based porous carbon is uniformly mixed with one or more of activated carbon, carbon black, graphite, expanded graphite, graphene, single-walled carbon nanotubes, multi-walled carbon nanotubes, etc., to further enhance the conductivity of the negative electrode carbon additive. Using this mixed carbon material containing rice husk-based porous carbon as the negative electrode carbon additive of lead-carbon batteries can maintain a high specific surface area (0.6-10m 2 g -1 ) and porosity ( 0.008-0.150cm 3 g -1 ), effectively improve the charge acceptance of lead-carbon batteries, inhibit the sulfation of the negative electrode of partial state of charge (PSoC) lead-acid batteries, and prolong the cycle life of batteries in PSoC, realizing this purpose of the invention.
下面将结合附图和具体实施方式对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为含提升铅炭电池充电接受能力的负极碳添加剂的铅炭电池和对照电池在不同电流密度下的放电曲线。Figure 1 is the discharge curves of the lead-carbon battery and the control battery at different current densities containing the negative electrode carbon additive that improves the charge acceptance of the lead-carbon battery.
图2为含提升铅炭电池充电接受能力的负极碳添加剂的铅炭电池和对照电池在加速电池老化测试中的循环寿命。Figure 2 shows the cycle life of lead-carbon batteries and control batteries containing negative carbon additives that improve the charge acceptance of lead-carbon batteries in accelerated battery aging tests.
具体实施方式Detailed ways
以下结合实例对本发明作进一步说明。Below in conjunction with example the present invention will be further described.
实施例1:Example 1:
(1)将10g稻壳洗净,于200mL,30wt.%氢氧化钠溶液中100℃反应2h,过滤,纯净水洗涤,干燥得一种脱硅稻壳;(1) Wash 10 g of rice husk, react in 200 mL, 30 wt.% sodium hydroxide solution at 100° C. for 2 h, filter, wash with purified water, and dry to obtain a desiliconized rice husk;
(2)将上述步骤(1)得到的脱硅稻壳于密闭环境600℃碳化后,粉碎分级,得稻壳基多孔炭。(2) After the desiliconized rice husk obtained in the above step (1) is carbonized in a closed environment at 600° C., it is crushed and classified to obtain rice husk-based porous carbon.
(3)将上述步骤(2)得到稻壳基多孔炭直接作为一种提升铅炭电池充电接受能力的负极碳添加剂。(3) The rice husk-based porous carbon obtained in the above step (2) is directly used as a negative electrode carbon additive to improve the charging acceptance capacity of lead-carbon batteries.
称取铅粉1Kg、短纤维1.3g、硫酸钡8g、腐殖酸2.5g、木质素磺酸钠2.5g、乙炔黑1.8g和提升铅炭电池充电接受能力的负极碳添加剂10g,进行干混30min,之后快速加入纯净水110mL,搅拌10min,慢慢加入51.5wt.%硫酸溶液60mL搅拌30min,将所制得的铅膏涂覆于铅钙合金板栅上,50℃湿度90%环境固化24小时后,60℃湿度80%环境下固化24小时,干燥,得负极板。Weigh 1Kg of lead powder, 1.3g of short fiber, 8g of barium sulfate, 2.5g of humic acid, 2.5g of sodium lignosulfonate, 1.8g of acetylene black and 10g of negative electrode carbon additive to improve the charge acceptance of lead-carbon batteries, and dry mix them 30min, then quickly add 110mL of pure water, stir for 10min, slowly add 60mL of 51.5wt.% sulfuric acid solution and stir for 30min, apply the prepared lead paste on the lead-calcium alloy grid, and cure at 50°C and 90% humidity for 24 After 1 hour, it was cured for 24 hours at 60° C. and 80% humidity, and then dried to obtain a negative electrode plate.
将所得极板进行外化成后,用隔膜包覆,与两片外化成的PbO2正极在1.28g/mL硫酸电解质中组装成铅炭电池。After the obtained pole plate is externalized, it is covered with a separator, and two externally formed PbO2 positive electrodes are assembled into a lead-carbon battery in a 1.28g/mL sulfuric acid electrolyte.
实施例2:Example 2:
(1)将10g稻壳洗净,于200mL,35wt.%氢氧化钠溶液中95℃反应1.5h,过滤,纯净水洗涤,干燥得一种脱硅稻壳;(1) Wash 10g of rice husk, react in 200mL, 35wt.% sodium hydroxide solution at 95°C for 1.5h, filter, wash with purified water, and dry to obtain a desiliconized rice husk;
(2)将上述步骤(1)得到的脱硅稻壳于密闭环境650℃碳化后,粉碎分级,得稻壳基多孔炭。(2) Carbonize the desiliconized rice husk obtained in the above step (1) in a closed environment at 650° C., and then pulverize and classify to obtain rice husk-based porous carbon.
(3)将上述步骤(2)得到稻壳基多孔炭和石墨按照8:3的比例均匀混合,得到一种提升铅炭电池充电接受能力的负极碳添加剂。(3) The rice husk-based porous carbon and graphite obtained in the above step (2) are uniformly mixed in a ratio of 8:3 to obtain a negative electrode carbon additive that improves the charge acceptance of lead-carbon batteries.
称取铅粉1Kg、短纤维1.3g、硫酸钡8g、腐殖酸2.5g、木质素磺酸钠2.5g、乙炔黑1.5g和提升铅炭电池充电接受能力的负极碳添加剂10g,进行干混30min,之后快速加入纯净水115mL,搅拌10min,慢慢加入硫酸溶液(51.5wt.%)57mL搅拌30min,将所制得的铅膏涂覆于铅钙合金板栅上,50℃湿度90%环境固化24小时后,60℃湿度80%环境下固化24小时,干燥,得负极板。Weigh 1Kg of lead powder, 1.3g of short fiber, 8g of barium sulfate, 2.5g of humic acid, 2.5g of sodium lignosulfonate, 1.5g of acetylene black and 10g of negative electrode carbon additive to improve the charge acceptance of lead-carbon batteries, and dry mix them After 30min, quickly add 115mL of pure water, stir for 10min, slowly add 57mL of sulfuric acid solution (51.5wt.%) and stir for 30min, and apply the prepared lead paste on the lead-calcium alloy grid, at 50°C and 90% humidity After curing for 24 hours, cure for 24 hours at 60° C. and 80% humidity, and dry to obtain a negative electrode plate.
将所得极板进行外化成后,用隔膜包覆,与两片外化成的PbO2正极在1.28g/mL硫酸电解质中组装成铅炭电池。After the obtained pole plate is externalized, it is covered with a separator, and two externally formed PbO2 positive electrodes are assembled into a lead-carbon battery in a 1.28g/mL sulfuric acid electrolyte.
实施例3:Example 3:
(1)将10g稻壳洗净,于200mL,30wt.%氢氧化钾溶液中90℃反应2.5h,过滤,纯净水洗涤,干燥得一种脱硅稻壳;(1) Wash 10g of rice husk, react in 200mL, 30wt.% potassium hydroxide solution at 90°C for 2.5h, filter, wash with purified water, and dry to obtain a desiliconized rice husk;
(2)将上述步骤(1)得到的脱硅稻壳于密闭环境700℃碳化后,粉碎分级,得稻壳基多孔炭。(2) Carbonize the desiliconized rice husk obtained in the above step (1) in a closed environment at 700° C., and then pulverize and classify to obtain rice husk-based porous carbon.
(3)将上述步骤(2)得到稻壳基多孔炭、导电炭黑和石墨按照7:2:3的比例均匀混合,得到一种提升铅炭电池充电接受能力的负极碳添加剂。(3) The rice husk-based porous carbon obtained in the above step (2), conductive carbon black and graphite are uniformly mixed in a ratio of 7:2:3 to obtain a negative electrode carbon additive that improves the charge acceptance of lead-carbon batteries.
称取铅粉1Kg、短纤维1.3g、硫酸钡8g、腐殖酸2g、木质素磺酸钠2g、乙炔黑1.3g和提升铅炭电池充电接受能力的负极碳添加剂12g,进行干混30min,之后快速加入一级水118mL,搅拌10min,慢慢加入硫酸溶液(51.5wt.%)58mL搅拌30min,将所制得的铅膏涂覆于铅钙合金板栅上,50℃湿度90%环境固化24小时后,60℃湿度80%环境下固化24小时,干燥,得负极板。Weigh 1Kg of lead powder, 1.3g of short fiber, 8g of barium sulfate, 2g of humic acid, 2g of sodium lignosulfonate, 1.3g of acetylene black and 12g of negative electrode carbon additives for improving the charge acceptance of lead-carbon batteries, and dry-mix for 30min. Then quickly add 118mL of primary water, stir for 10min, slowly add 58mL of sulfuric acid solution (51.5wt.%) and stir for 30min, coat the prepared lead paste on the lead-calcium alloy grid, and cure in 50°C and 90% humidity environment After 24 hours, cure for 24 hours at 60° C. and 80% humidity, and dry to obtain a negative electrode plate.
将所得极板进行外化成后,用隔膜包覆,与两片外化成的PbO2正极在1.28g/mL硫酸电解质中组装成铅炭电池。After the obtained pole plate is externalized, it is covered with a separator, and two externally formed PbO2 positive electrodes are assembled into a lead-carbon battery in a 1.28g/mL sulfuric acid electrolyte.
实验还组装了负极不含碳添加剂的电池作为对照电池。The experiment also assembled a battery with no carbon additive in the negative electrode as a control battery.
对上述电池进行不同倍率电流放电容量测试和循环寿命性能检测。对样品电池采取相同的充电方式,其不同倍率电流的放电容量如图1。实施例1、2、3样品电池1C1的放电比容量分别比对照电池高8.7%、18.7%和31.2%。在样品电池的循环寿命测试,如图2中,实施例1、2、3样品电池在第170圈的放电容量分别比对照电池高26.7%、36.7%和45.3%。The above-mentioned batteries were tested for different rate current discharge capacity and cycle life performance. The same charging method is adopted for the sample battery, and the discharge capacity of different rate currents is shown in Figure 1. The discharge specific capacity of the sample battery 1C 1 in Examples 1, 2, and 3 is 8.7%, 18.7%, and 31.2% higher than that of the control battery, respectively. In the cycle life test of the sample batteries, as shown in Figure 2, the discharge capacities of the sample batteries of Examples 1, 2, and 3 at cycle 170 are 26.7%, 36.7%, and 45.3% higher than that of the control battery, respectively.
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