CN110567553A - Top seal positioning structure for capacitive liquid level gauge and capacitive liquid level gauge - Google Patents
Top seal positioning structure for capacitive liquid level gauge and capacitive liquid level gauge Download PDFInfo
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- CN110567553A CN110567553A CN201910840031.0A CN201910840031A CN110567553A CN 110567553 A CN110567553 A CN 110567553A CN 201910840031 A CN201910840031 A CN 201910840031A CN 110567553 A CN110567553 A CN 110567553A
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- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/26—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields
- G01F23/263—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of capacity or inductance of capacitors or inductors arising from the presence of liquid or fluent solid material in the electric or electromagnetic fields by measuring variations in capacitance of capacitors
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Abstract
本发明公开一种用于电容式液位计的顶部密封定位结构及电容式液位计,其中,顶部密封定位结构包括密封定位塞、第一密封圈及第二密封圈,密封定位塞设有用于供电容式液位计的负极管套设固定的第一安装柱以及用于供电容式液位计的正极管套设固定的第二安装柱,第一安装柱与第二安装柱同轴设置,第一安装柱的外侧壁设有第一环形凹槽和第一机械密封结构,第二安装柱的外侧壁设有第二环形凹槽和第二机械密封结构,第一密封圈嵌设于第一环形凹槽中,第二密封圈嵌设于第二环形凹槽中。本发明公开的顶部密封定位结构具有能够实现正极管和负极管的安装定位,满足正极管和负极管的同心度要求,能够实现正极管和负极管双重密封,而且制造简单,成本低。
The invention discloses a top sealing and positioning structure for a capacitive liquid level gauge and a capacitive liquid level gauge, wherein the top sealing and positioning structure includes a sealing positioning plug, a first sealing ring and a second sealing ring, and the sealing positioning plug is provided with a Set a fixed first mounting column for the negative tube of the capacitive liquid level gauge and a second mounting column for the positive tube of the capacitive liquid level gauge, the first mounting column and the second mounting column are coaxial The outer wall of the first installation column is provided with a first annular groove and the first mechanical seal structure, the outer wall of the second installation column is provided with a second annular groove and a second mechanical seal structure, and the first sealing ring is embedded In the first annular groove, the second sealing ring is embedded in the second annular groove. The top sealing and positioning structure disclosed by the invention can realize the installation and positioning of the positive tube and the negative tube, meet the concentricity requirements of the positive tube and the negative tube, can realize double sealing of the positive tube and the negative tube, and is simple to manufacture and low in cost.
Description
技术领域technical field
本发明涉及电容式液位计的结构技术领域,尤其涉及一种用于电容式液位计的顶部密封定位结构及电容式液位计。The invention relates to the structural technical field of capacitive liquid level gauges, in particular to a top sealing and positioning structure for capacitive liquid level gauges and the capacitive liquid level gauge.
背景技术Background technique
现有技术的电容式液位计包括正极管和负极管,正极管穿设于负极管内,正极管与负极管通过密封件进行定位,以使正极管与负极管间隔设置,电容式液位计的底部设有开口,可通过该开口在正极管与负极管间充入高度为H的液体介质,其电容式液位计所形成的电容将随着液位高度H的变化而变化。The capacitive liquid level gauge in the prior art includes a positive electrode tube and a negative electrode tube. The positive electrode tube is installed in the negative electrode tube. There is an opening at the bottom of the tank, through which a liquid medium of height H can be filled between the positive tube and the negative tube, and the capacitance formed by the capacitive liquid level gauge will change with the change of the liquid level height H.
为了便于固定,顶部密封定位结构件与正极管顶部之间、顶部安装法兰盘与负极管顶部之间一般都是通过焊接或挤压的方式固定连接,但是,这样不便于拆卸,其制作成本高。In order to facilitate fixing, the top sealing positioning structure and the top of the positive tube, the top mounting flange and the top of the negative tube are generally fixedly connected by welding or extrusion, but this is not easy to disassemble, and its production cost high.
发明内容Contents of the invention
本发明的目的在于提供一种用于电容式液位计的顶部密封定位结构及液位传感器,其旨在解决现有技术的电容式液位计的顶部密封定位结构件与正极管顶部之间一般都是通过焊接或挤压的方式固定连接,这样将不便于拆卸,生产效率低、制作成本高的技术问题。The object of the present invention is to provide a top sealing positioning structure and a liquid level sensor for a capacitive liquid level gauge, which aims to solve the gap between the top sealing positioning structure and the top of the positive tube of the capacitive liquid level gauge in the prior art. Generally, they are fixedly connected by welding or extrusion, which will be inconvenient to disassemble, low production efficiency and high production cost.
为达到上述目的,本发明提供的方案是:In order to achieve the above object, the scheme provided by the present invention is:
本发明提供了一种用于电容式液位计的顶部密封定位结构,用于电容式液位计的负极管和正极管的安装固定,所述顶部密封定位结构包括密封定位塞、第一密封圈及第二密封圈,所述密封定位塞设有用于供所述负极管套设固定的第一安装柱以及用于供所述正极管套设固定的第二安装柱,所述第一安装柱的外径大于所述第二安装柱的外径且所述第一安装柱与所述第二安装柱同轴设置,所述第一安装柱的外侧壁凹设有第一环形凹槽且凸设有用于所述负极管机械密封的第一机械密封结构,所述第二安装柱的外侧壁凹设有第二环形凹槽且凸设有用于所述正极管机械密封的第二机械密封结构,所述第一密封圈嵌设于所述第一环形凹槽中,所述第二密封圈嵌设于所述第二环形凹槽中。The invention provides a top sealing and positioning structure for a capacitive liquid level gauge, which is used for installing and fixing the negative and positive tubes of the capacitive liquid level gauge. The top sealing and positioning structure includes a sealing positioning plug, a first sealing ring and a second sealing ring, the sealing positioning plug is provided with a first mounting column for the sleeve fixing of the negative electrode tube and a second mounting column for the sleeve fixing of the positive electrode tube, the first installation The outer diameter of the column is larger than the outer diameter of the second installation column and the first installation column is coaxially arranged with the second installation column, the outer side wall of the first installation column is concavely provided with a first annular groove and The first mechanical seal structure used for the mechanical seal of the negative electrode tube is convexly provided, the outer wall of the second mounting column is concavely provided with a second annular groove and the second mechanical seal used for the mechanical seal of the positive electrode tube is convexly provided structure, the first sealing ring is embedded in the first annular groove, and the second sealing ring is embedded in the second annular groove.
进一步地,所述第一机械密封结构为若干个凸设于所述第一安装柱的外侧壁且沿所述第一安装柱的轴向间隔设置的第一环形凸起;所述第二机械密封结构为若干个凸设于所述第二安装柱的外侧壁且沿所述第二安装柱的轴向间隔设置的第二环形凸起。Further, the first mechanical seal structure is a plurality of first annular protrusions protruding from the outer wall of the first mounting column and spaced along the axial direction of the first mounting column; The sealing structure is a plurality of second annular protrusions protruding from the outer wall of the second mounting column and spaced along the axial direction of the second mounting column.
进一步地,所述第一环形凹槽设于所述第一机械密封结构的中部。Further, the first annular groove is arranged in the middle of the first mechanical seal structure.
进一步地,所述第一安装柱远离所述第二安装柱一端的外侧壁设有用于对所述负极管形成轴向限位的第一限位凸起。Further, the outer wall of the first installation post away from the end of the second installation post is provided with a first stop protrusion for forming an axial stop for the negative electrode tube.
进一步地,所述第一安装柱远离所述第二安装柱的一侧还设有用于固定PCB板的支撑定位柱。Further, the side of the first mounting column away from the second mounting column is further provided with a supporting positioning column for fixing the PCB board.
进一步地,所述第二环形凹槽设于所述第二机械密封结构远离所述第一机械密封结构的一侧并与所述第二机械密封结构间隔设置。Further, the second annular groove is disposed on a side of the second mechanical seal structure away from the first mechanical seal structure and spaced apart from the second mechanical seal structure.
进一步地,所述第二安装柱靠近所述第一安装柱的一端的外侧壁设有用于对所述正极管形成轴向限位的第二限位凸起,所述第二限位凸起的外径小于所述第一安装柱的外径。Further, the outer wall of the end of the second mounting column close to the first mounting column is provided with a second limiting protrusion for axially limiting the positive tube, and the second limiting protrusion The outer diameter is smaller than the outer diameter of the first mounting column.
进一步地,所述顶部密封定位结构还包括触点片以及自攻螺钉,所述密封定位塞开设有用于供电极引线穿设的穿线孔以及与所述穿线孔相连通的定位孔,所述触点片包括底板和设于所述底板相对两侧的侧板,所述底板开设有安装孔,所述自攻螺钉穿过所述安装孔后攻入所述定位孔内以将所述底板固定在所述密封定位塞底部,两所述侧板撑开以抵接所述正极管。Further, the top sealing positioning structure also includes a contact piece and a self-tapping screw, and the sealing positioning plug is provided with a threading hole for passing the electrode lead wire and a positioning hole communicating with the threading hole. The dot piece includes a base plate and side plates arranged on opposite sides of the base plate, the base plate is provided with mounting holes, and the self-tapping screws pass through the mounting holes and then tap into the positioning holes to fix the base plate At the bottom of the sealing positioning plug, the two side plates are stretched apart to abut against the positive tube.
本发明还提供了一种电容式液位计,包括正极管、负极管以及如上述所述的顶部密封定位结构,所述负极管套设于所述第一安装柱外且所述负极管与所述第一安装柱过盈配合,所述正极管套设于所述第二安装柱外且所述正极管与所述第二安装柱过盈配合,所述触点片部分卡置于所述第一安装柱与所述正极管之间。The present invention also provides a capacitive liquid level gauge, including a positive tube, a negative tube, and the above-mentioned top sealing positioning structure, the negative tube is sleeved outside the first installation column, and the negative tube is connected to the first mounting column. The first installation column is interference fit, the positive tube is sleeved outside the second installation column and the positive tube is interference fit with the second installation column, and the contact piece is partially clamped on the second installation column. between the first mounting column and the positive tube.
进一步地,所述电容式液位计还包括PCB板、电极引线以及导电片,所述电极引线的一端与所述触点片连接、另一端穿过所述穿线孔后与所述PCB板连接,所述导电片的一端与所述负极管电性连接、另一端与所述PCB板连接。Further, the capacitive liquid level gauge also includes a PCB board, an electrode lead wire and a conductive sheet, one end of the electrode lead wire is connected to the contact sheet, and the other end is connected to the PCB board after passing through the wire hole , one end of the conductive sheet is electrically connected to the cathode tube, and the other end is connected to the PCB board.
相比原有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
本发明公开的顶部密封定位结构应用于电容式液位计上时,第一安装柱与负极管之间、第二安装柱与正极管之间都是先密封圈密封再用机械密封以实现双重密封,密封效果好;When the top sealing and positioning structure disclosed in the present invention is applied to a capacitive liquid level gauge, between the first installation column and the negative tube, and between the second installation column and the positive tube, the sealing ring is used to seal first, and then the mechanical seal is used to realize double sealing. Sealing, good sealing effect;
通过U型的触点片和自攻螺钉与正极管内壁紧固,使得正极管与负极管之间的同心度高,电容式液位计的性能优,测量精度高;The U-shaped contact piece and the self-tapping screw are fastened to the inner wall of the positive tube, so that the concentricity between the positive tube and the negative tube is high, the performance of the capacitive liquid level gauge is excellent, and the measurement accuracy is high;
整个顶部密封定位结构整体结构紧凑,设计精巧,可以有效缩小产品尺寸,且安装方便。此外,本发明公开的顶部密封定位结构可以通过注塑成型,制造简单,可以有效降低成本。The entire top sealing positioning structure has a compact overall structure and exquisite design, which can effectively reduce the size of the product and is easy to install. In addition, the top sealing and positioning structure disclosed in the present invention can be formed by injection molding, which is simple to manufacture and can effectively reduce costs.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative effort.
图1是本发明实施例提供的用于电容式液位计的顶部密封定位结构、正极管和负极管组装后的剖视图;Fig. 1 is a cross-sectional view after assembly of the top sealing positioning structure, positive tube and negative tube for capacitive liquid level gauge provided by the embodiment of the present invention;
图2是本发明实施例提供的密封定位塞的剖视图;Fig. 2 is a cross-sectional view of the sealing positioning plug provided by the embodiment of the present invention;
图3是本发明实施例提供的触点片的剖视图;Fig. 3 is a cross-sectional view of a contact sheet provided by an embodiment of the present invention;
图4是本发明实施例提供的电容式液位计顶部的剖视图;Fig. 4 is a cross-sectional view of the top of the capacitive liquid level gauge provided by the embodiment of the present invention;
图5是本发明实施例提供的负极管的俯视图;Fig. 5 is a top view of the cathode tube provided by the embodiment of the present invention;
图6是本发明实施例提供的电容式液位计底部的剖视图。Fig. 6 is a cross-sectional view of the bottom of the capacitive liquid level gauge provided by the embodiment of the present invention.
图中:10、负极管;20、正极管;30、密封定位塞;31、第一安装柱;311、第一环形凹槽;312、第一机械密封结构;313、第一限位凸起;314、支撑定位柱;32、第二安装柱;321、第二环形凹槽;322、第二机械密封结构;323、第二限位凸起;324、卡槽;33、穿线孔;331、第一穿孔;332、第二穿孔;34、定位孔;40、第一密封圈;50、第二密封圈;60、PCB板;70、触点片;71、底板;711、安装孔;72、侧板;80、自攻螺钉;90、电极引线;100、导电片;200、防护盖;210、腔体;220、第三穿孔;230、顶盖;240、法兰盘;250、通孔;260、排气孔;300、胶塞;400、定位座;410、进液孔;500、加强筋板;510、开口槽;600、第三密封圈。In the figure: 10, negative electrode tube; 20, positive electrode tube; 30, sealing positioning plug; 31, first mounting column; 311, first annular groove; 312, first mechanical seal structure; 313, first limit protrusion ; 314, support positioning column; 32, second mounting column; 321, second annular groove; 322, second mechanical seal structure; 323, second limit protrusion; 324, card slot; 33, threading hole; 331 , first perforation; 332, second perforation; 34, positioning hole; 40, first sealing ring; 50, second sealing ring; 60, PCB board; 70, contact piece; 71, bottom plate; 711, installation hole; 72, side plate; 80, self-tapping screw; 90, electrode lead wire; 100, conductive sheet; 200, protective cover; 210, cavity; 220, third perforation; 230, top cover; 240, flange plate; 250, 260, exhaust hole; 300, rubber plug; 400, positioning seat; 410, liquid inlet hole; 500, rib plate; 510, opening groove; 600, the third sealing ring.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要说明,本发明实施例中所有方向性指示(诸如上、下、左、右、前、后……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relationship between the components in a certain posture (as shown in the accompanying drawings). Relative positional relationship, movement conditions, etc., if the specific posture changes, the directional indication will also change accordingly.
还需要说明的是,当元件被称为“固定于”或“设置于”另一个元件上时,它可以直接在另一个元件上或者可能同时存在居中元件。当一个元件被称为是“连接”另一个元件,它可以是直接连接另一个元件或者可能同时存在居中元件。It should also be noted that when an element is referred to as being “fixed” or “disposed on” another element, it can be directly on the other element or intervening elements may also exist. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
另外,在本发明中涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。In addition, the descriptions involving "first", "second" and so on in the present invention are only for descriptive purposes, and should not be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , nor within the scope of protection required by the present invention.
请参阅图1至图6所示,本发明实施例提供了一种用于电容式液位计的顶部密封定位结构,用于电容式液位计的负极管10和正极管20的安装固定,其中,正极管20穿设于负极管10内,顶部密封定位结构包括密封定位塞30、第一密封圈40及第二密封圈50,密封定位塞30设有用于供负极管10套设固定的第一安装柱31以及用于供正极管20套设固定的第二安装柱32,第一安装柱31的外径大于第二安装柱32的外径且第一安装柱31与第二安装柱32同轴设置,以保证正极管20与负极管10也为同轴设置,正极管20与负极管10不碰触在一起。本实施例中的正极管20与负极管10均优选为铝制材质制作的金属管,当然也可以选用其它组合后能产生电容的金属管。Please refer to Figures 1 to 6, the embodiment of the present invention provides a top sealing positioning structure for a capacitive liquid level gauge, which is used for the installation and fixing of the negative electrode tube 10 and the positive electrode tube 20 of the capacitive liquid level gauge, Wherein, the positive electrode tube 20 is installed in the negative electrode tube 10, and the top sealing and positioning structure includes a sealing positioning plug 30, a first sealing ring 40 and a second sealing ring 50, and the sealing positioning plug 30 is provided with a sleeve for fixing the negative electrode tube 10. The first installation column 31 and the second installation column 32 for being sleeved and fixed for the positive tube 20, the outer diameter of the first installation column 31 is greater than the outer diameter of the second installation column 32 and the first installation column 31 and the second installation column 32 is coaxially arranged to ensure that the positive electrode tube 20 and the negative electrode tube 10 are also coaxially arranged, and the positive electrode tube 20 and the negative electrode tube 10 do not touch together. Both the positive tube 20 and the negative tube 10 in this embodiment are preferably metal tubes made of aluminum, and of course other metal tubes that can generate capacitance after combination can also be selected.
请参阅图1至图2,第一安装柱31的外侧壁凹设有第一环形凹槽311且凸设有用于负极管10机械密封的第一机械密封结构312,第二安装柱32的外侧壁凹设有第二环形凹槽321且凸设有用于正极管20机械密封的第二机械密封结构322,第一密封圈40嵌设于第一环形凹槽311中,第二密封圈50嵌设于第二环形凹槽321中,以实现正极管20顶部的双重密封和负极管10顶部的双重密封。Please refer to FIGS. 1 to 2 , the outer wall of the first mounting post 31 is concavely provided with a first annular groove 311 and protrudingly provided with a first mechanical seal structure 312 for mechanical sealing of the negative electrode tube 10 , and the outer side of the second mounting post 32 The wall is concavely provided with a second annular groove 321 and protrudingly provided with a second mechanical seal structure 322 for mechanical sealing of the positive electrode tube 20. The first sealing ring 40 is embedded in the first annular groove 311, and the second sealing ring 50 is embedded in the first annular groove 311. It is arranged in the second annular groove 321 to realize the double sealing of the top of the positive tube 20 and the double sealing of the top of the negative tube 10 .
优选地,第一机械密封结构312为若干个凸设于第一安装柱31的外侧壁且沿第一安装柱31的轴向间隔设置的第一环形凸起;第二机械密封结构322为若干个凸设于第二安装柱32的外侧壁且沿第二安装柱32的轴向间隔设置的第二环形凸起,第一环形凸起与第二环形凸起在剖面后为倒锯齿形状,进行机械密封后可以防止外部的水、灰层等从电容式液位计的顶部进入到负极管10或正极管20中。Preferably, the first mechanical seal structure 312 is a plurality of first annular protrusions protruding from the outer wall of the first mounting column 31 and arranged at intervals along the axial direction of the first mounting column 31; the second mechanical sealing structure 322 is a plurality of A second annular protrusion protruding from the outer wall of the second mounting column 32 and arranged at intervals along the axial direction of the second mounting column 32, the first annular protrusion and the second annular protrusion are in the shape of an inverted zigzag after the section, The mechanical seal can prevent external water, dust layer, etc. from entering the negative tube 10 or the positive tube 20 from the top of the capacitive liquid level gauge.
作为优选地实施方式,第一环形凹槽311设于第一机械密封结构312的中部,将第一密封圈40也进行机械密封,以使该密封定位塞30具有防油、防水和密封的性能。As a preferred embodiment, the first annular groove 311 is arranged in the middle of the first mechanical seal structure 312, and the first sealing ring 40 is also mechanically sealed, so that the sealing positioning plug 30 has oil-proof, waterproof and sealing properties .
作为优选地实施方式,第一安装柱31远离第二安装柱32一端的外侧壁设有用于对负极管10形成轴向限位的第一限位凸起313,以防止负极管10与密封定位塞30之间出现滑移现象。As a preferred embodiment, the outer wall of the first mounting post 31 away from the end of the second mounting post 32 is provided with a first stop protrusion 313 for axially limiting the negative tube 10 to prevent the negative tube 10 from being positioned with the seal. Slippage occurs between the plugs 30.
作为优选地实施方式,第一安装柱31远离第二安装柱32的一侧还设有用于固定PCB板60的支撑定位柱314,以便于PCB板60的安装固定。As a preferred embodiment, the side of the first mounting column 31 away from the second mounting column 32 is further provided with a supporting positioning column 314 for fixing the PCB board 60 , so as to facilitate the installation and fixing of the PCB board 60 .
本实施例中,第二环形凹槽321设于第二机械密封结构322远离第一机械密封结构312的一侧并与第二机械密封结构322间隔设置,由于正极管20是在负极管10内,正极管20与密封定位塞30之间的要求降低,各密封圈优选为橡胶材质制作,第二安装柱32与正极管20之间采用机械间隙密封和橡胶件弹性密封的双重密封。In this embodiment, the second annular groove 321 is disposed on the side of the second mechanical seal structure 322 away from the first mechanical seal structure 312 and spaced from the second mechanical seal structure 322 , since the positive tube 20 is inside the negative tube 10 , the requirements between the positive tube 20 and the sealing positioning plug 30 are reduced, and each sealing ring is preferably made of rubber material, and a double seal of a mechanical gap seal and a rubber elastic seal is used between the second mounting column 32 and the positive tube 20 .
作为优选地实施方式,第二安装柱32靠近第一安装柱31的一端的外侧壁设有用于对正极管20形成轴向限位的第二限位凸起323,第二限位凸起323的外径小于第一安装柱31的外径,以防止正极管20与密封定位塞30之间出现滑移现象。As a preferred embodiment, the outer wall of the second mounting column 32 near the end of the first mounting column 31 is provided with a second limiting protrusion 323 for axially limiting the positive tube 20 , and the second limiting protrusion 323 The outer diameter of the outer diameter is smaller than the outer diameter of the first mounting column 31 to prevent slippage between the positive tube 20 and the sealing positioning plug 30 .
请进一步参阅图3,顶部密封定位结构还包括触点片70以及自攻螺钉80,密封定位塞30开设有用于供电极引线90穿设的穿线孔33以及与穿线孔33相连通的定位孔34,定位孔34从密封定位塞30的底部沿其轴向延伸,触点片70优选为U形,触点片70包括底板71和设于底板71相对两侧的侧板72,第二安装柱32之远离第一安装柱31一侧的外侧壁设有与侧板72相适配的卡槽324,底板71开设有安装孔711,自攻螺钉80穿过安装孔711后直接攻入定位孔34内以将底板71固定在密封定位塞30的底部,当自攻螺钉80被拧紧后,两侧板72撑开以抵接正极管20,使触点片70挤压变形,通过形变增大密封定位塞30与正极管20之间的摩擦力,以将密封定位塞30与正极管20紧密接触,形成良好的电气连接。同时,为了便于触点片70能产生形变,该卡槽324在第二安装柱32轴向的长度小于侧板72在第二安装柱32轴向的长度。Please refer further to FIG. 3 , the top sealing positioning structure also includes a contact piece 70 and a self-tapping screw 80 , and the sealing positioning plug 30 is provided with a threading hole 33 for passing the electrode lead wire 90 and a positioning hole 34 communicating with the threading hole 33 , the positioning hole 34 extends axially from the bottom of the sealing positioning plug 30, the contact piece 70 is preferably U-shaped, the contact piece 70 includes a bottom plate 71 and side plates 72 located on opposite sides of the bottom plate 71, the second mounting column 32 is provided with a card slot 324 compatible with the side plate 72 on the outer wall of the side away from the first mounting column 31, and the bottom plate 71 is provided with a mounting hole 711, and the self-tapping screw 80 passes through the mounting hole 711 and directly taps into the positioning hole 34 to fix the bottom plate 71 on the bottom of the sealing positioning plug 30. When the self-tapping screw 80 is tightened, the two side plates 72 are stretched to abut the positive tube 20, so that the contact piece 70 is squeezed and deformed, and the deformation increases The frictional force between the sealing positioning plug 30 and the positive tube 20 is used to closely contact the sealing positioning plug 30 with the positive tube 20 to form a good electrical connection. At the same time, in order to facilitate the deformation of the contact piece 70 , the length of the slot 324 in the axial direction of the second mounting column 32 is smaller than the length of the side plate 72 in the axial direction of the second mounting column 32 .
为了降低成本,本实施例中的穿线孔33包括第一穿孔331及与第一穿孔331成夹角设置的第二穿孔332,该第二穿孔332的内径大于第一穿孔331的内径,以便于后面穿线时更顺畅,电极引线90依次穿过第一穿孔331和第二穿孔332后用于与PCB板60电连接,第二穿孔332与定位孔34同轴设置。In order to reduce the cost, the threading hole 33 in this embodiment includes a first through hole 331 and a second through hole 332 arranged at an angle with the first through hole 331, the inner diameter of the second through hole 332 is larger than the inner diameter of the first through hole 331, so as to facilitate Threading is smoother in the back, and the electrode leads 90 pass through the first through hole 331 and the second through hole 332 for electrical connection with the PCB board 60 , and the second through hole 332 is coaxially arranged with the positioning hole 34 .
请进一步参阅图4,本发明还提供了一种电容式液位计,包括正极管20、负极管10及如上述所述的顶部密封定位结构,负极管10套设于第一安装柱31外且负极管10与第一安装柱31过盈配合,正极管20套设于第二安装柱32外且正极管20与第二安装柱32过盈配合,触点片70部分卡置于第一安装柱31与正极管20之间,正极管20和触点片70稳定安装于第一安装柱31上,并可以保证负极管10与正极管20的同心度,降低电容式液位计的制作成本。Please refer to Fig. 4 further. The present invention also provides a capacitive liquid level gauge, which includes a positive tube 20, a negative tube 10 and the above-mentioned top sealing positioning structure, and the negative tube 10 is sleeved outside the first mounting column 31. And the negative tube 10 is interference fit with the first mounting column 31, the positive tube 20 is sleeved outside the second mounting column 32 and the positive tube 20 is interference fit with the second mounting column 32, and the contact piece 70 is partially stuck on the first mounting column 32. Between the mounting column 31 and the positive tube 20, the positive tube 20 and the contact piece 70 are stably installed on the first mounting column 31, and can ensure the concentricity of the negative tube 10 and the positive tube 20, reducing the production of the capacitive liquid level gauge cost.
电容式液位计还包括PCB板60、电极引线90以及导电片100,电极引线90的一端与触点片70连接、另一端穿过安装孔711后与PCB板60连接,导电片100的一端与负极管10电性连接、另一端与PCB板60连接,以实现负极管10、正极管20与PCB板60的电性连接。The capacitive liquid level gauge also includes a PCB board 60, an electrode lead 90 and a conductive sheet 100. One end of the electrode lead 90 is connected to the contact sheet 70, and the other end is connected to the PCB board 60 after passing through the mounting hole 711. One end of the conductive sheet 100 It is electrically connected with the cathode tube 10 , and the other end is connected with the PCB board 60 , so as to realize the electrical connection between the cathode tube 10 , the positive tube 20 and the PCB board 60 .
电容式液位计还包括防护盖200,防护盖200内具有腔体210及与腔体210相连通的第三穿孔220,防护盖200包括顶盖230及套设于负极管10外的法兰盘240,顶盖230安装于法兰盘240上并与法兰盘240围合形成所述腔体210及所述第三穿孔220,外部线路通过第三穿孔220与PCB板60电性连接,PCB板60、密封定位塞30、触点片70、电极引线90、导电片100以及自攻螺钉80都位于腔体210内,该防护盖200可以有效防止外部灰层或水进入到PCB板60上,法兰盘240上还设有用于供外部螺丝穿设的通孔250,以便于将电容式液位计固定于油箱上。The capacitive liquid level gauge also includes a protective cover 200. The protective cover 200 has a cavity 210 and a third perforation 220 communicating with the cavity 210. The protective cover 200 includes a top cover 230 and a flange sleeved outside the negative electrode tube 10. plate 240, the top cover 230 is installed on the flange plate 240 and surrounds the flange plate 240 to form the cavity 210 and the third through hole 220, the external circuit is electrically connected to the PCB board 60 through the third through hole 220, The PCB board 60, the sealing positioning plug 30, the contact piece 70, the electrode lead 90, the conductive piece 100 and the self-tapping screw 80 are all located in the cavity 210, and the protective cover 200 can effectively prevent the external dust layer or water from entering the PCB board 60 On the other hand, the flange 240 is also provided with a through hole 250 for external screws to pass through, so as to fix the capacitive liquid level gauge on the oil tank.
请进一步参阅图5和图6,电容式液位计还包括胶塞300和定位座400,胶塞300上设有用于正极管20机械密封的第三机械密封结构且胶塞300与正极管20之间设有第三密封圈600,实现正极管20底部与胶塞300之间的机械间隙密封和橡胶件弹性密封的双重密封,防止待测液体进入到正极管20内,定位座400同时与正极管20和负极管10连接,以将正极管20和负极管10的底部分开,同时在定位座400上设有进液孔410,以便于液体从进液孔410进入到正极管20的外侧壁与负极管10的内侧壁之间。本实施例中的电容式液位计的电容值与正极管20和负极管10之间的液体高度呈线性关系。Please refer to Fig. 5 and Fig. 6 further, the capacitive liquid level gauge also includes a rubber plug 300 and a positioning seat 400. A third sealing ring 600 is arranged between them to realize the double sealing of the mechanical gap seal between the bottom of the positive electrode tube 20 and the rubber plug 300 and the elastic seal of the rubber part, so as to prevent the liquid to be measured from entering the positive electrode tube 20, and the positioning seat 400 is simultaneously connected with the positive electrode tube 20. The positive electrode tube 20 and the negative electrode tube 10 are connected to separate the bottoms of the positive electrode tube 20 and the negative electrode tube 10, and at the same time, a liquid inlet hole 410 is provided on the positioning seat 400, so that the liquid enters the outside of the positive electrode tube 20 from the liquid inlet hole 410 wall and the inner wall of the negative tube 10. The capacitance value of the capacitive liquid level gauge in this embodiment has a linear relationship with the liquid height between the positive tube 20 and the negative tube 10 .
同时,为了防止碰撞到负极管10,在负极管10外侧壁还凸设有若干加强筋板500,加强筋板500具体为四个,防护盖200通过注塑的方式罩设于加强筋板500外。具体地,加强筋板500之远离正极管20一侧的外侧壁凹设有开口槽510,该开口槽510沿加强筋板500轴向贯穿其两端,故开口槽510两端部各有一个安装口。本发明电容式液位计还额外包括八个自攻螺钉80,其中两个自攻螺钉80穿过导电片100后攻入于两个开口槽510的顶部安装口,以便于用自攻螺钉80把导电片100固定;另两个自攻螺钉80直接穿过密封定位塞30后攻入于另两个开口槽510的顶部安装口,依靠自攻螺钉80涨紧力使负极管10与法兰盘240结合的更加牢靠。剩下四个自攻螺钉80穿过定位座400后攻入于各开口槽510的底部安装口,使负极管10与定位座400之间固定更稳固。At the same time, in order to prevent the negative electrode tube 10 from colliding, a number of reinforcing ribs 500 are protruding from the outer wall of the negative electrode 10, specifically four reinforcing ribs 500, and the protective cover 200 is covered outside the reinforcing ribs 500 by injection molding. . Specifically, the outer wall of the rib plate 500 away from the positive tube 20 is recessed with an opening groove 510, and the opening groove 510 runs through both ends of the rib plate 500 in the axial direction, so there is one at each end of the opening groove 510. Mounting port. The capacitive liquid level gauge of the present invention additionally includes eight self-tapping screws 80, wherein two self-tapping screws 80 pass through the conductive sheet 100 and then tap into the top mounting openings of the two open grooves 510, so that the self-tapping screws 80 can be easily used. Fix the conductive sheet 100; the other two self-tapping screws 80 directly pass through the sealing positioning plug 30 and then tap into the top mounting openings of the other two open grooves 510, relying on the tension force of the self-tapping screws 80 to make the negative electrode tube 10 and the flange The disc 240 is more firmly bonded. The remaining four self-tapping screws 80 pass through the positioning seat 400 and tap into the bottom installation openings of each opening groove 510 , so that the negative electrode tube 10 and the positioning seat 400 are fixed more firmly.
作为优选地实施方式,电容式液位计的上端还设有排气孔260,排气孔260从法兰盘240的外侧壁经加强筋板500贯穿延伸至负极管10的内侧壁,当液体由电容式液位计的底部进液孔410进入时,正极管20与负极管10之间的气体可由排气孔260排出,避免产生压差。As a preferred embodiment, the upper end of the capacitive liquid level gauge is also provided with a vent hole 260, and the vent hole 260 extends from the outer wall of the flange 240 to the inner wall of the negative electrode tube 10 through the rib plate 500. When the liquid When entering through the bottom liquid inlet 410 of the capacitive liquid level gauge, the gas between the positive tube 20 and the negative tube 10 can be discharged through the exhaust hole 260 to avoid pressure difference.
本发明电容式液位计的安装步骤为:法兰盘240注塑于负极管10顶部的外侧壁,将第一密封圈40安装于第一环形凹槽311内,第二密封圈50安装于第二环形凹槽321内,自攻螺钉80穿过触点片70后部分攻入于定位孔34内,此时不要继续旋拧自攻螺钉80,避免让触点片70发生形变,将正极管20套设于第二安装柱32上,用机器将第二机械密封结构322进行机械密封,再将自攻螺钉80拧紧,使触点片70发生变形,以使正极管20与第一安装柱31之间安装更牢固,之后将负极管10套设于第二安装柱32上,用机器将第一机械密封结构312、第一密封圈40进行机械密封,再用四个自攻螺钉80依次将PCB板60、电极引线90以及导电片100进行安装固定,再盖上顶盖230,实现电容式液位计的顶部固定密封;将用机器将胶塞300和正极管20的底部机械密封,再将定位座400通过四个自攻螺钉80安装于负极管10的底部并抵接于胶塞300,实现电容式液位计的底部固定密封。The installation steps of the capacitive liquid level gauge of the present invention are as follows: the flange plate 240 is injected on the outer wall of the top of the negative electrode tube 10, the first sealing ring 40 is installed in the first annular groove 311, and the second sealing ring 50 is installed in the first annular groove 311. In the second annular groove 321, the self-tapping screw 80 penetrates through the contact piece 70 and partially penetrates into the positioning hole 34. At this time, do not continue to screw the self-tapping screw 80 to avoid deformation of the contact piece 70. 20 is sleeved on the second mounting column 32, the second mechanical seal structure 322 is mechanically sealed by a machine, and then the self-tapping screw 80 is tightened to deform the contact piece 70 so that the positive electrode tube 20 and the first mounting column 31 is more firmly installed, and then the negative tube 10 is sleeved on the second mounting column 32, and the first mechanical sealing structure 312 and the first sealing ring 40 are mechanically sealed by a machine, and then four self-tapping screws 80 are sequentially Install and fix the PCB board 60, the electrode lead 90 and the conductive sheet 100, and then cover the top cover 230 to realize the fixed sealing of the top of the capacitive liquid level gauge; mechanically seal the rubber plug 300 and the bottom of the positive tube 20 with a machine, Then, the positioning seat 400 is installed on the bottom of the negative electrode tube 10 through four self-tapping screws 80 and abuts against the rubber plug 300 to realize the fixed and sealed bottom of the capacitive liquid level gauge.
本发明公开的顶部密封定位结构应用于电容式液位计上时,首先,第一安装柱31与负极管10之间、第二安装柱32与正极管20之间都是先密封圈密封再用机械密封以实现双重密封,密封效果好;其次,通过U型的触点片70和自攻螺钉80与正极管20内壁紧固,使得正极管20与负极管10之间的同心度高,电容式液位计的性能优,测量精度高;再者,整个顶部密封定位结构整体结构紧凑,设计精巧,可以有效缩小产品尺寸,且安装方便。此外,本发明公开的顶部密封定位结构可以通过注塑成型,将法兰盘240、负极管10、正极管20以及PCB板60之间的机械与电子同时关联起来,起到了高度综合的作用,用具有绝缘耐油性能的塑料注塑成型,实现了快速大批量生产,制造简单,可以有效降低成本。When the top sealing and positioning structure disclosed in the present invention is applied to a capacitive liquid level gauge, firstly, between the first mounting post 31 and the negative tube 10, and between the second mounting post 32 and the positive tube 20 are all sealed with a sealing ring first and then sealed. A mechanical seal is used to achieve double sealing, and the sealing effect is good; secondly, the U-shaped contact piece 70 and the self-tapping screw 80 are fastened to the inner wall of the positive tube 20, so that the concentricity between the positive tube 20 and the negative tube 10 is high, The capacitive liquid level gauge has excellent performance and high measurement accuracy; moreover, the entire top sealing and positioning structure has a compact overall structure and exquisite design, which can effectively reduce the size of the product and is easy to install. In addition, the top sealing and positioning structure disclosed in the present invention can be molded through injection molding to simultaneously connect the mechanics and electronics among the flange 240, the negative tube 10, the positive tube 20, and the PCB board 60, thus playing a highly comprehensive role. Plastic injection molding with insulating and oil-resistant properties realizes rapid mass production, simple manufacturing, and can effectively reduce costs.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围内。The above is only a preferred embodiment of the present invention, and does not therefore limit the patent scope of the present invention. Under the inventive concept of the present invention, the equivalent structural transformation made by using the description of the present invention and the contents of the accompanying drawings, or direct/indirect use All other relevant technical fields are included in the patent protection scope of the present invention.
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