CN110566630A - load supporting device integrating vibration reduction of launching section and vibration isolation of on-track section - Google Patents
load supporting device integrating vibration reduction of launching section and vibration isolation of on-track section Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
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- F16F15/046—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means using combinations of springs of different kinds
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
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- F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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- F16M5/00—Engine beds, i.e. means for supporting engines or machines on foundations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2228/00—Functional characteristics, e.g. variability, frequency-dependence
- F16F2228/06—Stiffness
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Abstract
本发明提供一种发射段减振和在轨段隔振一体化的载荷支撑装置,能够实现发射段高刚度高阻尼、在轨段低刚度低阻尼的变刚度需求,实现发射段减振和在轨段隔振功能一体化,同时具有很高的可靠性。包括载荷平台、隔振模块以及连接支撑模块。其中隔振模块的上下两端分别与载荷平台和连接支撑模块相连,隔振模块为封闭式并联结构,可实现发射段对力学环境的大承载、高可靠性能要求;同时采用对称、倾斜支撑设计,实现空间坐标系下三向等刚度、等基频功能,具有较好的稳定性。通过双向调节橡胶隔振组件压缩量,实现变刚度设计要求,针对复杂空间力学环境具有较强的适应能力。该支撑装置质量轻、尺寸小、结构简单、制造成本低,应用前景广阔。
The invention provides a load support device integrating vibration reduction in the launch section and vibration isolation in the rail section, which can realize the variable stiffness requirements of high stiffness and high damping in the launch section, low stiffness and low damping in the rail section, and realize vibration reduction in the launch section and vibration isolation in the rail section. The vibration isolation function of the rail section is integrated, and it has high reliability. Including load platform, vibration isolation module and connecting support module. Among them, the upper and lower ends of the vibration isolation module are respectively connected with the load platform and the connection support module. The vibration isolation module is a closed parallel structure, which can meet the large load and high reliability performance requirements of the launching section for the mechanical environment; at the same time, it adopts symmetrical and inclined support design , to achieve three-way equal stiffness and equal fundamental frequency functions in the space coordinate system, and has good stability. By adjusting the compression amount of rubber vibration isolation components in two directions, the design requirements of variable stiffness can be realized, and it has strong adaptability to the complex space mechanical environment. The supporting device is light in weight, small in size, simple in structure, low in manufacturing cost, and has broad application prospects.
Description
技术领域technical field
本发明涉及一种载荷支撑装置,具体涉及一种用于航天器中抗力学环境及在轨隔振一体化的载荷支撑装置,属于航天器减隔振技术领域。The invention relates to a load support device, in particular to a load support device used for the integration of anti-mechanical environment and on-orbit vibration isolation in a spacecraft, and belongs to the technical field of spacecraft vibration reduction and isolation.
背景技术Background technique
随着航天器技术的快速发展,航天器有效载荷的精度、敏感度和复杂度不断提升,一方面,在发射阶段,需要降低有效载荷安装处的振动量级,防止火箭引起的振动环境对高精度载荷造成损伤;另一方面,在在轨工作阶段,需要降低星上运动部件(如控制力矩陀螺、反作用轮、太阳翼驱动机构等)产生的微振动干扰,保证有效载荷的精度满足要求。With the rapid development of spacecraft technology, the accuracy, sensitivity and complexity of spacecraft payloads continue to increase. On the one hand, during the launch phase, it is necessary to reduce the vibration level of the payload installation to prevent the vibration environment caused by the rocket from affecting the high Precision loads cause damage; on the other hand, during the on-orbit working phase, it is necessary to reduce the micro-vibration interference generated by moving parts on the star (such as control moment gyro, reaction wheel, solar wing drive mechanism, etc.) to ensure that the accuracy of the payload meets the requirements.
工程中通常采用特殊的载荷支撑装置满足以上需求,但是这两种需求对载荷支撑装置的要求具有一定的矛盾性。对于发射段的减振要求,载荷支撑装置既需要有较高的阻尼,通过阻尼效应降低发射段的振动量级,也需要有较高的刚度,避免与航天器结构发生共振耦合并提高载荷支撑装置的承载能力。对于在轨段的隔振要求,载荷支撑装置则需要具有较低的阻尼,避免阻尼太大降低隔振效率,同时也需要具有较低的频率,从而避开扰源的振动激励频率,提高中高频段隔振的效果。上述两方面的矛盾需求给载荷支撑装置的设计造成了极大的困难。In engineering, special load support devices are usually used to meet the above requirements, but these two requirements have certain contradictions in the requirements for load support devices. For the vibration reduction requirements of the launch section, the load support device needs to have high damping, which can reduce the vibration level of the launch section through the damping effect, and also needs to have high stiffness to avoid resonance coupling with the spacecraft structure and improve load support. The carrying capacity of the device. For the vibration isolation requirements of the rail section, the load support device needs to have lower damping to avoid too much damping and reduce the vibration isolation efficiency. At the same time, it also needs to have a lower frequency, so as to avoid the vibration excitation frequency of the disturbance source and improve the medium and high vibration frequency. The effect of frequency band vibration isolation. The contradictory requirements of the above two aspects have caused great difficulties to the design of the load support device.
目前,航天器减隔振装置相关专利有:(1)一种并联桁架式CMG群减隔振装置,采用多根隔振杆并联组合,通过桁架布局的形式实现对多个CMG的整体隔振,并可通过调整隔振杆布局角度以及隔振器刚度、阻尼参数,实现隔振系统特性的调整,以适应不同型号的CMG减隔振要求(专利号ZL201610329702.3);(2)一种微幅高承载高阻尼微动隔振器,采用外部主刚度弹簧与内部流体阻尼并联,实现对微振动的高度敏感,有效提高微振动、高精度的航天器在轨振动控制(申请号201618001923.9);(3)一种主被动一体化的四足会聚式隔振器,采用三足斜置式支撑,通过加入压电陶瓷与隔振弹簧和金属橡胶并联提高承载能力,且具有较好的抑制共振峰值作用(申请号CN201810057862.6);(4)一种三向刚度可调隔振器,通过调节上下对称的八片弓形弹簧片与中心螺杆之间的径向和轴向距离,从而实现自身刚度的调节,能够使用不同振动工况需求,具有较宽的振动环境使用范围(申请号201710560814.4);(5)一种可变刚度的隔振器,通过磁流变弹性体剪切方向上刚度的变化来隔振或减振,使其在振源频率不断变化的情况下也能达到较好的减振效果(申请号CN201120115405.1);(6)变刚度调节型橡胶隔振器,通过夹紧机构调整橡胶所受到的预紧力大小来改变橡胶隔振器的刚度和固有频率(申请号CN200720076571.9);(7)一种变刚度抗冲击钢丝绳隔振器,通过调节螺旋弹簧与橡胶导柱之间的间距实现变刚度功能和变固有频率特性(申请号CN201210449630.8);(8)专利:一种可以降低非线性效应的隔振单元模块,采用“S”型结构与振源和基体连接,并在其间距中设置橡胶垫,可以有效降低振动传递,具有较好的承载能力(申请号US201415033600)。At present, the relevant patents for spacecraft vibration reduction and isolation devices include: (1) A parallel truss-type CMG group vibration reduction and isolation device, which uses a parallel combination of multiple vibration isolation rods to achieve overall vibration isolation for multiple CMGs in the form of a truss layout , and by adjusting the layout angle of the vibration isolation rods and the stiffness and damping parameters of the vibration isolator, the characteristics of the vibration isolation system can be adjusted to meet the requirements of different types of CMG vibration reduction and isolation (patent number ZL201610329702.3); (2) a Micro-vibration vibration isolator with high load capacity and high damping, adopts external main stiffness spring and internal fluid damping in parallel, realizes high sensitivity to micro-vibration, effectively improves micro-vibration, high-precision spacecraft vibration control on orbit (application number 201618001923.9) (3) An active-passive integrated four-legged converging vibration isolator, which adopts three-legged inclined support, improves the load-carrying capacity by adding piezoelectric ceramics, vibration-isolation springs and metal rubber in parallel, and has better resonance suppression Peak action (application number CN201810057862.6); (4) A three-way stiffness adjustable vibration isolator, which realizes its own The adjustment of stiffness can meet the needs of different vibration conditions, and has a wide range of vibration environments (application number 201710560814.4); (5) A vibration isolator with variable stiffness, through the stiffness of the magnetorheological elastomer in the shear direction Vibration isolation or vibration reduction by changing the frequency of the vibration source, so that it can achieve a better vibration reduction effect even when the frequency of the vibration source is constantly changing (application number CN201120115405.1); (6) variable stiffness adjustable rubber vibration isolator, through The clamping mechanism adjusts the pre-tightening force on the rubber to change the stiffness and natural frequency of the rubber vibration isolator (application number CN200720076571.9); (7) a variable stiffness shock-resistant wire rope vibration isolator, by adjusting the coil spring and The distance between the rubber guide pillars realizes the function of variable stiffness and variable natural frequency characteristics (application number CN201210449630.8); (8) patent: a vibration isolation unit module that can reduce nonlinear effects, using "S" type structure and vibration The source is connected to the base body, and rubber pads are arranged between them, which can effectively reduce vibration transmission and have better bearing capacity (application number US201415033600).
上述专利所设计的隔振装置,有助于实现高承载,具有较好的抗力学环境以及良好的高频隔振效果,且可抑制共振频段的峰值响应,但仍存在一些不知之处,具体表现在:The vibration isolation device designed by the above-mentioned patent is helpful to achieve high load, has better anti-mechanical environment and good high-frequency vibration isolation effect, and can suppress the peak response of the resonance frequency band, but there are still some unknown points, specifically appears in:
(1)单一提高承载能力而无法兼顾变刚度,适用环境受限。传统的隔振器虽采用隔振弹簧与橡胶并联以增加其承载能力,但因其无法实现变刚度调节,继而导致针对复杂力学环境下无法实现固有频率的调节,应用环境受限。而针对加入主动控制环节以实现变刚度、变阻尼功能虽能有效提高适应性,但同时增加了系统的复杂程度,从而降低了可靠性。(1) The load-carrying capacity can only be increased without taking into account the variable stiffness, and the applicable environment is limited. Although the traditional vibration isolator uses vibration isolation springs connected in parallel with rubber to increase its load-carrying capacity, it cannot achieve variable stiffness adjustment, which in turn leads to the inability to achieve natural frequency adjustment in complex mechanical environments, and the application environment is limited. The addition of active control links to achieve variable stiffness and variable damping functions can effectively improve adaptability, but at the same time increases the complexity of the system, thereby reducing reliability.
(2)低阶固有频率分布较散,减隔振效果不理想。针对复杂空间力学环境,需使得隔振装置自身低阶固有频率能够避开所有外部干扰频点,以及有效载荷工作扰振频点。现有隔振器因其自身固有频率分布较散,无法实现有效避开上述干扰频点,易与整星结构及有效载荷发生耦合共振。理想的隔振装置能够实现等刚度、等频率设计,分布集中易于躲避共振点。(2) The low-order natural frequency distribution is scattered, and the effect of vibration reduction and isolation is not ideal. For the complex space mechanics environment, it is necessary to make the low-order natural frequency of the vibration isolation device itself avoid all external interference frequency points, as well as the payload work disturbance vibration frequency points. Due to its scattered natural frequency distribution, the existing vibration isolators cannot effectively avoid the above-mentioned interference frequency points, and are prone to coupling resonance with the entire star structure and payload. An ideal vibration isolation device can achieve equal stiffness and equal frequency design, and the distribution is concentrated to avoid resonance points.
发明内容Contents of the invention
有鉴于此,本发明提供一种发射段减振和在轨段隔振一体化的载荷支撑装置,能够实现发射段高刚度高阻尼、在轨段低刚度低阻尼的变刚度需求,实现发射段减振和在轨段隔振功能一体化,同时具有很高的可靠性。In view of this, the present invention provides a load support device that integrates vibration reduction in the launching section and vibration isolation in the on-rail section, which can realize the variable stiffness requirements of high stiffness and high damping in the launching section and low stiffness and low damping in the on-rail section, and realize The functions of vibration reduction and on-rail vibration isolation are integrated, and at the same time, it has high reliability.
所述的发射段减振和在轨段隔振一体化的载荷支撑装置包括:载荷平台、隔振模块和连接支撑模块;The load supporting device integrating the vibration reduction of the launch section and the vibration isolation of the on-rail section includes: a load platform, a vibration isolation module and a connection support module;
所述隔振模块设置在所述载荷平台和所述连接支撑模块之间,包括:三个以上变刚度隔振器;The vibration isolation module is arranged between the load platform and the connection support module, including: more than three variable stiffness vibration isolators;
所述变刚度隔振器包括:弹簧隔振组件和橡胶隔振组件;所述弹簧隔振组件包括:端盖、限位筒I、螺旋弹簧和限位筒II;所述限位筒I同轴相对放置,且相对面之间具有设定距离的间隔;所述端盖螺纹连接在所述限位筒I的开口端;所述螺旋弹簧套装在所述限位筒I和限位筒II的外部,其两端分别通过紧固件与所述限位筒I和限位筒II相连;The variable stiffness vibration isolator includes: a spring vibration isolation assembly and a rubber vibration isolation assembly; the spring vibration isolation assembly includes: an end cover, a limit cylinder I, a coil spring and a limit cylinder II; the limit cylinder I is the same as The shafts are relatively placed, and there is a set distance between the opposite surfaces; the end cap is screwed to the open end of the limit cylinder I; the coil spring is sleeved on the limit cylinder I and the limit cylinder II outside, its two ends are respectively connected with the limit cylinder I and the limit cylinder II through fasteners;
所述橡胶隔振组件包括:两个橡胶垫、活塞杆和限位螺母;所述活塞杆一端同轴位于限位筒I内部,另一端穿出所述限位筒I,伸入所述限位筒II39内部;所述活塞杆位于限位筒I内部分的中部具有轴肩,该轴肩将所述限位筒I的内部空间分为上下两部分,在上下两部分空间内各安装一个橡胶垫;所述活塞杆伸入所述限位筒II内的部分通过螺纹连接限位螺母,所述限位螺母与所述限位筒II的内底面抵触;The rubber vibration isolation assembly includes: two rubber pads, a piston rod and a limit nut; one end of the piston rod is coaxially located inside the limit cylinder I, and the other end passes through the limit cylinder I and extends into the limit cylinder I. The inside of the position cylinder II39; the piston rod is located in the middle of the limit cylinder I and has a shoulder, which divides the internal space of the limit cylinder I into upper and lower parts, and one is installed in each of the upper and lower spaces. A rubber pad; the part of the piston rod extending into the limit cylinder II is threaded to a limit nut, and the limit nut is in conflict with the inner bottom surface of the limit cylinder II;
调节所述端盖与所述限位筒I螺纹配合的长度,能够调节位于限位筒I内上部空间内橡胶垫的压缩量;调节所述限位螺母与所述活塞杆螺纹配合的长度,能够调节位于限位筒I内上部空间内橡胶垫的压缩量。Adjusting the length of the screw fit between the end cap and the limit cylinder I can adjust the compression amount of the rubber pad in the upper space of the limit cylinder I; adjust the length of the screw fit between the limit nut and the piston rod, Can adjust the compression amount that is positioned at the rubber pad in the upper space in the limiting cylinder 1.
优选的:令所述连接支撑模块上表面的法线方向为x向,连接支撑模块上表面内左右方向为y向,垂直于xy平面的方向为z向;Preferably: the normal direction of the upper surface of the connection support module is the x direction, the left and right direction of the upper surface of the connection support module is the y direction, and the direction perpendicular to the xy plane is the z direction;
三个以上所述变刚度隔振器倾斜设置,使所述隔振模块在x,y,z三个方向上的刚度分量相同。More than three variable stiffness vibration isolators are arranged obliquely, so that the stiffness components of the vibration isolation module in the three directions of x, y, and z are the same.
优选的:三个以上所述变刚度隔振器的轴线相交于所述载荷平台的质心处。Preferably: the axes of more than three variable stiffness vibration isolators intersect at the centroid of the load platform.
优选的:所述隔振模块包括:四个所述变刚度隔振器,四个所述变刚度隔振器两两一组,左右对称分布在所述载荷平台和所述连接支撑模块之间;Preferably: the vibration isolation module includes: four variable stiffness vibration isolators, the four variable stiffness vibration isolators are in groups of two, symmetrically distributed between the load platform and the connecting support module ;
所述变刚度隔振器向内倾斜设置,其轴线与y向之间的夹角为β;The variable stiffness vibration isolator is arranged inclined inward, and the angle between its axis and the y direction is β;
每组中的两个所述变刚度隔振器朝其相对方向倾斜设置,每组中两个所述变刚度隔振器轴线之间的夹角为α;The two variable stiffness vibration isolators in each group are arranged obliquely toward their opposite directions, and the angle between the axes of the two variable stiffness vibration isolators in each group is α;
夹角β和夹角α的值保证所述隔振模块在x,y,z三个方向上的刚度分量相同。The values of the included angle β and the included angle α ensure that the stiffness components of the vibration isolation module in the three directions x, y, and z are the same.
有益效果:Beneficial effect:
(1)弹簧隔振组件与橡胶隔振组件采用封闭式并联设计,有效实现了抗力学环境下的大承载,高可靠性能要求。通过限位筒I与活塞杆双重空间配合,不仅能够有效提高刚度,增加其在发射段抗力学环境的承载能力,而且有助于降低发射段振动响应峰值,改善橡胶隔振组件在轨工作环境需求。(1) The spring vibration isolation component and the rubber vibration isolation component adopt a closed parallel design, which effectively realizes the large load and high reliability performance requirements in an anti-mechanical environment. Through the double space cooperation of the limit cylinder I and the piston rod, it can not only effectively improve the rigidity and increase its load-bearing capacity against the mechanical environment in the launching section, but also help reduce the vibration response peak value of the launching section, and improve the working environment of the rubber vibration isolation component in orbit need.
(2)可双向调节橡胶隔振组件压缩量,实现变刚度设计要求,适应性更强。通过调节端盖与限位筒I,以及活塞杆与限位螺母的螺纹配合长度,可调节上、下两层橡胶垫的压缩状态,以实现隔振模块的变刚度调节,从而增加躲避所有外部干扰频点以及有效载荷的灵活性,对复杂空间力学环境的适应能力更强。(2) The compression amount of the rubber vibration isolation component can be adjusted in two directions to meet the design requirements of variable stiffness, and the adaptability is stronger. By adjusting the thread length of the end cover and the limit cylinder I, as well as the piston rod and the limit nut, the compression state of the upper and lower layers of rubber pads can be adjusted to realize the variable stiffness adjustment of the vibration isolation module, thereby increasing the ability to avoid all external The flexibility of interference frequency points and payloads makes it more adaptable to complex space mechanics environments.
(3)针对变刚度隔振器实行对称分布、倾斜支撑设计,能够实现空间坐标系下的三向等刚度设计要求;通过将多个变刚度隔振器均布对称支撑在载荷平台下方,且通过使多个变刚度隔振器的轴线相交于载荷平台的质心处,易于实现支撑装置的三向基频等值,使其低阶固有频率分布紧凑,能够有效躲避外部众多干扰频点以及有效载荷自身工作扰振频点,具有较好的稳定性。(3) The symmetrical distribution and inclined support design for the variable stiffness vibration isolators can realize the three-way equal stiffness design requirements in the space coordinate system; by symmetrically supporting multiple variable stiffness vibration isolators under the load platform, and By making the axes of multiple variable stiffness vibration isolators intersect at the center of mass of the load platform, it is easy to realize the equivalence of the three-way fundamental frequency of the support device, making its low-order natural frequency distribution compact, which can effectively avoid many external interference frequency points and effectively The load itself works to disturb the vibration frequency point, which has good stability.
附图说明Description of drawings
图1为本发明在轨隔振一体化高承载载荷支撑装置整体结构图;Fig. 1 is the overall structural diagram of the on-rail vibration isolation integrated high-load load support device of the present invention;
图2为本发明支撑装置隔振模块结构剖面图;Fig. 2 is a structural sectional view of the vibration isolation module of the support device of the present invention;
图3为本发明支撑装置隔振模块结构俯视图;Fig. 3 is a top view of the vibration isolation module structure of the support device of the present invention;
图4为本发明支撑装置连接支撑模块的倾斜角度与布置方式示意图。Fig. 4 is a schematic diagram of the inclination angle and arrangement of the supporting device connected to the supporting module of the present invention.
其中:A-载荷平台,B-隔振模块,C-连接支撑模块,D-弹簧隔振组件,E-橡胶隔振组件,1-载荷安装板,2-上支架,3-变刚度隔振器,4-下支架,5-基座,31-端盖,32-定位螺钉,33-限位筒I,34-橡胶垫,35-活塞杆,36-内侧限位螺母,37-外侧限位螺母,38-螺旋弹簧,39-限位筒II。Among them: A-load platform, B-vibration isolation module, C-connection support module, D-spring vibration isolation component, E-rubber vibration isolation component, 1-load mounting plate, 2-upper bracket, 3-variable stiffness vibration isolation Device, 4-lower bracket, 5-base, 31-end cover, 32-set screw, 33-limit cylinder I, 34-rubber pad, 35-piston rod, 36-inside limit nut, 37-outside limit Position nut, 38-helical spring, 39-limit cylinder II.
具体实施方式Detailed ways
下面结合附图并举实施例,对本发明进行详细描述。The present invention will be described in detail below with reference to the accompanying drawings and examples.
本实施例提供一种发射段减振和在轨段隔振一体化的载荷支撑装置,为克服现有隔振装置自身低阶模态分布较宽,易与航天器结构发生共振耦合的问题,该载荷支撑装置采用空间三向等刚度布局设计,实现载荷支撑装置低阶模态集中分布,有效避开航天器结构自身频率;同时为克服现有被动隔振器不能调节刚度,主动隔振器刚度调节方式复杂可靠性低的问题,采用被动式变刚度设计,通过双向调节设计,实现发射段高刚度高阻尼、在轨段低刚度低阻尼的变刚度需求。This embodiment provides a load support device that integrates vibration reduction in the launch section and vibration isolation in the orbit section. In order to overcome the problem that the existing vibration isolation device has a wide distribution of low-order modes and is easy to resonate with the spacecraft structure, The load support device adopts a three-way equal stiffness layout design in space to realize the concentrated distribution of the low-order modes of the load support device and effectively avoid the frequency of the spacecraft structure itself; at the same time, in order to overcome the inability to adjust the stiffness of the existing passive The rigidity adjustment method is complicated and low in reliability. Passive variable stiffness design is adopted. Through the two-way adjustment design, the variable stiffness requirements of high stiffness and high damping in the launch section and low stiffness and low damping in the orbit section are realized.
如图1所示,该载荷支撑装置包括:载荷平台A、隔振模块B和连接支撑模块C。载荷平台A包括:载荷安装板1和上支架2,上支架2通过紧固件(如螺钉)连接在载荷安装板1下表面,载荷安装板1上表面作为载荷安装面;连接支撑模块C包括:下支架4和基座5,下支架4通过紧固件(如螺钉)连接在基座5上表面;隔振模块B位于载荷平台A和连接支撑模块C之间,上下两端分别与上支架2和下支架4通过紧固件(如螺钉)连接,保证其连接可靠。As shown in FIG. 1 , the load support device includes: a load platform A, a vibration isolation module B and a connecting support module C. The load platform A includes: a load mounting plate 1 and an upper bracket 2, the upper bracket 2 is connected to the lower surface of the load mounting plate 1 through fasteners (such as screws), and the upper surface of the load mounting plate 1 is used as the load mounting surface; the connecting support module C includes : The lower bracket 4 and the base 5, the lower bracket 4 is connected to the upper surface of the base 5 through fasteners (such as screws); the vibration isolation module B is located between the load platform A and the connecting support module C, and the upper and lower ends are respectively connected to the upper surface The bracket 2 and the lower bracket 4 are connected by fasteners (such as screws) to ensure reliable connection.
隔振模块B由两组以上变刚度隔振器3构成,本实施例中,隔振模块B由四组变刚度隔振器3构成(对应在载荷平台A中具有四个上支架2,连接支撑模块C中具有四个下支架4)。如图2和图3所示,变刚度隔振器3包括弹簧隔振组件D和橡胶隔振组件E两部分。其中橡胶隔振组件E位于弹簧隔振组件D内部的封闭空间中,有助于保证橡胶隔振组件E的在轨工作环境,防止空间恶劣环境对橡胶隔振组件E工作性能的影响。The vibration isolation module B is composed of more than two groups of variable stiffness vibration isolators 3. In this embodiment, the vibration isolation module B is composed of four groups of variable stiffness vibration isolators 3 (corresponding to four upper brackets 2 in the load platform A, connected to There are four lower brackets 4) in the supporting module C. As shown in Figures 2 and 3, the variable stiffness vibration isolator 3 includes two parts: a spring vibration isolation assembly D and a rubber vibration isolation assembly E. Among them, the rubber vibration isolation component E is located in the closed space inside the spring vibration isolation component D, which helps to ensure the on-orbit working environment of the rubber vibration isolation component E, and prevents the impact of the harsh space environment on the working performance of the rubber vibration isolation component E.
其中,弹簧隔振组件D包括:端盖31、限位筒I33、螺旋弹簧38和限位筒II39。限位筒I33和限位筒II39均为一端开口,一端加工有过孔的筒形结构,且限位筒I33和限位筒II39的开口端均设置有轴肩;端盖31螺纹连接在限位筒I33的开口端,封闭限位筒I33的开口端;限位筒I33和限位筒II39同轴放置,且限位筒I33的开口端朝上,加工有过孔的一端与限位筒II39加工有过孔的一端相对,且其相对面之间具有设定距离的间隔;螺旋弹簧38套装在限位筒I33和限位筒II39的外部,其两端分别通过紧固件(如螺钉)与限位筒I33和限位筒II39开口端的轴肩连接。限位筒I33和限位筒II39开口端的轴肩上的相对位置各设置一个定位螺钉32,方便其在安装过程中能够实现有效定位。Wherein, the spring vibration isolation assembly D includes: an end cover 31 , a limiting cylinder I33 , a coil spring 38 and a limiting cylinder II39 . Both the limit cylinder I33 and the limit cylinder II39 are cylindrical structures with one end open and one end processed with a through hole, and the opening ends of the limit cylinder I33 and the limit cylinder II39 are all provided with shoulders; the end cover 31 is threaded on the limit The opening end of the limit cylinder I33 closes the opening end of the limit cylinder I33; the limit cylinder I33 and the limit cylinder II39 are coaxially placed, and the open end of the limit cylinder I33 faces upward, and the end with the through hole is processed with the limit cylinder II39 is processed with one end of the through hole facing each other, and there is an interval of a set distance between its opposite surfaces; the coil spring 38 is sleeved on the outside of the limiting cylinder I33 and the limiting cylinder II39, and its two ends are passed through fasteners (such as screws) respectively. ) is connected with the shoulder of the limit cylinder I33 and the open end of the limit cylinder II39. A positioning screw 32 is respectively provided at the relative positions of the shoulders of the opening ends of the limit cylinder I33 and the limit cylinder II39 to facilitate effective positioning during installation.
橡胶隔振组件E包括:橡胶垫34、活塞杆35、内侧限位螺母36和外侧限位螺母37;其中活塞杆35一端同轴位于限位筒I33内部,另一端依次穿过限位筒I33和限位筒II39端部的过孔,位于限位筒II39内部;活塞杆35位于限位筒I33内部的部分为“十”型结构,即活塞杆35位于限位筒I33内部的中部加工有轴肩,该轴肩将限位筒I33的内部空间分为上下两部分,在上下两部分空间内各安装一个橡胶垫34,橡胶垫34通过端盖31进行压实。活塞杆35穿过限位筒II39端部过孔的一端具有外螺纹,在限位筒II39过孔的外侧和内侧分别设置有与活塞杆35上的外螺纹螺纹配合的外侧限位螺母37和内侧限位螺母36,通过内侧限位螺母36和外侧限位螺母37将活塞杆35拧紧于限位筒II39中,其中外侧限位螺母37和内侧限位螺母36可以采用双螺母放松或涂覆螺纹防松胶,防止使用过程中发生松动。为方便活塞杆35的装配及调试,在活塞杆35伸入限位筒II39端的端面上加工有用于和外部工具(如螺丝刀)配合的“一”字槽,安装外侧限位螺母37和内侧限位螺母36时以及调节外侧限位螺母37与活塞杆35的螺纹连接长度时,通过螺丝刀与活塞杆35端部的“一”字槽配合顶住活塞杆35,使活塞杆35不随螺母转动。The rubber vibration isolation assembly E includes: a rubber pad 34, a piston rod 35, an inner limit nut 36 and an outer limit nut 37; one end of the piston rod 35 is coaxially located inside the limit cylinder I33, and the other end passes through the limit cylinder I33 in turn and the through hole at the end of the limiting cylinder II39 is located inside the limiting cylinder II39; the part of the piston rod 35 located inside the limiting cylinder I33 is a "ten" type structure, that is, the middle part of the piston rod 35 located at the inside of the limiting cylinder I33 is processed with a Shaft shoulder, this shaft shoulder divides the inner space of the spacer cylinder I33 into upper and lower parts, and a rubber pad 34 is respectively installed in the upper and lower parts of the space, and the rubber pad 34 is compacted by the end cover 31. One end of the piston rod 35 passing through the through hole at the end of the limiting cylinder II39 has an external thread, and the outside and inside of the through hole of the limiting cylinder II39 are respectively provided with an outer limiting nut 37 and The inner limit nut 36 is used to tighten the piston rod 35 in the limit cylinder II39 through the inner limit nut 36 and the outer limit nut 37, wherein the outer limit nut 37 and the inner limit nut 36 can be loosened or coated with double nuts Thread anti-loosening glue to prevent loosening during use. For the convenience of the assembly and debugging of the piston rod 35, the end face of the piston rod 35 extending into the limit cylinder II39 end is processed with a "one" groove for cooperating with an external tool (such as a screwdriver), and the outer limit nut 37 and the inner limit nut are installed. When setting the nut 36 and adjusting the threaded length of the outer limit nut 37 and the piston rod 35, cooperate with the "one" word groove on the end of the screwdriver and the piston rod 35 to withstand the piston rod 35 so that the piston rod 35 does not rotate with the nut.
通过调节端盖31与限位筒I33螺纹配合的长度,以及活塞杆35与限位螺母螺纹配合的长度,能够实现对上、下两层橡胶垫压缩状态的调节,以实现隔振模块的变刚度调节作用。By adjusting the length of the end cap 31 threaded with the limit cylinder I33, and the length of the piston rod 35 threaded with the limit nut, the compression state of the upper and lower layers of rubber pads can be adjusted to realize the vibration isolation module. Stiffness adjustment.
为方便安装时对限位筒I33内橡胶垫压缩状态的观察,在限位筒I33的外圆周面上加工有通孔作为观察窗口。In order to facilitate the observation of the compressed state of the rubber pad in the limit cylinder I33 during installation, a through hole is processed on the outer peripheral surface of the limit cylinder I33 as an observation window.
如图4所示,令基座上表面法线方向为x向,基座上表面内左右方向为y向,垂直于xy平面的方向为z向,建立空间坐标系;为实现三向等刚度设计,即变刚度隔振器3在x,y,z三个方向上的刚度分量相同,对变刚度隔振器3采用如下布置方式:As shown in Figure 4, let the normal direction of the upper surface of the base be the x direction, the left and right direction of the upper surface of the base be the y direction, and the direction perpendicular to the xy plane be the z direction to establish a space coordinate system; in order to achieve three-way equal stiffness Design, that is, the stiffness components of the variable stiffness vibration isolator 3 in the three directions of x, y, and z are the same, and the following layout method is adopted for the variable stiffness vibration isolator 3:
变刚度隔振器3通过紧固件(如螺钉)连接在与之对应的下支架4和上支架2之间,其中下支架4与变刚度隔振器3的连接面为斜面A,上支架2与变刚度隔振器3的连接面为与斜面A平行的斜面B,斜面A和斜面B的法线方向与水平方向之间的夹角为β。变刚度隔振器3的轴线与两个斜面的法向方向平行,由此使变刚度隔振器3与上支架2和下支架4连接后,具有一定的倾斜角度β,即变刚度隔振器3向内向上倾斜,变刚度隔振器3的轴线与水平方向之间的夹角为β。四个变刚度隔振器3分布在基座5上表面四个角的位置,且左右对称分布;其中位于同侧(左侧或右侧)的两个变刚度隔振器3向内倾斜,使位于同侧(左侧或右侧)的两个变刚度隔振器3轴线之间的夹角为α,通过对角度值β及角度值α进行设计,使变刚度隔振器3中螺旋弹簧38在x,y,z三个方向上的刚度分量相同,从而实现空间坐标系下的三向等刚度设计,保证支撑装置低阶模态分布紧凑,有效避免发射段及在轨段的耦合共振,且优选的将四个变刚度隔振器的轴线相交于载荷平台的质心处,易于实现支撑装置的三向基频等值。倾斜角度值β及侧倾角为α可根据有效载荷质量特性进行分析设计,以实现上述功能要求。The variable stiffness vibration isolator 3 is connected between the corresponding lower bracket 4 and the upper bracket 2 through fasteners (such as screws), wherein the connection surface between the lower bracket 4 and the variable stiffness vibration isolator 3 is a slope A, and the upper bracket The connection surface between 2 and the variable stiffness vibration isolator 3 is the slope B parallel to the slope A, and the angle between the normal direction of the slope A and the slope B and the horizontal direction is β. The axis of the variable stiffness vibration isolator 3 is parallel to the normal direction of the two slopes, so that after the variable stiffness vibration isolator 3 is connected with the upper bracket 2 and the lower bracket 4, it has a certain inclination angle β, that is, the variable stiffness vibration isolator The isolator 3 is inclined inwardly and upwardly, and the angle between the axis of the variable stiffness vibration isolator 3 and the horizontal direction is β. Four variable stiffness vibration isolators 3 are distributed on the four corners of the upper surface of the base 5, and they are symmetrically distributed left and right; the two variable stiffness vibration isolators 3 on the same side (left or right) are inclined inward, Let the included angle between the axes of two variable stiffness vibration isolators 3 located on the same side (left or right) be α, and by designing the angle value β and angle value α, the spiral in the variable stiffness vibration isolator 3 The stiffness components of the spring 38 in the three directions of x, y, and z are the same, so as to realize the three-way equal stiffness design in the space coordinate system, ensure the compact distribution of the low-order modes of the support device, and effectively avoid the coupling between the launching section and the on-rail section Resonance, and preferably the axes of the four variable stiffness vibration isolators intersect at the center of mass of the load platform, it is easy to realize the three-way fundamental frequency equivalent of the support device. The value of inclination angle β and roll angle α can be analyzed and designed according to the quality characteristics of the payload to achieve the above functional requirements.
由此在发射段大振动载荷作用下,通过活塞杆35的毫米级位移,实现双向动态压缩橡胶,增大支撑装置的动态结构阻尼,大量耗散振动能量,迅速衰减振动能量,保证发射段良好的减振效果。在轨段,橡胶隔振组件E处于微振动力学环境,活塞杆35的位移一般为微米级,橡胶压缩量极小,通常无恢复力产生,从而降低了支撑装置的频率,提高高频隔振效果。Therefore, under the large vibration load of the launch section, the two-way dynamic compression of the rubber can be realized through the millimeter-level displacement of the piston rod 35, which increases the dynamic structural damping of the support device, dissipates a large amount of vibration energy, and quickly attenuates the vibration energy to ensure a good launch section. the damping effect. In the rail section, the rubber vibration isolation component E is in a micro-vibration dynamic environment, the displacement of the piston rod 35 is generally in the order of microns, the compression of the rubber is extremely small, and usually there is no restoring force, thereby reducing the frequency of the support device and improving high-frequency vibration isolation Effect.
该载荷支撑装置为变刚度隔振系统,只要对弹簧隔器振组件、橡胶隔振组件相关尺寸和技术参数,以及布置方式及倾斜角度进行适应性修改,就可以满足不同有效载荷发射段抗力学环境需求和在轨段隔振性能要求,具有较高的通用性,应用前景广阔。The load support device is a vibration isolation system with variable stiffness. As long as the relevant dimensions and technical parameters of the spring isolator vibration components and rubber vibration isolation components, as well as the arrangement and inclination angle are adaptively modified, it can meet the mechanical resistance of different payload launching sections. Environmental requirements and on-orbit vibration isolation performance requirements have high versatility and broad application prospects.
经过对该载荷支撑装置模态与频响分析及试验证明,该载荷支撑装置达到了主动段的高承载能力与在轨段的较好减振效果,且能够有效躲避外部所有干扰频点的耦合共振。同时,该载荷支撑装置质量轻、尺寸小、结构简单,制造成本低,具有很好的适应性。The modal and frequency response analysis and tests of the load support device have proved that the load support device has achieved the high load capacity of the active section and the better vibration reduction effect of the rail section, and can effectively avoid the coupling of all external interference frequency points resonance. At the same time, the load supporting device is light in weight, small in size, simple in structure, low in manufacturing cost, and has good adaptability.
综上,以上仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。To sum up, the above are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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CN111594568A (en) * | 2020-06-03 | 2020-08-28 | 北京航宇振控科技有限责任公司 | Multi-degree-of-freedom vibration isolator and vibration isolation system |
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CN111252272A (en) * | 2020-02-26 | 2020-06-09 | 航天科工防御技术研究试验中心 | Vacuum vibration-proof cabin |
US12247634B2 (en) | 2020-04-09 | 2025-03-11 | Nederlandse Organisatie Voor Toegepast-Natuurwetenschappelijk Onderzoek Tno | Device for mounting a load to a carrier, assembly, vehicle and methods |
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EP3892885A1 (en) * | 2020-04-09 | 2021-10-13 | Nederlandse Organisatie voor toegepast- natuurwetenschappelijk Onderzoek TNO | Device for mounting a load to a carrier, assembly, vehicle and methods |
CN111594568B (en) * | 2020-06-03 | 2021-05-04 | 北京航宇振控科技有限责任公司 | Multi-degree-of-freedom vibration isolator and vibration isolation system |
CN111594568A (en) * | 2020-06-03 | 2020-08-28 | 北京航宇振控科技有限责任公司 | Multi-degree-of-freedom vibration isolator and vibration isolation system |
CN112046790A (en) * | 2020-07-27 | 2020-12-08 | 北京空间飞行器总体设计部 | A variable stiffness and large load-bearing vibration isolator suitable for vibration isolation of satellite equipment |
CN112013078A (en) * | 2020-07-27 | 2020-12-01 | 北京空间飞行器总体设计部 | Precision instrument vibration isolation platform |
CN112013078B (en) * | 2020-07-27 | 2022-03-04 | 北京空间飞行器总体设计部 | A precision instrument vibration isolation platform |
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CN112145620A (en) * | 2020-10-19 | 2020-12-29 | 西南科技大学 | Three-way magnetic force self-adaptive resistance-adjusting composite vibration isolation device |
CN112081849A (en) * | 2020-10-19 | 2020-12-15 | 福州大学 | Three-way equal-stiffness metal damping shock absorber and its working method |
CN112081849B (en) * | 2020-10-19 | 2024-06-04 | 福州大学 | Three-way equal-rigidity metal damping shock absorber and working method thereof |
CN112833252A (en) * | 2020-12-31 | 2021-05-25 | 武汉船舶设计研究院有限公司 | Large-load, low-frequency and high-damping pipeline supporting vibration isolation device |
CN113697128B (en) * | 2021-08-24 | 2023-02-21 | 上海宇航系统工程研究所 | High-precision shafting unloading device capable of adjusting supporting rigidity |
CN113697128A (en) * | 2021-08-24 | 2021-11-26 | 上海宇航系统工程研究所 | High-precision shafting unloading device capable of adjusting supporting rigidity |
CN113883213A (en) * | 2021-10-01 | 2022-01-04 | 福州大学 | Combined shock absorber based on metal rubber and working method thereof |
CN113883213B (en) * | 2021-10-01 | 2023-09-29 | 福州大学 | Combined shock absorber based on metal rubber and working method thereof |
CN113983117B (en) * | 2021-11-12 | 2024-03-01 | 福州大学 | Three-way vibration reduction mechanism and working method thereof |
CN113983117A (en) * | 2021-11-12 | 2022-01-28 | 福州大学 | Three-way vibration damping mechanism and its working method |
CN114215872B (en) * | 2021-12-17 | 2023-08-29 | 盐城工学院 | An active-passive integrated damper and vibration isolation method based on piezoelectric array |
CN114215872A (en) * | 2021-12-17 | 2022-03-22 | 盐城工学院 | Active and passive integrated damper and vibration isolation method based on piezoelectric array |
CN115467931A (en) * | 2022-09-07 | 2022-12-13 | 吉林大学 | Three-dimensional vibration reduction platform for biology laboratory |
CN115523145A (en) * | 2022-09-13 | 2022-12-27 | 珠海格力电器股份有限公司 | Compressor bearing structure, compressor |
CN115419672A (en) * | 2022-09-21 | 2022-12-02 | 山东大学 | A nonlinear multi-degree-of-freedom vibration damping device |
CN115596802A (en) * | 2022-11-02 | 2023-01-13 | 北京航空航天大学(Cn) | A high static and low dynamic stiffness vibration isolation device with adjustable stiffness for momentum wheels |
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