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CN110565169A - Method for cultivating Mo-Nb-W-Zr alloy single crystal seed crystal - Google Patents

Method for cultivating Mo-Nb-W-Zr alloy single crystal seed crystal Download PDF

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CN110565169A
CN110565169A CN201911033229.4A CN201911033229A CN110565169A CN 110565169 A CN110565169 A CN 110565169A CN 201911033229 A CN201911033229 A CN 201911033229A CN 110565169 A CN110565169 A CN 110565169A
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single crystal
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CN110565169B (en
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李来平
胡忠武
殷涛
郭林江
郑晗煜
高选乔
任广鹏
杜明焕
张平祥
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Northwest Institute for Non Ferrous Metal Research
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    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B13/00Single-crystal growth by zone-melting; Refining by zone-melting
    • C30B13/34Single-crystal growth by zone-melting; Refining by zone-melting characterised by the seed, e.g. by its crystallographic orientation
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/10Inorganic compounds or compositions
    • C30B29/52Alloys

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Abstract

本发明公开了一种Mo‑Nb‑W‑Zr合金单晶籽晶的培育方法,该方法具体过程为:将Mo‑Nb‑W‑Zr合金多晶坯料和Mo‑Nb合金单晶籽晶晶棒放置于电子束区域熔炼设备熔炼室中并抽真空,然后加热熔接,再进行培育,得到Mo‑Nb‑W‑Zr合金单晶籽晶。本发明采用电子束区域熔炼法,以Mo‑Nb合金单晶作为籽晶直接培育Mo‑Nb‑W‑Zr合金单晶籽晶,通过调节和控制熔接的加热功率、Mo‑Nb‑W‑Zr合金多晶坯料的旋转速度R多晶和Mo‑Nb合金单晶籽晶晶棒的旋转速度R单晶的比值以及培育时间,直接高效地培育出Mo‑Nb‑W‑Zr合金单晶籽晶,缩短了工艺流程和培育周期,降低了培育成本。The invention discloses a method for cultivating a Mo‑Nb‑W‑Zr alloy single crystal seed crystal. The specific process of the method is: crystallizing a Mo‑Nb‑W‑Zr alloy polycrystalline blank and a Mo‑Nb alloy single crystal seed crystal The rod is placed in the melting chamber of the electron beam regional melting equipment and vacuumized, then heated and welded, and then cultivated to obtain a Mo‑Nb‑W‑Zr alloy single crystal seed. The present invention adopts the electron beam area melting method, uses the Mo-Nb alloy single crystal as the seed crystal to directly cultivate the Mo-Nb-W-Zr alloy single crystal seed crystal, and adjusts and controls the heating power of welding, Mo-Nb-W-Zr The rotation speed R of the alloy polycrystalline blank and the ratio of the rotation speed R single crystal of the Mo‑Nb alloy single crystal seed crystal bar and the incubation time can directly and efficiently grow the Mo‑Nb‑W‑Zr alloy single crystal seed , shorten the technological process and the cultivation cycle, and reduce the cultivation cost.

Description

一种Mo-Nb-W-Zr合金单晶籽晶的培育方法A kind of cultivation method of Mo-Nb-W-Zr alloy single crystal seed crystal

技术领域technical field

本发明属于籽晶制备技术领域,具体涉及一种Mo-Nb-W-Zr合金单晶籽晶的培育方法。The invention belongs to the technical field of seed crystal preparation, and in particular relates to a method for growing a Mo-Nb-W-Zr alloy single crystal seed crystal.

背景技术Background technique

单晶籽晶的培育方法多种多样,如丘克拉斯基法(Czochralski法)、应变退火法、气相结晶法、电解法、蒸馏法和区域熔炼法等,其中,适用于难熔金属单晶籽晶培育的方法仅有丘克拉斯基法、应变退火法和区域熔炼法。There are various methods for cultivating single crystal seeds, such as Czochralski method (Czochralski method), strain annealing method, gas phase crystallization method, electrolysis method, distillation method and zone smelting method, etc. Among them, it is suitable for refractory metal single crystal The only methods for seed growth are Chowklarski method, strain annealing method and zone melting method.

丘克拉斯基法培育金属单晶籽晶的实质是将直径很细的金属丝材浅浸入熔体中,通过控制温度梯度等参数,熔体逐渐在具有特定组织的金属丝材下端面表面结晶,经过多次反复凝固而培育出金属单晶籽晶。丘克拉斯基法的缺点是要求金属丝材下端面的组织中晶粒数量少,培育次数多(不低于5次),培育时间长,还需要合适的坩埚材料,同时坩埚材料可能污染熔体,不利于难熔金属材料纯度的提高与单晶籽晶的培育。The essence of cultivating metal single crystal seeds by the Chowklarski method is to immerse a metal wire with a very thin diameter into the melt. By controlling parameters such as temperature gradient, the melt gradually crystallizes on the lower surface of the wire with a specific structure. , after many times of repeated solidification, the metal single crystal seed crystal was cultivated. The disadvantage of the Chowklarski method is that it requires a small number of crystal grains in the structure of the lower end surface of the wire, a large number of cultivation times (not less than 5 times), a long cultivation time, and a suitable crucible material is required, and the crucible material may contaminate the molten metal. body, which is not conducive to the improvement of the purity of refractory metal materials and the cultivation of single crystal seed crystals.

应变退火法是建立在金属发生多晶型固相转变或者再结晶的基础上培育单晶籽晶的一种方法。该方法需要将金属多晶材料通过高温、超长时间退火处理,单晶籽晶培育效率极其低下,且培育的难熔金属单晶籽晶直径不超过3mm。The strain annealing method is a method of cultivating single crystal seed crystals based on the polymorphic solid phase transformation or recrystallization of metals. This method requires the metal polycrystalline material to be annealed at high temperature and for a long time, and the growth efficiency of the single crystal seed crystal is extremely low, and the diameter of the grown refractory metal single crystal seed crystal does not exceed 3mm.

区域熔炼法培育难熔金属单晶籽晶的实质是在高真空环境中借助电子束对熔区进行加热,通过表面张力和重力的平衡保持熔区的稳定,通过控制熔区温度梯度、化学成分梯度等,在一定的时间内经过多次反复试验而培育出难熔金属单晶籽晶。自上世纪50年代以来,人们就开始探索采用电子束区域熔炼法培育难熔金属单晶籽晶的研究工作并获得了较好的进展。我国自上世纪60年代以来开始探索电子束区熔熔炼培育难熔金属单晶籽晶的研究,并相继培育出纯W单晶籽晶、纯Mo单晶籽晶、纯Nb单晶籽晶及Mo-Nb合金单晶籽晶。但无论采用何种方法培育难熔金属单晶籽晶,其培育过程非常复杂且冗长,效率低下,成本高昂,且仅限于成分较为简单的纯金属或二元无限固溶合金体系的单晶籽晶培育。The essence of cultivating refractory metal single crystal seeds by zone smelting is to heat the melting zone with the help of electron beams in a high-vacuum environment, maintain the stability of the melting zone through the balance of surface tension and gravity, and control the temperature gradient and chemical composition of the melting zone. Gradient, etc., after repeated trials within a certain period of time to grow a refractory metal single crystal seed. Since the 1950s, people have begun to explore the research work of cultivating refractory metal single crystal seeds by electron beam zone melting method and have made good progress. Since the 1960s, my country has begun to explore the research on the cultivation of refractory metal single crystal seeds by electron beam zone melting, and has successively cultivated pure W single crystal seeds, pure Mo single crystal seeds, pure Nb single crystal seeds and Mo-Nb alloy single crystal seed crystal. However, no matter what method is used to grow refractory metal single crystal seeds, the cultivation process is very complicated and lengthy, with low efficiency and high cost, and is limited to single crystal seeds of pure metal or binary infinite solid solution alloy system with relatively simple composition. Crystal cultivation.

目前,国际上仅有俄罗斯、中国和美国能培育出大尺寸难熔金属单晶籽晶,且仅限于纯难熔金属单晶和二元合金体系单晶籽晶。对于三元及三元以上的难熔金属合金单晶籽晶的培育工作,俄罗斯和美国仍处于攻关阶段。然而,由于这类材料的应用领域较为重要且特殊,俄罗斯和美国均对我国实行技术封锁。因此,我国只能通过自主创新开展多元难熔金属单晶材料的研制,包括多元难熔金属单晶籽晶的培育等。At present, only Russia, China and the United States can grow large-scale refractory metal single crystal seeds in the world, and they are limited to pure refractory metal single crystals and binary alloy system single crystal seeds. Russia and the United States are still in the research stage for the cultivation of ternary and more than ternary refractory metal alloy single crystal seeds. However, due to the important and special application fields of such materials, both Russia and the United States have imposed a technical blockade on my country. Therefore, my country can only carry out the development of multi-component refractory metal single crystal materials through independent innovation, including the cultivation of multi-component refractory metal single crystal seed crystals.

发明内容Contents of the invention

本发明所要解决的技术问题在于针对上述现有技术的不足,提供一种Mo-Nb-W-Zr合金单晶籽晶的培育方法。该方法采用电子束区域熔炼法,以Mo-Nb合金单晶作为籽晶直接培育Mo-Nb-W-Zr合金单晶籽晶,通过调节和控制熔接的加热功率、Mo-Nb-W-Zr合金多晶坯料的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值以及培育时间,直接高效地培育出Mo-Nb-W-Zr合金单晶籽晶,缩短了工艺流程和培育周期,降低了培育成本。The technical problem to be solved by the present invention is to provide a method for growing a Mo-Nb-W-Zr alloy single crystal seed crystal in view of the above-mentioned deficiencies in the prior art. The method adopts the electron beam regional melting method, using the Mo-Nb alloy single crystal as the seed crystal to directly grow the Mo-Nb-W-Zr alloy single crystal seed crystal, by adjusting and controlling the heating power of welding, Mo-Nb-W-Zr The rotation speed R of the alloy polycrystalline blank and the ratio of the rotation speed R single crystal of the Mo-Nb alloy single crystal seed crystal ingot and the incubation time can directly and efficiently grow the Mo-Nb-W-Zr alloy single crystal seed , shorten the technological process and the cultivation cycle, and reduce the cultivation cost.

为解决上述技术问题,本发明采用的技术方案是:一种Mo-Nb-W-Zr合金单晶籽晶的培育方法,其特征在于,该方法包括以下步骤:In order to solve the above-mentioned technical problems, the technical solution adopted in the present invention is: a method for growing a Mo-Nb-W-Zr alloy single crystal seed crystal, which is characterized in that the method comprises the following steps:

步骤一、将Mo-Nb-W-Zr合金多晶坯料和Mo-Nb合金单晶籽晶晶棒同轴放置于电子束区域熔炼设备熔炼室中的位移机构夹具上并均处于阴极灯丝圆圈的中心位置,然后对熔炼室进行抽真空处理至真空度不大于1.0×10-3Pa;所述Mo-Nb合金单晶籽晶晶棒的直径为20mm~40mm;Step 1. Place the Mo-Nb-W-Zr alloy polycrystalline blank and the Mo-Nb alloy single crystal seed crystal ingot coaxially on the displacement mechanism fixture in the melting chamber of the electron beam area melting equipment, and both are located in the circle of the cathode filament center position, and then vacuumize the smelting chamber until the degree of vacuum is not greater than 1.0×10 -3 Pa; the diameter of the Mo-Nb alloy single crystal seed crystal ingot is 20 mm to 40 mm;

步骤二、通过控制输入高压工作电压和电子束流对步骤一中经抽真空处理后的熔炼室中的Mo-Nb-W-Zr合金多晶坯料和Mo-Nb合金单晶籽晶晶棒进行加热,待加热功率为5.5kW~6.5kW时将Mo-Nb-W-Zr合金多晶坯料和Mo-Nb合金单晶籽晶晶棒进行熔接,然后通过调节Mo-Nb-W-Zr合金多晶坯料的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值进行培育15min~30min,得到Mo-Nb-W-Zr合金单晶籽晶;所述Mo-Nb-W-Zr合金单晶籽晶的晶体取向与Mo-Nb合金单晶籽晶晶棒的晶体取向一致,所述R多晶/R单晶为0.8~1.2。Step 2, by controlling the input high-voltage operating voltage and electron beam current, the Mo-Nb-W-Zr alloy polycrystalline blank and the Mo-Nb alloy single crystal seed crystal ingot in the smelting chamber after the vacuum treatment in step 1 are processed Heating, when the heating power is 5.5kW~6.5kW, the Mo-Nb-W-Zr alloy polycrystalline blank and the Mo-Nb alloy single crystal seed crystal ingot are welded, and then by adjusting the Mo-Nb-W-Zr alloy polycrystalline The ratio of the rotation speed R of the crystal billet R polycrystal and the rotation speed R single crystal of the Mo-Nb alloy single crystal seed crystal rod is cultivated for 15min to 30min to obtain the Mo-Nb-W-Zr alloy single crystal seed crystal; the Mo - The crystal orientation of the Nb-W-Zr alloy single crystal seed crystal is consistent with the crystal orientation of the Mo-Nb alloy single crystal seed crystal rod, and the R polycrystal /R single crystal is 0.8-1.2.

本发明采用电子束区域熔炼法,以Mo-Nb合金单晶作为籽晶直接培育Mo-Nb-W-Zr合金单晶籽晶,通过调节和控制熔接的加热功率、Mo-Nb-W-Zr合金多晶坯料的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值,以及培育时间,直接高效地培育出Mo-Nb-W-Zr合金单晶籽晶。本发明首先通过调节和控制熔接的加热功率,避免了熔接过程中熔区粘度过大不利于Mo-Nb-W-Zr合金多晶坯料中合金元素W和Zr的扩散、造成的合金元素W和Zr偏析,同时也避免了熔区粘度过小导致熔区温度梯度变大,保证了Mo-Nb-W-Zr合金单晶籽晶的培育和生长;然后通过调节和控制Mo-Nb-W-Zr合金多晶坯料的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值,避免了Mo-Nb-W-Zr合金多晶坯料的旋转速度R多晶过慢,Mo-Nb-W-Zr合金多晶坯料熔区内部合金元素Nb、W、Zr分布不均匀极易导致Mo-Nb-W-Zr合金单晶籽晶形成多晶组织,同时避免了Mo-Nb-W-Zr合金多晶坯料的旋转速度R多晶过快、破坏熔区力的平衡状态从而引起熔区温度梯度剧烈波动,导致Mo-Nb-W-Zr合金单晶籽晶培育的失败;再通过调控培育时间保证熔区内部的合金元素分布均匀,避免培育时间过短导致合金元素偏析破坏单晶组织的形成,从而保证单晶籽晶的顺利培育,同时也避免了培育时间过长、熔区内部积聚热量过大导致熔区粘度变小,破坏熔区力的平衡状态从而引起熔区崩塌,进而无法培育出Mo-Nb-W-Zr合金单晶籽晶;另外,利用晶体的遗传特性,通过选择和控制Mo-Nb合金单晶籽晶的晶体取向,并结合培育工艺,保证了Mo-Nb-W-Zr合金单晶籽晶的晶体取向和品质。The present invention adopts the electron beam area melting method, uses the Mo-Nb alloy single crystal as the seed crystal to directly cultivate the Mo-Nb-W-Zr alloy single crystal seed crystal, and adjusts and controls the heating power of welding, Mo-Nb-W-Zr The ratio of the rotation speed R of the alloy polycrystalline blank to the rotation speed R of the polycrystalline and Mo-Nb alloy single crystal seed crystal ingots, and the incubation time, directly and efficiently grow the Mo-Nb-W-Zr alloy single crystal seed crystal. The present invention firstly adjusts and controls the heating power of welding to avoid the excessive viscosity of the fusion zone in the welding process, which is not conducive to the diffusion of alloy elements W and Zr in the Mo-Nb-W-Zr alloy polycrystalline blank, and the resulting alloy elements W and Zr Zr segregation also prevents the temperature gradient of the melting zone from being too small due to the low viscosity of the melting zone, ensuring the cultivation and growth of the Mo-Nb-W-Zr alloy single crystal seed crystal; then by adjusting and controlling the Mo-Nb-W- The ratio of the rotational speed R polycrystalline of the Zr alloy polycrystalline blank to the rotational speed R single crystal of the Mo-Nb alloy single crystal seed rod avoids the rotational speed R polycrystalline of the Mo-Nb-W-Zr alloy polycrystalline blank If it is too slow, the uneven distribution of alloy elements Nb, W, and Zr in the melting zone of the Mo-Nb-W-Zr alloy polycrystalline billet will easily lead to the formation of a polycrystalline structure in the Mo-Nb-W-Zr alloy single crystal seed crystal, while avoiding the The rotation speed R of the Mo-Nb-W-Zr alloy polycrystalline blank is too fast, which destroys the equilibrium state of the melting zone force, which causes the temperature gradient of the melting zone to fluctuate sharply, resulting in the growth of the Mo-Nb-W-Zr alloy single crystal seed crystal. failure; and then by adjusting the cultivation time to ensure the uniform distribution of alloying elements inside the melting zone, avoiding the formation of single crystal structure due to segregation of alloying elements caused by too short cultivation time, so as to ensure the smooth cultivation of single crystal seed crystal and avoid the cultivation time Excessive length and excessive heat accumulation inside the melting zone lead to a decrease in the viscosity of the melting zone, which destroys the balance of the melting zone force and causes the melting zone to collapse, thereby making it impossible to grow Mo-Nb-W-Zr alloy single crystal seeds; in addition, using The genetic characteristics of the crystal, through the selection and control of the crystal orientation of the Mo-Nb alloy single crystal seed crystal, combined with the cultivation process, ensure the crystal orientation and quality of the Mo-Nb-W-Zr alloy single crystal seed crystal.

上述的一种Mo-Nb-W-Zr合金单晶籽晶的培育方法,其特征在于,步骤二中在所述Mo-Nb合金单晶籽晶晶棒的端面培育得到Mo-Nb-W-Zr合金单晶籽晶。采用电子束流加热Mo-Nb-W-Zr合金多晶坯料的下端面并使其下端面由固态转变为液态,并通过控制功率保持Mo-Nb-W-Zr合金多晶坯料的下端面处于液态,再通过控制电子束流熔化Mo-Nb合金单晶籽晶晶棒的上端面并使其上端面由固态转变为液态,然后利用重力作用使Mo-Nb-W-Zr合金多晶坯料下端面与Mo-Nb合金单晶籽晶晶棒上端面熔接,再进行培育,从而在Mo-Nb合金单晶籽晶晶棒的端面培育得到Mo-Nb-W-Zr合金单晶籽晶。The above-mentioned cultivation method of a Mo-Nb-W-Zr alloy single crystal seed crystal is characterized in that, in step 2, Mo-Nb-W- Zr alloy single crystal seed crystal. The lower end surface of the Mo-Nb-W-Zr alloy polycrystalline billet is heated by electron beam and its lower end face is changed from solid to liquid state, and the lower end face of the Mo-Nb-W-Zr alloy polycrystalline billet is kept in the state by controlling the power. liquid state, and then melt the upper end surface of the Mo-Nb alloy single crystal seed crystal rod by controlling the electron beam and make the upper end surface change from solid to liquid state, and then use gravity to make the Mo-Nb-W-Zr alloy polycrystalline blank The end face is fused with the upper end face of the Mo-Nb alloy single crystal seed crystal rod, and then cultivated, so that the Mo-Nb-W-Zr alloy single crystal seed crystal is cultivated on the end face of the Mo-Nb alloy single crystal seed crystal rod.

上述的一种Mo-Nb-W-Zr合金单晶籽晶的培育方法,其特征在于,步骤二中所述Mo-Nb-W-Zr合金单晶籽晶中Nb的质量含量为0.1%~20%,W的质量含量为0.1%~1.0%,Zr的质量含量为0.01%~1.0%。上述组成的Mo-Nb-W-Zr合金单晶籽晶有利于Mo-Nb-W-Zr合金单晶籽晶棒材的顺利生成。The above-mentioned cultivation method of a Mo-Nb-W-Zr alloy single crystal seed crystal is characterized in that the mass content of Nb in the Mo-Nb-W-Zr alloy single crystal seed crystal described in step 2 is 0.1%~ 20%, the mass content of W is 0.1%-1.0%, and the mass content of Zr is 0.01%-1.0%. The Mo-Nb-W-Zr alloy single crystal seed crystal with the above composition is beneficial to the smooth generation of the Mo-Nb-W-Zr alloy single crystal seed crystal rod.

本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:

1、本发明采用电子束区域熔炼法,以Mo-Nb合金单晶作为籽晶直接培育Mo-Nb-W-Zr合金单晶籽晶,通过调节和控制熔接的加热功率、Mo-Nb-W-Zr合金多晶坯料的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值,以及培育时间,直接高效地培育出Mo-Nb-W-Zr合金单晶籽晶,缩短了工艺流程和培育周期,降低了培育成本。1. The present invention adopts the electron beam regional melting method, and directly cultivates the Mo-Nb-W-Zr alloy single crystal seed crystal with the Mo-Nb alloy single crystal as the seed crystal, by adjusting and controlling the heating power of welding, Mo-Nb-W -The ratio of the rotational speed R of the Zr alloy polycrystalline blank to the rotational speed R single crystal of the Mo-Nb alloy single crystal seed crystal bar, and the incubation time, to directly and efficiently cultivate the Mo-Nb-W-Zr alloy single The crystal seed crystal shortens the process flow and the cultivation cycle, and reduces the cultivation cost.

2、本发明制备的Mo-Nb-W-Zr合金单晶籽晶棒材的直径为20mm~40mm,且晶向偏离角稳定控制在0~2°。2. The diameter of the Mo-Nb-W-Zr alloy single crystal seed crystal bar prepared by the present invention is 20mm-40mm, and the crystal orientation deviation angle is stably controlled at 0-2°.

3、本发明工艺简单,效率较高,适宜推广。3. The invention has simple process and high efficiency, and is suitable for popularization.

下面通过实施例对本发明的技术方案作进一步的详细描述。The technical solutions of the present invention will be described in further detail below through examples.

具体实施方式Detailed ways

实施例1Example 1

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、将直径为18mm的Mo-Nb-W-Zr合金多晶坯料棒材和直径为20mm、晶向为<110>的Mo-Nb合金单晶籽晶晶棒放置于电子束区域熔炼设备熔炼室中的位移机构夹具上并均处于阴极灯丝圆圈的中心位置,然后对熔炼室进行抽真空处理至其真空度为1.0×10- 3Pa;所述Mo-Nb-W-Zr合金多晶坯料棒材中Nb的质量含量为2.0%,W的质量含量为0.5%,Zr的质量含量为0.01%;所述Mo-Nb合金单晶籽晶晶棒中Nb的质量含量为3.0%;Step 1. Place the Mo-Nb-W-Zr alloy polycrystalline billet bar with a diameter of 18mm and the Mo-Nb alloy single crystal seed crystal bar with a diameter of 20mm and a crystal orientation of <110> in the electron beam melting equipment The displacement mechanism fixture in the smelting chamber is located at the center of the cathode filament circle, and then the smelting chamber is vacuumed to a vacuum degree of 1.0×10 - 3 Pa; the Mo-Nb-W-Zr alloy polycrystalline The mass content of Nb in the billet bar is 2.0%, the mass content of W is 0.5%, and the mass content of Zr is 0.01%; the mass content of Nb in the Mo-Nb alloy single crystal seed crystal bar is 3.0%;

步骤二、通过控制输入高压工作电压和电子束流对步骤一中经抽真空处理后的熔炼室中的Mo-Nb-W-Zr合金多晶坯料棒材和Mo-Nb合金单晶籽晶晶棒进行加热,待加热功率为5.5kW~5.7kW时将Mo-Nb-W-Zr合金多晶坯料棒材的下端面和Mo-Nb合金单晶籽晶晶棒的上端面进行熔接,然后通过调节Mo-Nb-W-Zr合金多晶坯料棒材的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值即R多晶/R单晶为0.8~0.9进行培育18min,得到Mo-Nb-W-Zr合金单晶籽晶棒材。Step 2, by controlling the input high-voltage working voltage and electron beam current to the Mo-Nb-W-Zr alloy polycrystalline blank bar and Mo-Nb alloy single crystal seed crystal in the smelting chamber after the vacuum treatment in step 1 The rod is heated, and when the heating power is 5.5kW-5.7kW, the lower end surface of the Mo-Nb-W-Zr alloy polycrystalline billet rod and the upper end surface of the Mo-Nb alloy single crystal seed crystal rod are welded, and then passed Adjust the rotation speed R polycrystal of Mo-Nb-W-Zr alloy polycrystalline blank rod and the ratio of rotation speed R single crystal of Mo-Nb alloy single crystal seed crystal rod, that is, R polycrystal /R single crystal , to 0.8~ 0.9 for 18 minutes of incubation to obtain a Mo-Nb-W-Zr alloy single crystal seed crystal rod.

经检测,本实施例培育的Mo-Nb-W-Zr合金单晶籽晶棒材的直径为20mm,晶向为<110>,晶向偏离角为1.35°,Mo-Nb-W-Zr合金单晶籽晶中Nb的质量含量为2.0%,W的质量含量为0.5%,Zr的质量含量为0.01%。After testing, the diameter of the Mo-Nb-W-Zr alloy single crystal seed crystal bar grown in this example is 20 mm, the crystal orientation is <110>, and the crystal orientation deviation angle is 1.35°. Mo-Nb-W-Zr alloy The mass content of Nb in the single crystal seed crystal is 2.0%, the mass content of W is 0.5%, and the mass content of Zr is 0.01%.

对比例1Comparative example 1

本对比例与实施例1的不同之处在于:培育过程中加热功率为5.1kW~5.4kW。The difference between this comparative example and Example 1 is that the heating power during the cultivation process is 5.1kW-5.4kW.

本对比例制备的Mo-Nb-W-Zr合金籽晶棒材的直径为20mm,熔区多次出现未熔透的现象,Mo-Nb-W-Zr合金多晶坯料棒材和Mo-Nb合金单晶籽晶晶棒的旋转受阻而导致电机自动关闭。经XRD测试,本对比例制备的Mo-Nb-W-Zr合金籽晶棒材为多晶组织;经化学成分的电子探针分析测试,Mo-Nb-W-Zr合金籽晶棒材中合金元素W、Zr的偏析度大于±5%。The diameter of the Mo-Nb-W-Zr alloy seed crystal bar prepared in this comparative example is 20mm, and the phenomenon of incomplete penetration occurs many times in the melting zone. The Mo-Nb-W-Zr alloy polycrystalline billet bar and the Mo-Nb The rotation of the alloy single crystal seed crystal rod is blocked and the motor is automatically shut down. According to the XRD test, the Mo-Nb-W-Zr alloy seed crystal bar prepared in this comparative example is a polycrystalline structure; through the electronic probe analysis test of the chemical composition, the alloy in the Mo-Nb-W-Zr alloy seed crystal bar The segregation of elements W and Zr is greater than ±5%.

对比例2Comparative example 2

本对比例与实施例1的不同之处在于:培育过程中加热功率为6.6kW~6.8kW。The difference between this comparative example and Example 1 is that the heating power is 6.6kW-6.8kW during the cultivation process.

本实施例制备的Mo-Nb-W-Zr合金籽晶棒材的直径为23mm,Mo-Nb-W-Zr合金多晶坯料棒材下端面多次形成独立的小液滴,并使熔区发生多次断裂,导致Mo-Nb-W-Zr合金单晶籽晶培育无法进行。经XRD测试,本对比例制备的Mo-Nb-W-Zr合金籽晶棒材为多晶组织。The diameter of the Mo-Nb-W-Zr alloy seed crystal rod prepared in this embodiment is 23mm, and the lower end surface of the Mo-Nb-W-Zr alloy polycrystalline billet rod forms independent small droplets many times, and makes the melting zone Multiple fractures occurred, resulting in the impossibility of growth of Mo-Nb-W-Zr alloy single crystal seed crystals. According to the XRD test, the Mo-Nb-W-Zr alloy seed rod prepared in this comparative example has a polycrystalline structure.

对比例3Comparative example 3

本对比例与实施例1的不同之处在于:培育过程中Mo-Nb-W-Zr合金多晶坯料棒材的旋转速度和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值即R多晶/R单晶为0.6~0.7。The difference between this comparative example and Example 1 is: the rotation speed of the Mo-Nb-W-Zr alloy polycrystalline blank bar and the rotation speed R of the Mo-Nb alloy single crystal seed crystal rod in the cultivation process The ratio, that is, R polycrystalline /R single crystal , is 0.6-0.7.

本对比例制备的Mo-Nb-W-Zr合金籽晶棒材直径为22mm,在熔接过程中,熔区出现流动不连续的现象。经XRD测试,本对比例制备的Mo-Nb-W-Zr合金籽晶棒材为多晶组织;经化学成分的电子探针分析测试,Mo-Nb-W-Zr合金籽晶棒材中合金元素W、Zr分布不均匀,其偏析度均大于±8%。The diameter of the Mo-Nb-W-Zr alloy seed crystal bar prepared in this comparative example is 22mm, and during the welding process, the flow discontinuity occurs in the melting zone. According to the XRD test, the Mo-Nb-W-Zr alloy seed crystal bar prepared in this comparative example is a polycrystalline structure; through the electronic probe analysis test of the chemical composition, the alloy in the Mo-Nb-W-Zr alloy seed crystal bar Elements W and Zr are unevenly distributed, and their segregation degrees are greater than ±8%.

对比例4Comparative example 4

本对比例与实施例1的不同之处在于:培育过程中Mo-Nb-W-Zr合金多晶坯料棒材的旋转速度和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值即R多晶/R单晶为1.3-1.4。The difference between this comparative example and Example 1 is: the rotation speed of the Mo-Nb-W-Zr alloy polycrystalline blank bar and the rotation speed R of the Mo-Nb alloy single crystal seed crystal rod in the cultivation process The ratio of R polycrystalline /R single crystal is 1.3-1.4.

本对比例制备的Mo-Nb-W-Zr合金籽晶棒材的直径为24mm,熔区多次出现溢流的现象,且Mo-Nb-W-Zr合金籽晶的外形不规则。经XRD测试,本对比例制备的Mo-Nb-W-Zr合金籽晶棒材为多晶组织。The diameter of the Mo-Nb-W-Zr alloy seed crystal bar prepared in this comparative example is 24mm, and the melting zone overflows many times, and the shape of the Mo-Nb-W-Zr alloy seed crystal is irregular. According to the XRD test, the Mo-Nb-W-Zr alloy seed rod prepared in this comparative example has a polycrystalline structure.

对比例5Comparative example 5

本对比例与实施例1的不同之处在于:培育时间为14min。The difference between this comparative example and Example 1 is that the incubation time is 14 minutes.

本对比例制备的Mo-Nb-W-Zr合金籽晶棒材的直径为20mm,且外形规则。经XRD测试,本对比例制备的Mo-Nb-W-Zr合金籽晶棒材为多晶组织;经过金相法(光学显微镜)观察Mo-Nb-W-Zr合金籽晶棒材的显微组织,可看到仍有少量的晶粒未被吞并;经过化学成分的电子探针分析测试,Mo-Nb-W-Zr合金籽晶棒材中合金元素W、Zr分布不均匀,其偏析度均大于±5%。The diameter of the Mo—Nb—W—Zr alloy seed rod prepared in this comparative example is 20 mm, and the shape is regular. Tested by XRD, the Mo-Nb-W-Zr alloy seed crystal bar prepared by this comparative example is a polycrystalline structure; through the microstructure of the Mo-Nb-W-Zr alloy seed crystal bar observed by metallographic method (optical microscope), It can be seen that there are still a small amount of crystal grains that have not been swallowed; after the electronic probe analysis and test of the chemical composition, the distribution of alloying elements W and Zr in the Mo-Nb-W-Zr alloy seed crystal bar is uneven, and the segregation degree is greater than ±5%.

对比例6Comparative example 6

本对比例与实施例1的不同之处在于:培育时间为31min。The difference between this comparative example and Example 1 is that the incubation time is 31 minutes.

本对比例制备的Mo-Nb-W-Zr合金籽晶棒材的直径为21mm,培育过程中,熔区出现溢流现象,Mo-Nb-W-Zr合金籽晶外形不均匀。经XRD测试,熔区溢流前所制备的Mo-Nb-W-Zr合金籽晶棒材为单晶组织;熔区溢流后所制备的Mo-Nb-W-Zr合金籽晶棒材为多晶组织。The diameter of the Mo-Nb-W-Zr alloy seed crystal bar prepared in this comparative example is 21 mm. During the cultivation process, the melting zone overflowed, and the shape of the Mo-Nb-W-Zr alloy seed crystal was uneven. According to the XRD test, the Mo-Nb-W-Zr alloy seed crystal rod prepared before the melting zone overflowed was single crystal structure; the Mo-Nb-W-Zr alloy seed crystal rod prepared after the melting zone overflowed was Polycrystalline organization.

综上所述,对比例1~对比例6均无法培育出Mo-Nb-W-Zr合金单晶籽晶。To sum up, the Mo-Nb-W-Zr alloy single crystal seeds cannot be grown in Comparative Examples 1 to 6.

将实施例1与对比例1~对比例6比较可知,本发明通过控制电子束悬浮区域熔炼过程中的熔接加热功率、多晶坯料棒材旋转速度与单晶籽晶旋转速度的比值、培育时间,使单晶籽晶培育过程中熔区充分熔化、熔区内部合金元素均匀分布,避免了单晶籽晶培育时熔区内部合金元素偏析和熔区表面张力与重力的平衡被破坏,保证了单晶籽晶的稳定培育,并有效控制了单晶籽晶的晶向偏离角,得到高品质的Mo-Nb-W-Zr合金单晶籽晶棒材。Comparing Example 1 with Comparative Example 1 to Comparative Example 6, it can be seen that the present invention controls the welding heating power, the ratio of the rotational speed of the polycrystalline blank rod to the rotational speed of the single crystal seed crystal, and the incubation time during the melting process in the electron beam suspension region. , so that the melting zone is fully melted during the cultivation of single crystal seeds, and the alloy elements in the melting zone are evenly distributed, avoiding the segregation of alloy elements in the melting zone and the destruction of the balance of surface tension and gravity in the melting zone during single crystal seed cultivation, ensuring The stable cultivation of single crystal seed crystals, and the effective control of the crystal orientation deviation angle of single crystal seed crystals, obtain high-quality Mo-Nb-W-Zr alloy single crystal seed crystal rods.

实施例2Example 2

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、将直径为20mm的Mo-Nb-W-Zr合金多晶坯料棒材和直径为24mm、晶向为<100>的Mo-Nb合金单晶籽晶晶棒放置于电子束区域熔炼设备熔炼室中的位移机构夹具上并均处于阴极灯丝圆圈的中心位置,然后对熔炼室进行抽真空处理至其真空度为8.6×10- 4Pa;所述Mo-Nb-W-Zr合金多晶坯料棒材中Nb的质量含量为0.1%,W的质量含量为0.8%,Zr的质量含量为0.55%;所述Mo-Nb合金单晶籽晶晶棒中Nb的质量含量为3.1%;Step 1. Place the Mo-Nb-W-Zr alloy polycrystalline billet bar with a diameter of 20mm and the Mo-Nb alloy single crystal seed crystal bar with a diameter of 24mm and a crystal orientation of <100> in the electron beam area melting equipment The fixtures of the displacement mechanism in the smelting chamber are located at the center of the cathode filament circle, and then the smelting chamber is vacuumed to a vacuum degree of 8.6×10 - 4 Pa; the Mo-Nb-W-Zr alloy polycrystalline The mass content of Nb in the billet bar is 0.1%, the mass content of W is 0.8%, and the mass content of Zr is 0.55%; the mass content of Nb in the Mo-Nb alloy single crystal seed crystal rod is 3.1%;

步骤二、通过控制输入高压工作电压和电子束流对步骤一中经抽真空处理后的熔炼室中的Mo-Nb-W-Zr合金多晶坯料棒材和Mo-Nb合金单晶籽晶晶棒进行加热,待加热功率为5.6kW~5.9kW时将Mo-Nb-W-Zr合金多晶坯料棒材的下端面和Mo-Nb合金单晶籽晶晶棒的上端面进行熔接,然后通过调节Mo-Nb-W-Zr合金多晶坯料棒材的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值即R多晶/R单晶为0.8~1.0进行培育15min,得到Mo-Nb-W-Zr合金单晶籽晶棒材。Step 2, by controlling the input high-voltage working voltage and electron beam current to the Mo-Nb-W-Zr alloy polycrystalline blank bar and Mo-Nb alloy single crystal seed crystal in the smelting chamber after the vacuum treatment in step 1 The rod is heated, and when the heating power is 5.6kW~5.9kW, the lower end surface of the Mo-Nb-W-Zr alloy polycrystalline billet rod and the upper end surface of the Mo-Nb alloy single crystal seed crystal rod are welded, and then passed Adjust the rotation speed R polycrystal of Mo-Nb-W-Zr alloy polycrystalline blank rod and the ratio of rotation speed R single crystal of Mo-Nb alloy single crystal seed crystal rod, that is, R polycrystal /R single crystal , to 0.8~ 1.0 for 15 minutes to obtain a Mo-Nb-W-Zr alloy single crystal seed crystal rod.

经检测,本实施例培育的Mo-Nb-W-Zr合金单晶籽晶棒材的直径为24mm,晶向为<100>,晶向偏离角为0.60°,Mo-Nb-W-Zr合金单晶籽晶棒材中Nb的质量含量为0.1%,W的质量含量为0.8%,Zr的质量含量为0.55%。After testing, the diameter of the Mo-Nb-W-Zr alloy single crystal seed crystal rod grown in this example is 24 mm, the crystal orientation is <100>, and the crystal orientation deviation angle is 0.60°. Mo-Nb-W-Zr alloy The mass content of Nb in the single crystal seed rod is 0.1%, the mass content of W is 0.8%, and the mass content of Zr is 0.55%.

实施例3Example 3

步骤一、将直径为25mm的Mo-Nb-W-Zr合金多晶坯料棒材和直径为28mm、晶向为<100>的Mo-Nb合金单晶籽晶晶棒放置于电子束区域熔炼设备熔炼室中的位移机构夹具上并均处于阴极灯丝圆圈的中心位置,然后对熔炼室进行抽真空处理至其真空度为1.0×10- 3Pa;所述Mo-Nb-W-Zr合金多晶坯料棒材中Nb的质量含量为4.8%,W的质量含量为0.4%,Zr的质量含量为0.38%;所述Mo-Nb合金单晶籽晶晶棒中Nb的质量含量为6.2%;Step 1. Place the Mo-Nb-W-Zr alloy polycrystalline billet bar with a diameter of 25mm and the Mo-Nb alloy single crystal seed crystal bar with a diameter of 28mm and a crystal orientation of <100> in the electron beam area melting equipment The displacement mechanism fixture in the smelting chamber is located at the center of the cathode filament circle, and then the smelting chamber is vacuumed to a vacuum degree of 1.0×10 - 3 Pa; the Mo-Nb-W-Zr alloy polycrystalline The mass content of Nb in the billet bar is 4.8%, the mass content of W is 0.4%, and the mass content of Zr is 0.38%; the mass content of Nb in the Mo-Nb alloy single crystal seed crystal bar is 6.2%;

步骤二、通过控制输入高压工作电压和电子束流对步骤一中经抽真空处理后的熔炼室中的Mo-Nb-W-Zr合金多晶坯料棒材和Mo-Nb合金单晶籽晶晶棒进行加热,待加热功率为5.8kW~6.1kW时将Mo-Nb-W-Zr合金多晶坯料棒材的下端面和Mo-Nb合金单晶籽晶晶棒的上端面进行熔接,然后通过调节Mo-Nb-W-Zr合金多晶坯料棒材的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值即R多晶/R单晶为0.8~1.1进行培育20min,得到Mo-Nb-W-Zr合金单晶籽晶棒材。Step 2, by controlling the input high-voltage working voltage and electron beam current to the Mo-Nb-W-Zr alloy polycrystalline blank bar and Mo-Nb alloy single crystal seed crystal in the smelting chamber after the vacuum treatment in step 1 The rod is heated, and when the heating power is 5.8kW~6.1kW, the lower end surface of the Mo-Nb-W-Zr alloy polycrystalline billet rod and the upper end surface of the Mo-Nb alloy single crystal seed crystal rod are welded, and then passed Adjust the rotation speed R polycrystal of Mo-Nb-W-Zr alloy polycrystalline blank rod and the ratio of rotation speed R single crystal of Mo-Nb alloy single crystal seed crystal rod, that is, R polycrystal /R single crystal , to 0.8~ 1.1 Cultivate for 20 minutes to obtain a Mo-Nb-W-Zr alloy single crystal seed crystal rod.

经检测,本实施例培育的Mo-Nb-W-Zr合金单晶籽晶棒材的直径为20mm,晶向为<100>,晶向偏离角为1.17°,Mo-Nb-W-Zr合金单晶籽晶棒材中Nb的质量含量为4.8%,W的质量含量为0.4%,Zr的质量含量为0.38%。After testing, the diameter of the Mo-Nb-W-Zr alloy single crystal seed rod grown in this example is 20 mm, the crystal orientation is <100>, and the crystal orientation deviation angle is 1.17°. Mo-Nb-W-Zr alloy The mass content of Nb in the single crystal seed rod is 4.8%, the mass content of W is 0.4%, and the mass content of Zr is 0.38%.

实施例4Example 4

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、将直径为24mm的Mo-Nb-W-Zr合金多晶坯料棒材和直径为30mm、晶向为<100>的Mo-Nb合金单晶籽晶晶棒放置于电子束区域熔炼设备熔炼室中的位移机构夹具上并均处于阴极灯丝圆圈的中心位置,然后对熔炼室进行抽真空处理至其真空度为9.2×10- 4Pa;所述Mo-Nb-W-Zr合金多晶坯料棒材中Nb的质量含量为7.3%,W的质量含量为0.1%,Zr的质量含量为0.09%;所述Mo-Nb合金单晶籽晶晶棒中Nb的质量含量为3.1%;Step 1. Place the Mo-Nb-W-Zr alloy polycrystalline billet bar with a diameter of 24 mm and the Mo-Nb alloy single crystal seed crystal bar with a diameter of 30 mm and a crystal orientation of <100> in the electron beam melting equipment The fixtures of the displacement mechanism in the smelting chamber are located at the center of the cathode filament circle, and then the smelting chamber is vacuumed to a vacuum degree of 9.2×10 - 4 Pa; the Mo-Nb-W-Zr alloy polycrystalline The mass content of Nb in the billet bar is 7.3%, the mass content of W is 0.1%, and the mass content of Zr is 0.09%; the mass content of Nb in the Mo-Nb alloy single crystal seed crystal bar is 3.1%;

步骤二、通过控制输入高压工作电压和电子束流对步骤一中经抽真空处理后的熔炼室中的Mo-Nb-W-Zr合金多晶坯料棒材和Mo-Nb合金单晶籽晶晶棒进行加热,待加热功率为5.9kW~6.3kW时将Mo-Nb-W-Zr合金多晶坯料棒材的下端面和Mo-Nb合金单晶籽晶晶棒的上端面进行熔接,然后通过调节Mo-Nb-W-Zr合金多晶坯料棒材的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值即R多晶/R单晶为0.9~1.2进行培育15min,得到Mo-Nb-W-Zr合金单晶籽晶棒材。Step 2, by controlling the input high-voltage working voltage and electron beam current to the Mo-Nb-W-Zr alloy polycrystalline blank bar and Mo-Nb alloy single crystal seed crystal in the smelting chamber after the vacuum treatment in step 1 The rod is heated, and when the heating power is 5.9kW~6.3kW, the lower end surface of the Mo-Nb-W-Zr alloy polycrystalline billet rod and the upper end surface of the Mo-Nb alloy single crystal seed crystal rod are welded, and then passed Adjust the rotation speed R polycrystal of Mo-Nb-W-Zr alloy polycrystalline billet bar and the ratio of rotation speed R single crystal of Mo-Nb alloy single crystal seed crystal rod, that is, R polycrystal /R single crystal , to 0.9~ 1.2 Incubate for 15 minutes to obtain a Mo-Nb-W-Zr alloy single crystal seed crystal rod.

经检测,本实施例培育的Mo-Nb-W-Zr合金单晶籽晶棒材的直径为30mm,晶向为<100>,晶向偏离角为0°,Mo-Nb-W-Zr合金单晶籽晶棒材中Nb的质量含量为7.3%,W的质量含量为0.1%,Zr的质量含量为0.09%。After testing, the diameter of the Mo-Nb-W-Zr alloy single crystal seed crystal bar grown in this example is 30mm, the crystal orientation is <100>, and the crystal orientation deviation angle is 0°. Mo-Nb-W-Zr alloy The mass content of Nb in the single crystal seed rod is 7.3%, the mass content of W is 0.1%, and the mass content of Zr is 0.09%.

实施例5Example 5

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、将直径为29mm的Mo-Nb-W-Zr合金多晶坯料棒材和直径为36mm、晶向为<211>的Mo-Nb合金单晶籽晶晶棒放置于电子束区域熔炼设备熔炼室中的位移机构夹具上并均处于阴极灯丝圆圈的中心位置,然后对熔炼室进行抽真空处理至其真空度为6.0×10- 4Pa;所述Mo-Nb-W-Zr合金多晶坯料棒材中Nb的质量含量为9.8%,W的质量含量为1.0%,Zr的质量含量为1.0%;所述Mo-Nb合金单晶籽晶晶棒中Nb的质量含量为6.2%;Step 1. Place the Mo-Nb-W-Zr alloy polycrystalline billet bar with a diameter of 29 mm and the Mo-Nb alloy single crystal seed crystal bar with a diameter of 36 mm and a crystal orientation of <211> in the electron beam area melting equipment The displacement mechanism fixture in the smelting chamber is located at the center of the cathode filament circle, and then the smelting chamber is vacuumed to a vacuum degree of 6.0×10 - 4 Pa; the Mo-Nb-W-Zr alloy polycrystalline The mass content of Nb in the billet bar is 9.8%, the mass content of W is 1.0%, and the mass content of Zr is 1.0%; the mass content of Nb in the Mo-Nb alloy single crystal seed crystal rod is 6.2%;

步骤二、通过控制输入高压工作电压和电子束流对步骤一中经抽真空处理后的熔炼室中的Mo-Nb-W-Zr合金多晶坯料棒材和Mo-Nb合金单晶籽晶晶棒进行加热,待加热功率为6.0kW~6.4kW时将Mo-Nb-W-Zr合金多晶坯料棒材的下端面和Mo-Nb合金单晶籽晶晶棒的上端面进行熔接,然后通过调节Mo-Nb-W-Zr合金多晶坯料棒材的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值即R多晶/R单晶为0.8~1.0进行培育25min,得到Mo-Nb-W-Zr合金单晶籽晶棒材。Step 2, by controlling the input high-voltage working voltage and electron beam current to the Mo-Nb-W-Zr alloy polycrystalline blank bar and Mo-Nb alloy single crystal seed crystal in the smelting chamber after the vacuum treatment in step 1 The rod is heated, and when the heating power is 6.0kW~6.4kW, the lower end surface of the Mo-Nb-W-Zr alloy polycrystalline billet rod and the upper end surface of the Mo-Nb alloy single crystal seed crystal rod are welded, and then passed Adjust the rotation speed R polycrystal of Mo-Nb-W-Zr alloy polycrystalline blank rod and the ratio of rotation speed R single crystal of Mo-Nb alloy single crystal seed crystal rod, that is, R polycrystal /R single crystal , to 0.8~ 1.0 for 25 minutes to obtain a Mo-Nb-W-Zr alloy single crystal seed rod.

经检测,本实施例培育的Mo-Nb-W-Zr合金单晶籽晶棒材的直径为36mm,晶向为<211>,晶向偏离角为0.18°,Mo-Nb-W-Zr合金单晶籽晶棒材中Nb的质量含量为9.8%,W的质量含量为1.0%,Zr的质量含量为1.0%。After testing, the diameter of the Mo-Nb-W-Zr alloy single crystal seed crystal bar grown in this example is 36mm, the crystal orientation is <211>, and the crystal orientation deviation angle is 0.18°. Mo-Nb-W-Zr alloy The mass content of Nb in the single crystal seed rod is 9.8%, the mass content of W is 1.0%, and the mass content of Zr is 1.0%.

实施例6Example 6

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、将直径为35mm的Mo-Nb-W-Zr合金多晶坯料棒材和直径为40mm、晶向为<111>的Mo-Nb合金单晶籽晶晶棒放置于电子束区域熔炼设备熔炼室中的位移机构夹具上并均处于阴极灯丝圆圈的中心位置,然后对熔炼室进行抽真空处理至其真空度为1.0×10- 3Pa;所述Mo-Nb-W-Zr合金多晶坯料棒材中Nb的质量含量为15.6%,W的质量含量为0.3%,Zr的质量含量为0.96%;所述Mo-Nb合金单晶籽晶晶棒中Nb的质量含量为6.2%;Step 1. Place the Mo-Nb-W-Zr alloy polycrystalline billet bar with a diameter of 35mm and the Mo-Nb alloy single crystal seed crystal bar with a diameter of 40mm and a crystal orientation of <111> in the electron beam area melting equipment The displacement mechanism fixture in the smelting chamber is located at the center of the cathode filament circle, and then the smelting chamber is vacuumed to a vacuum degree of 1.0×10 - 3 Pa; the Mo-Nb-W-Zr alloy polycrystalline The mass content of Nb in the billet bar is 15.6%, the mass content of W is 0.3%, and the mass content of Zr is 0.96%; the mass content of Nb in the Mo-Nb alloy single crystal seed crystal rod is 6.2%;

步骤二、通过控制输入高压工作电压和电子束流对步骤一中经抽真空处理后的熔炼室中的Mo-Nb-W-Zr合金多晶坯料棒材和Mo-Nb合金单晶籽晶晶棒进行加热,待加热功率为6.2kW~6.5kW时将Mo-Nb-W-Zr合金多晶坯料棒材的下端面和Mo-Nb合金单晶籽晶晶棒的上端面进行熔接,然后通过调节Mo-Nb-W-Zr合金多晶坯料棒材的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值即R多晶/R单晶为0.8~1.2进行培育28min,得到Mo-Nb-W-Zr合金单晶籽晶棒材。Step 2, by controlling the input high-voltage working voltage and electron beam current to the Mo-Nb-W-Zr alloy polycrystalline blank bar and Mo-Nb alloy single crystal seed crystal in the smelting chamber after the vacuum treatment in step 1 The rod is heated, and when the heating power is 6.2kW~6.5kW, the lower end surface of the Mo-Nb-W-Zr alloy polycrystalline billet rod and the upper end surface of the Mo-Nb alloy single crystal seed crystal rod are welded, and then passed Adjust the rotation speed R polycrystal of Mo-Nb-W-Zr alloy polycrystalline blank rod and the ratio of rotation speed R single crystal of Mo-Nb alloy single crystal seed crystal rod, that is, R polycrystal /R single crystal , to 0.8~ 1.2 Incubate for 28 minutes to obtain a Mo-Nb-W-Zr alloy single crystal seed crystal rod.

经检测,本实施例培育的Mo-Nb-W-Zr合金单晶籽晶棒材的直径为40mm,晶向为<111>,晶向偏离角为1.59°,Mo-Nb-W-Zr合金单晶籽晶棒材中Nb的质量含量为15.6%,W的质量含量为0.3%,Zr的质量含量为0.96%。After testing, the diameter of the Mo-Nb-W-Zr alloy single crystal seed rod grown in this example is 40 mm, the crystal orientation is <111>, and the crystal orientation deviation angle is 1.59°. Mo-Nb-W-Zr alloy The mass content of Nb in the single crystal seed rod is 15.6%, the mass content of W is 0.3%, and the mass content of Zr is 0.96%.

实施例7Example 7

本实施例包括以下步骤:This embodiment includes the following steps:

步骤一、将直径为26mm的Mo-Nb-W-Zr合金多晶坯料棒材和直径为32mm、晶向为<110>的Mo-Nb合金单晶籽晶晶棒放置于电子束区域熔炼设备熔炼室中的位移机构夹具上并均处于阴极灯丝圆圈的中心位置,然后对熔炼室进行抽真空处理至其真空度为8.1×10- 4Pa;所述Mo-Nb-W-Zr合金多晶坯料棒材中Nb的质量含量为20%,W的质量含量为0.7%,Zr的质量含量为0.29%;所述Mo-Nb合金单晶籽晶晶棒中Nb的质量含量为3.1%;Step 1. Place the Mo-Nb-W-Zr alloy polycrystalline billet bar with a diameter of 26 mm and the Mo-Nb alloy single crystal seed crystal bar with a diameter of 32 mm and a crystal orientation of <110> in the electron beam area melting equipment The fixtures of the displacement mechanism in the smelting chamber are all located at the center of the cathode filament circle, and then the smelting chamber is vacuumed to a vacuum degree of 8.1×10 - 4 Pa; the Mo-Nb-W-Zr alloy polycrystalline The mass content of Nb in the billet bar is 20%, the mass content of W is 0.7%, and the mass content of Zr is 0.29%; the mass content of Nb in the Mo-Nb alloy single crystal seed crystal bar is 3.1%;

步骤二、通过控制输入高压工作电压和电子束流对步骤一中经抽真空处理后的熔炼室中的Mo-Nb-W-Zr合金多晶坯料棒材和Mo-Nb合金单晶籽晶晶棒进行加热,待加热功率为5.8kW~6.1kW时将Mo-Nb-W-Zr合金多晶坯料棒材的下端面和Mo-Nb合金单晶籽晶晶棒的上端面进行熔接,然后通过调节Mo-Nb-W-Zr合金多晶坯料棒材的旋转速度R多晶和Mo-Nb合金单晶籽晶晶棒的旋转速度R单晶的比值即R多晶/R单晶为1.0~1.2进行培育30min,得到Mo-Nb-W-Zr合金单晶籽晶棒材。Step 2, by controlling the input high-voltage working voltage and electron beam current to the Mo-Nb-W-Zr alloy polycrystalline blank bar and Mo-Nb alloy single crystal seed crystal in the smelting chamber after the vacuum treatment in step 1 The rod is heated, and when the heating power is 5.8kW~6.1kW, the lower end surface of the Mo-Nb-W-Zr alloy polycrystalline billet rod and the upper end surface of the Mo-Nb alloy single crystal seed crystal rod are welded, and then passed Adjust the rotation speed R polycrystal of Mo-Nb-W-Zr alloy polycrystalline billet bar and the ratio of rotation speed R single crystal of Mo-Nb alloy single crystal seed crystal rod, that is, R polycrystal /R single crystal is 1.0~ 1.2 Incubate for 30 minutes to obtain a Mo-Nb-W-Zr alloy single crystal seed crystal rod.

经检测,本实施例培育的Mo-Nb-W-Zr合金单晶籽晶棒材的直径为32mm,晶向为<110>,晶向偏离角为0.39°,Mo-Nb-W-Zr合金单晶籽晶棒材中Nb的质量含量为20%,W的质量含量为0.7%,Zr的质量含量为0.29%。After testing, the diameter of the Mo-Nb-W-Zr alloy single crystal seed rod grown in this example is 32 mm, the crystal orientation is <110>, and the crystal orientation deviation angle is 0.39°. Mo-Nb-W-Zr alloy The mass content of Nb in the single crystal seed rod is 20%, the mass content of W is 0.7%, and the mass content of Zr is 0.29%.

以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制。凡是根据发明技术实质对以上实施例所作的任何简单修改、变更以及等效变化,均仍属于本发明技术方案的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any way. All simple modifications, changes and equivalent changes made to the above embodiments according to the technical essence of the invention still belong to the protection scope of the technical solution of the invention.

Claims (3)

1. A method for cultivating Mo-Nb-W-Zr alloy single crystal seeds is characterized by comprising the following steps:
Step one, coaxially placing Mo-Nb-W-Zr alloy polycrystalline blank and Mo-Nb alloy single crystal seed crystal rod on a displacement mechanism clamp in a melting chamber of electron beam zone melting equipment, wherein the displacement mechanism clamp and the cathode filament ring are both positioned at the central position of a cathode filament circle, and then carrying out vacuum-pumping treatment on the melting chamber until the vacuum degree is not more than 1.0 multiplied by 10-3Pa; the diameter of the Mo-Nb alloy single crystal seed crystal rod is 20-40 mm;
Step two, heating the Mo-Nb-W-Zr alloy polycrystalline blank and the Mo-Nb alloy single crystal seed crystal rod in the smelting chamber subjected to the vacuumizing treatment in the step one by controlling input high-voltage working voltage and electron beam current, welding the Mo-Nb-W-Zr alloy polycrystalline blank and the Mo-Nb alloy single crystal seed crystal rod when the heating power is 5.5 kW-6.5 kW, and then adjusting the rotation speed R of the Mo-Nb-W-Zr alloy polycrystalline blankPolycrystallineAnd the rotation speed R of the Mo-Nb alloy single crystal seed crystal rodSingle crystalCulturing for 15min to 30min according to the ratio to obtain Mo-Nb-W-Zr alloy single crystal seed crystals; the crystal orientation of the Mo-Nb-W-Zr alloy single crystal seed crystal is consistent with that of the Mo-Nb alloy single crystal seed crystal rod, and the R isPolycrystalline/RSingle crystal0.8 to 1.2.
2. The method for growing the Mo-Nb-W-Zr alloy single crystal seeds of claim 1, wherein in the second step, the Mo-Nb-W-Zr alloy single crystal seeds are grown on the end surface of the Mo-Nb alloy single crystal seed crystal rod.
3. The method for cultivating a Mo-Nb-W-Zr alloy single crystal seed crystal according to claim 1, wherein in the second step, the Mo-Nb-W-Zr alloy single crystal seed crystal contains Nb 0.1-20 wt%, W0.1-1.0 wt%, and Zr 0.01-1.0 wt%.
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