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CN110563896A - Free radical and cation dual-polymerization UV (ultraviolet) light-cured resin and preparation method thereof - Google Patents

Free radical and cation dual-polymerization UV (ultraviolet) light-cured resin and preparation method thereof Download PDF

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Publication number
CN110563896A
CN110563896A CN201910873253.2A CN201910873253A CN110563896A CN 110563896 A CN110563896 A CN 110563896A CN 201910873253 A CN201910873253 A CN 201910873253A CN 110563896 A CN110563896 A CN 110563896A
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China
Prior art keywords
polymerization
resin
free radical
oligomer
dye
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CN201910873253.2A
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Chinese (zh)
Inventor
孙玉玉
高嵩
王福永
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Yantai Egger Road Electronic Technology Co Ltd
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Yantai Egger Road Electronic Technology Co Ltd
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Priority to CN201910873253.2A priority Critical patent/CN110563896A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/10Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
    • C08F283/105Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule on to unsaturated polymers containing more than one epoxy radical per molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • C08G59/1433Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds
    • C08G59/1438Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing oxygen
    • C08G59/1455Monocarboxylic acids, anhydrides, halides, or low-molecular-weight esters thereof
    • C08G59/1461Unsaturated monoacids
    • C08G59/1466Acrylic or methacrylic acids

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Emergency Medicine (AREA)
  • General Chemical & Material Sciences (AREA)
  • Polymerisation Methods In General (AREA)
  • Epoxy Resins (AREA)

Abstract

The invention discloses a free radical and cation dual polymerization UV light-cured resin which is prepared from the following raw materials in percentage by mass: 30-70% of modified oligomer, 25-60% of monomer, 0.1-0.9% of photoinitiator, 0.1-1% of dye and the balance of auxiliary agent. The resin synthesized by the invention has the advantages of no toxicity, small smell, nonflammability, high polymerization rate, small polymer volume shrinkage, no inhibition of oxygen, and the like, and is more widely applied; the viscosity of the resin can be freely adjusted from 200-100000cps, and the resin is suitable for different sizing processes, and has wide prospect in 3D printing.

Description

Free radical and cation dual-polymerization UV (ultraviolet) light-cured resin and preparation method thereof
Technical Field
the invention relates to the technical field of high polymer materials, in particular to a free radical and cation dual polymerization UV (ultraviolet) light curing resin and a preparation method thereof.
Background
The UV curing resin is also called as UV glue or shadowless glue and generally consists of four parts, namely a prepolymer, a monomer, a photoinitiator and an auxiliary agent, wherein the principle is that the photoinitiator generates active cations or free radicals under the irradiation of ultraviolet rays so as to initiate the rapid polymerization of the monomer, so that the resin is changed from a liquid state to a solid state in a very short time;
The UV light-cured adhesive has the advantages of high curing speed, simple curing equipment, wide bonding range, no solvent, suitability for an automatic flow production line and the like, is widely applied to many fields, such as the optical product manufacturing industry of LCD (liquid crystal display) manufacturing industry, cameras and the like, optical disk manufacturing, watch manufacturing, jewelry design, buzzer, assembly of mobile phone keys, assembly of electronic circuit boards (PCB), optical fibers, glass furniture and artware, toys and ornaments and the like, and particularly the UV cured resin as the photosensitive resin is widely applied to the 3D printing industry which is rapidly developed at present, so that strong development momentum is shown;
since the compatibility of the free radical polymerization system and the cationic polymerization system is poor, and the problem of delamination is difficult to solve, so far, all reports adopt the acrylic free radical polymerization or the epoxy resin cationic polymerization to prepare the UV adhesive respectively, and the two methods respectively have advantages and disadvantages: the free radical polymerization has the advantages of high speed, good cohesion of the product and high strength, but is affected by oxygen inhibition in the polymerization process, has large volume shrinkage, and is not suitable for the industry with high precision of size; cationic polymerization has the unique advantages of small shrinkage volume, no oxygen inhibition, small smell, full curing and the like, but has the advantages of low photocuring speed, low product strength and high initiator price.
disclosure of Invention
Solves the technical problem
aiming at the defects of the prior art, the invention provides the free radical and cation dual-polymerization UV light-cured resin and the preparation method thereof, and solves the problem of poor compatibility of two systems of free radical polymerization and cation polymerization in the prior art.
Technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme:
A free radical and cation dual polymerization UV light-cured resin is composed of the following raw materials in percentage by mass:
30-70% of modified oligomer, 25-60% of monomer, 0.1-0.9% of photoinitiator, 0.1-1% of dye and the balance of auxiliary agent.
The modified oligomer is bisphenol A epoxy resin oligomer prepared by reacting epichlorohydrin with bisphenol A; then the obtained bisphenol A epoxy resin oligomer and methacrylic acid are reacted according to the molar ratio of 1: 1.
The modified oligomer can simultaneously carry out free radical polymerization and cationic ring-opening polymerization, not only solves the problem of system stability, but also has the advantages of two kinds of polymerization, and widens the application range of products;
The monomer is two or more of dimethylol methacrylic acid, 2-ethylhexyl acrylate, tert-butyl acrylate, propylene oxide, ethylene oxide, methyl methacrylate, glycidyl methacrylate, isobornyl acrylate, isoprene acrylate, hydroxypropyl methacrylate, hydroxyethyl methacrylate, trimethylolpropane triacrylate (TMPTA), isodecyl acrylate, pentaerythritol triacrylate, tripropylene glycol diacrylate and hydroxymethyl propane triacrylate.
the photoinitiator is an HIS system or two or more of the following compounds: benzoin and derivatives thereof, acetophenone, aromatic ketone, acylphosphine oxide, aromatic diazonium salt, aromatic sulfonium salt and iodonium salt, ferrocenium salt, two or more of 2-hydroxy-2-methyl-1-phenyl acetone (1173), 1-hydroxycyclohexyl phenyl ketone (184), 2-methyl-2- (4-morpholinyl) -1- [4- (methylthio) phenyl ] -1-propanone (907), 2,4, 6-trimethylbenzoyl-diphenylphosphine oxide (TPO), ethyl 2,4, 6-trimethylbenzoylphenylphosphonate (TPO-L), 2-dimethylamino-2-benzyl-1- [4- (4-morpholinyl) phenyl ] -1-butanone (IHT-PI 910), 2-hydroxy-2-methyl-1- [4- (2-hydroxyethoxy) phenyl ] -1-propanone (659), Methyl Benzoylformate (MBF), diaryliodonium salts, triaryliodonium salts.
The auxiliary agent comprises a flatting agent, a wetting agent, a polymerization inhibitor, a thixotropic agent, a defoaming agent and a dispersing agent.
A preparation method of a free radical and cation dual polymerization UV light curing resin comprises the following steps:
Adding the modified oligomer into a reaction kettle, starting stirring, then adding the dye, stirring for 15-25min at 30 ℃ to fully dissolve the dye into the resin, finally sequentially adding the monomer, the photoinitiator and the auxiliary agent, stirring for 1.8-2.5h under a vacuum state, discharging through 400-mesh filter cloth, and storing in a dark place and in a freezing way.
the invention has the advantages that:
The invention adopts a novel free radical/cation hybrid initiation system which consists of camphorquinone, diaryl iodonium salt and amine, and can finally generate two free radicals and one cation under the irradiation of ultraviolet light, thereby greatly improving the polymerization efficiency;
The resin synthesized by the invention has the advantages of no toxicity, small smell, nonflammability, high polymerization rate, small polymer volume shrinkage, no inhibition of oxygen, and the like, and is more widely applied;
The invention has obvious synergistic effect of free radical curing and cationic curing in the reaction process: the curing rate of free radicals is high, crosslinking can be completed firstly, then cationic polymerization can continue crosslinking and filling in gaps of the crosslinked polymer, the strength of the resin is further enhanced, the volume shrinkage is remarkably reduced, the volume shrinkage is below 3%, and the method is suitable for places with strict requirements on the size of materials;
The viscosity of the resin can be freely adjusted from 200-100000cps, and the resin is suitable for different sizing processes, and has wide prospect in 3D printing.
drawings
FIG. 1 is a schematic view of an apparatus for preparing a modified oligomer according to the present invention;
FIG. 2 is a schematic diagram of the synthesis of a modified oligomer according to the present invention;
FIG. 3 is a schematic diagram of the mechanism of the hybrid free radical/cation initiation system (HIS) of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
the composition of the free radical and cation dual polymerization UV curing resin comprises the following raw materials in parts by mass
The modified oligomer is bisphenol A epoxy resin oligomer prepared by reacting epichlorohydrin with bisphenol A; then reacting the obtained bisphenol A epoxy resin oligomer with methacrylic acid according to a molar ratio of 1:1 to obtain the modified oligomer, wherein the preparation device of the modified oligomer is shown in figure 1; the principle of the synthesis of the modified oligomer is shown in FIG. 2;
the monomers were 20g tripropylene glycol diacrylate and 20g of methylol propane triacrylate.
the photoinitiator was 0.05g of 184 and 0.05g of diaryliodonium salt.
The auxiliary agent is 7.8g of silicon dioxide and 2g of coupling agent trimethoxy silane.
the preparation method of the free radical and cation dual polymerization UV curing resin comprises the following steps:
Adding the modified oligomer into a reaction kettle, starting stirring, then adding the dye, stirring for 21min at 30 ℃ to fully dissolve the dye into the resin, finally sequentially adding the monomer, the photoinitiator and the auxiliary agent, stirring for 2h under a vacuum state, discharging through 400-mesh filter cloth, and keeping out of the sun and freezing for storage, wherein the mechanism of a free radical/cation Hybrid Initiation System (HIS) is shown in figure 3.
Example 2
the composition of the free radical and cation dual polymerization UV curing resin comprises the following raw materials in parts by mass
The modified oligomer is bisphenol A epoxy resin oligomer prepared by reacting epichlorohydrin with bisphenol A; then the obtained bisphenol A epoxy resin oligomer and methacrylic acid are reacted according to the molar ratio of 1: 1.
the monomers are 10g of each of isoprene acrylate, hydroxypropyl methacrylate and hydroxyethyl methacrylate.
The photoinitiator was 0.1g of triaryliodonium salt and 0.1g of TPO.
The auxiliary agent comprises 5g of titanium dioxide, 0.1g of dye and 4.7g of sodium dodecyl sulfate.
the preparation method of the free radical and cation dual polymerization UV curing resin comprises the following steps:
Adding the modified oligomer into a reaction kettle, starting stirring, then adding the dye, stirring for 22min at 30 ℃ to fully dissolve the dye into the resin, finally sequentially adding the monomer, the photoinitiator and the auxiliary agent, stirring for 2.2h under a vacuum state, discharging through 400-mesh filter cloth, and storing in a dark place and in a freezing way.
example 3
the composition of the free radical and cation dual polymerization UV curing resin comprises the following raw materials in parts by mass
The modified oligomer is bisphenol A epoxy resin oligomer prepared by reacting epichlorohydrin with bisphenol A; then the obtained bisphenol A epoxy resin oligomer and methacrylic acid are reacted according to the molar ratio of 1: 1.
The monomers are 10g of dimethylolmethacrylic acid, 10g of 2-ethylhexyl acrylate and 15g of tert-butyl acrylate.
The photoinitiator was 0.1g of triaryliodonium salt and 0.05g of TPO and 0.05g of 184.
the auxiliary agent comprises 3.2g of fumed silica, 4.5g of organic bentonite and 2g of hydroquinone.
the preparation method of the free radical and cation dual polymerization UV curing resin comprises the following steps:
Adding the modified oligomer into a reaction kettle, starting stirring, then adding the dye, stirring for 20min at 30 ℃ to fully dissolve the dye into the resin, finally sequentially adding the monomer, the photoinitiator and the auxiliary agent, stirring for 2h under a vacuum state, discharging through 400-mesh filter cloth, and storing in a dark place and in a freezing way.
Example 4
The composition of the free radical and cation dual polymerization UV curing resin comprises the following raw materials in parts by mass
The modified oligomer is bisphenol A epoxy resin oligomer prepared by reacting epichlorohydrin with bisphenol A; then the obtained bisphenol A epoxy resin oligomer and methacrylic acid are reacted according to the molar ratio of 1: 1.
The monomer is 38g of glycidyl methacrylate;
the photoinitiator was 0.1g of an aromatic sulfonium salt and 0.05g of TPO and 0.05g of 184.
The auxiliary agent comprises 3.2g of fumed silica, 4.5g of organic bentonite, 0.1g of dye and 2g of hydroquinone.
The preparation method of the free radical and cation dual polymerization UV curing resin comprises the following steps:
adding the modified oligomer into a reaction kettle, starting stirring, then adding the dye, stirring for 15min at 30 ℃ to fully dissolve the dye into the resin, finally sequentially adding the monomer, the photoinitiator and the auxiliary agent, stirring for 2.5h under a vacuum state, discharging through 400-mesh filter cloth, and storing in a dark place and in a freezing way.
Example 5
The composition of the free radical and cation dual polymerization UV curing resin comprises the following raw materials in parts by mass
The modified oligomer is bisphenol A epoxy resin oligomer prepared by reacting epichlorohydrin with bisphenol A; then the obtained bisphenol A epoxy resin oligomer and methacrylic acid are reacted according to the molar ratio of 1: 1.
The monomer is 45g of glycidyl methacrylate;
The photoinitiator was 0.1g camphorquinone and 0.05g diaryliodonium salt and 0.05g p-dimethylaminobenzoic acid.
The auxiliary agent comprises 3.2g of fumed silica, 4.5g of organic bentonite, 0.1g of dye and 2g of hydroquinone.
the preparation method of the free radical and cation dual polymerization UV curing resin comprises the following steps:
adding the modified oligomer into a reaction kettle, starting stirring, then adding the dye, stirring for 15min at 30 ℃ to fully dissolve the dye into the resin, finally sequentially adding the monomer, the photoinitiator and the auxiliary agent, stirring for 1.8h under a vacuum state, discharging through 400-mesh filter cloth, and storing in a dark place and in a freezing way.
The performance test data for the products of examples 1-5 above are shown in Table one:
Watch 1
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The UV light-cured resin is characterized by being prepared from the following raw materials in percentage by mass:
30-70% of modified oligomer, 25-60% of monomer, 0.1-0.9% of photoinitiator, 0.1-1% of dye and the balance of auxiliary agent.
2. The radically and cationically photopolymerizable UV-curable resin according to claim 1, characterized in that;
The modified oligomer is bisphenol A epoxy resin oligomer prepared by reacting epichlorohydrin with bisphenol A; then the obtained bisphenol A epoxy resin oligomer and methacrylic acid are reacted according to the molar ratio of 1: 1.
3. The radically and cationically photopolymerizable UV-curable resin according to claim 1, characterized in that;
The monomer is two or more of dimethylol methacrylic acid, 2-ethylhexyl acrylate, tert-butyl acrylate, propylene oxide, ethylene oxide, methyl methacrylate, glycidyl methacrylate, isobornyl acrylate, isoprene acrylate, hydroxypropyl methacrylate, hydroxyethyl methacrylate, trimethylolpropane triacrylate (TMPTA), isodecyl acrylate, pentaerythritol triacrylate, tripropylene glycol diacrylate and hydroxymethyl propane triacrylate.
4. The radically and cationically photopolymerizable UV-curable resin according to claim 1, characterized in that;
the photoinitiator is an HIS system or two or more of the following compounds: benzoin and derivatives thereof, acetophenone, aromatic ketone, acylphosphine oxide, aromatic diazonium salt, aromatic sulfonium salt and iodonium salt, ferrocenium salt, two or more of 2-hydroxy-2-methyl-1-phenyl acetone (1173), 1-hydroxycyclohexyl phenyl ketone (184), 2-methyl-2- (4-morpholinyl) -1- [4- (methylthio) phenyl ] -1-propanone (907), 2,4, 6-trimethylbenzoyl-diphenylphosphine oxide (TPO), ethyl 2,4, 6-trimethylbenzoylphenylphosphonate (TPO-L), 2-dimethylamino-2-benzyl-1- [4- (4-morpholinyl) phenyl ] -1-butanone (IHT-PI 910), 2-hydroxy-2-methyl-1- [4- (2-hydroxyethoxy) phenyl ] -1-propanone (659), Methyl Benzoylformate (MBF), diaryliodonium salts, triaryliodonium salts.
5. The UV light-curable resin for free radical and cationic double polymerization according to claim 1, wherein the auxiliary agent comprises a leveling agent, a wetting agent, a polymerization inhibitor, a thixotropic agent, an antifoaming agent and a dispersing agent.
6. A method for preparing a radically and cationically photopolymerizable UV-curable resin according to any of claims 1 to 5, characterized in that it comprises the following steps:
Adding the modified oligomer into a reaction kettle, starting stirring, then adding the dye, stirring for 15-25min at 30 ℃ to fully dissolve the dye into the resin, finally sequentially adding the monomer, the photoinitiator and the auxiliary agent, stirring for 1.8-2.5h under a vacuum state, discharging through 400-mesh filter cloth, and storing in a dark place and in a freezing way.
CN201910873253.2A 2019-09-12 2019-09-12 Free radical and cation dual-polymerization UV (ultraviolet) light-cured resin and preparation method thereof Pending CN110563896A (en)

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Cited By (3)

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CN112859520A (en) * 2021-01-20 2021-05-28 深圳市撒比斯科技有限公司 Low-energy-curing photoresist, resist pattern and preparation method thereof
CN113292903A (en) * 2021-05-21 2021-08-24 无锡时生高分子科技有限公司 Solvent-free UV-curing type three-proofing adhesive
CN116640261A (en) * 2023-05-10 2023-08-25 华南农业大学 A kind of silicon-containing vegetable oil-based dual UV curing material and its preparation method and application

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112859520A (en) * 2021-01-20 2021-05-28 深圳市撒比斯科技有限公司 Low-energy-curing photoresist, resist pattern and preparation method thereof
CN113292903A (en) * 2021-05-21 2021-08-24 无锡时生高分子科技有限公司 Solvent-free UV-curing type three-proofing adhesive
CN116640261A (en) * 2023-05-10 2023-08-25 华南农业大学 A kind of silicon-containing vegetable oil-based dual UV curing material and its preparation method and application
CN116640261B (en) * 2023-05-10 2024-10-15 华南农业大学 Silicon-containing vegetable oil-based dual UV curing material and preparation method and application thereof

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Application publication date: 20191213