CN110560485A - Hot-rolled strip steel endless rolling intermediate billet connecting system and method - Google Patents
Hot-rolled strip steel endless rolling intermediate billet connecting system and method Download PDFInfo
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- CN110560485A CN110560485A CN201910832744.2A CN201910832744A CN110560485A CN 110560485 A CN110560485 A CN 110560485A CN 201910832744 A CN201910832744 A CN 201910832744A CN 110560485 A CN110560485 A CN 110560485A
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- 238000005096 rolling process Methods 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims abstract description 20
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 18
- 239000010959 steel Substances 0.000 title claims abstract description 18
- 238000002788 crimping Methods 0.000 claims abstract description 52
- 238000010008 shearing Methods 0.000 claims abstract description 27
- 238000003825 pressing Methods 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 230000009467 reduction Effects 0.000 claims description 8
- 238000005304 joining Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 229910052742 iron Inorganic materials 0.000 abstract description 3
- 238000012986 modification Methods 0.000 abstract description 3
- 230000004048 modification Effects 0.000 abstract description 3
- 230000009466 transformation Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000011160 research Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B15/0085—Joining ends of material to continuous strip, bar or sheet
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Abstract
本发明属于钢铁轧制技术领域,涉及一种热轧带钢无头轧制中间坯连接系统及方法,连接系统包括粗轧机、热卷箱、剪切机、压接机及精轧机,按照所述中间坯的运动方向,依次设置所述粗轧机、所述剪切机、所述压接机和所述精轧机,通过具有凸起和凹陷圆柱压辊的压接机对相邻两段中间坯重叠搭接处进行压接,通过凸起和凹陷处的压力迫使相邻两段中间坯实现连接,本方案工艺、设备简单,减少了技术改造对生产线布置的修改,降低了无头轧制工艺的实施难度。采用带齿形压辊进行中间坯连接,可以满足不同宽度和不同厚度中间坯的连接,提高连接效率,也降低了设备成本。
The invention belongs to the technical field of iron and steel rolling, and relates to a connection system and method for a hot-rolled strip steel endless rolling intermediate billet. The connection system includes a rough rolling mill, a hot coil box, a shearing machine, a crimping machine and a finishing mill. The moving direction of the intermediate billet, the rough rolling mill, the shearing machine, the crimping machine and the finishing rolling mill are arranged in sequence, and the middle of the two adjacent sections is fixed by the crimping machine with convex and concave cylindrical pressure rollers. Crimping is carried out at the overlapped joints of billets, and the two adjacent sections of intermediate billets are forced to be connected by the pressure of protrusions and depressions. The process and equipment of this scheme are simple, which reduces the modification of production line layout due to technical transformation and reduces the cost of endless rolling. The difficulty of implementing the process. The use of toothed pressure rollers to connect intermediate blanks can meet the needs of connecting intermediate blanks of different widths and thicknesses, improve connection efficiency, and reduce equipment costs.
Description
技术领域technical field
本发明属于钢铁轧制技术领域,涉及一种热轧带钢无头轧制中间坯连接系统及方法。The invention belongs to the technical field of iron and steel rolling, and relates to a connection system and method for a hot-rolled strip steel endless rolling intermediate billet.
背景技术Background technique
热轧带钢无头轧制是指在精轧阶段轧制坯料不分块,一次穿带,进行连续精轧,轧后的带钢由高速飞剪分切成所要求重量的钢卷。与常规热轧单块轧制相比较,无头轧制具有以下显著优点:消除带钢轧制过程中不稳定部分,使质量稳定,并提高收得率;可实现超薄和宽薄产品的生产;当轧制薄带材时,生产稳定,生产率提高;机架间带钢张力保持稳定,使带钢厚度及平直度偏差减小;减少了穿带和甩尾次数,减少了对轧辊的冲击和损害;产品组织性能更均匀。Endless rolling of hot-rolled strip refers to the process of rolling the billet in the finish rolling stage without splitting the billet into pieces, one-time strip threading, and continuous finish rolling. The rolled strip is cut into coils of required weight by high-speed flying shears. Compared with conventional hot-rolled single-block rolling, endless rolling has the following significant advantages: Eliminate unstable parts in the strip rolling process, stabilize quality, and increase yield; realize ultra-thin and wide-thin products Production; when rolling thin strips, the production is stable and the productivity is improved; the strip tension between the racks is kept stable, so that the thickness and flatness deviation of the strip is reduced; the times of strip threading and tail flicking are reduced, and the number of pairs of rolls is reduced. The impact and damage; the product structure and performance are more uniform.
现有常规热连轧生产改为无头轧制生产,最关键的技术问题就是粗轧后中间坯的连接问题。由于无头轧制采用带张力轧制模式,且中间坯与精轧机要保持秒流量相等,因此热状态下中间坯的连接速度与质量影响着无头轧制能否实现:若连接速度过慢、时间过长,不仅影响生产效率,还将产生明显温降,使后续精轧难以进行;若连接强度不高、质量不好,则连接处容易发生断带,使连续精轧不能进行;更重要的是,由于常规热轧无头轧制主要面向现有已建成的热连轧生产线的改造,生产线空间已经固定,因此连接设备不宜庞大、复杂,否则不但会使设备安装位置受到限制,还会增加投资及生产维护成本。The existing conventional hot continuous rolling production is changed to endless rolling production. The most critical technical problem is the connection of the intermediate billet after rough rolling. Since the endless rolling adopts the strip tension rolling mode, and the second flow rate of the intermediate billet and the finishing mill must be kept equal, the connecting speed and quality of the intermediate billet in the hot state affect whether the endless rolling can be realized: if the connecting speed is too slow If the time is too long, it will not only affect the production efficiency, but also cause a significant temperature drop, making it difficult to carry out the subsequent finish rolling; if the connection strength is not high and the quality is not good, the connection is prone to breakage, making continuous finish rolling impossible; moreover What is important is that since the conventional hot rolling endless rolling is mainly aimed at the transformation of the existing hot continuous rolling production line, the space of the production line has been fixed, so the connecting equipment should not be huge and complicated, otherwise it will not only limit the installation position of the equipment, but also It will increase investment and production maintenance costs.
现有技术公开了采用特制模具对中间坯连接部位进行连接的方法,但这些方法针对不同宽度或不同厚度的中间坯连接时,需要采用不同的模具,因此备用模具储存量较大,经济性低;当连接中间坯的规格改变时需要更换模具,生产效率降低。The prior art discloses the method of using special molds to connect the connecting parts of the intermediate blanks, but these methods need to use different molds when connecting intermediate blanks of different widths or different thicknesses, so the spare molds have a large storage capacity and low economic efficiency ; When the specifications of the connected intermediate blank change, the mold needs to be replaced, and the production efficiency is reduced.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种热轧带钢无头轧制中间坯连接系统及方法,用于解决现有中间坯模具连接技术中模具储存量大和生产效率低的问题。In view of this, the purpose of the present invention is to provide a hot-rolled strip endless rolling intermediate billet connection system and method, which are used to solve the problems of large mold storage and low production efficiency in the existing intermediate billet mold connection technology.
为达到上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种热轧带钢无头轧制中间坯连接方法,包括:提供用于粗轧的粗轧机、用于剪切中间坯的剪切机、用于连接中间坯的压接机以及用于精轧的精轧机;所述压接机包括至少一对压辊,其中一压辊设有凸起,另一压辊设有与凸起相匹配的凹陷;中间坯在所述粗轧机完成粗轧后,经过所述剪切机,所述剪切机剪切相邻两段中间坯,通过设有凸起的压辊及设有凹陷的压辊对相邻两段中间坯重叠部分进行压接,通过凸起和凹陷处的压力连接相邻两段中间坯;相邻两段中间坯完成连接,进入精轧机进行精轧。A method for connecting hot-rolled strip endless rolling intermediate billets, comprising: providing a roughing mill for rough rolling, a shearing machine for shearing the intermediate billets, a crimping machine for connecting the intermediate billets, and a finishing machine for finishing The finishing mill for rolling; the crimping machine includes at least one pair of pressing rollers, one of which is provided with a protrusion, and the other pressing roller is provided with a depression matching the protrusion; the intermediate billet is rough rolled in the rough rolling mill Finally, after passing through the shearing machine, the shearing machine cuts the adjacent two sections of intermediate blanks, and crimps the overlapping parts of the adjacent two sections of intermediate blanks through the pressing rollers with protrusions and the pressing rollers with depressions. , through the pressure of the protrusions and depressions to connect the two adjacent sections of the intermediate billets; the two adjacent sections of the intermediate billets are connected and enter the finishing mill for finishing rolling.
可选地,本发明采用调整压辊压下量的方式控制不同的压下深度,以满足不同厚度中间坯的连接。Optionally, the present invention adopts the method of adjusting the reduction amount of the pressure roller to control different reduction depths, so as to meet the connection of intermediate blanks with different thicknesses.
可选地,所述凸起为一个或多个“矩形”凸起,所述凹陷为与凸起形状相匹配的一个或多个“矩形”凹陷。Optionally, the protrusions are one or more "rectangular" protrusions, and the depressions are one or more "rectangular" depressions matching the shape of the protrusions.
可选地,所述中间坯的厚度为25mm~40mm,压接机压辊的“矩形”凸起高度最小为30mm,压接机压辊的“矩形”凹陷深度最小为30mm。Optionally, the thickness of the intermediate blank is 25mm-40mm, the height of the "rectangular" protrusion of the pressure roller of the crimping machine is at least 30mm, and the depth of the "rectangular" depression of the pressure roller of the crimping machine is at least 30mm.
可选地,所述压接机压辊的“矩形”凸起宽度小于压辊的“矩形”凹陷宽度,其差值为5mm~20mm。Optionally, the width of the "rectangular" protrusion of the pressure roller of the crimping machine is smaller than the width of the "rectangular" depression of the pressure roller, and the difference is 5 mm to 20 mm.
可选地,所述凸起为一个或多个“梯形”凸起,所述凹陷为与凸起形状相匹配的一个或多个“梯形”凹陷。Optionally, the protrusions are one or more "trapezoidal" protrusions, and the depressions are one or more "trapezoidal" depressions matching the shape of the protrusions.
可选地,所述凸起为一个或多个“V形”凸起,所述凹陷为与凸起形状相匹配的一个或多个“V形”凹陷。Optionally, the protrusions are one or more "V-shaped" protrusions, and the depressions are one or more "V-shaped" depressions matching the shape of the protrusions.
可选地,所述中间坯连接时的温度为950℃至1100℃。Optionally, the temperature when the intermediate blanks are connected is 950°C to 1100°C.
一种热轧带钢无头轧制中间坯的连接系统,包括粗轧机、剪切机、压接机及精轧机,所述剪切机包括用于剪切中间坯的切刀,所述压接机包括至少一对压辊,其中一压辊设有凸起,另一压辊与凸起相匹配的位置上设有凹陷;按照所述中间坯的运动方向,依次设置所述粗轧机、所述剪切机、所述压接机及所述精轧机。A connection system for hot-rolled strip steel endless rolling intermediate billet, comprising a roughing mill, a shearing machine, a crimping machine and a finishing mill, the shearing machine includes a cutter for shearing the intermediate billet, the press The pick-up machine includes at least one pair of pressing rollers, one of which is provided with a protrusion, and the other pressing roller is provided with a depression at the position matching the protrusion; according to the moving direction of the intermediate billet, the rough rolling mill, The shearing machine, the crimping machine and the finishing rolling machine.
可选地,所述粗轧机与剪切机之间设有热卷箱。Optionally, a hot coil box is provided between the rough rolling mill and the shearing machine.
可选地,所述剪切机与压接机之间设有高压水除鳞装置。Optionally, a high-pressure water descaling device is provided between the shearing machine and the crimping machine.
可选地,所述压接机与精轧机之间设有去毛刺机。Optionally, a deburring machine is provided between the crimping machine and the finishing mill.
可选地,所述粗轧机及所述剪切机之间设有矫直机。Optionally, a straightening machine is provided between the rough rolling mill and the shearing machine.
可选地,所述剪切机与所述压接机之间设有搭接装置,用于将相邻两段中间坯的头尾进行重叠搭接。Optionally, a lapping device is provided between the shearing machine and the crimping machine, for overlapping and lapping the ends of two adjacent sections of intermediate billets.
本发明的有益效果在于:The beneficial effects of the present invention are:
本发明中相邻两段中间坯的连接速度快,相邻两段中间坯通过压接机压接即可快速完成连接;压接机通过辊压的方式对中间坯进行连接,压接机不跟随带钢行走,减少了连接设备占用空间;结构简单,占地面积少,能够更广泛的适用于已建成的空间有限的生产线改造;中间坯经高压水除鳞后,通过上下压辊具有凸起和凹陷间隙配合的压接机对重叠的中间坯进行挤压连接,高温状态的无氧化金属在挤压作用下向齿缝间隙流动,金属流动加强了连接可靠性;采用带齿形压辊进行中间坯连接,通过在线调整压辊不同的压下量,满足不同宽度和不同厚度中间坯的连接,提高连接效率,降低生产成本。In the present invention, the connection speed of two adjacent sections of intermediate blanks is fast, and the connection can be quickly completed by crimping two adjacent sections of intermediate blanks through a crimping machine; the crimping machine connects the intermediate blanks by rolling, and the crimping machine does not Walking along with the steel strip reduces the space occupied by the connecting equipment; the structure is simple, the floor space is small, and it can be more widely used in the reconstruction of the existing production line with limited space; after the intermediate billet is descaled by high-pressure water, it has convex The crimping machine that fits with the recessed gap squeezes and connects the overlapping intermediate billets, and the high-temperature non-oxidized metal flows to the gap between the teeth under the action of extrusion, and the metal flow strengthens the connection reliability; the toothed pressure roller is adopted To connect the intermediate billets, adjust the different reductions of the pressure rollers online to meet the connection of intermediate billets of different widths and thicknesses, improve the connecting efficiency and reduce the production cost.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects and features of the present invention will be set forth in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the investigation and research below, or can be obtained from It is taught in the practice of the present invention. The objects and other advantages of the invention may be realized and attained by the following specification.
附图说明Description of drawings
为了使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明作优选的详细描述,其中:In order to make the purpose of the present invention, technical solutions and advantages clearer, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:
图1为本发明的系统示意图;Fig. 1 is a schematic diagram of the system of the present invention;
图2为图1中I处的放大图;Fig. 2 is the enlarged view of I place in Fig. 1;
图3为压接机圆柱压辊示意图;Fig. 3 is a schematic diagram of a cylindrical pressure roller of a crimping machine;
图4为压接机连接的示意图。Figure 4 is a schematic diagram of the connection of the crimping machine.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。需要说明的是,以下实施例中所提供的图示仅以示意方式说明本发明的基本构想,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。Embodiments of the present invention are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. The present invention can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the diagrams provided in the following embodiments are only schematically illustrating the basic concept of the present invention, and the following embodiments and the features in the embodiments can be combined with each other in the case of no conflict.
其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本发明的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。Wherein, the accompanying drawings are for illustrative purposes only, and represent only schematic diagrams, rather than physical drawings, and should not be construed as limiting the present invention; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings may be omitted, Enlargement or reduction does not represent the size of the actual product; for those skilled in the art, it is understandable that certain known structures and their descriptions in the drawings may be omitted.
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“前”、“后”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本发明的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the drawings of the embodiments of the present invention, the same or similar symbols correspond to the same or similar components; , "front", "rear" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred devices or elements must It has a specific orientation, is constructed and operated in a specific orientation, so the terms describing the positional relationship in the drawings are for illustrative purposes only, and should not be construed as limiting the present invention. For those of ordinary skill in the art, the understanding of the specific meaning of the above terms.
请参阅图1-图2,附图中的元件标号分别表示:第一中间坯2、第二中间坯1、粗轧机3、热卷箱4、矫直机5、剪切机6、高压水除鳞装置7、搭接装置8、压接机9、去毛刺机10、精轧机11。Please refer to Fig. 1-Fig. 2, the component numbers in the accompanying drawings represent respectively: the first intermediate billet 2, the second intermediate billet 1, the rough rolling mill 3, the hot coil box 4, the straightening machine 5, the shearing machine 6, the high pressure water Descaling device 7, lapping device 8, crimping machine 9, deburring machine 10, finishing mill 11.
如图1、图2所示,本实施例提供一种热轧带钢无头轧制中间坯的连接系统,在粗轧机3后,热卷箱4与精轧机11之间,设置矫直机5、剪切机6、高压水除鳞装置7、搭接装置8、压接机9以及去毛刺机10。As shown in Fig. 1 and Fig. 2, the present embodiment provides a connection system for the endless rolling of hot-rolled steel strips. After the rough rolling mill 3, between the hot coil box 4 and the finishing mill 11, a leveler is arranged. 5. Shearing machine 6, high-pressure water descaling device 7, lapping device 8, crimping machine 9 and deburring machine 10.
本方案包括以下步骤:This protocol includes the following steps:
S1通过矫直机5对相邻的两段中间坯(第一中间坯2、第二中间坯1)的头尾部位进行矫直;S1 Straighten the head and tail parts of the adjacent two sections of intermediate blanks (the first intermediate blank 2 and the second intermediate blank 1) through the straightening machine 5;
S2通过剪切机6剪去第一中间坯2、第二中间坯1头、尾的不规则形状;S2 cut off the irregular shapes of the first intermediate blank 2 and the second intermediate blank 1 head and tail by the shearing machine 6;
S3通过高压水除鳞装置7对需要重叠搭接的第一中间坯2、第二中间坯1进行高压水除鳞;S3 descaling the first intermediate billet 2 and the second intermediate billet 1 that need to be overlapped and overlapped by high pressure water descaling device 7;
S4通过搭接装置8对第一中间坯2、第二中间坯1的头尾部位进行重叠搭接;S4 overlapping and overlapping the head and tail parts of the first intermediate blank 2 and the second intermediate blank 1 through the overlapping device 8;
S5通过压接机9对第一中间坯2、第二中间坯1在步骤S4中的搭接部分进行连接;S5 connects the overlapping parts of the first intermediate blank 2 and the second intermediate blank 1 in step S4 by the crimping machine 9;
S6通过去毛刺机10去除第一中间坯2、第二中间坯1在步骤S5中连接部位的毛刺,防止毛刺损伤精轧机轧辊,以保证无头轧制的顺利进行;S6 removes the burrs at the connecting parts of the first intermediate billet 2 and the second intermediate billet 1 in step S5 through the deburring machine 10, so as to prevent the burrs from damaging the rolls of the finishing mill, so as to ensure the smooth progress of the endless rolling;
S7通过精轧机11对连接后的第一中间坯2、第二中间坯1进行精轧。In S7 , finish rolling is performed on the connected first intermediate billet 2 and second intermediate billet 1 by the finishing mill 11 .
上述步骤可以分别采用下列具体方案并带来下列技术效果:The above steps can respectively adopt the following specific schemes and bring the following technical effects:
步骤S1中,利用所述矫直机5将第一中间坯2、第二中间坯1的头、尾部分进行矫平直,使中间坯在后续搭接过程中上、下中间坯能紧密贴合,可以减少因空气残留而产生的氧化铁皮;In step S1, use the straightening machine 5 to straighten the head and tail parts of the first intermediate blank 2 and the second intermediate blank 1, so that the upper and lower intermediate blanks can be closely attached to each other during the subsequent lapping process. Combined, it can reduce the iron oxide scale caused by air residue;
步骤S2中,利用所述剪切机6将第一中间坯2、第二中间坯1的头、尾不规则部分剪去,使中间坯在后续搭接过程中的宽度方向上保证完全重叠,可以加大连接面积;In step S2, use the shearing machine 6 to cut off the irregular parts of the head and tail of the first intermediate blank 2 and the second intermediate blank 1, so that the intermediate blanks can be completely overlapped in the width direction during the subsequent lapping process, Can increase the connection area;
步骤S3中,利用所述高压水除鳞装置7对第一中间坯2、第二中间坯1的头、尾贴合部分进行高压水除鳞,可以防止氧化铁皮的存在影响中间坯的连接效果,在具体的操作步骤中,高压水除鳞压力为18Mpa~22Mpa;In step S3, the high-pressure water descaling device 7 is used to descale the joint parts of the first intermediate blank 2 and the second intermediate blank 1 with high-pressure water, so as to prevent the presence of oxide scale from affecting the connection effect of the intermediate blanks , in specific operation steps, the descaling pressure of high pressure water is 18Mpa~22Mpa;
步骤S4中,利用所述搭接装置8将第一中间坯2、第二中间坯1的头、尾重叠搭接,搭接时间小于5s,可以防止高温状态下氧化铁皮的产生;In step S4, using the overlapping device 8 to overlap and overlap the head and tail of the first intermediate blank 2 and the second intermediate blank 1, the overlapping time is less than 5s, which can prevent the generation of iron scale under high temperature conditions;
步骤S5中,利用具有凸起和凹陷圆柱压辊的压接机9对第一中间坯2、第二中间坯1的重叠部分进行压接,通过凸起和凹陷处的压力迫使第一中间坯2、第二中间坯1实现连接,压辊的凸起和凹陷在宽度方向上为间隙配合,高温状态的无氧化金属在挤压作用下向齿缝间隙流动,两块中间坯金属间的相互流动加强了连接的可靠性;上述压接机9的一对圆柱压辊具有相匹配的凸起和凹陷。In step S5, the overlapping parts of the first intermediate blank 2 and the second intermediate blank 1 are crimped using a crimping machine 9 with convex and concave cylindrical pressure rollers, and the first intermediate blank is forced by the pressure of the projections and depressions 2. The second intermediate billet 1 is connected, and the protrusions and depressions of the pressure rollers are clearance fit in the width direction. The non-oxidized metal in the high temperature state flows to the gap between the teeth under the action of extrusion, and the mutual contact between the two intermediate billet metals The flow enhances the reliability of the connection; the pair of cylindrical pressing rollers of the above-mentioned crimping machine 9 have matching protrusions and depressions.
当上压辊凸起时,压下量的定义为压接完成时凸起顶部与上块中间坯上表面的间距;当下压辊凸起时,压下量的定义为压接完成时凸起顶部与下块中间坯下表面的间距。When the upper pressing roller is raised, the amount of reduction is defined as the distance between the top of the protrusion and the upper surface of the upper intermediate billet when the crimping is completed; when the lower pressing roller is raised, the amount of reduction is defined as the protrusion when the crimping is completed The distance between the top and the lower surface of the next intermediate billet.
步骤S6中,在第一中间坯2、第二中间坯1实现连接后,利用所述去毛刺机去除连接部位的毛刺,可以防止毛刺损伤精轧机轧辊,保证无头轧制的顺利进行。In step S6, after the first intermediate billet 2 and the second intermediate billet 1 are connected, the deburring machine is used to remove the burrs at the connecting parts, which can prevent the burrs from damaging the rolls of the finishing mill and ensure the smooth progress of the endless rolling.
实施例1Example 1
在本实施例中,压接机9的一对圆柱压辊具有相匹配的“矩形”凸起及“矩形”凹陷。In this embodiment, a pair of cylindrical pressing rollers of the crimping machine 9 have matching "rectangular" protrusions and "rectangular" depressions.
中间坯厚度为25mm,宽度为900mm,中间坯连接时的温度为1030℃。The thickness of the intermediate blank is 25mm, the width is 900mm, and the temperature when the intermediate blank is connected is 1030°C.
压接机压辊的“矩形”凸起高度为32.5mm,“矩形”凹陷深度为33mm。The "rectangular" protrusion height of the pressure roller of the crimping machine is 32.5mm, and the "rectangular" concave depth is 33mm.
压接机压辊的“矩形”凸起宽度为130mm,“矩形”凹陷宽度为135mm。The width of the "rectangular" protrusion of the pressure roller of the crimping machine is 130mm, and the width of the "rectangular" depression is 135mm.
压接机圆柱压辊辊身长度为1200mm,压辊的“矩形”凸起和凹陷长度均为1200mm。The body length of the cylindrical pressure roller of the crimping machine is 1200mm, and the length of the "rectangular" protrusion and depression of the pressure roller is 1200mm.
连接时,压接机压辊的压下量为32.5mm。When connecting, the pressing amount of the pressing roller of the crimping machine is 32.5mm.
实施例2Example 2
在本实施例中,压接机9的一对圆柱压辊具有相匹配的“矩形”凸起及“矩形”凹陷。In this embodiment, a pair of cylindrical pressing rollers of the crimping machine 9 have matching "rectangular" protrusions and "rectangular" depressions.
中间坯厚度为28mm,宽度为1200mm,中间坯连接时的温度为1080℃。The thickness of the intermediate blank is 28mm, the width is 1200mm, and the temperature when the intermediate blank is connected is 1080°C.
压接机压辊的“矩形”凸起高度为50mm,“矩形”凹陷深度为52mm。The height of the "rectangular" protrusion of the pressure roller of the crimping machine is 50mm, and the depth of the "rectangular" depression is 52mm.
压接机压辊的“矩形”凸起宽度为180mm,“矩形”凹陷宽度为193mm。The width of the "rectangular" protrusion of the pressure roller of the crimping machine is 180mm, and the width of the "rectangular" depression is 193mm.
压接机圆柱压辊辊身长度为1800mm,压辊的“矩形”凸起和凹陷长度均为1800mm。The body length of the cylindrical pressure roller of the crimping machine is 1800mm, and the length of the "rectangular" protrusion and depression of the pressure roller is 1800mm.
连接时,压接机压辊压下量为38.6mm。When connecting, the pressing amount of the pressing roller of the crimping machine is 38.6mm.
实施例3Example 3
本实施例与实施例2不同的是,中间坯厚度为35mm,宽度为1800mm。依然采用实施例2的参数,但在连接时,压接机压辊压下量为49mm。The difference between this embodiment and embodiment 2 is that the thickness of the intermediate billet is 35 mm and the width is 1800 mm. The parameters of Example 2 are still used, but when connecting, the pressing amount of the pressing roller of the crimping machine is 49mm.
实施例4Example 4
本实施例与上述实施例不同的是,虽然所述压接机的一对圆柱压辊也具有相匹配的凸起和凹陷,但所述凸起和凹陷的形状不同,所述凸起为一个或多个“梯形”凸起,所述凹陷为一个或多个“梯形”凹陷。The difference between this embodiment and the above-mentioned embodiment is that although the pair of cylindrical pressure rollers of the crimping machine also have matching protrusions and depressions, the shapes of the protrusions and depressions are different, and the protrusions are one or a plurality of "trapezoidal" protrusions, and the depression is one or more "trapezoidal" depressions.
实施例5Example 5
本实施例与上述实施例不同的是,虽然所述压接机的一对圆柱压辊具有相匹配的凸起和凹陷,但所述凸起和凹陷的形状不同,所述凸起为所述凸起为一个或多个“矩形”凸起,所述凹陷为一个或多个“矩形”凹陷。The difference between this embodiment and the above-mentioned embodiment is that although the pair of cylindrical pressure rollers of the crimping machine have matching protrusions and depressions, the shapes of the protrusions and depressions are different, and the protrusions are the The protrusions are one or more "rectangular" protrusions and the depressions are one or more "rectangular" depressions.
实施例6Example 6
本实施例与上述实施例不同的是,虽然所述压接机的一对圆柱压辊具有相匹配的凸起和凹陷,但所述凸起和凹陷的形状不同,所述凸起为一个或多个“V形”凸起,所述凹陷为一个或多个“V形”凹陷。The difference between this embodiment and the above embodiment is that although the pair of cylindrical pressing rollers of the crimping machine have matching protrusions and depressions, the shapes of the protrusions and depressions are different, and the protrusions are one or A plurality of "V-shaped" protrusions, said depression being one or more "V-shaped" depressions.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements, without departing from the spirit and scope of the technical solution, should be included in the scope of the claims of the present invention.
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