CN110553686A - Cold header running state monitoring system - Google Patents
Cold header running state monitoring system Download PDFInfo
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- CN110553686A CN110553686A CN201910965589.1A CN201910965589A CN110553686A CN 110553686 A CN110553686 A CN 110553686A CN 201910965589 A CN201910965589 A CN 201910965589A CN 110553686 A CN110553686 A CN 110553686A
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 87
- 230000003993 interaction Effects 0.000 claims abstract description 39
- 230000002159 abnormal effect Effects 0.000 claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 17
- 238000013523 data management Methods 0.000 claims abstract description 16
- 238000007726 management method Methods 0.000 claims abstract description 8
- 238000012545 processing Methods 0.000 claims abstract description 7
- 238000012360 testing method Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims abstract description 4
- 238000013480 data collection Methods 0.000 claims description 12
- 230000006399 behavior Effects 0.000 claims description 6
- 230000032683 aging Effects 0.000 claims description 5
- 238000005516 engineering process Methods 0.000 claims description 4
- 239000000779 smoke Substances 0.000 claims description 4
- 230000005856 abnormality Effects 0.000 claims description 2
- 238000011897 real-time detection Methods 0.000 claims description 2
- 230000007613 environmental effect Effects 0.000 claims 5
- 238000004458 analytical method Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000001276 controlling effect Effects 0.000 description 2
- 238000013500 data storage Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000010365 information processing Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
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Abstract
本发明公开了一种冷镦机运行状态监测系统，包括实时数据交互服务器、显示模块、显示屏、操作面板、控制模块、异常预警、保护模块、在线监测、电路监测模块、负荷检测模块；本发明一种冷镦机运行状态监测系统，通过实时数据交互服务器进行整体的控制，增加智能化程度，通过显示屏和操作面板与设备通过线缆连接，便于更直观的实时观察设备运行状态信息，通过服务器进行数据的传输和分析，通过数据管理与互联网连接处理，将设备异常信息的内容以及测试时间放在互联网服务器上，方便工作人员对设备的参数信息进行查看和使用，通过嵌入式视频服务器，对画面场景中的非工作人员进行识别、判断，并在适当的条件下，产生报警提示管理人员。
The invention discloses a monitoring system for the running state of a cold heading machine, which includes a real-time data interaction server, a display module, a display screen, an operation panel, a control module, an abnormal early warning, a protection module, an online monitoring module, a circuit monitoring module, and a load detection module; Invented a cold heading machine operation state monitoring system, through the real-time data interaction server for overall control, increasing the degree of intelligence, through the display screen and operation panel connected to the equipment through cables, which is convenient for more intuitive real-time observation of equipment operation status information, Through data transmission and analysis through the server, through data management and Internet connection processing, the content of equipment abnormal information and test time are placed on the Internet server, which is convenient for the staff to view and use the parameter information of the equipment. Through the embedded video server , to identify and judge the non-staff in the screen scene, and under appropriate conditions, generate an alarm to prompt the management personnel.
Description
Technical Field
The invention relates to the technical field of operation monitoring, in particular to a system for monitoring the operation state of a cold header.
Background
in the field of modern manufacturing industry, no matter what type of factory, most of factories rely on a production equipment running state monitoring system to realize management on the running of the whole production flow, as a technician, if the operation and management of production are unknown, the system cannot be correctly controlled, and the operation cannot be reasonably arranged, so that the understanding and mastering of the use of the production equipment running state monitoring system are very important, especially in the modern technology highly developed nowadays;
The running state monitoring system of factory production equipment in the existing market has a plurality of versions, the emphasis points of the realized functions are different, and the monitoring system has advantages and disadvantages, but most of the running state monitoring systems of the equipment lack the monitoring function for self-protection of equipment aging degree and running abnormity, and the equipment maintenance work always needs to depend on the inspection of personnel with abundant working experience by human eyes to judge the running fault of the equipment, so that the labor intensity of the workers is greatly increased.
Disclosure of Invention
The invention aims to provide a cold header running state monitoring system which has the advantages of intelligent monitoring, fault accurate positioning, intelligent information processing, information storage, intelligent protection and data analysis and solves the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a monitoring system for the running state of a cold header comprises a real-time data interaction server, a display module, a display screen, an operation panel, a control module, an abnormity early warning and protection module, an online monitoring module, a circuit monitoring module, a load detection module, a temperature monitoring module, a fault recording module, an environment monitoring module, a PC (personal computer) terminal, a storage module, data management and data collection;
the real-time data interaction server adopts a CPU processor to analyze data, and controls and analyzes the data of the whole server;
The display module comprises a display screen and an operation panel, and the control module comprises an abnormity early warning and protecting module;
The online monitoring comprises a circuit monitoring module, a load detection module, a temperature monitoring module, a fault recording module and an environment monitoring module, and the storage module comprises data management and data collection;
The real-time data interaction server adopts a CPU processor to analyze data, and controls and analyzes the data of the whole server;
the display module consists of a display screen and an operation panel, is used for visually observing the running state information of the equipment in real time and transmitting data to the real-time data interaction server through a cable;
The storage module adopts a virtualization technology to store information and transmit network data, network storage and management are carried out on the data, and calling and checking are carried out through a PC (personal computer) end;
the control module adopts an electronic encoder to encode, a pair of normally open and normally closed contacts are arranged in the module, and the controller is used for automatically regulating and controlling the detected abnormal state;
The circuit monitoring module monitors the circuit information of the equipment in real time by adopting a voltage sensor and a current sensor, gives early warning to the circuit aging problem in advance, and transmits the circuit information to the real-time data interaction server through a cable;
the load detection module adopts a system load simulating a load condition borne by an actual software system;
The temperature monitoring module monitors the running temperature condition of the equipment in real time by adopting a temperature sensor, and transmits data to the real-time data interaction server through a cable;
the fault recording module adopts a read-only memory and an internal memory to record the fault information, the information is not lost due to the closing of a power supply, and the recorded information is transmitted to the PC end through the real-time data interaction server.
preferably, the protection module adopts a circuit breaker and a smoke sensor group to carry out all-round real-time detection on the equipment, and transmits the detected smoke concentration content value in the air around the equipment to real-time data interaction.
preferably, the data management adopts internet connection processing, and the content of the abnormal information of the equipment and the test time are placed on an internet server.
preferably, the environment monitoring module adopts a distance sensor and a camera to monitor the safe operation range of the equipment in real time, the camera adopts an embedded video server, integrates an intelligent behavior recognition algorithm, can recognize and judge non-working personnel in a picture scene, and generates an alarm to prompt a manager under a proper condition.
preferably, the storage module is connected with the internet, classifies and integrates the fault information, and can be called and checked at any time through the PC terminal.
Preferably, the data collection automatically counts the fault record completion condition of the equipment through a CPU processor, and stores the data record through centralized management.
The real-time data interaction server is respectively connected with the display module, the display screen, the operation panel, the control module, the abnormity early warning and protection module, the online monitoring module, the circuit monitoring module, the load detection module, the temperature monitoring module, the fault recording module, the environment monitoring module, the PC terminal, the storage module, the data management module and the data collection module through cables and a network.
Compared with the prior art, the invention has the following beneficial effects: according to the cold header running state monitoring system, the real-time data interaction server is used for carrying out overall control, the intelligent degree is increased, the display screen and the operation panel are connected with equipment through cables, the running state information of the equipment can be observed more visually in real time, data transmission and analysis are carried out through the server, the data management and internet connection processing are carried out, the content of abnormal information of the equipment and the test time are placed on the internet server, and workers can conveniently check and use the parameter information of the equipment.
Drawings
fig. 1 is a schematic diagram of the overall structure of a cold header operation state monitoring system according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
referring to fig. 1, a monitoring system for an operation state of a cold header comprises a real-time data interaction server, a display module, a display screen, an operation panel, a control module, an abnormality early warning and protection module, an online monitoring module, a circuit monitoring module, a load detection module, a temperature monitoring module, a fault recording module, an environment monitoring module, a PC terminal, a storage module, data management and data collection;
The real-time data interaction server adopts a CPU processor to analyze data, and controls and analyzes the data of the whole server;
the display module comprises a display screen and an operation panel, and the control module comprises an abnormity early warning and protecting module;
The online monitoring comprises a circuit monitoring module, a load detection module, a temperature monitoring module, a fault recording module and an environment monitoring module, and the storage module comprises data management and data collection;
The real-time data interaction server adopts a CPU processor to analyze data, and controls and analyzes the data of the whole server;
the display module consists of a display screen and an operation panel, visually observes the running state information of the equipment in real time, and transmits data to the real-time data interaction server through a cable;
The storage module stores information and transmits network data by adopting a virtualization technology, stores and manages the data in a network, and calls and checks the data through a PC (personal computer) end;
the control module adopts an electronic encoder to encode, a pair of normally open and normally closed contacts are arranged in the module, and the controller is used for automatically regulating and controlling the detected abnormal state;
The circuit monitoring module monitors the circuit information of the equipment in real time by adopting a voltage sensor and a current sensor, gives early warning to the circuit aging problem in advance, and transmits the circuit information to the real-time data interaction server through a cable;
the load detection module adopts a system load simulating a load condition borne by an actual software system;
The temperature monitoring module monitors the running temperature condition of the equipment in real time by adopting a temperature sensor, and transmits data to the real-time data interaction server through a cable;
the fault recording module records the fault information by adopting a read-only memory and an internal memory, the information is not lost due to the closing of a power supply, and the recorded information is transmitted to a PC (personal computer) end through a real-time data interaction server;
the temperature monitoring module monitors the running temperature condition of the equipment in real time by adopting a temperature sensor, and transmits data to the real-time data interaction server through a cable;
the fault recording module records the fault information by adopting a read-only memory and an internal memory, the information is not lost due to the closing of a power supply, and the recorded information is transmitted to a PC (personal computer) end through a real-time data interaction server;
the real-time data interaction server is respectively connected with the display module, the display screen, the operation panel, the control module, the abnormity early warning and protection module, the online monitoring module, the circuit monitoring module, the load detection module, the temperature monitoring module, the fault recording module, the environment monitoring module, the PC terminal, the storage module, the data management module and the data collection module through cables and a network.
example 1:
(1) the real-time data interaction server is internally provided with normal operation parameters and abnormal operation parameters of equipment, the real-time data interaction server is connected with online monitoring through a network, all working lines are monitored by series equipment, an operation panel is connected with the equipment through a cable to operate and issues working instructions to the operation of the equipment, a display screen is connected with the online monitoring through the cable to display the real-time working parameters of the equipment on the display screen, workers can check the operation parameters one by one, and abnormal information of the equipment can be stored in a storage module and can be called and checked at any time;
(2) The method comprises the steps that an equipment operation emergency stop device is preset in a control module, the control module is connected to each module of online monitoring through the Internet, the control module is respectively provided with an upper limit value and an abnormal value of different monitoring modules, when the online monitoring shows the abnormal value in a controllable range, the control module is started to perform abnormity early warning to send out early warning sound to remind a worker to perform maintenance and check, when the equipment abnormity reaches the uncontrollable range or no personnel maintain for a long time, the equipment is emergently braked through a protection module, and abnormal information is transmitted to a PC (personal computer) end of a manager through a network connection server;
(3) the load detection module is connected with the server through a network, the load detection module is connected with the server through the network, and equipment maintenance personnel can observe the response time and data throughput of the system under different loads, CPU (central processing unit) and memory occupied by the system and the like through continuous loading or other loading modes by simulating the system load under the load condition born by an actual software system so as to check the behavior and the characteristics of the system and transmit the behavior and the characteristics to the data storage module through the server for information archiving;
(4) The environment monitoring module monitors the safe operation range of the equipment in real time through the distance sensor and the camera, the safe distance range of non-workers close to the equipment is preset through the distance sensor, safety accidents of the workers and irrelevant personnel in the operation process of the equipment are prevented, the camera adopts an embedded video server, an intelligent behavior recognition algorithm is integrated, the non-workers in a picture scene can be recognized and judged, and an alarm is generated to prompt a manager under a proper condition;
(5) the real-time data interaction server transmits the processed information to the storage module, the fault information generated by the equipment is classified and gathered, the detected information is transmitted to data management by the real-time data interaction server, the data management is used for storing and integrating the classified fault information, and when the maintenance condition of the equipment needs to be overhauled in the later period, the equipment can be operated and checked at a PC (personal computer) end.
the working principle is as follows: the invention relates to a cold header running state monitoring system, which processes, exchanges and transmits data of a display module, a control module and an online monitoring and storage module through a real-time data interaction server, wherein the display module is connected with equipment through a display screen and an operation panel through cables, so that workers can visually observe running state information of the equipment in real time in the working process and transmit the data to the real-time data interaction server through the cables, managers can set normal running parameters of the equipment through a PC (personal computer) end and conveniently operate the equipment corresponding to the equipment, the online monitoring and the real-time data interaction server are connected to carry out omnibearing real-time monitoring on circuit aging condition, equipment testing performance, working temperature, fault maintenance and environment monitoring of the equipment, the information is operated and processed through the real-time data interaction server, and all parameters of the equipment running are displayed on the display screen of the workers, when the detection module monitors equipment failure, the load detection module adopts a system load simulating load conditions borne by an actual software system, observes response time and data throughput of the system under various loads, a CPU (central processing unit) and a memory occupied by the system and the like in a continuous loading or other loading modes, inspects behaviors and characteristics of the system to find problems of performance bottleneck, memory leakage, real-time synchronization and the like possibly existing in the system, transmits data to the data storage module through internet connection, records failure information through the failure recording module and transmits the failure information to a PC (personal computer) end through a server to inform a manager, so that the information transmission has timeliness, the failure recording module adopts a read-only memory and an internal memory to record the occurring failure information to prevent the information from being lost due to the closing of a power supply, and when the running state of the equipment is detected to be abnormal, the control module is connected to each module for online monitoring through the internet, the upper limit value and the abnormal value of the monitoring module are set respectively at the control module, when the abnormal value in the controllable range is displayed through online monitoring, the control module is turned on to give out an abnormal early warning to remind a worker to overhaul and check, and when the equipment is abnormally beyond the controllable range or is not overhauled by the worker for a long time, the equipment is emergently braked through the protection module, the working time of the worker is shortened, and the working efficiency is improved.
While there have been shown and described the fundamental principles and essential features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
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| CN201910965589.1A CN110553686A (en) | 2019-10-12 | 2019-10-12 | Cold header running state monitoring system |
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| CN201910965589.1A CN110553686A (en) | 2019-10-12 | 2019-10-12 | Cold header running state monitoring system |
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Cited By (7)
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| CN112462668A (en) * | 2020-11-30 | 2021-03-09 | 广东春草科技股份有限公司 | Intelligent management system for medical equipment |
| CN112904999A (en) * | 2020-12-30 | 2021-06-04 | 江苏奥格视特信息科技有限公司 | Augmented reality somatosensory interaction method and system based on laser radar |
| CN113448735A (en) * | 2021-07-16 | 2021-09-28 | 维沃移动通信有限公司 | Memory leak processing method and device and electronic equipment |
| CN113900900A (en) * | 2021-10-20 | 2022-01-07 | 成都中嵌自动化工程有限公司 | Modular system of embedded computer and construction method |
| CN114996083A (en) * | 2022-05-18 | 2022-09-02 | 广东工业大学 | Load balance monitoring platform based on Kubeflow nodes |
| CN117437763A (en) * | 2023-09-28 | 2024-01-23 | 河南大立科技有限责任公司 | An environmental monitoring system based on Internet of Things big data |
| CN118645884A (en) * | 2024-05-31 | 2024-09-13 | 北京泰阳和正科技发展有限公司 | A data center power supply safety control system and device |
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| CN113448735A (en) * | 2021-07-16 | 2021-09-28 | 维沃移动通信有限公司 | Memory leak processing method and device and electronic equipment |
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| CN117437763A (en) * | 2023-09-28 | 2024-01-23 | 河南大立科技有限责任公司 | An environmental monitoring system based on Internet of Things big data |
| CN118645884A (en) * | 2024-05-31 | 2024-09-13 | 北京泰阳和正科技发展有限公司 | A data center power supply safety control system and device |
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Application publication date: 20191210 |