CN110552028B - A kind of preparation method of antibacterial nanoporous material - Google Patents
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Abstract
本发明公开了一种抗菌纳米多孔材料的制备方法,该方法具体过程为:首先以多孔钛或多孔钛合金作为阴极,以石墨或者铂片作为阳极,以硫酸铜溶液作为电解液进行电沉积,使电解液中的Cu2+沉积在多孔钛或多孔钛合金的表面,然后依次进行热处理和硝酸酸浸,得到纳米多孔材料。本发明先使Cu附着并扩散进入多孔钛或多孔钛合金中形成多元合金,然后采用硝酸酸浸除去多元合金中的铜并形成纳米孔洞,同时进行氧化,在多孔钛或多孔钛合金基体上形成针状纳米多孔氧化钛表面层,得到纳米多孔材料,该纳米多孔材料的表面的针状纳米多孔氧化钛会刺破细菌表面并产生毛细吸力,实现抗菌、杀菌功能同时具有自清洁功能。The invention discloses a preparation method of an antibacterial nanoporous material. The specific process of the method is as follows: firstly, using porous titanium or porous titanium alloy as a cathode, using graphite or platinum sheet as an anode, and using copper sulfate solution as an electrolyte for electrodeposition, The Cu 2+ in the electrolyte is deposited on the surface of the porous titanium or the porous titanium alloy, followed by heat treatment and nitric acid leaching in sequence to obtain a nanoporous material. In the method, Cu is first attached and diffused into the porous titanium or porous titanium alloy to form a multi-element alloy, and then the copper in the multi-element alloy is removed by nitric acid leaching to form nano-pores, and at the same time, the oxidation is carried out to form a multi-element alloy on the porous titanium or porous titanium alloy substrate. The needle-shaped nanoporous titanium oxide surface layer is obtained to obtain a nanoporous material. The needle-shaped nanoporous titanium oxide on the surface of the nanoporous material will pierce the surface of the bacteria and generate capillary suction to achieve antibacterial and bactericidal functions and self-cleaning functions.
Description
技术领域technical field
本发明属于医用无机抗菌材料技术领域,具体涉及一种抗菌纳米多孔材料的制备方法。The invention belongs to the technical field of medical inorganic antibacterial materials, and particularly relates to a preparation method of an antibacterial nanoporous material.
背景技术Background technique
抗菌材料一般分为有两大类,分别为机抗菌材料剂和无机抗菌材料。近几年随着医疗技术的快速发展,已开发出各种有效的有机抗菌材料。有机抗菌材料的主要品种有季铵盐类、咪唑类、卤素类、酚类等。其中季铵盐类抗菌材料因具有低毒性、价格低廉、广谱抗菌等优良特性倍受青睐,是目前应用最为广泛的有机抗菌材料。但是有机抗菌材料的安全性以及稳定性一直是有机抗菌材料推广应用的重要阻碍。目前无机抗菌材料主要利用银、铜、锌等金属的抗菌能力。首先通过一定的制备方法,将银、铜、锌等金属(或其离子)固定在基体材料的表面制成抗菌剂,然后将其制备成相应的制品,即而实现具有抗菌能力的材料。Antibacterial materials are generally divided into two categories, namely organic antibacterial materials and inorganic antibacterial materials. With the rapid development of medical technology in recent years, various effective organic antibacterial materials have been developed. The main varieties of organic antibacterial materials are quaternary ammonium salts, imidazoles, halogens, phenols, etc. Among them, quaternary ammonium antibacterial materials are favored due to their low toxicity, low price, and broad-spectrum antibacterial properties, and are currently the most widely used organic antibacterial materials. However, the safety and stability of organic antibacterial materials have always been an important obstacle to the promotion and application of organic antibacterial materials. At present, inorganic antibacterial materials mainly use the antibacterial ability of metals such as silver, copper, and zinc. First, through a certain preparation method, metals such as silver, copper, zinc (or their ions) are fixed on the surface of the base material to make antibacterial agents, and then they are prepared into corresponding products, that is, materials with antibacterial ability are realized.
纳米抗菌材料是国际上20世纪90年代初慢慢得到广大研究者的重视并快速发展起来的一种新型无机抗菌材料。该材料具有自主抑制和杀灭细菌的功能。目前,纳米抗菌材料存在不能实现杀菌的问题,以及在抗菌过程中其表面无法实现自清洁功能的问题。Nano antibacterial material is a new type of inorganic antibacterial material that has gradually gained the attention of researchers and developed rapidly in the early 1990s. The material has the function of autonomously inhibiting and killing bacteria. At present, nano-antibacterial materials have problems that sterilization cannot be achieved, and that their surfaces cannot achieve self-cleaning functions during the antibacterial process.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题在于针对上述现有技术的不足,提供一种抗菌纳米多孔材料的制备方法。该方法依次采用电沉积和热处理,使Cu附着并扩散进入多孔钛或多孔钛合金中形成多元合金,然后采用硝酸进行酸浸除去多元合金中的铜并形成纳米孔洞,同时发生氧化作用,从而在多孔钛或多孔钛合金基体上形成针状纳米多孔氧化钛表面层,得到纳米多孔分布均匀的纳米多孔材料,该纳米多孔材料的表面具有针状纳米多孔氧化钛,会刺破细菌表面并产生毛细吸力,实现抗菌、杀菌功能,且具有自清洁功能。The technical problem to be solved by the present invention is to provide a preparation method of an antibacterial nanoporous material in view of the above-mentioned deficiencies of the prior art. The method uses electrodeposition and heat treatment in sequence to make Cu adhere and diffuse into porous titanium or porous titanium alloy to form a multi-element alloy, and then use nitric acid to remove copper in the multi-element alloy and form nano-pores, and at the same time, oxidation occurs. A needle-shaped nanoporous titanium oxide surface layer is formed on the porous titanium or porous titanium alloy substrate to obtain a nanoporous material with uniform nanoporous distribution. The surface of the nanoporous material has needle-shaped nanoporous titanium oxide, which will pierce the surface of bacteria and generate capillaries Suction, to achieve antibacterial and sterilization functions, and has a self-cleaning function.
为解决上述技术问题,本发明采用的技术方案是:一种抗菌纳米多孔材料的制备方法,其特征在于,该方法包括以下步骤:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is: a preparation method of an antibacterial nanoporous material, characterized in that the method comprises the following steps:
步骤一、以多孔钛或多孔钛合金作为阴极,以石墨或者铂片作为阳极,以质量浓度为10%~30%的硫酸铜溶液作为电解液,进行电沉积,使电解液中的Cu2+沉积在多孔钛或多孔钛合金的表面;Step 1. Use porous titanium or porous titanium alloy as the cathode, graphite or platinum sheet as the anode, and copper sulfate solution with a mass concentration of 10% to 30% as the electrolyte to perform electrodeposition, so that the Cu 2+ in the electrolyte Deposited on the surface of porous titanium or porous titanium alloys;
步骤二、将步骤一中表面沉积Cu2+的多孔钛或多孔钛合金放入氩气炉中进行热处理;所述热处理的温度为300℃~800℃,保温时间为1h~5h;In step 2, the porous titanium or porous titanium alloy with Cu 2+ deposited on the surface in step 1 is put into an argon furnace for heat treatment; the temperature of the heat treatment is 300℃~800℃, and the holding time is 1h~5h;
步骤三、将步骤二中经热处理的表面沉积Cu2+的多孔钛或多孔钛合金放入硝酸溶液中进行酸浸处理,得到纳米多孔材料;所述硝酸溶液的质量浓度为30%~60%,酸浸处理的温度为30℃~70℃。Step 3: Put the heat-treated porous titanium or porous titanium alloy with Cu 2+ deposited on the surface into a nitric acid solution for acid leaching to obtain a nanoporous material; the mass concentration of the nitric acid solution is 30% to 60% , the temperature of acid leaching treatment is 30 ℃ ~ 70 ℃.
本发明首先采用电沉积的方法在多孔钛或多孔钛合金的表面沉积Cu2+,使Cu均匀分布在多孔钛或多孔钛合金基体的表面并形成紧密的结合,然后进行热处理,使附着在基体表面的Cu在高温条件下通过原子扩散快速进入基体金属的内部,形成钛-铜多元合金火钛合金-铜多元合金,再经酸浸处理除去多元合金中的铜,由于高温热处理过程中,Cu快速扩散到基体金属内部的同时在多孔钛或多孔钛合金基体中形成纳米级的扩散纹路,经酸浸处理后,多元合金中的铜溶于硝酸,留下纳米孔洞,从而在多孔钛或多孔钛合金基体的表面形成纳米多孔层,由于硝酸为氧化性无机酸,对多孔钛或多孔钛合金均具有氧化作用,从而在多孔钛或多孔钛合金基体上形成针状纳米多孔氧化钛表面层,得到纳米多孔分布均匀的纳米多孔材料;由于本发明制备的纳米多孔材料的表面具有针状纳米多孔氧化钛,当与细菌接触时,针状纳米多孔氧化钛会刺破细菌表面,从而实现抗菌、杀菌功能,同时在该抗菌、杀菌过程中,针状纳米多孔氧化钛的纳米多孔结构会对细菌产生毛细吸力,进行主动杀菌,进一步增强了抗菌、杀菌功能;而针状纳米多孔氧化钛在UV照射作用下,会对有机物进行氧化分解,从而在抗菌、杀菌过程中实现自清洁功能。In the present invention, Cu 2+ is firstly deposited on the surface of porous titanium or porous titanium alloy by the method of electrodeposition, so that Cu is evenly distributed on the surface of the porous titanium or porous titanium alloy substrate and forms a tight bond, and then heat treatment is performed to make it adhere to the substrate. The Cu on the surface quickly enters the interior of the base metal through atomic diffusion under high temperature conditions to form a titanium-copper multi-alloy fire-titanium alloy-copper multi-alloy, and then the copper in the multi-alloy is removed by acid leaching. While rapidly diffusing into the base metal, nano-scale diffusion lines are formed in the porous titanium or porous titanium alloy matrix. After acid leaching, the copper in the multi-element alloy is dissolved in nitric acid, leaving nano-pores, so that the porous titanium or porous A nanoporous layer is formed on the surface of the titanium alloy substrate. Since nitric acid is an oxidizing inorganic acid, it has an oxidizing effect on both porous titanium or porous titanium alloy, thereby forming a needle-shaped nanoporous titanium oxide surface layer on the porous titanium or porous titanium alloy substrate. The nanoporous material with uniform distribution of nanoporous pores is obtained; since the surface of the nanoporous material prepared by the present invention has needle-shaped nano-porous titanium oxide, when contacted with bacteria, the needle-shaped nano-porous titanium oxide will pierce the surface of bacteria, thereby realizing antibacterial, In the process of antibacterial and sterilization, the nanoporous structure of needle-shaped nanoporous titanium oxide will generate capillary suction for bacteria, which will actively sterilize and further enhance the antibacterial and bactericidal functions. Under the action of irradiation, the organic matter will be oxidized and decomposed, so as to realize the self-cleaning function in the process of antibacterial and sterilization.
上述的一种抗菌纳米多孔材料的制备方法,其特征在于,步骤一中所述多孔钛的制备原料为钛粉末或钛纤维,所述多孔钛合金的制备原料为钛合金粉末或钛合金纤维。选用上述原料制备得到孔洞分布均匀的多孔钛或多孔钛合金,有利于形成纳米多孔分布均匀的纳米多孔材料。The above-mentioned preparation method of an antibacterial nanoporous material is characterized in that the preparation raw material of the porous titanium in step 1 is titanium powder or titanium fiber, and the preparation raw material of the porous titanium alloy is titanium alloy powder or titanium alloy fiber. Selecting the above-mentioned raw materials to prepare porous titanium or porous titanium alloy with uniform pore distribution is favorable for forming nanoporous materials with uniform nanoporous distribution.
上述的一种抗菌纳米多孔材料的制备方法,其特征在于,步骤三中得到的纳米多孔材料由多孔钛或多孔钛合金基体和针状纳米多孔氧化钛表面层组成。多孔的基体材料具有更大的比表面积,增强了表面层在基体上的附着力,避免了表面层出现龟裂现象。The above-mentioned preparation method of an antibacterial nanoporous material is characterized in that the nanoporous material obtained in step 3 is composed of a porous titanium or a porous titanium alloy matrix and a needle-shaped nanoporous titanium oxide surface layer. The porous base material has a larger specific surface area, which enhances the adhesion of the surface layer on the base and avoids cracking of the surface layer.
本发明与现有技术相比具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明依次采用电沉积和热处理,使Cu附着并扩散进入多孔钛或多孔钛合金中形成多元合金,然后采用硝酸进行酸浸处理除去多元合金中的铜并形成纳米孔洞,同时发生氧化作用,从而在多孔钛或多孔钛合金基体上形成针状纳米多孔氧化钛表面层,得到纳米多孔分布均匀的纳米多孔材料,工艺简单,容易实现。1. The present invention adopts electrodeposition and heat treatment in turn to make Cu adhere and diffuse into porous titanium or porous titanium alloy to form a multi-element alloy, and then use nitric acid to carry out acid leaching treatment to remove copper in the multi-element alloy and form nano-holes, and oxidation occurs at the same time. Thus, a needle-shaped nano-porous titanium oxide surface layer is formed on the porous titanium or porous titanium alloy substrate to obtain a nano-porous material with uniform distribution of nano-porosity, and the process is simple and easy to realize.
2、本发明制备的纳米多孔材料的表面具有针状纳米多孔氧化钛,会刺破细菌表面,实现抗菌、杀菌功能,同时该过程中,针状纳米多孔氧化钛的纳米多孔结构会对细菌产生毛细吸力,进行主动杀菌,进一步增强了抗菌、杀菌功能。2. The surface of the nanoporous material prepared by the present invention has needle-shaped nano-porous titanium oxide, which will pierce the surface of bacteria and realize antibacterial and sterilizing functions. Capillary suction, active sterilization, further enhanced antibacterial and sterilization functions.
3、本发明制备的纳米多孔材料在UV照射作用下,会对有机物进行氧化分解,从而在抗菌、杀菌过程中实现自清洁功能。3. Under the action of UV irradiation, the nanoporous material prepared by the present invention will oxidatively decompose organic matter, so as to realize the self-cleaning function in the process of antibacterial and sterilization.
4、本发明制备工艺流程简单,生产成本低廉,对生产设备的要求较低,适于大规模工业化生产。4. The preparation process of the present invention is simple, the production cost is low, the requirement for production equipment is low, and it is suitable for large-scale industrial production.
下面通过实施例对本发明的技术方案作进一步的详细描述。The technical solutions of the present invention will be further described in detail below through examples.
具体实施方式Detailed ways
实施例1Example 1
本实施例包括以下步骤:This embodiment includes the following steps:
步骤一、以钛粉末制备的多孔钛板作为阴极,以石墨作为阳极,以质量浓度为25%的硫酸铜溶液作为电解液,进行电沉积,使电解液中的Cu2+沉积在多孔钛板的表面;Step 1. Use the porous titanium plate prepared by titanium powder as the cathode, use the graphite as the anode, and use the copper sulfate solution with a mass concentration of 25% as the electrolyte to carry out electrodeposition, so that the Cu 2+ in the electrolyte is deposited on the porous titanium plate. s surface;
步骤二、将步骤一中表面沉积Cu2+的多孔钛板放入氩气炉中进行热处理;所述热处理的温度为600℃,保温时间为2h;Step 2: Put the porous titanium plate with Cu 2+ deposited on the surface in step 1 into an argon furnace for heat treatment; the temperature of the heat treatment is 600°C, and the holding time is 2h;
步骤三、将步骤二中经热处理的表面沉积Cu2+的多孔钛板放入质量浓度为45%的硝酸溶液中,在70℃的温度条件下进行酸浸处理,得到纳米多孔材料;所述纳米多孔材料由多孔钛基体和针状纳米多孔氧化钛表面层组成。Step 3: Put the porous titanium plate with Cu 2+ deposited on the surface heat-treated in step 2 into a nitric acid solution with a mass concentration of 45%, and carry out acid leaching treatment at a temperature of 70 ° C to obtain a nanoporous material; the The nanoporous material is composed of a porous titanium matrix and a needle-shaped nanoporous titanium oxide surface layer.
经检测,本实施例制备的纳米多孔材料对大肠杆菌的抑菌率大于99%,对金黄色葡萄球菌的抑菌率大于99%。After testing, the nanoporous material prepared in this example has a bacteriostatic rate of more than 99% against Escherichia coli, and a bacteriostatic rate of more than 99% against Staphylococcus aureus.
实施例2Example 2
本实施例包括以下步骤:This embodiment includes the following steps:
步骤一、以钛合金纤维制备的多孔钛合金板作为阴极,以铂片作为阳极,以质量浓度为25%的硫酸铜溶液作为电解液,进行电沉积,使电解液中的Cu2+沉积在多孔钛板的表面;Step 1. Use the porous titanium alloy plate prepared by titanium alloy fiber as the cathode, use the platinum sheet as the anode, and use the copper sulfate solution with a mass concentration of 25% as the electrolyte to conduct electrodeposition, so that the Cu 2+ in the electrolyte is deposited on the The surface of the porous titanium plate;
步骤二、将步骤一中表面沉积Cu2+的多孔钛合金板放入氩气炉中进行热处理;所述热处理的温度为600℃,保温时间为2h;Step 2: Put the porous titanium alloy plate with Cu 2+ deposited on the surface in Step 1 into an argon furnace for heat treatment; the temperature of the heat treatment is 600°C, and the holding time is 2h;
步骤三、将步骤二中经热处理的表面沉积Cu2+的多孔钛合金板放入质量浓度为45%的硝酸溶液中,在70℃的温度条件下进行酸浸处理,得到纳米多孔材料;所述纳米多孔材料由多孔钛合金基体和针状纳米多孔氧化钛表面层组成。Step 3: Put the heat-treated porous titanium alloy plate with Cu 2+ deposited on the surface into a nitric acid solution with a mass concentration of 45%, and perform an acid leaching treatment at a temperature of 70° C. to obtain a nanoporous material; The nanoporous material is composed of a porous titanium alloy matrix and a needle-shaped nanoporous titanium oxide surface layer.
经检测,本实施例制备的纳米多孔材料对大肠杆菌的抑菌率大于99%,对金黄色葡萄球菌的抑菌率大于99%。After testing, the nanoporous material prepared in this example has a bacteriostatic rate of more than 99% against Escherichia coli, and a bacteriostatic rate of more than 99% against Staphylococcus aureus.
实施例3Example 3
本实施例包括以下步骤:This embodiment includes the following steps:
步骤一、以钛合金粉末制备的多孔钛合金板作为阴极,以石墨作为阳极,以质量浓度为20%的硫酸铜溶液作为电解液,进行电沉积,使电解液中的Cu2+沉积在多孔钛板的表面;Step 1. Use the porous titanium alloy plate prepared from the titanium alloy powder as the cathode, use the graphite as the anode, and use the copper sulfate solution with a mass concentration of 20% as the electrolyte to carry out electrodeposition, so that the Cu 2+ in the electrolyte is deposited on the porous surface. the surface of the titanium plate;
步骤二、将步骤一中表面沉积Cu2+的多孔钛板放入氩气炉中进行热处理;所述热处理的温度为500℃,保温时间为2h;Step 2, put the porous titanium plate with Cu 2+ deposited on the surface in step 1 into an argon furnace for heat treatment; the temperature of the heat treatment is 500°C, and the holding time is 2h;
步骤三、将步骤二中经热处理的表面沉积Cu2+的多孔钛板放入质量浓度为40%的硝酸溶液中,在60℃的温度条件下进行酸浸处理,得到纳米多孔材料;所述纳米多孔材料由多孔钛合金基体和针状纳米多孔氧化钛表面层组成。Step 3: Put the porous titanium plate with Cu 2+ deposited on the surface heat-treated in Step 2 into a nitric acid solution with a mass concentration of 40%, and carry out acid leaching treatment at a temperature of 60° C. to obtain a nanoporous material; the The nanoporous material is composed of a porous titanium alloy matrix and a needle-shaped nanoporous titanium oxide surface layer.
经检测,本实施例制备的纳米多孔材料对大肠杆菌的抑菌率大于99%,对金黄色葡萄球菌的抑菌率大于99%。After testing, the nanoporous material prepared in this example has a bacteriostatic rate of more than 99% against Escherichia coli, and a bacteriostatic rate of more than 99% against Staphylococcus aureus.
实施例4Example 4
本实施例包括以下步骤:This embodiment includes the following steps:
步骤一、以钛纤维制备的多孔钛板作为阴极,以铂片作为阳极,以质量浓度为10%的硫酸铜溶液作为电解液,进行电沉积,使电解液中的Cu2+沉积在多孔钛板的表面;Step 1. Use the porous titanium plate prepared by titanium fiber as the cathode, use the platinum sheet as the anode, and use the copper sulfate solution with a mass concentration of 10% as the electrolyte to perform electrodeposition, so that the Cu 2+ in the electrolyte is deposited on the porous titanium. the surface of the board;
步骤二、将步骤一中表面沉积Cu2+的多孔钛板放入氩气炉中进行热处理;所述热处理的温度为300℃,保温时间为1h;Step 2, put the porous titanium plate with Cu 2+ deposited on the surface in step 1 into an argon furnace for heat treatment; the temperature of the heat treatment is 300°C, and the holding time is 1h;
步骤三、将步骤二中经热处理的表面沉积Cu2+的多孔钛板放入质量浓度为30%的硝酸溶液中,在30℃的温度条件下进行酸浸处理,得到纳米多孔材料;所述纳米多孔材料由多孔钛基体和针状纳米多孔氧化钛表面层组成。Step 3: Put the heat-treated porous titanium plate with Cu 2+ deposited on the surface into a nitric acid solution with a mass concentration of 30%, and perform an acid leaching treatment at a temperature of 30° C. to obtain a nanoporous material; the The nanoporous material is composed of a porous titanium matrix and a needle-shaped nanoporous titanium oxide surface layer.
经检测,本实施例制备的纳米多孔材料对大肠杆菌的抑菌率大于99%,对金黄色葡萄球菌的抑菌率大于99%。After testing, the nanoporous material prepared in this example has a bacteriostatic rate of more than 99% against Escherichia coli, and a bacteriostatic rate of more than 99% against Staphylococcus aureus.
实施例5Example 5
本实施例包括以下步骤:This embodiment includes the following steps:
步骤一、以钛粉末制备的多孔钛板作为阴极,以石墨作为阳极,以质量浓度为30%的硫酸铜溶液作为电解液,进行电沉积,使电解液中的Cu2+沉积在多孔钛板的表面;Step 1. Use the porous titanium plate prepared by titanium powder as the cathode, use the graphite as the anode, and use the copper sulfate solution with a mass concentration of 30% as the electrolyte to perform electrodeposition, so that the Cu 2+ in the electrolyte is deposited on the porous titanium plate. s surface;
步骤二、将步骤一中表面沉积Cu2+的多孔钛板放入氩气炉中进行热处理;所述热处理的温度为800℃,保温时间为5h;Step 2: Put the porous titanium plate with Cu 2+ deposited on the surface in step 1 into an argon furnace for heat treatment; the temperature of the heat treatment is 800°C, and the holding time is 5h;
步骤三、将步骤二中经热处理的表面沉积Cu2+的多孔钛板放入质量浓度为60%的硝酸溶液中,在70℃的温度条件下进行酸浸处理,得到纳米多孔材料;所述纳米多孔材料由多孔钛基体和针状纳米多孔氧化钛表面层组成。Step 3: Put the heat-treated porous titanium plate with Cu 2+ deposited on the surface into a nitric acid solution with a mass concentration of 60%, and perform an acid leaching treatment at a temperature of 70° C. to obtain a nanoporous material; the The nanoporous material is composed of a porous titanium matrix and a needle-shaped nanoporous titanium oxide surface layer.
经检测,本实施例制备的纳米多孔材料对大肠杆菌的抑菌率大于99%,对金黄色葡萄球菌的抑菌率大于99%。After testing, the nanoporous material prepared in this example has a bacteriostatic rate of more than 99% against Escherichia coli, and a bacteriostatic rate of more than 99% against Staphylococcus aureus.
以上所述,仅是本发明的较佳实施例,并非对本发明作任何限制。凡是根据发明技术实质对以上实施例所作的任何简单修改、变更以及等效变化,均仍属于本发明技术方案的保护范围内。The above descriptions are only preferred embodiments of the present invention, and do not limit the present invention in any way. Any simple modifications, changes and equivalent changes made to the above embodiments according to the technical essence of the invention still fall within the protection scope of the technical solutions of the present invention.
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