CN110538955A - Temperature Control Accuracy Improvement Device for Hot Die Forging Press - Google Patents
Temperature Control Accuracy Improvement Device for Hot Die Forging Press Download PDFInfo
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- CN110538955A CN110538955A CN201910835446.9A CN201910835446A CN110538955A CN 110538955 A CN110538955 A CN 110538955A CN 201910835446 A CN201910835446 A CN 201910835446A CN 110538955 A CN110538955 A CN 110538955A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/10—Drives for forging presses
- B21J9/20—Control devices specially adapted to forging presses not restricted to one of the preceding subgroups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K29/00—Arrangements for heating or cooling during processing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
热模锻压力机温控精度提升装置,包括:工作台板控温装置,所述工作台板控温装置包括设在工作台板底部与机身接触面上的第一温控通道,所述第一温控通道设有进气口和出气口,第一温控通道的进气口通过管路与冷气系统相连,工作台板上的测温孔内设有温度传感器;滑块控温装置,所述滑块控温装置包括设在滑块内部及滑块前后的滑块导流板接触面的第二温控通道,所述第二温控通道设有进气孔和出气孔。使滑块及工作台板温度控制在稳定水平,不会因发热温升导致变形;同时阻断了高温锻造零件热量继续传导,避免其他运动部件因热传导导致精度发生变化,达到提高了热模锻压力机整体精度、生产效率和加工产品质量。
The temperature control accuracy improvement device for hot die forging presses includes: a worktable temperature control device, the worktable temperature control device includes a first temperature control channel arranged on the contact surface between the bottom of the worktable and the fuselage, the The first temperature control channel is provided with an air inlet and an air outlet, and the air inlet of the first temperature control channel is connected to the air-conditioning system through a pipeline, and a temperature sensor is installed in the temperature measuring hole on the worktable; the slider temperature control device , the slider temperature control device includes a second temperature control channel arranged inside the slider and on the contact surface of the slider guide plate before and after the slider, and the second temperature control channel is provided with an air inlet hole and an air outlet hole. The temperature of the slider and the worktable is controlled at a stable level, without deformation due to heating and temperature rise; at the same time, the heat conduction of high-temperature forged parts is blocked, and the accuracy of other moving parts is prevented from changing due to heat conduction, so as to improve the temperature of hot die forging The overall precision of the press, production efficiency and quality of processed products.
Description
技术领域:Technical field:
本发明涉及热模锻压力机温控精度提升装置。The invention relates to a device for improving temperature control accuracy of a hot die forging press.
背景技术:Background technique:
随着我国汽车、高铁、军工、机械、家电等国民经济重点行业重大工程项目的迅猛发展,当前锻造行业市场随着锻造材料及模具质量的提升,精密锻造制件需求量和产量日益增加,带来了锻造机械装备空前的发展机遇,与此同时对锻造机械压力机精度要求也越来越高。With the rapid development of major engineering projects in my country's key industries such as automobiles, high-speed rail, military industry, machinery, and home appliances, the current forging industry market is increasing with the improvement of forging materials and mold quality, and the demand and output of precision forging parts are increasing. The unprecedented development opportunities for forging machinery and equipment have come, and at the same time, the precision requirements for forging machinery presses are also getting higher and higher.
由于金属在高温条件下其可锻性及可塑性都比低温条件下良好,因此目前锻造市场上主要是应用热模锻压力机及自动化生产线,如图1-2所示,包括滑块1、上模具2、机身3、下模具4、工作台板5,而热模锻压力机在高温条件下其锻造零件的热量也会通过上模具2和下模具4传导到各部件环节,导致各部位零件受热温升产生膨胀,造成配合间隙减小,进而影响整机精度的提升;热传导也会使滑块1、工作台板5等工作部件造成受热变形,对于热模锻压力机的锻件精度、机床寿命都有影响。Because the forgeability and plasticity of metals under high temperature conditions are better than those under low temperature conditions, hot die forging presses and automatic production lines are mainly used in the forging market at present, as shown in Figure 1-2, including slider 1, upper Die 2, body 3, lower die 4, worktable 5, and the heat of the forged parts of the hot die forging press under high temperature conditions will also be transmitted to each component link through the upper die 2 and the lower die 4, resulting in various parts Parts are heated and the temperature rises to cause expansion, resulting in a reduction in the fit gap, which in turn affects the improvement of the accuracy of the whole machine; heat conduction will also cause thermal deformation of the working parts such as the slider 1 and the worktable 5, which affects the forging accuracy of the hot die forging press, Machine tool life is affected.
如何将热量控制在一定范围内,使其不会持续传导到其他运动部件之中,成为制约热模锻压力机精度提升的关键,是热模锻压力机及自动化生产线精度提升亟待解决的问题。How to control the heat within a certain range so that it will not continue to be transmitted to other moving parts has become the key to restricting the improvement of the precision of hot forging presses, and it is an urgent problem to be solved in the precision improvement of hot forging presses and automated production lines.
发明内容:Invention content:
本发明为了弥补现有技术的不足,提供了热模锻压力机温控精度提升装置,解决了热模锻压力机高温锻造零件热传导影响整机精度问题,解决了热模锻压力机滑块、工作台板受热变形问题,提高了热模锻机械压力机及自动化生产线的运动速度、精度、生产效率和加工产品质量。In order to make up for the deficiencies in the prior art, the present invention provides a temperature control precision raising device for a hot forging press, which solves the problem that the heat conduction of the high temperature forging parts of the hot forging press affects the precision of the whole machine, and solves the problems of the hot forging press slider, The thermal deformation of the worktable improves the speed, accuracy, production efficiency and quality of processed products of the hot die forging mechanical press and the automatic production line.
本发明为解决上述技术问题所采用的技术方案是:The technical scheme that the present invention adopts for solving the problems of the technologies described above is:
热模锻压力机温控精度提升装置,包括:Temperature control precision improvement device for hot die forging press, including:
工作台板控温装置,所述工作台板控温装置包括设在工作台板底部与机身接触面上的第一温控通道,所述第一温控通道设有进气口和出气口,第一温控通道的进气口通过管路与冷气系统相连,工作台板上的测温孔内设有温度传感器;A workbench temperature control device, the workbench temperature control device includes a first temperature control channel arranged on the contact surface between the bottom of the workbench and the fuselage, and the first temperature control channel is provided with an air inlet and an air outlet , the air inlet of the first temperature control channel is connected to the air-conditioning system through a pipeline, and a temperature sensor is installed in the temperature measuring hole on the worktable;
滑块控温装置,所述滑块控温装置包括设在滑块内部及滑块前后的滑块导流板接触面的第二温控通道,所述第二温控通道设有进气孔和出气孔,第二温控通道的进气孔通过管路与冷气系统相连,滑块及滑块导流板上的测温孔内设有温度传感器。The slider temperature control device, the slider temperature control device includes a second temperature control channel arranged inside the slider and on the contact surface of the slider deflector before and after the slider, and the second temperature control channel is provided with an air inlet And the air outlet, the air inlet of the second temperature control channel is connected with the air-conditioning system through the pipeline, and the temperature sensor is arranged in the temperature measuring hole on the slider and the slider deflector.
所述冷气系统包括设在机身顶部的风冷机,风冷机经空气过滤器和电磁阀分别通过管路与第一温控通道和第二温控通道相连。The air-conditioning system includes an air cooler arranged on the top of the fuselage, and the air cooler is respectively connected to the first temperature control channel and the second temperature control channel through an air filter and a solenoid valve through pipelines.
所述管路包括通过转接块相连接的进气管和高压软管。The pipeline includes an air intake pipe and a high-pressure hose connected through an adapter block.
所述风冷机为变频伺服式风冷机,变频伺服式风冷机及电磁阀、各温度传感器与PLC控制系统相连。The air cooler is a frequency conversion servo air cooler, and the frequency conversion servo air cooler, solenoid valves, and temperature sensors are connected to a PLC control system.
本发明采用上述方案,具有如下优点:The present invention adopts above-mentioned scheme, has following advantages:
通过各温度传感器检测温度、PLC控制系统控制各电磁阀精确控制每一条温控通道,保证每条温控通道都可以独立运行,与变频伺服式风冷机结合运用,通过风冷机输送冷气给滑块及工作台板降温,使滑块及工作台板温度控制在稳定水平,不会因发热温升导致变形;同时阻断了高温锻造零件热量继续传导,避免其他运动部件因热传导导致精度发生变化,达到提高了热模锻压力机整体精度、生产效率和加工产品质量,降低故障率,延长使用寿命。The temperature is detected by each temperature sensor, and the PLC control system controls each solenoid valve to precisely control each temperature control channel to ensure that each temperature control channel can operate independently. It is used in combination with the frequency conversion servo air cooler, and the cold air is delivered to the air cooler through the air cooler. Cool down the slider and the worktable, so that the temperature of the slider and the worktable is controlled at a stable level, and will not cause deformation due to heating and temperature rise; at the same time, it blocks the heat conduction of high-temperature forged parts, and avoids the accuracy of other moving parts due to heat conduction. Changes have been made to improve the overall precision, production efficiency and processed product quality of the hot die forging press, reduce the failure rate and prolong the service life.
附图说明:Description of drawings:
图1为现有技术中热模锻压力机的结构示意图。Fig. 1 is a structural schematic diagram of a hot die forging press in the prior art.
图2为图1的A-A向剖视结构示意图。Fig. 2 is a schematic cross-sectional structure diagram taken along the line A-A of Fig. 1 .
图3为本发明的结构示意图。Fig. 3 is a structural schematic diagram of the present invention.
图4为图3中的A-A向剖视结构示意图。Fig. 4 is a schematic cross-sectional structure diagram taken along the line A-A in Fig. 3 .
图5为图4中滑块的B-B向剖视结构示意图。FIG. 5 is a schematic cross-sectional structural diagram of the slider in FIG. 4 along the B-B direction.
图6为图5的俯视结构示意图。FIG. 6 is a schematic top view of the structure of FIG. 5 .
图7为图3中工作台板的H向结构示意图。FIG. 7 is a schematic diagram of the H-direction structure of the worktable in FIG. 3 .
图8为图7的俯视结构示意图。FIG. 8 is a schematic top view of the structure of FIG. 7 .
图中,1、滑块,2、上模具,3、机身,4、下模具,5、工作台板,6、第一温控通道,7、进气口,8、出气口,9、测温孔,10、温度传感器,11、滑块导流板,12、第二温控通道,13、进气孔,14、出气孔,15、风冷机,16、空气过滤器,17、电磁阀,18、转接块,19、进气管,20、高压软管。In the figure, 1. slider, 2. upper mold, 3. body, 4. lower mold, 5. worktable, 6. first temperature control channel, 7. air inlet, 8. air outlet, 9. Temperature measuring hole, 10, temperature sensor, 11, slider guide plate, 12, second temperature control channel, 13, air inlet hole, 14, air outlet hole, 15, air cooler, 16, air filter, 17, Electromagnetic valve, 18, transfer block, 19, intake pipe, 20, high-pressure hose.
具体实施方式:Detailed ways:
为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本发明进行详细阐述。In order to clearly illustrate the technical features of this solution, the present invention will be described in detail below through specific implementation modes and in conjunction with the accompanying drawings.
如图3-8所示,热模锻压力机温控精度提升装置,包括:As shown in Figure 3-8, the temperature control precision improvement device of the hot forging press includes:
工作台板控温装置,所述工作台板控温装置包括设在工作台板5底部与机身3接触面上的第一温控通道6,所述第一温控通道6设有进气口7和出气口8,第一温控通道6的进气口7通过管路与冷气系统相连,工作台板5上的测温孔9内设有温度传感器10;A workbench temperature control device, the workbench temperature control device includes a first temperature control channel 6 arranged on the contact surface between the bottom of the workbench 5 and the fuselage 3, and the first temperature control channel 6 is provided with an air intake Inlet 7 and air outlet 8, the air inlet 7 of the first temperature control channel 6 is connected to the air-conditioning system through pipelines, and the temperature measuring hole 9 on the worktable 5 is provided with a temperature sensor 10;
滑块控温装置,所述滑块控温装置包括设在滑块1内部及滑块1前后的滑块导流板11接触面的第二温控通道12,所述第二温控通道12设有进气孔13和出气孔14,第二温控通道12的进气孔13通过管路与冷气系统相连,滑块1及滑块导流板11上的测温孔9内设有温度传感器10。The slider temperature control device, the slider temperature control device includes a second temperature control channel 12 located on the contact surface of the slider deflector 11 inside the slider 1 and before and after the slider 1, and the second temperature control channel 12 An air inlet 13 and an air outlet 14 are provided, the air inlet 13 of the second temperature control channel 12 is connected to the air-conditioning system through a pipeline, and the temperature measuring hole 9 on the slider 1 and the slider deflector 11 is provided with a temperature sensor 10.
所述冷气系统包括设在机身3顶部的风冷机15,风冷机15经空气过滤器16和电磁阀17分别通过管路与第一温控通道6和第二温控通道12相连。The air-conditioning system includes an air cooler 15 arranged on the top of the fuselage 3, and the air cooler 15 is connected to the first temperature control channel 6 and the second temperature control channel 12 through an air filter 16 and a solenoid valve 17 respectively through pipelines.
所述管路包括通过转接块18相连接的进气管19和高压软管20。The pipeline includes an air intake pipe 19 and a high-pressure hose 20 connected through an adapter block 18 .
所述风冷机15为变频伺服式风冷机,变频伺服式风冷机及电磁阀17、各温度传感器10与PLC控制系统相连。The air cooler 15 is a frequency conversion servo air cooler, and the frequency conversion servo air cooler, solenoid valve 17, and temperature sensors 10 are connected to the PLC control system.
滑块控温装置及工作台板控温装置工作原理如下:The working principle of the slider temperature control device and the worktable temperature control device is as follows:
风冷机15产生的冷气通过空气过滤器16经电磁阀17分为上下两通道,分别通往工作台板5的第一温控通道6以及滑块1和滑块导流板11的第二温控通道12为其降温,电磁阀17可以确保每条温控通道独立运行;滑块导流板11及工作台板5处分别设有温度传感器10,随时监测各自部件温度变化,一旦监测到滑块1或工作台板5温度升高至80℃时,温度传感器10便会将信号反馈至PLC控制系统,PLC控制系统发出信号控制对应的电磁阀17打开,控制风冷机15持续为对应的部件输送冷气进行降温,待其温度降到40℃时停止工作,使滑块或工作台板温度保持稳定,不会因发热温升产生变形,同时阻断了热量继续传导,保证了机身整体精度不会因高温锻造零件热传导产生变化。The cold air generated by the air cooler 15 passes through the air filter 16 and is divided into upper and lower channels through the solenoid valve 17, leading to the first temperature control channel 6 of the worktable 5 and the second channel of the slider 1 and the slider deflector 11 respectively. The temperature control channel 12 cools it down, and the solenoid valve 17 can ensure that each temperature control channel operates independently; the slider deflector 11 and the worktable 5 are respectively equipped with temperature sensors 10 to monitor the temperature changes of the respective components at any time. When the temperature of the slider 1 or the worktable 5 rises to 80°C, the temperature sensor 10 will feed back the signal to the PLC control system, and the PLC control system will send a signal to control the corresponding solenoid valve 17 to open, and control the air cooler 15 to continue to be the corresponding The components are transported with cold air to cool down, and stop working when the temperature drops to 40°C, so that the temperature of the slider or the worktable remains stable, and will not be deformed due to heating and temperature rise. The overall accuracy will not change due to heat conduction of high-temperature forged parts.
上述具体实施方式不能作为对本发明保护范围的限制,对于本技术领域的技术人员来说,对本发明实施方式所做出的任何替代改进或变换均落在本发明的保护范围内。The above specific implementation manners cannot be regarded as limiting the protection scope of the present invention. For those skilled in the art, any substitution, improvement or transformation made to the implementation manners of the present invention shall fall within the protection scope of the present invention.
本发明未详述之处,均为本技术领域技术人员的公知技术。The parts of the present invention that are not described in detail are known technologies of those skilled in the art.
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CN116037850A (en) * | 2023-01-17 | 2023-05-02 | 荣成华东锻压机床股份有限公司 | Temperature control precision improving device and method for precision hot die forging press |
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CN116078991A (en) * | 2023-01-17 | 2023-05-09 | 荣成华东锻压机床股份有限公司 | Accurate warm forging press and production line based on intelligent measurement and control |
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CN116037850A (en) * | 2023-01-17 | 2023-05-02 | 荣成华东锻压机床股份有限公司 | Temperature control precision improving device and method for precision hot die forging press |
CN116037851A (en) * | 2023-01-17 | 2023-05-02 | 荣成华东锻压机床股份有限公司 | Precise control device and method for temperature rise of intelligent precise warm forging crankshaft connecting rod shoe |
CN116078991A (en) * | 2023-01-17 | 2023-05-09 | 荣成华东锻压机床股份有限公司 | Accurate warm forging press and production line based on intelligent measurement and control |
CN116078991B (en) * | 2023-01-17 | 2023-07-04 | 荣成华东锻压机床股份有限公司 | Accurate warm forging press and production line based on intelligent measurement and control |
CN116037850B (en) * | 2023-01-17 | 2023-09-29 | 荣成华东锻压机床股份有限公司 | Precision hot die forging press temperature control precision improving device and method |
CN115921763B (en) * | 2023-01-17 | 2024-01-12 | 荣成华东锻压机床股份有限公司 | Intelligent measurement and control temperature rise device and method for precise warm forging crankshaft connecting rod |
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