CN110531010B - Automatic cigarette paper rolling device - Google Patents
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- CN110531010B CN110531010B CN201910916600.5A CN201910916600A CN110531010B CN 110531010 B CN110531010 B CN 110531010B CN 201910916600 A CN201910916600 A CN 201910916600A CN 110531010 B CN110531010 B CN 110531010B
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- G—PHYSICS
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Abstract
本发明属于烟用纸张检测卷制设备技术领域,具体涉及一种烟用纸张自动卷制器,包括进料机构、卷制机构、落料机构和控制器,卷制机构包括安装座,安装座上安装有直线滑轨、第一电机和第二电机,直线滑轨上滑动安装有滑套,滑套上固定安装有推动块,第一电机的输出端连接有丝杆,推动块上安装有与丝杆相匹配的螺纹套,第二电机的输出轴连接有卷制棒,卷制棒自由端开设有条形通槽,卷制棒上套设有推动套,推动套内壁设有推块,所述推块滑动穿设在条形通槽内,推动套上转动安装在推动块上,进料机构、第一电机、第二电机均与控制器信号连接。其目的是:用来解决现有的烟用纸张的制卷方式导致的效率低下,操作不便的问题。
The invention belongs to the technical field of cigarette paper detection and rolling equipment, and specifically relates to an automatic rolling machine for cigarette paper, which includes a feeding mechanism, a rolling mechanism, a blanking mechanism and a controller. The rolling mechanism includes a mounting base, and the mounting base A linear slide rail, a first motor and a second motor are installed on the linear slide rail. A sliding sleeve is slidably installed on the linear slide rail. A push block is fixedly installed on the sliding sleeve. The output end of the first motor is connected to a screw rod, and a push block is installed on the push block. A threaded sleeve matching the screw rod. The output shaft of the second motor is connected to a rolling rod. The free end of the rolling rod is provided with a strip slot. The rolling rod is covered with a push sleeve. The inner wall of the push sleeve is provided with a push block. , the push block slides through the strip-shaped slot, the push sleeve is rotatably mounted on the push block, and the feeding mechanism, the first motor, and the second motor are all connected to the controller signal. Its purpose is to solve the problems of low efficiency and inconvenient operation caused by the existing rolling method of cigarette paper.
Description
技术领域Technical field
本发明属于烟用纸张检测卷制设备技术领域,具体涉及一种烟用纸张自动卷制器。The invention belongs to the technical field of cigarette paper detection and rolling equipment, and specifically relates to an automatic cigarette paper rolling device.
背景技术Background technique
在烟用纸张中溶剂残留的测定-顶空-气相色谱/质谱联用法的实验中,需要对烟用纸张进行裁剪,将烟用纸张的特定部位,裁剪成合适大小,然后卷成卷状,塞入大小一定的顶空瓶中,进行检测。In the experiment of determination of solvent residues in cigarette paper - headspace-gas chromatography/mass spectrometry method, the cigarette paper needs to be cut. Specific parts of the cigarette paper are cut into appropriate sizes and then rolled into rolls. Stuff it into a headspace bottle of a certain size for testing.
在烟用纸张卷制过程中,由于缺乏配套工具,一般采用纯手工的方式进行卷制,效率低下,特别是对于22*5.5(cm)的条包装纸和硬盒包装纸,由于其质地较硬,长度较长,要把其卷制得能够塞入口径一定的顶空瓶中,非常困难,存在操作不便的问题。In the process of rolling cigarette paper, due to the lack of supporting tools, it is generally rolled by hand, which is inefficient. Especially for 22*5.5 (cm) strip wrapping paper and hard box wrapping paper, due to its texture It is hard and has a long length. It is very difficult to roll it so that it can be inserted into a headspace bottle with a certain diameter, and there is a problem of inconvenient operation.
发明内容Contents of the invention
本发明的目的是:旨在提供一种烟用纸张自动卷制器,用来解决现有的烟用纸张的制卷方式导致的效率低下,操作不便的问题。The object of the present invention is to provide an automatic rolling machine for cigarette paper to solve the problems of low efficiency and inconvenient operation caused by the existing rolling method of cigarette paper.
为实现上述技术目的,本发明采用的技术方案如下:In order to achieve the above technical objectives, the technical solutions adopted by the present invention are as follows:
一种烟用纸张自动卷制器,包括进料机构、卷制机构、落料机构和控制器,所述卷制机构包括安装座,所述安装座上安装有直线滑轨、第一电机和第二电机,所述直线滑轨上滑动安装有滑套,所述滑套上固定安装有推动块,所述第一电机的输出端连接有丝杆,所述推动块上安装有与丝杆相匹配的螺纹套,所述第二电机的输出轴连接有卷制棒,所述卷制棒自由端开设有条形通槽,所述卷制棒上套设有推动套,所述推动套内壁设有推块,所述推块滑动穿设在条形通槽内,所述推动套上转动安装在推动块上,所述进料机构、第一电机、第二电机均与控制器信号连接。An automatic rolling machine for cigarette paper, including a feeding mechanism, a rolling mechanism, a blanking mechanism and a controller. The rolling mechanism includes a mounting base, and a linear slide rail, a first motor and a first motor are installed on the mounting base. A second motor, a sliding sleeve is slidably installed on the linear slide rail, a push block is fixedly installed on the sliding sleeve, a screw rod is connected to the output end of the first motor, and a screw rod is installed on the push block. Matching thread sleeve, the output shaft of the second motor is connected to a rolling rod, the free end of the rolling rod is provided with a strip slot, the rolling rod is covered with a push sleeve, the push sleeve The inner wall is provided with a push block. The push block slides through the strip slot. The push sleeve is rotatably mounted on the push block. The feeding mechanism, the first motor and the second motor are all connected to the controller signal. connect.
进一步限定,所述进料机构位于卷制机构一侧,所述进料机构包括上传送带、下传送带和进料电机,所述上传送带和下传送带均由进料电机进行带动,所述进料电机与控制器信号连接。这样的结构设计,片状烟用纸张位于上传送带和下传送带之间,上传送带和下传送带之间的缝隙与卷制棒的条形通槽相对应,使用时,把片状烟用纸张放置在上传送带和下传送带之间,由上传送带和下传送带带动片状烟用纸张进入条形通槽。It is further limited that the feeding mechanism is located on one side of the rolling mechanism. The feeding mechanism includes an upper conveyor belt, a lower conveyor belt and a feeding motor. The upper conveyor belt and the lower conveying belt are both driven by a feeding motor. The feeding mechanism Motor and controller signal connection. With this structural design, the sheet cigarette paper is located between the upper conveyor belt and the lower conveyor belt. The gap between the upper conveyor belt and the lower conveyor belt corresponds to the strip groove of the rolling rod. When using, place the sheet cigarette paper Between the upper conveyor belt and the lower conveyor belt, the upper conveyor belt and the lower conveyor belt drive the sheet cigarette paper into the strip channel.
进一步限定,所述上传送带张紧成三角形、且一边与下传送带平行,所述下传送带上方倾斜设有放置板,所述放置板两侧固定设有侧板。这样的结构设计,在使用时,可直接把片状烟用纸张放置在放置板的两块侧板之间,并向下推动片状烟用纸张,即可把片状烟用纸张推入上传送带和下传送带之间,使用更加方便。It is further limited that the upper conveyor belt is tensioned into a triangle and one side is parallel to the lower conveyor belt. A placement plate is inclined above the lower conveyor belt, and side plates are fixed on both sides of the placement plate. With this structural design, when in use, the sheet cigarette paper can be directly placed between the two side plates of the placement board, and the sheet cigarette paper can be pushed downwards to push the sheet cigarette paper into the upper part. Between the conveyor belt and the lower conveyor belt, it is more convenient to use.
进一步限定,所述上传送带和下传送带设置有相互平行设置的两条,两条所述上传送带和下传送带之间留有间隙,所述进料机构上下两侧于间隙对应位置分别设有红外发射器和红外接收器,所述红外发射器和红外接收器相对应,所述上传送带、下传送带、红外发生器和红外接收器均与控制器信号连接。这样的结构设计,由红外发射器和红外接收器对是否有片状烟用纸张被放置到放置板上进行检测,检测到片状烟用纸张放置到位后,由控制器自动启动上传送带和下传送带对片状烟用纸张进行输送。It is further limited that the upper conveyor belt and the lower conveyor belt are provided with two parallel to each other, a gap is left between the two upper conveyor belts and the lower conveyor belt, and the upper and lower sides of the feeding mechanism are respectively provided with infrared devices at positions corresponding to the gap. A transmitter and an infrared receiver, the infrared transmitter and the infrared receiver are corresponding, the upper conveyor belt, the lower conveyor belt, the infrared generator and the infrared receiver are all connected with the controller signal. With such a structural design, the infrared transmitter and infrared receiver detect whether the sheet cigarette paper is placed on the placement plate. After detecting that the sheet cigarette paper is placed in place, the controller automatically starts the upper conveyor belt and the lower conveyor belt. The conveyor belt transports sheet cigarette paper.
进一步限定,所述推动套上固定安装有滚动轴承,所述推动套通过滚动轴承安装在推动块上。这样的结构设计,通过滚动轴承减少推动套和推动块之间的摩擦力,使得推动套在跟随卷制棒转动时,更加顺畅。It is further limited that a rolling bearing is fixedly installed on the pushing sleeve, and the pushing sleeve is installed on the pushing block through the rolling bearing. This structural design uses rolling bearings to reduce the friction between the push sleeve and the push block, making the push sleeve more smoothly when rotating with the rolling rod.
进一步限定,所述卷制机构一侧还设有挤压机构,所述挤压机构包括无杆气缸,所述无杆气缸与控制器信号连接,所述无杆气缸上安装有移动块,所述移动块上穿设有连接杆,所述连接杆靠近卷制棒一端横向设有压杆,所述连接杆于移动块和压杆支架固定设有挡环,所述连接杆于移动块和挡环之间套设有压缩弹簧,所述连接杆自由端固定安装有限位挡板。这样的结构设计,通过压杆对卷状烟用纸张进行挤压,并通过压缩弹簧对压杆的位置进行自动调节,使得烟用纸张被卷制得更加紧实;在卷状烟用纸张被放入顶空瓶的过程中,无杆气缸带动压杆回缩,不对卷状烟用纸张后续被放入顶空瓶的过程造成影响。It is further limited that an extrusion mechanism is also provided on one side of the rolling mechanism. The extrusion mechanism includes a rodless cylinder. The rodless cylinder is signal-connected to the controller. A moving block is installed on the rodless cylinder. The moving block is provided with a connecting rod, and one end of the connecting rod close to the rolling rod is laterally provided with a pressure rod. The connecting rod is fixed with a retaining ring on the moving block and the pressure rod bracket. The connecting rod is between the moving block and the pressure rod bracket. A compression spring is set between the blocking rings, and a limiting baffle is fixedly installed at the free end of the connecting rod. With this structural design, the rolling cigarette paper is squeezed through the pressure rod, and the position of the pressure rod is automatically adjusted through the compression spring, so that the cigarette paper is rolled more tightly; when the rolling cigarette paper is rolled During the process of placing the cigarette paper into the headspace bottle, the rodless cylinder drives the pressure rod to retract, which does not affect the subsequent placement of the rolled cigarette paper into the headspace bottle.
进一步限定,所述压杆靠近卷制棒一端还活动安装有若干滚珠。这样的结构设计,通过滚珠代替压杆与烟用纸张接触,减少烟用纸张与压杆之间的摩擦力。It is further limited that a plurality of balls are movably installed at one end of the pressure rod close to the rolling rod. This structural design uses balls to contact the cigarette paper instead of the pressure rod, reducing the friction between the cigarette paper and the pressure rod.
进一步限定,所述落料机构包括放置顶空瓶的放置仓,所述放置仓倾斜设置,所述放置仓下端开设有开口,所述放置仓于开口对应位置设有弧形放置槽,所述弧形放置槽上方设有压紧推离机构。这样的结构设计,顶空瓶放置在放置仓内,在自身重力的作用下经开口落入弧形放置槽,并被压紧推离机构固定,在弧形放置槽内的顶空瓶被使用后,由压紧推离机构把弧形放置槽内的顶空瓶推离,放置仓内的剩余顶空瓶继续下落,向弧形放置槽内自动补充顶空瓶。It is further limited that the blanking mechanism includes a placement bin for placing headspace bottles, the placement bin is arranged at an angle, an opening is provided at the lower end of the placement bin, and an arc-shaped placement slot is provided at a position corresponding to the opening, and the There is a pressing and pushing mechanism above the arc-shaped placement groove. With such a structural design, the headspace bottle is placed in the storage bin. Under the action of its own gravity, it falls into the arc-shaped placement slot through the opening, and is pressed and pushed away from the mechanism to fix it. The headspace bottle in the arc-shaped placement slot is used. Finally, the headspace bottles in the arc-shaped placement slot are pushed away by the pressing and pushing away mechanism, and the remaining headspace bottles in the placement bin continue to fall, and the headspace bottles are automatically replenished into the arc-shaped placement slot.
进一步限定,所述压紧推离机构包括横向设置的第一气缸、纵向设置的第二气缸和与顶空瓶相匹配的弧形压片,所述第一气缸和第二气缸均与控制器信号连接,所述弧形压片一端于顶空瓶颈部设有卡板。这样的结构设计,在把卷状烟用纸张放置到位于弧形放置槽内的顶空瓶内时,弧形压片压在顶空瓶上,卡板位于顶空瓶的颈部位置,第二气缸用于把顶空瓶挤压在弧形放置槽内,避免顶空瓶移动;卷状烟用纸张放置完成后,第二气缸回缩一部分,使得弧形压片不再对顶空瓶形成挤压,第一气缸启动,带动弧形压片向右移动,从而通过卡板带动弧形放置槽内的顶空瓶向右移动,使得顶空瓶脱离弧形放置槽。It is further limited that the pressing and pushing away mechanism includes a transversely arranged first cylinder, a longitudinally arranged second cylinder and an arc-shaped pressing piece that matches the headspace bottle, and the first cylinder and the second cylinder are both connected to the controller. Signal connection, one end of the arc-shaped pressing piece is provided with a clamping plate at the neck of the headspace bottle. With this structural design, when the rolling cigarette paper is placed in the headspace bottle located in the arc-shaped placement groove, the arc-shaped pressing piece is pressed on the headspace bottle, and the clamping plate is located at the neck of the headspace bottle. The second cylinder is used to squeeze the headspace bottle into the arc-shaped placement groove to prevent the headspace bottle from moving; after the roll-shaped cigarette paper is placed, the second cylinder retracts part of the way, so that the arc-shaped pressing plate no longer presses against the headspace bottle. Extrusion is formed, and the first cylinder is started, driving the arc-shaped pressing piece to move to the right, thereby driving the headspace bottle in the arc-shaped placement groove to move to the right through the clamping plate, so that the headspace bottle is separated from the arc-shaped placement groove.
采用上述技术方案的发明,具有如下优点:The invention adopting the above technical solution has the following advantages:
1、通过进料机构、卷制机构和落料机构的相互配合,实现烟用纸张的自动卷制并放入顶空瓶中,提高卷制效率;1. Through the cooperation of the feeding mechanism, rolling mechanism and blanking mechanism, the cigarette paper can be automatically rolled and placed into the headspace bottle to improve the rolling efficiency;
2、通过放置仓实现顶空瓶的自动补充,进一步提高卷制效率;2. The automatic replenishment of headspace bottles is realized through the placement bin, further improving the rolling efficiency;
3、通过进料机构配合红外发射器和红外接收器使用,提高进料效率。3. The feeding mechanism is used in conjunction with the infrared transmitter and infrared receiver to improve the feeding efficiency.
附图说明Description of drawings
本发明可以通过附图给出的非限定性实施例进一步说明;The invention can be further illustrated by the non-limiting examples given in the accompanying drawings;
图1为本发明一种烟用纸张自动卷制器实施例的结构示意图一;Figure 1 is a schematic structural diagram of an embodiment of an automatic cigarette paper rolling device according to the present invention;
图2为本发明一种烟用纸张自动卷制器实施例的结构示意图二;Figure 2 is a schematic structural diagram 2 of an embodiment of an automatic cigarette paper rolling device according to the present invention;
图3为本发明一种烟用纸张自动卷制器实施例中卷制机构的结构示意图;Figure 3 is a schematic structural diagram of the rolling mechanism in an embodiment of an automatic cigarette paper rolling machine according to the present invention;
图4为本发明一种烟用纸张自动卷制器实施例中卷制棒的结构示意图;Figure 4 is a schematic structural diagram of a rolling rod in an embodiment of an automatic cigarette paper rolling device according to the present invention;
图5为本发明一种烟用纸张自动卷制器实施例中推动套的结构示意图;Figure 5 is a schematic structural diagram of a push sleeve in an embodiment of an automatic cigarette paper rolling device according to the present invention;
图6为本发明一种烟用纸张自动卷制器实施例中挤压机构的结构示意图;Figure 6 is a schematic structural diagram of the extrusion mechanism in an embodiment of an automatic cigarette paper roller according to the present invention;
图7为本发明一种烟用纸张自动卷制器实施例中放置仓的结构示意图;Figure 7 is a schematic structural diagram of the placement compartment in an embodiment of the automatic cigarette paper rolling device of the present invention;
图8为本发明一种烟用纸张自动卷制器实施例中压紧推离机构的结构示意图;Figure 8 is a schematic structural diagram of the pressing and pushing away mechanism in an embodiment of an automatic cigarette paper rolling device according to the present invention;
图9为本发明一种烟用纸张自动卷制器实施例中进料机构的结构示意图;Figure 9 is a schematic structural diagram of the feeding mechanism in an embodiment of an automatic cigarette paper roller according to the present invention;
主要元件符号说明如下:The main component symbols are explained as follows:
进料机构1、片状烟用纸张10、上传送带11、下传送带12、Feeding mechanism 1, sheet cigarette paper 10, upper conveyor belt 11, lower conveyor belt 12,
卷制机构2、卷状烟用纸张20、安装座21、直线滑轨210、第一电机22、丝杆221、Rolling mechanism 2, rolled cigarette paper 20, mounting base 21, linear slide rail 210, first motor 22, screw rod 221,
第二电机23、卷制棒230、条形通槽231、推动块24、滑套240、The second motor 23, the rolling rod 230, the strip slot 231, the pushing block 24, the sliding sleeve 240,
推动套25、推块250、滚动轴承251、Push sleeve 25, push block 250, rolling bearing 251,
放置仓3、顶空瓶30、弧形放置槽31、压紧推离机构32、第一气缸321、第二气缸322、弧形压片323、卡板324、Placement bin 3, headspace bottle 30, arc-shaped placement groove 31, pressing and pushing away mechanism 32, first cylinder 321, second cylinder 322, arc-shaped pressing piece 323, clamping plate 324,
挤压机构4、无杆气缸41、移动块42、连接杆43、压杆44、滚珠440、挡环45、压缩弹簧450、限位挡板46、Extrusion mechanism 4, rodless cylinder 41, moving block 42, connecting rod 43, pressure rod 44, ball 440, retaining ring 45, compression spring 450, limit baffle 46,
放置板5、侧板51、Place plate 5, side plate 51,
红外发射器6、红外接收器61。Infrared transmitter 6, infrared receiver 61.
具体实施方式Detailed ways
为了使本领域的技术人员可以更好地理解本发明,下面结合附图和实施例对本发明技术方案进一步说明。In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and examples.
如图1~图9所示,本发明的一种烟用纸张自动卷制器,包括进料机构1、卷制机构2、落料机构和控制器,卷制机构2包括安装座21,安装座21上安装有直线滑轨210、第一电机22和第二电机23,直线滑轨210上滑动安装有滑套240,滑套240上固定安装有推动块24,第一电机22的输出端连接有丝杆221,推动块24上安装有与丝杆221相匹配的螺纹套,第二电机23的输出轴连接有卷制棒230,卷制棒230自由端开设有条形通槽231,卷制棒230上套设有推动套25,推动套25内壁设有推块250,推块250滑动穿设在条形通槽231内,推动套25上转动安装在推动块24上,进料机构1、第一电机22、第二电机23均与控制器信号连接。As shown in Figures 1 to 9, an automatic rolling machine for cigarette paper of the present invention includes a feeding mechanism 1, a rolling mechanism 2, a blanking mechanism and a controller. The rolling mechanism 2 includes a mounting base 21. A linear slide rail 210, a first motor 22 and a second motor 23 are installed on the base 21. A sliding sleeve 240 is slidably installed on the linear slide rail 210. A push block 24 is fixedly installed on the sliding sleeve 240. The output end of the first motor 22 A screw rod 221 is connected, and a threaded sleeve matching the screw rod 221 is installed on the pushing block 24. The output shaft of the second motor 23 is connected to a rolling rod 230, and a strip slot 231 is provided at the free end of the rolling rod 230. The rolling rod 230 is covered with a push sleeve 25, and the inner wall of the push sleeve 25 is provided with a push block 250. The push block 250 slides through the strip groove 231, and the push sleeve 25 is rotatably mounted on the push block 24 to feed the material. The mechanism 1, the first motor 22, and the second motor 23 are all connected with the controller via signals.
如图1和图9所示,进料机构1位于卷制机构2一侧,进料机构1包括上传送带11、下传送带12和进料电机,上传送带11和下传送带12均由进料电机进行带动,进料电机与控制器信号连接。片状烟用纸张10位于上传送带11和下传送带12之间,上传送带11和下传送带12之间的缝隙与卷制棒230的条形通槽231相对应,使用时,把片状烟用纸张10放置在上传送带11和下传送带12之间,由上传送带11和下传送带12带动片状烟用纸张10进入条形通槽231。As shown in Figures 1 and 9, the feeding mechanism 1 is located on the side of the rolling mechanism 2. The feeding mechanism 1 includes an upper conveyor belt 11, a lower conveyor belt 12 and a feeding motor. Both the upper conveyor belt 11 and the lower conveyor belt 12 are driven by a feeding motor. Drive, feed motor and controller signal connection. The sheet cigarette paper 10 is located between the upper conveyor belt 11 and the lower conveyor belt 12. The gap between the upper conveyor belt 11 and the lower conveyor belt 12 corresponds to the strip groove 231 of the rolling rod 230. When in use, the sheet cigarette paper 10 is placed between the upper conveyor belt 11 and the lower conveyor belt 12. The paper 10 is placed between the upper conveyor belt 11 and the lower conveyor belt 12 , and the sheet cigarette paper 10 is driven by the upper conveyor belt 11 and the lower conveyor belt 12 into the strip channel 231 .
上传送带11张紧成三角形、且一边与下传送带12平行,下传送带12上方倾斜设有放置板5,放置板5两侧固定设有侧板51。在使用时,可直接把片状烟用纸张10放置在放置板5的两块侧板51之间,并向下推动片状烟用纸张10,即可把片状烟用纸张10推入上传送带11和下传送带12之间,使用更加方便。The upper conveyor belt 11 is tensioned into a triangle, and one side is parallel to the lower conveyor belt 12. A placement plate 5 is inclined above the lower conveyor belt 12, and side plates 51 are fixed on both sides of the placement plate 5. When in use, the sheet cigarette paper 10 can be directly placed between the two side plates 51 of the placing plate 5, and the sheet cigarette paper 10 can be pushed downward to push the sheet cigarette paper 10 upward. Between the conveyor belt 11 and the lower conveyor belt 12, it is more convenient to use.
上传送带11和下传送带12设置有相互平行设置的两条,两条上传送带11之间留有间隙,两条下传送带12之间留有间隙,两个间隙的位置相互对应,进料机构1上下两侧于间隙对应位置分别设有红外发射器6和红外接收器61,红外发射器6和红外接收器61相对应,上传送带11、下传送带12、红外发生器6和红外接收器61均与控制器信号连接。由红外发射器6和红外接收器61对是否有片状烟用纸张10被放置到放置板5上进行检测,检测到片状烟用纸张10放置到位后,由控制器启动上传送带11和下传送带12上的进料电机,进而带动上传送带11和下传送带12对片状烟用纸张10进行输送。There are two upper conveyor belts 11 and lower conveyor belts 12 arranged parallel to each other. A gap is left between the two upper conveyor belts 11 and a gap is left between the two lower conveyor belts 12. The positions of the two gaps correspond to each other. The feeding mechanism 1 Infrared transmitters 6 and infrared receivers 61 are respectively provided on the upper and lower sides at corresponding positions of the gap. The infrared transmitter 6 and the infrared receiver 61 correspond to each other. The upper conveyor belt 11, the lower conveyor belt 12, the infrared generator 6 and the infrared receiver 61 are all Connect with controller signal. The infrared transmitter 6 and the infrared receiver 61 detect whether the sheet cigarette paper 10 is placed on the placing plate 5. After detecting that the sheet cigarette paper 10 is placed in place, the controller starts the upper conveyor belt 11 and the lower conveyor belt 11. The feeding motor on the conveyor belt 12 then drives the upper conveyor belt 11 and the lower conveyor belt 12 to convey the sheet cigarette paper 10 .
如图5所示,推动套25上固定安装有滚动轴承251,推动套25通过滚动轴承251安装在推动块24上。通过滚动轴承251减少推动套25和推动块24之间的摩擦力,使得推动套25在跟随卷制棒230转动时,更加顺畅。As shown in FIG. 5 , a rolling bearing 251 is fixedly installed on the pushing sleeve 25 , and the pushing sleeve 25 is installed on the pushing block 24 through the rolling bearing 251 . The friction force between the pushing sleeve 25 and the pushing block 24 is reduced by the rolling bearing 251, so that the pushing sleeve 25 rotates more smoothly when following the rolling rod 230.
如图1和图6所示,卷制机构2一侧还设有挤压机构4,挤压机构4包括无杆气缸41,无杆气缸41与控制器信号连接,无杆气缸41上安装有移动块42,移动块42上穿设有连接杆43,连接杆43靠近卷制棒230一端横向设有压杆44,连接杆43于移动块42和压杆44支架固定设有挡环45,连接杆43于移动块42和挡环45之间套设有压缩弹簧450,连接杆43自由端固定安装有限位挡板46。通过压杆44对卷状烟用纸张20进行挤压,并通过压缩弹簧450对压杆44的位置进行自动调节,使得烟用纸张被卷制得更加紧实;在卷状烟用纸张20被放入顶空瓶30的过程中,无杆气缸41带动压杆44回缩,不对卷状烟用纸张20后续被放入顶空瓶30的过程造成影响。As shown in Figures 1 and 6, the rolling mechanism 2 is also provided with an extrusion mechanism 4 on one side. The extrusion mechanism 4 includes a rodless cylinder 41. The rodless cylinder 41 is connected to the controller signal. The rodless cylinder 41 is equipped with a The moving block 42 is provided with a connecting rod 43 on the moving block 42. The connecting rod 43 is horizontally provided with a pressure rod 44 at one end close to the rolling rod 230. The connecting rod 43 is fixed with a retaining ring 45 on the bracket of the moving block 42 and the pressure rod 44. The connecting rod 43 is sleeved with a compression spring 450 between the moving block 42 and the blocking ring 45 , and a limiting baffle 46 is fixedly installed on the free end of the connecting rod 43 . The rolling cigarette paper 20 is squeezed through the pressure rod 44, and the position of the pressure rod 44 is automatically adjusted through the compression spring 450, so that the cigarette paper is rolled more tightly; when the rolling cigarette paper 20 is rolled During the process of placing the headspace bottle 30, the rodless cylinder 41 drives the pressure rod 44 to retract, which does not affect the subsequent process of placing the rolled cigarette paper 20 into the headspace bottle 30.
如图6所示,压杆44靠近卷制棒230一端还活动安装有若干滚珠440。通过滚珠440代替压杆44与烟用纸张接触,减少烟用纸张与压杆44之间的摩擦力。As shown in FIG. 6 , a plurality of balls 440 are movably installed at one end of the pressure rod 44 close to the rolling rod 230 . The ball 440 contacts the cigarette paper instead of the pressure rod 44, thereby reducing the friction between the cigarette paper and the pressure rod 44.
如图7所示,落料机构包括放置顶空瓶30的放置仓3,放置仓3倾斜设置,放置仓3下端开设有开口,放置仓3于开口对应位置设有弧形放置槽31,弧形放置槽31上方设有压紧推离机构32。顶空瓶30放置在放置仓3内,在自身重力的作用下经开口落入弧形放置槽31,并被压紧推离机构32固定,在弧形放置槽31内的顶空瓶30被使用后,由压紧推离机构32把弧形放置槽31内的顶空瓶30推离,放置仓3内的剩余顶空瓶30继续下落,向弧形放置槽31内自动补充顶空瓶30。As shown in Figure 7, the blanking mechanism includes a placement bin 3 for placing the headspace bottle 30. The placement bin 3 is tilted and has an opening at the lower end of the placement bin 3. The placement bin 3 is provided with an arc-shaped placement slot 31 at a position corresponding to the opening. A pressing and pushing away mechanism 32 is provided above the shaped placement groove 31 . The headspace bottle 30 is placed in the placement bin 3, and falls into the arc-shaped placement groove 31 through the opening under the action of its own gravity, and is pressed and fixed by the push-away mechanism 32. The headspace bottle 30 in the arc-shaped placement groove 31 is After use, the headspace bottles 30 in the arc-shaped placement slot 31 are pushed away by the pressing and pushing away mechanism 32, and the remaining headspace bottles 30 in the placement bin 3 continue to fall, and the headspace bottles 30 are automatically replenished into the arc-shaped placement slot 31. 30.
如图8所示,压紧推离机构32包括横向设置的第一气缸321、纵向设置的第二气缸322和与顶空瓶30相匹配的弧形压片323,第一气缸321和第二气缸322均与控制器信号连接,弧形压片323一端于顶空瓶30颈部设有卡板324。在把卷状烟用纸张20放置到位于弧形放置槽31内的顶空瓶30内时,弧形压片323压在顶空瓶30上,卡板324位于顶空瓶30的颈部位置,第二气缸322用于把顶空瓶30挤压在弧形放置槽31内,避免顶空瓶30移动;卷状烟用纸张20放置完成后,第二气缸322回缩一部分,使得弧形压片不再对顶空瓶30形成挤压,第一气缸321启动,带动弧形压片向右移动,从而通过卡板324带动弧形放置槽31内的顶空瓶30向右移动,使得顶空瓶30脱离弧形放置槽31。As shown in Figure 8, the pressing and pushing away mechanism 32 includes a transversely arranged first cylinder 321, a longitudinally arranged second cylinder 322 and an arc-shaped pressing piece 323 that matches the headspace bottle 30. The first cylinder 321 and the second The cylinders 322 are all connected to the controller signal, and one end of the arc-shaped pressing piece 323 is provided with a clamping plate 324 on the neck of the headspace bottle 30 . When the rolling cigarette paper 20 is placed in the headspace bottle 30 located in the arc-shaped placement groove 31, the arc-shaped pressing piece 323 is pressed on the headspace bottle 30, and the clamping plate 324 is located at the neck position of the headspace bottle 30. , the second cylinder 322 is used to squeeze the headspace bottle 30 into the arc-shaped placement groove 31 to prevent the headspace bottle 30 from moving; after the placement of the rolled cigarette paper 20 is completed, the second cylinder 322 retracts a part, so that the arc-shaped The pressing plate no longer squeezes the headspace bottle 30, and the first cylinder 321 is started to drive the arc-shaped pressing plate to move to the right, thereby driving the headspace bottle 30 in the arc-shaped placement groove 31 to move to the right through the clamping plate 324, so that The headspace bottle 30 is separated from the arc-shaped placement groove 31 .
本实施例中,使用时,把片状烟用纸张10放置在放置板5的两块侧板51之间,并向下推动片状烟用纸张10,当片状烟用纸张10位于红外发射器6和红外接收器61之间时,红外接收器61将信号传递给控制器,控制上传送带11和下传送带12运转,带动片状烟用纸张10向卷制棒230方向运动,使片状烟用纸张10被推送到卷制棒230的条形通槽231内;In this embodiment, when in use, the sheet cigarette paper 10 is placed between the two side plates 51 of the placing plate 5, and the sheet cigarette paper 10 is pushed downward. When the sheet cigarette paper 10 is located at the infrared emitting between the receiver 6 and the infrared receiver 61, the infrared receiver 61 transmits the signal to the controller, controls the operation of the upper conveyor belt 11 and the lower conveyor belt 12, drives the sheet cigarette paper 10 to move in the direction of the rolling rod 230, so that the sheet The cigarette paper 10 is pushed into the strip slot 231 of the rolling rod 230;
当一部分片状烟用纸张10穿设到条形通槽231内后,启动第二电机23,对片状烟用纸张10进行卷制,卷制时,无杆气缸41带动移动块42向卷制棒230方向运动,即带动压杆44靠近卷制棒230,顶靠在处于卷制过程中的烟用纸张上;After a part of the sheet cigarette paper 10 is inserted into the strip slot 231, the second motor 23 is started to roll the sheet cigarette paper 10. During rolling, the rodless cylinder 41 drives the moving block 42 to roll. The rod 230 moves in the direction, that is, the pressure rod 44 is driven to approach the rolling rod 230 and press against the cigarette paper in the rolling process;
卷制过程中,卷状烟用纸张20的直径尺寸逐渐增大,对压杆44进行反向推动,克服压缩弹簧450的压力,使得压杆44向远离卷制棒230的方向运动,同时,压杆44对卷状烟用纸张20进行挤压,使得烟用纸张被卷制得更加紧实,便于被放入顶空瓶30内;During the rolling process, the diameter of the rolled cigarette paper 20 gradually increases, and the pressure rod 44 is pushed in the opposite direction to overcome the pressure of the compression spring 450, so that the pressure rod 44 moves in a direction away from the rolling rod 230. At the same time, The pressing rod 44 squeezes the rolled cigarette paper 20, so that the cigarette paper is rolled more tightly, so that it can be easily placed into the headspace bottle 30;
卷制完成后,第一电机22转动,通过丝杆221和螺纹套对推动块24进行推动,使得卷制棒230上的卷状烟用纸张20向顶空瓶30方向运动,直至一部分卷状烟用纸张20进入顶空瓶30,再通过无杆气缸41带动移动块42向外运动,直至顶靠在限位挡板46上,通过限位挡板46把连接杆43向外拉动,使得压杆44脱离对卷状烟用纸张20的挤压,第一电机22继续转动,直至卷状烟用纸张20完全脱离卷制棒230进入弧形放置处31内的顶空瓶30内,第一电机22再反向转动,带动推动套25复位;After the rolling is completed, the first motor 22 rotates and pushes the pushing block 24 through the screw rod 221 and the threaded sleeve, so that the rolled cigarette paper 20 on the rolling rod 230 moves toward the headspace bottle 30 until a part of the rolled cigarette paper 20 is rolled. The cigarette paper 20 enters the headspace bottle 30, and then drives the moving block 42 to move outward through the rodless cylinder 41 until it is against the limit baffle 46, and the connecting rod 43 is pulled outward through the limit baffle 46, so that The pressing rod 44 breaks away from squeezing the rolled cigarette paper 20, and the first motor 22 continues to rotate until the rolled cigarette paper 20 completely separates from the rolling rod 230 and enters the headspace bottle 30 in the arc-shaped placement 31. A motor 22 then rotates in the opposite direction, driving the push sleeve 25 to reset;
在把卷状烟用纸张20放置到位于弧形放置槽31内的顶空瓶30内时,弧形压片323压在顶空瓶30上,卡板324位于顶空瓶30的颈部位置,第二气缸322用于把顶空瓶30挤压在弧形放置槽31内,避免顶空瓶30移动;卷状烟用纸张20放置完成后,第二气缸322回缩一部分,使得弧形压片不再对顶空瓶30形成挤压,第一气缸321启动,带动弧形压片向右移动,从而通过卡板324带动弧形放置槽31内的顶空瓶30向右移动,使得顶空瓶30脱离弧形放置槽31。When the rolling cigarette paper 20 is placed in the headspace bottle 30 located in the arc-shaped placement groove 31, the arc-shaped pressing piece 323 is pressed on the headspace bottle 30, and the clamping plate 324 is located at the neck position of the headspace bottle 30. , the second cylinder 322 is used to squeeze the headspace bottle 30 into the arc-shaped placement groove 31 to prevent the headspace bottle 30 from moving; after the placement of the rolled cigarette paper 20 is completed, the second cylinder 322 retracts a part, so that the arc-shaped The pressing plate no longer squeezes the headspace bottle 30, and the first cylinder 321 is started to drive the arc-shaped pressing plate to move to the right, thereby driving the headspace bottle 30 in the arc-shaped placement groove 31 to move to the right through the clamping plate 324, so that The headspace bottle 30 is separated from the arc-shaped placement groove 31 .
以上对本发明提供的一种烟用纸张自动卷制器进行了详细介绍。具体实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The automatic rolling machine for cigarette paper provided by the present invention has been introduced in detail above. The description of specific embodiments is only used to help understand the method and its core idea of the present invention. It should be noted that those skilled in the art can make several improvements and modifications to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of the claims of the present invention.
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CN103972590A (en) * | 2014-05-23 | 2014-08-06 | 惠州亿纬锂能股份有限公司 | Automatic material receiving and tray assembling device of winding machine |
CN109916695A (en) * | 2019-03-26 | 2019-06-21 | 浙江中烟工业有限责任公司 | A paper roll filling device |
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