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CN110529872A - Station boiler afterheat utilizing system based on entrance flue gas temperature communication control - Google Patents

Station boiler afterheat utilizing system based on entrance flue gas temperature communication control Download PDF

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Publication number
CN110529872A
CN110529872A CN201810819057.2A CN201810819057A CN110529872A CN 110529872 A CN110529872 A CN 110529872A CN 201810819057 A CN201810819057 A CN 201810819057A CN 110529872 A CN110529872 A CN 110529872A
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China
Prior art keywords
heat
air preheater
flue gas
valve
temperature
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CN201810819057.2A
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CN110529872B (en
Inventor
王逸隆
马军
江程
李言伟
连根款
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Suzhou Hailu Heavy Industry Co Ltd
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Qingdao University of Science and Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L15/00Heating of air supplied for combustion
    • F23L15/04Arrangements of recuperators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N3/00Regulating air supply or draught
    • F23N3/002Regulating air supply or draught using electronic means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N3/00Regulating air supply or draught
    • F23N3/06Regulating air supply or draught by conjoint operation of two or more valves or dampers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/04Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure
    • F28D15/046Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure characterised by the material or the construction of the capillary structure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D21/00Heat-exchange apparatus not covered by any of the groups F28D1/00 - F28D20/00
    • F28D21/0001Recuperative heat exchangers
    • F28D21/0003Recuperative heat exchangers the heat being recuperated from exhaust gases
    • F28D21/001Recuperative heat exchangers the heat being recuperated from exhaust gases for thermal power plants or industrial processes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23LSUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
    • F23L2900/00Special arrangements for supplying or treating air or oxidant for combustion; Injecting inert gas, water or steam into the combustion chamber
    • F23L2900/15043Preheating combustion air by heat recovery means located in the chimney, e.g. for home heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23NREGULATING OR CONTROLLING COMBUSTION
    • F23N2900/00Special features of, or arrangements for controlling combustion
    • F23N2900/05005Mounting arrangements for sensing, detecting or measuring devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Air Supply (AREA)

Abstract

本发明提供了一种智能控制利用余热的电站锅炉余热利用系统,所述系统包括空气预热器和储热器,所述系统还包括中央控制器,所述中央控制器与空气预热器阀门和储热器阀门进行数据连接,第三温度传感器设置在空气预热器的烟气入口的位置处,中央控制器根据第三温度传感器检测的温度来自动控制空气预热器阀门和储热器阀门的阀门开度。本发明通过上述的运行,可以在烟气温度高的时候,在满足预热的空气产生需求以后,将多余的热量通过储热器进行储热,在烟气温度低的时候,可以将更多的烟气进入空气预热器内用于预热空气,保证了预热的空气的需求,同时节约能源。

The present invention provides a waste heat utilization system for power station boilers with intelligent control and utilization of waste heat. The system includes an air preheater and a heat storage device. Data connection with the heat storage valve, the third temperature sensor is set at the flue gas inlet of the air preheater, and the central controller automatically controls the air preheater valve and the heat storage according to the temperature detected by the third temperature sensor The valve opening of the valve. Through the above-mentioned operation, the present invention can store excess heat through the heat storage device after meeting the demand for preheated air when the temperature of the flue gas is high, and can use more heat when the temperature of the flue gas is low. The flue gas enters the air preheater to preheat the air, ensuring the demand for preheated air and saving energy at the same time.

Description

基于入口烟气温度通信控制的电站锅炉余热利用系统Power Plant Boiler Waste Heat Utilization System Based on Inlet Flue Gas Temperature Communication Control

技术领域technical field

本发明是和企业共同研发的课题项目的其中一部分,是对前面在先申请的改进,涉及热管余热回收领域,特别是涉及一种利用热管回收烟气余热控制方法及装置。The present invention is a part of the subject project jointly developed with the enterprise, and is an improvement on the previous application. It relates to the field of waste heat recovery of heat pipes, and in particular relates to a control method and device for recovering waste heat of flue gas by using heat pipes.

背景技术Background technique

随着我国经济快速发展,能源消耗日益增加,城市大气质量日益恶化的问题也越发突出,节约能源和减少环境有害物排放的问题迫在眉睫。在常见的蒸汽产生过程中,能耗高、污染严重的主要原因之一是锅炉烟气的排烟温度过高,浪费了大量能源,因此对锅炉尾气余热进行回收再利用,实现节能减排的目的,同时还可以保护环境。但是现有技术中在满足烟气余热的同时,可能会发生低温腐蚀,因此如何避免低温腐蚀是一个重要的问题,同时如果为了仅仅为了避免低温腐蚀,则在某些情况下烟气中余热浪费太多,导致发生余热利用效果不好的问题,因此上述的相关问题亟待解决。With the rapid development of my country's economy, energy consumption is increasing day by day, and the problem of deteriorating urban air quality is becoming more and more prominent. It is urgent to save energy and reduce the emission of harmful environmental substances. In the common steam generation process, one of the main reasons for high energy consumption and serious pollution is that the exhaust temperature of boiler flue gas is too high, which wastes a lot of energy. Therefore, the waste heat of boiler exhaust gas is recovered and reused to achieve energy saving and emission reduction. purpose, while protecting the environment. However, in the prior art, low-temperature corrosion may occur while satisfying the residual heat of the flue gas, so how to avoid low-temperature corrosion is an important issue. At the same time, if only to avoid low-temperature corrosion, the waste heat in the flue gas is wasted Too much, leading to the problem of poor utilization of waste heat, so the above-mentioned related problems need to be solved urgently.

热管技术是1963年美国洛斯阿拉莫斯(Los Alamos)国家实验室的乔治格罗佛(George Grover)发明的一种称为“热管”的传热元件,它充分利用了热传导原理与相变介质的快速热传递性质,透过热管将发热物体的热量迅速传递到热源外,其导热能力超过任何已知金属的导热能力。相比于燃煤烟气余热回收中最为常用的管壳式换热器,热管换热器具有传热效率高、结构紧凑、压力损失小、有利于控制露点腐蚀等优点,在燃煤烟气余热回收利用中更具潜力。Heat pipe technology is a heat transfer element called "heat pipe" invented by George Grover of Los Alamos National Laboratory in the United States in 1963. It makes full use of the principle of heat conduction and phase change medium. The rapid heat transfer properties of the heat pipe quickly transfer the heat of the heating object to the heat source, and its thermal conductivity exceeds that of any known metal. Compared with the most commonly used shell-and-tube heat exchanger in coal-fired flue gas waste heat recovery, the heat pipe heat exchanger has the advantages of high heat transfer efficiency, compact structure, small pressure loss, and is beneficial to control dew point corrosion. There is more potential in waste heat recovery and utilization.

热管在换热中换热流体都是汽水混合物。热管在蒸发过程中,不可避免的会携带液体到蒸汽端内,同时因为冷凝端的放热冷凝,从而使得冷凝端中存在液体,液体也不可避免的与蒸汽混合,从而使得热管内的流体是汽液混合物,汽液混合物存在导致汽体混成一团,与液体之间换热能力下降,大大的影响了换热的效率。The heat exchange fluid in the heat pipe is a mixture of steam and water. During the evaporation process of the heat pipe, it will inevitably carry liquid to the steam end. At the same time, because of the exothermic condensation of the condensation end, there will be liquid in the condensation end, and the liquid will inevitably mix with the steam, so that the fluid in the heat pipe is vapor. Liquid mixture, the existence of vapor-liquid mixture causes the gas to mix together, and the heat transfer capacity between the gas and the liquid is reduced, which greatly affects the heat transfer efficiency.

现有技术的锅炉余热利用系统中,针对智能化控制的缺少研究,尤其是涉及同时存在多个余热利用设备的情况下的智能控制,例如设置热量分配等。In the boiler waste heat utilization system of the prior art, there is a lack of research on intelligent control, especially the intelligent control when there are multiple waste heat utilization devices at the same time, such as setting heat distribution and so on.

针对上述问题,本发明在前面发明的基础上进行了改进,提供了一种新的智能控制结构的锅炉余热利用装置,充分利用热源,降低能耗,实现智能控制。In view of the above problems, the present invention improves on the previous invention, and provides a boiler waste heat utilization device with a new intelligent control structure, which makes full use of heat sources, reduces energy consumption, and realizes intelligent control.

发明内容Contents of the invention

针对上述问题,本发明在前面发明的基础上进行了改进,提供了一种新的结构锅炉余热利用设备,以实现余热的充分利用及其智能控制。Aiming at the above problems, the present invention improves on the previous invention, and provides a new structural boiler waste heat utilization equipment to realize the full utilization of waste heat and its intelligent control.

为了实现上述目的,本发明的技术方案如下:In order to achieve the above object, the technical scheme of the present invention is as follows:

一种电站锅炉余热利用系统,所述系统包括空气预热器和储热器,所述空气预热器设置在烟道的主管道上,所述储热器设置在副管道上,所述主管道和副管道形成并联管路,烟道中的烟气分别进入主管道和副管道的空气预热器和储热器,在空气预热器中产生蒸汽,在储热器中进行储热,在空气预热器和储热器中换热后的烟气再汇流进入烟道;A utility boiler waste heat utilization system, the system includes an air preheater and a heat storage device, the air preheater is arranged on the main pipe of the flue, the heat storage is arranged on the auxiliary pipe, and the main pipe It forms a parallel pipeline with the auxiliary pipeline. The flue gas in the flue enters the air preheater and heat storage of the main pipeline and the auxiliary pipeline respectively. Steam is generated in the air preheater and stored in the heat storage. The flue gas after heat exchange in the preheater and heat storage unit flows into the flue again;

空气预热器阀门设置在主烟道的空气预热器的入口的位置,用于控制进入空气预热器的烟气的流量,储热器阀门设置在副管道的储热器的入口管的位置,用于控制进入储热器的烟气的流量,所述系统还包括中央控制器,所述中央控制器与空气预热器阀门和储热器阀门进行数据连接,第三温度传感器设置在空气预热器的烟气入口的位置处,用于测量进入空气预热器的烟气的温度;第三温度传感器与中央控制器进行数据连接,中央控制器根据第三温度传感器检测的温度来自动控制空气预热器阀门和储热器阀门的阀门开度。The air preheater valve is set at the inlet of the air preheater in the main flue to control the flow of flue gas entering the air preheater, and the heat storage valve is set at the inlet pipe of the heat storage of the auxiliary pipeline position, used to control the flow of flue gas entering the heat storage, the system also includes a central controller, the central controller is connected with the data of the air preheater valve and the heat storage valve, and the third temperature sensor is set at The position of the flue gas inlet of the air preheater is used to measure the temperature of the flue gas entering the air preheater; the third temperature sensor is connected to the central controller for data, and the central controller determines the temperature according to the temperature detected by the third temperature sensor. Automatically control the valve opening of the air preheater valve and the heat storage valve.

作为优选,当第三温度传感器测量的温度低于一定的温度的时候,中央控制器控制空气预热器阀门加大开度,同时控制储热器阀门减少开度,以加大进入空气预热器的烟气的流量;当第三温度传感器测量的温度高于一定的温度的时候,中央控制器控制空气预热器阀门减少开度,同时控制储热器阀门加大开度,以减少进入空气预热器的烟气的流量。Preferably, when the temperature measured by the third temperature sensor is lower than a certain temperature, the central controller controls the valve of the air preheater to increase the opening degree, and at the same time controls the valve of the heat storage device to reduce the opening degree to increase the preheating of the incoming air When the temperature measured by the third temperature sensor is higher than a certain temperature, the central controller controls the valve of the air preheater to reduce the opening degree, and at the same time controls the valve of the heat storage device to increase the opening degree to reduce the inflow Flue gas flow of the air preheater.

作为优选,如果第一温度传感器检测的温度低于第二温度传感器检测的温度,则中央控制器控制风机停止运行。如果第一温度传感器检测的温度高于第二温度传感器检测的温度,则中央控制器控制风机开始运行。Preferably, if the temperature detected by the first temperature sensor is lower than the temperature detected by the second temperature sensor, the central controller controls the fan to stop running. If the temperature detected by the first temperature sensor is higher than the temperature detected by the second temperature sensor, the central controller controls the fan to start running.

作为优选,中央控制器检测到管道有烟气经过时候,中央控制器自动控制风机停止运行;当中央控制器检测到管道没有烟气经过时候,中央控制器控制上游阀门、下游阀门关闭,空气预热器和储热器所在的管路形成一个循环管路,中央控制器自动控制风机开始运行。Preferably, when the central controller detects that there is smoke passing through the pipeline, the central controller automatically controls the fan to stop running; when the central controller detects that there is no smoke passing through the pipeline, the central controller controls the upstream valve and the downstream valve to close, and the air pre- The pipeline where the heater and the heat storage are located forms a circulation pipeline, and the central controller automatically controls the fan to start running.

作为优选,所述空气预热器包括热管、烟气通道和空气通道,所述热管包括蒸发端和冷凝端,所述冷凝端设置在空气通道中,蒸发端设置在烟道内;蒸发端吸收锅炉烟道中烟气的余热,通过冷凝端将热量传递给空气通道中的空气,预热后的空气进入锅炉炉膛进行助燃。Preferably, the air preheater includes a heat pipe, a flue gas channel and an air channel, the heat pipe includes an evaporation end and a condensation end, the condensation end is arranged in the air passage, and the evaporation end is arranged in the flue; the evaporation end absorption boiler The waste heat of the flue gas in the flue is transferred to the air in the air channel through the condensing end, and the preheated air enters the boiler furnace for combustion.

作为优选,所述集热管内设置稳定装置,所述稳定装置是片状结构,所述片状结构在集热管的横截面上设置;所述稳定装置为正方形通孔和正八边形通孔组成,所述正方形通孔的边长等于正八边形通孔的边长,所述正方形通孔的四个边分别是四个不同的正八边形通孔的边,正八边形通孔的四个互相间隔的边分别是四个不同的正方形通孔的边。Preferably, a stabilizing device is provided in the heat collecting tube, and the stabilizing device is a sheet structure, and the sheet structure is arranged on the cross section of the heat collecting tube; the stabilizing device is composed of a square through hole and a regular octagonal through hole , the side length of the square through hole is equal to the side length of the regular octagonal through hole, the four sides of the square through hole are respectively the sides of four different regular octagonal through holes, and the four sides of the regular octagonal through hole The sides spaced apart from each other are the sides of four different square through holes.

作为优选,集热管的横截面是正方形。Preferably, the cross section of the heat collecting tube is square.

作为优选,相邻稳定装置之间的距离为K1,正方形的边长为B1,热管为正方形截面,热管的边长为B2,所述热管与水平面形成锐角为A,相邻热管中心之间的间距为K2满足如下要求:Preferably, the distance between adjacent stabilizing devices is K1, the side length of the square is B1, the heat pipe is a square section, the side length of the heat pipe is B2, the acute angle formed between the heat pipe and the horizontal plane is A, and the distance between the centers of adjacent heat pipes is The spacing is K2 to meet the following requirements:

c*K2/B2=d*(K1/B2)2+e-f*(K1/B2)3-h*(K1/B2);c*K2/B2=d*(K1/B2) 2 +ef*(K1/B2) 3 -h*(K1/B2);

其中d,e,f,h是参数,Where d, e, f, h are parameters,

1.239<d<1.240,1.544<e<1.545,0.37<f<0.38,0.991<h<0.992;c=1/cos(A)n,其中0.090<n<0.098,优选n=0.093。1.239<d<1.240, 1.544<e<1.545, 0.37<f<0.38, 0.991<h<0.992; c=1/cos(A) n , where 0.090<n<0.098, preferably n=0.093.

11<B2<46mm;11<B2<46mm;

1.9<B1<3.2mm;1.9<B1<3.2mm;

18<K1<27mm。18<K1<27mm.

16<K2<76mm。16<K2<76mm.

与现有技术相比较,本发明具有如下的优点:Compared with the prior art, the present invention has the following advantages:

1)本发明通过上述的运行,可以在烟气温度高的时候,在满足预热的空气产生需求以后,将多余的热量通过储热器进行储热,在烟气温度低的时候,可以将更多的烟气进入空气预热器内用于预热空气,保证了预热的空气的需求,同时节约能源。1) Through the above-mentioned operation, the present invention can store excess heat through the heat storage device after satisfying the demand for preheated air when the temperature of the flue gas is high, and can store the excess heat when the temperature of the flue gas is low. More flue gas enters the air preheater to preheat the air, ensuring the demand for preheated air and saving energy at the same time.

2)本发明提供了一种新式正方形通孔和正八边形通孔相结合的新式结构的稳定装置的电站锅炉余热利用系统,通过正方形和正八边形,使得形成的正方形孔和正八边形孔的边形成的夹角都是大于等于90度,从而使得流体能够充分流过每个孔的每个位置,避免或者减少流体流动的短路。本发明通过新式结构的稳定装置将两相流体分离成液相和气相,将液相分割成小液团,将气相分割成小气泡,抑制液相的回流,促使气相顺畅流动,起到稳定流量的作用,提高换热效果。相对于现有技术中的稳定装置,进一步提高稳流效果,强化传热,而且制造简单。2) The present invention provides a power plant boiler waste heat utilization system with a new structure of a stabilizing device combining a new square through hole and a regular octagonal through hole. The square hole and the regular octagonal hole are formed through the square and the regular octagon. The included angles formed by the sides are greater than or equal to 90 degrees, so that the fluid can fully flow through each position of each hole, and avoid or reduce the short circuit of the fluid flow. The invention separates the two-phase fluid into a liquid phase and a gas phase through a stabilizing device with a new structure, divides the liquid phase into small liquid masses, and divides the gas phase into small bubbles, inhibits the backflow of the liquid phase, promotes the smooth flow of the gas phase, and stabilizes the flow rate. The role of improving the heat transfer effect. Compared with the stabilizing device in the prior art, the stabilizing effect is further improved, the heat transfer is enhanced, and the manufacture is simple.

3)本发明通过合理的布局,使得正方形和正八边形通孔分布均匀,从而使得整体上的横街面上的流体分割均匀,避免了现有技术中的环形结构沿着周向的分割不均匀问题。3) The present invention makes the square and regular octagonal through-holes evenly distributed through a reasonable layout, so that the fluid on the overall transverse street is evenly divided, and avoids the uneven division of the ring structure along the circumferential direction in the prior art. Even problem.

4)本发明通过正方形孔和正八边形孔的间隔均匀分布,从而使得大孔和小孔在整体横截面上分布均匀,而且通过相邻的稳定装置的大孔和小孔的位置变化,使得分隔效果更好。4) The present invention evenly distributes the spacing between square holes and regular octagonal holes, so that the large holes and small holes are evenly distributed on the overall cross section, and the positions of the large holes and small holes of the adjacent stabilizing devices change, so that Separation works better.

5)本发明通过设置稳定装置为片状结构,使得稳定装置结构简单,成本降低。5) In the present invention, the stabilizing device has a sheet structure, so that the stabilizing device has a simple structure and a reduced cost.

6)本发明通过在吸热管高度方向上设置相邻稳定装置之间的距离、稳定装置的孔的边长、吸热管的管径、管间距等参数大小的规律变化,研究了上述参数的最佳的关系尺寸,从而进一步达到稳流效果,降低噪音,提高换热效果。6) The present invention studies the above-mentioned parameters by setting the distance between adjacent stabilizing devices in the height direction of the heat-absorbing tube, the side length of the hole of the stabilizing device, the pipe diameter of the heat-absorbing pipe, the tube spacing and other parameters. The best relationship size, so as to further achieve the effect of steady flow, reduce noise and improve heat transfer effect.

7)本发明通过对稳定装置各个参数的变化导致的换热规律进行了广泛的研究,在满足流动阻力情况下,实现换热效果的最佳关系式。7) The present invention conducts extensive research on the heat transfer laws caused by the changes of various parameters of the stabilizing device, and realizes the optimal relational expression of the heat transfer effect under the condition of satisfying the flow resistance.

8)提供了一种新式结构的余热利用装置,通过在热管之间设置均流管,保证了各个热管中压力的均匀,流体流量的分配均匀以及流体运动阻力的分配均匀。8) A waste heat utilization device with a new structure is provided. By arranging a flow equalizing pipe between the heat pipes, the uniform pressure in each heat pipe, the uniform distribution of the fluid flow rate and the uniform distribution of the fluid motion resistance are guaranteed.

附图说明Description of drawings

图1是本发明空气预热器的结构示意图。Fig. 1 is a schematic structural view of the air preheater of the present invention.

图2是本发明烟气余热利用装置智能控制的示意图。Fig. 2 is a schematic diagram of the intelligent control of the flue gas waste heat utilization device of the present invention.

图3本发明稳定装置横截面结构示意图;Fig. 3 cross-sectional structure schematic diagram of stabilizing device of the present invention;

图4本发明稳定装置另一个横截面结构示意图;Fig. 4 is a schematic diagram of another cross-sectional structure of the stabilizing device of the present invention;

图5是本发明稳定装置在热管内布置示意图;Fig. 5 is a schematic diagram of the arrangement of the stabilizing device of the present invention in the heat pipe;

图6是本发明稳定装置在热管内布置横截面示意图;Fig. 6 is a cross-sectional schematic diagram of the arrangement of the stabilizing device in the heat pipe of the present invention;

图7是本发明热管设置均流管的横截面示意图。Fig. 7 is a schematic cross-sectional view of a heat pipe provided with a flow equalizing pipe according to the present invention.

图8是本发明设置旁通烟道的烟气余热利用装置结构示意图。Fig. 8 is a schematic structural diagram of a flue gas waste heat utilization device provided with a bypass flue according to the present invention.

图中:1空气预热器,2储热器,3中央控制器,4稳定装置,5空气预热器阀门,6上游阀门,7下游阀门,8空气出口,9空气进口,10-热管,11壳体,12主管道,13副管道,14烟道,15旁通阀门,16空气通道,17储热器阀门,18均流管In the figure: 1 air preheater, 2 heat storage, 3 central controller, 4 stabilizer, 5 air preheater valve, 6 upstream valve, 7 downstream valve, 8 air outlet, 9 air inlet, 10-heat pipe, 11 shell, 12 main pipe, 13 auxiliary pipe, 14 flue, 15 bypass valve, 16 air passage, 17 heat storage valve, 18 equalizing pipe

具体实施方式Detailed ways

下面结合附图对本发明的具体实施方式做详细的说明。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

本文中,如果没有特殊说明,涉及公式的,“/”表示除法,“×”、“*”表示乘法。In this article, if there is no special explanation, when it comes to formulas, "/" means division, and "×" and "*" mean multiplication.

下面结合附图对本发明的具体实施方式做详细的说明。The specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings.

一种电站锅炉烟道烟气余热利用系统,所述余热利用系统包括空气预热器1,所述空气预热器1包括热管10、烟气通道14和空气通道16,所述热管10包括蒸发端101和冷凝端102,所述冷凝端102设置在空气通道12中,蒸发端101设置在烟道内。蒸发端101吸收锅炉烟道中烟气的余热,通过冷凝端102将热量传递给空气通道12中的空气。预热后的空气进入锅炉炉膛进行助燃。A utility boiler flue gas waste heat utilization system, the waste heat utilization system includes an air preheater 1, the air preheater 1 includes a heat pipe 10, a flue gas channel 14 and an air channel 16, and the heat pipe 10 includes an evaporation The condensing end 101 and the condensing end 102, the condensing end 102 is arranged in the air passage 12, and the evaporating end 101 is arranged in the flue. The evaporating end 101 absorbs the waste heat of the flue gas in the boiler flue, and transfers the heat to the air in the air channel 12 through the condensing end 102 . The preheated air enters the boiler furnace for combustion support.

本发明热管在运行中,通过蒸发端101从烟气中吸收热量,然后在冷凝端将热量释放给空气,流体进行冷凝,依靠重力的作用再进入蒸发端101。During operation, the heat pipe of the present invention absorbs heat from the flue gas through the evaporating end 101, and then releases heat to the air at the condensing end, and the fluid condenses, and then enters the evaporating end 101 by gravity.

余热利用装置在运行过程中,存在流体分配不均匀,而且因为在集热过程中,不同的热管吸收的热量不同,导致不同的热管内流体温度不同,有的热管内甚至流体,例如水成为气液两相的状态,有的热管内流体依然是液体,这样因为流体变成蒸汽而导致热管内压力变大,因此通过在热管之间设置均流管,可以使得流体在热管内互相流动,这样使得所有热管内的压力分配达到平衡,也能促进流体分配达到平衡。During the operation of the waste heat utilization device, there is uneven distribution of fluid, and because different heat pipes absorb different heat during the heat collection process, resulting in different fluid temperatures in different heat pipes, and even fluids in some heat pipes, such as water becoming gas In the liquid two-phase state, the fluid in some heat pipes is still liquid, so that the pressure in the heat pipe increases because the fluid turns into steam, so by setting a flow equalizer between the heat pipes, the fluids can flow into each other in the heat pipe, so that The pressure distribution in all heat pipes is made to be balanced, and the fluid distribution is also promoted to be balanced.

作为一种选择,如图8所示,所述热管之间设置均流管18。至少两个相邻的热管10之间设置均流管18。在研究中发现,在蒸发管吸热放热的过程中,会出现不同位置的吸热放热管的吸热量放热量不同,导致热管10之间的压力或者温度不同,这样会导致部分热管10温度过高,造成寿命缩短,一旦热管10出现问题,可能导致整个余热利用系统出现无法使用的问题。本发明通过大量的研究,在相邻的热管设置均流管18,可以在热管受热不同而导致压力不同的情况下,可以使得压力大的热管10内的流体快速的流向压力小的热管10,从而保持整体压力均衡,避免局部过热或者过冷。As an option, as shown in FIG. 8 , flow equalizing pipes 18 are arranged between the heat pipes. A flow equalizing pipe 18 is arranged between at least two adjacent heat pipes 10 . In the research, it is found that in the process of heat absorption and heat release of the evaporator tube, the heat absorption and release heat of the heat absorption and heat release tubes in different positions will be different, resulting in different pressures or temperatures between the heat pipes 10, which will cause some heat pipes 10 If the temperature is too high, the service life will be shortened. Once a problem occurs in the heat pipe 10, the whole waste heat utilization system may become unusable. Through a lot of research in the present invention, the flow equalizing pipe 18 is arranged on adjacent heat pipes, which can make the fluid in the heat pipe 10 with high pressure quickly flow to the heat pipe 10 with low pressure when the heat pipes are heated differently and cause different pressures. Thereby maintaining the overall pressure balance and avoiding local overheating or overcooling.

作为优选,从热管10蒸发端向热管10冷凝端方向,相邻的热管10之间设置多个均流管18。通过设置多个均流管,能够使得流体在吸热蒸发过程中不断的均衡压力,保证整个热管内的压力均衡。Preferably, from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10, a plurality of flow equalizing pipes 18 are arranged between adjacent heat pipes 10 . By arranging a plurality of equalizing pipes, the pressure of the fluid can be continuously balanced during the process of absorbing heat and evaporating, so as to ensure the pressure balance in the entire heat pipe.

作为优选,在蒸发端101,从热管10蒸发端向热管10冷凝端方向,相邻均流管18之间的距离不断减小。此目的是为了设置更多的均流管,因为随着流体的向上流动,流体不断的吸热,随着流体不断的吸热,不同热管内的压力越来越不均匀,因此通过上述设置,能够保证在流体流动过程中尽快的达到压力均衡。Preferably, at the evaporating end 101 , the distance between adjacent flow equalizing tubes 18 decreases continuously from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10 . The purpose of this is to set up more flow equalizing tubes, because as the fluid flows upwards, the fluid absorbs heat continuously, and as the fluid continuously absorbs heat, the pressure in different heat pipes becomes more and more uneven, so through the above settings, It can ensure that the pressure balance is achieved as soon as possible during the fluid flow process.

作为优选,在蒸发端101,从热管10蒸发端向热管10冷凝端方向,相邻均流管之间的距离不断减小的幅度越来越大。通过实验发现,上述设置,能够保证在流体流动过程中更优更快的达到压力均衡。这也是通过大量的研究压力分布变化规律而得来的最佳的连通方式。Preferably, at the evaporating end 101 , from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10 , the distance between adjacent flow equalizing pipes decreases continuously and becomes larger and larger. It is found through experiments that the above setting can ensure better and faster pressure equalization in the process of fluid flow. This is also the best connection method obtained through a large number of studies on the law of pressure distribution changes.

作为优选,在蒸发端101,从热管10蒸发端向热管10冷凝端方向,均流管18的直径不断增加。此目的是为了设置保证更大的连通面积,因为随着流体的向上流动,流体不断的吸热生成蒸汽,随着蒸汽不断的差生,不同热管内的温度压力越来越不均匀,因此通过上述设置,能够保证在流体流动过程中尽快的达到压力均衡。Preferably, at the evaporating end 101 , the diameter of the equalizing pipe 18 increases continuously from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10 . The purpose of this is to ensure a larger communication area, because as the fluid flows upwards, the fluid absorbs heat continuously to generate steam, and as the steam is continuously generated, the temperature and pressure in different heat pipes become more and more uneven, so through the above The setting can ensure that the pressure equalization is achieved as soon as possible during the fluid flow.

作为优选,在蒸发端101,从热管10蒸发端向热管10冷凝端方向,均流管18的直径不断增加的幅度越来越大。通过实验发现,上述设置,能够保证在流体流动过程中更优更快的达到压力均衡。这也是通过大量的研究压力分布变化规律而得来的最佳的连通方式。Preferably, at the evaporating end 101 , from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10 , the diameter of the equalizing pipe 18 increases more and more. It is found through experiments that the above setting can ensure better and faster pressure equalization in the process of fluid flow. This is also the best connection method obtained through a large number of studies on the law of pressure distribution changes.

作为优选,在冷凝端102,从热管10蒸发端向热管10冷凝端方向,相邻均流管18之间的距离不断增加。此目的是为了设置更少的均流管,降低成本。因为随着冷凝端102的下部向上,热管内蒸汽不断的放热冷凝,随着流体不断的放热,热管内的压力越来越小,因此不均匀的现象也越来越缓和,因此通过上述设置,可以节省材料,根据压力变化设置均流管,能够保证在流体流动过程中尽快的达到压力均衡。Preferably, at the condensing end 102 , the distance between adjacent flow equalizing tubes 18 increases continuously from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10 . The purpose of this is to set fewer flow sharing tubes and reduce costs. Because as the lower part of the condensing end 102 goes upward, the steam in the heat pipe continuously releases heat and condenses, and as the fluid continuously releases heat, the pressure in the heat pipe becomes smaller and smaller, so the uneven phenomenon becomes more and more relaxed. Therefore, through the above The setting can save materials, and setting the equalizing pipe according to the pressure change can ensure that the pressure equalization is achieved as soon as possible during the fluid flow process.

作为优选,在冷凝端102,从热管10蒸发端向热管10冷凝端方向,相邻均流管之间的距离不断增加的幅度越来越大。通过实验发现,上述设置,能够保证在流体流动过程中更优更快的达到压力均衡。这也是通过大量的研究压力分布变化规律而得来的最佳的连通方式。Preferably, at the condensing end 102 , from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10 , the distance between adjacent flow equalizing pipes increases continuously. It is found through experiments that the above setting can ensure better and faster pressure equalization in the process of fluid flow. This is also the best connection method obtained through a large number of studies on the law of pressure distribution changes.

作为优选,在冷凝端102,从热管10蒸发端向热管10冷凝端方向,均流管18的直径不断降低。此目的是为了设置保证减少的连通面积,降低成本。与前面距离不断增加的原理相同。Preferably, at the condensing end 102 , the diameter of the equalizing pipe 18 decreases continuously from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10 . The purpose of this is to set a guaranteed reduced connected area and reduce costs. It is the same principle as the previous distance increasing.

作为优选,在冷凝端102,从热管10蒸发端向热管10冷凝端方向,均流管18的直径不断降低的幅度越来越大。通过实验发现,上述设置,能够保证在流体流动过程中更优更快的达到压力均衡。这也是通过大量的研究压力分布变化规律而得来的最佳的连通方式。Preferably, at the condensing end 102 , from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10 , the diameter of the flow equalizing pipe 18 decreases gradually to a larger extent. It is found through experiments that the above setting can ensure better and faster pressure equalization in the process of fluid flow. This is also the best connection method obtained through a large number of studies on the law of pressure distribution changes.

热管中因为蒸汽的换热,使得热管出现汽液两相流,一方面,热管在蒸发过程中,不可避免的会携带液体到热管内,同时因为冷凝端的放热冷凝,从而使得冷凝端中存在液体,液体也不可避免的进入蒸汽中,从而使得热管内的流体是汽液混合物,同时热管在运行过程中会因为老化产生的不凝气体,不凝气体一般上升到热管上部的冷凝端,不凝气体的的存在导致热管冷凝端内的压力增加,压力使得液体向热管内流动。大大的影响了换热的效率。因此本发明采取了新的结构,来分割汽相和液相,使得换热加强。Because of the heat exchange of steam in the heat pipe, the vapor-liquid two-phase flow occurs in the heat pipe. On the one hand, the heat pipe will inevitably carry the liquid into the heat pipe during the evaporation process. At the same time, due to the exothermic condensation at the condensation end, there will be Liquid, the liquid also inevitably enters the steam, so that the fluid in the heat pipe is a vapor-liquid mixture. At the same time, the heat pipe will produce non-condensable gas due to aging during the operation process. The non-condensable gas generally rises to the condensation end of the upper part of the heat pipe. The presence of condensate causes the pressure in the condensing end of the heat pipe to increase, and the pressure causes the liquid to flow into the heat pipe. Greatly affects the efficiency of heat exchange. Therefore, the present invention adopts a new structure to divide the vapor phase and the liquid phase, so that the heat exchange is strengthened.

热管内设置稳定装置4,所述稳定装置4的结构如图2、3所示。所述稳定装置4是片状结构,所述片状结构在热管10的横截面上设置;所述稳定装置4为正方形和正八边形结构组成,从而形成正方形通孔41和正八边形通孔42。如图2所述正方形通孔41的边长等于正八边形通孔42的边长,所述正方形通孔的四个边43分别是四个不同的正八边形通孔的边43,正八变形通孔的四个互相间隔的边43分别是四个不同的正方形通孔的边43。A stabilizing device 4 is arranged inside the heat pipe, and the structure of the stabilizing device 4 is shown in FIGS. 2 and 3 . The stabilizing device 4 is a sheet structure, and the sheet structure is arranged on the cross section of the heat pipe 10; the stabilizing device 4 is composed of a square and a regular octagonal structure, thereby forming a square through hole 41 and a regular octagonal through hole 42. As shown in Figure 2, the side length of the square through hole 41 is equal to the side length of the regular octagonal through hole 42, and the four sides 43 of the square through hole are respectively the sides 43 of four different regular octagonal through holes, and the regular octagonal deformation The four sides 43 spaced apart from each other are the sides 43 of four different square through holes.

本发明采用新式结构的稳定装置,具有如下优点:The present invention adopts the stabilizing device of novel structure, has the following advantages:

1)本发明提供了一种新式正方形通孔和正八边形通孔相结合的新式结构的稳定装置,通过正方形和正八边形,使得形成的正方形孔和正八边形孔的边形成的夹角都是大于等于90度,从而使得流体能够充分流过每个孔的每个位置,避免或者减少流体流动的短路。本发明通过新式结构的稳定装置将两相流体分离成液相和气相,将液相分割成小液团,将气相分割成小气泡,抑制液相的回流,促使气相顺畅流动,起到稳定流量的作用,具有减振降噪的效果,提高换热效果。相对于现有技术中的稳定装置,进一步提高稳流效果,强化传热,而且制造简单。1) The present invention provides a new type of stabilizing device with a combination of a new square through hole and a regular octagonal through hole, through the square and the regular octagon, the angle formed by the sides of the formed square hole and the regular octagonal hole All are greater than or equal to 90 degrees, so that the fluid can fully flow through each position of each hole, and avoid or reduce the short circuit of the fluid flow. The invention separates the two-phase fluid into a liquid phase and a gas phase through a stabilizing device with a new structure, divides the liquid phase into small liquid masses, and divides the gas phase into small bubbles, inhibits the backflow of the liquid phase, promotes the smooth flow of the gas phase, and stabilizes the flow rate. It has the effect of reducing vibration and noise, and improves the heat transfer effect. Compared with the stabilizing device in the prior art, the stabilizing effect is further improved, the heat transfer is enhanced, and the manufacture is simple.

2)本发明通过合理的布局,使得正方形和正八边形通孔分布均匀,从而使得整体上的横街面上的流体分割均匀,避免了现有技术中的环形结构沿着周向的分割不均匀问题。2) The present invention makes the square and regular octagonal through-holes evenly distributed through a reasonable layout, so that the fluid on the overall cross-street surface is evenly divided, avoiding the uneven division of the ring structure along the circumferential direction in the prior art. Even problem.

3)本发明通过正方形孔和正八边形通孔的间隔均匀分布,从而使得大孔和小孔在整体横截面上分布均匀,而且通过相邻的稳定装置的大孔和小孔的位置变化,使得分隔效果更好。3) The present invention evenly distributes the spacing between the square hole and the regular octagonal through hole, so that the large hole and the small hole are evenly distributed on the overall cross section, and the positions of the large hole and the small hole of the adjacent stabilizing device change, Make the separation effect better.

4)本发明通过设置稳定装置为片状结构,使得稳定装置结构简单,成本降低。4) In the present invention, the stabilizing device has a sheet structure, so that the stabilizing device has a simple structure and a reduced cost.

本发明通过设置环形稳定装置,相当于在热管内增加了内换热面积,强化了换热,提高了换热效果。In the present invention, by setting the annular stabilizing device, it is equivalent to increasing the inner heat exchange area in the heat pipe, strengthening the heat exchange and improving the heat exchange effect.

本发明因为将气液两相在所有换热管的所有横截面位置进行了分割,从而在整个换热管截面上实现气液界面以及气相边界层的分割与冷却壁面的接触面积并增强扰动,大大的降低了噪音和震动,强化了传热。The present invention divides the gas-liquid two-phase at all cross-sectional positions of all heat exchange tubes, thereby realizing the separation of the gas-liquid interface and the gas-phase boundary layer and the contact area of the cooling wall surface on the entire heat exchange tube section, and enhancing the disturbance. The noise and vibration are greatly reduced, and the heat transfer is enhanced.

作为优选,所述稳定装置包括两种类型,如图3,4所示,第一种类型是正方形中心稳定装置,正方形位于热管或者冷凝管的中心,如图4所示。第二种是正八边形中心稳定装置,正八边形位于热管或者冷凝管的中心,如图3所示。作为一个优选,上述两种类型的稳定装置相邻设置,即相邻设置的稳定装置类型不同。即与正方形中心稳定装置相邻的是正八边形中心稳定装置,与正八边形中心稳定装置相邻的是正方形中心稳定装置。本发明通过正方形孔和正八边形孔的间隔均匀分布,从而使得大孔和小孔在整体横截面上分布均匀,而且通过相邻的稳定装置的大孔和小孔的位置变化,使得通过大孔的流体接下来通过小孔,通过小孔的流体接下来通过大孔,进一步进行分隔,促进汽液的混合,使得分隔和换热效果更好。Preferably, the stabilizing device includes two types, as shown in FIGS. 3 and 4 , the first type is a square central stabilizing device, and the square is located at the center of the heat pipe or condenser pipe, as shown in FIG. 4 . The second type is a regular octagon center stabilizing device, and the regular octagon is located at the center of the heat pipe or condenser pipe, as shown in FIG. 3 . As a preference, the above two types of stabilizing devices are arranged adjacently, that is, the types of stabilizing devices arranged adjacently are different. That is, adjacent to the square central stabilizing device is a regular octagonal central stabilizing device, and adjacent to the regular octagonal central stabilizing device is a square central stabilizing device. The present invention evenly distributes the intervals between square holes and regular octagonal holes, so that large holes and small holes are evenly distributed on the overall cross-section, and through the position changes of large holes and small holes of adjacent stabilizing devices, large holes can pass through The fluid in the hole passes through the small hole next, and the fluid passing through the small hole passes through the large hole next, further separating and promoting the mixing of gas and liquid, making the separation and heat exchange effect better.

作为优选,所述热管10的横截面是正方形。Preferably, the cross section of the heat pipe 10 is square.

作为优选,蒸发端内设置多个稳定装置,在蒸发端101,从热管10蒸发端向热管10冷凝端方向,稳定装置之间的间距不断变小。设距离热管的蒸发端端部的的距离为H,相邻稳定装置之间的间距为S,S=F1(H),即S是以高度H为变量的函数,S’是S的一次导数,满足如下要求:Preferably, a plurality of stabilizing devices are arranged in the evaporating end, and at the evaporating end 101 , the distance between the stabilizing devices becomes smaller from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10 . Let the distance from the evaporation end of the heat pipe be H, and the distance between adjacent stabilizing devices be S, S=F 1 (H), that is, S is a function of the variable with height H, and S' is a function of S Derivatives meet the following requirements:

S’<0;S'<0;

主要原因是因为热管内液体不断受热产生蒸汽,在上升过程中,蒸汽不断的越来越多,导致气液两相流中的汽体越来越多,因为汽液两相流中的汽相越来越多,热管内的换热能力会随着汽相增多而相对减弱,震动及其噪音也会随着汽相增加而不断的增加。因此需要设置的相邻稳定装置之间的距离越来越短。The main reason is that the liquid in the heat pipe is continuously heated to generate steam. During the rising process, the steam is constantly increasing, resulting in more and more gas in the gas-liquid two-phase flow, because the vapor phase in the vapor-liquid two-phase flow More and more, the heat exchange capacity in the heat pipe will be relatively weakened with the increase of the vapor phase, and the vibration and noise will also increase continuously with the increase of the vapor phase. Therefore, the distance between adjacent stabilizing devices that need to be provided becomes shorter and shorter.

通过实验发现,通过上述的设置,既可以最大程度上减少震动和噪音,同时可以提高换热效果。Through experiments, it is found that through the above-mentioned setting, the vibration and noise can be reduced to the greatest extent, and the heat exchange effect can be improved at the same time.

进一步优选,在蒸发端101,从热管10蒸发端向热管10冷凝端方向,相邻稳定装置之间的距离越来越短的幅度不断增加。即S”是S的二次导数,满足如下要求:Further preferably, at the evaporating end 101 , from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10 , the distance between adjacent stabilizing devices becomes shorter and shorter. That is, S" is the second derivative of S, which meets the following requirements:

S”>0;S">0;

通过实验发现,通过如此设置,能够进一步降低7%左右的震动和噪音,同时提高8%左右的换热效果。Through experiments, it is found that by setting in this way, the vibration and noise can be further reduced by about 7%, and the heat exchange effect can be improved by about 8%.

作为优选,蒸发端101内设置多个稳定装置,在蒸发端101,从热管10蒸发端向热管10冷凝端方向,正方形的边长越来越小。距离热管的下端的距离为H,正方形的边长为C,C=F2(H),C’是C的一次导数,满足如下要求:Preferably, a plurality of stabilizing devices are arranged in the evaporation end 101 , and at the evaporation end 101 , from the evaporation end of the heat pipe 10 to the condensation end of the heat pipe 10 , the side length of the square becomes smaller and smaller. The distance from the lower end of the heat pipe is H, the side length of the square is C, C=F 2 (H), and C' is the first derivative of C, which meets the following requirements:

C’<0;C'<0;

进一步优选,在蒸发端101,从热管10蒸发端向热管10冷凝端方向,正方形的边长越来越小的幅度不断的增加。C”是C的二次导数,满足如下要求:Further preferably, at the evaporating end 101 , from the evaporating end of the heat pipe 10 to the condensing end of the heat pipe 10 , the side lengths of the squares are continuously increasing with smaller and smaller amplitudes. C" is the second derivative of C, which meets the following requirements:

C”>0。C”>0.

具体理由参见前面稳定装置间距变化。For specific reasons, see the change in spacing between stabilizers above.

作为优选,相邻稳定装置之间的距离保持不变。Preferably, the distance between adjacent stabilizing means remains constant.

作为优选,冷凝端内设置多个稳定装置,在冷凝端102,从冷凝端102入口开始(即从热管10伸入空气通道的位置开始)到冷凝端端部,稳定装置之间的间距不断增加。设距离从热管10伸入空气通道的位置的距离为H,相邻稳定装置之间的间距为S,S=F1(H),即S是以高度H为变量的函数,S’是S的一次导数,满足如下要求:As preferably, a plurality of stabilizing devices are arranged in the condensing end, and at the condensing end 102, from the inlet of the condensing end 102 (that is, starting from the position where the heat pipe 10 extends into the air channel) to the end of the condensing end, the spacing between the stabilizing devices is constantly increasing . Suppose the distance from the position where the heat pipe 10 stretches into the air channel is H, the distance between adjacent stabilizing devices is S, S=F 1 (H), that is, S is a function of the variable with the height H, and S' is S The first derivative of , satisfying the following requirements:

S’>0;S'>0;

主要原因是因为冷凝端内蒸汽在上升过程中不断冷凝,蒸汽不断的越来越少,导致气液两相流中的汽体越来越少,因为汽液两相流中的汽相越来越少。因此需要设置的相邻稳定装置之间的距离越来越长,这样,可以进一步节约成本,达到基本相同的效果,减少流动阻力。The main reason is that the steam in the condensing end is continuously condensing during the rising process, and the steam is getting less and less, resulting in less and less gas in the gas-liquid two-phase flow, because the vapor phase in the vapor-liquid two-phase flow is getting smaller and smaller. less. Therefore, the distance between the adjacent stabilizing devices needs to be set longer and longer, so that the cost can be further saved, the same effect can be achieved, and the flow resistance can be reduced.

通过实验发现,通过上述的设置,既可以最大程度上减少震动和噪音,同时可以提高换热效果。Through experiments, it is found that through the above-mentioned setting, the vibration and noise can be reduced to the greatest extent, and the heat exchange effect can be improved at the same time.

进一步优选,在冷凝端102,从冷凝端102入口开始(即从热管10伸入空气通道的位置开始)到冷凝端端部,相邻稳定装置之间的距离越来越长的幅度不断增加。即S”是S的二次导数,满足如下要求:Further preferably, at the condensing end 102, from the inlet of the condensing end 102 (that is, from the position where the heat pipe 10 extends into the air channel) to the end of the condensing end, the distance between adjacent stabilizing devices increases continuously. That is, S" is the second derivative of S, which meets the following requirements:

S”>0;S">0;

通过实验发现,通过如此设置,能够进一步降低7%左右的阻力,同时达到基本相同的换热效果。Through experiments, it is found that by setting in this way, the resistance of about 7% can be further reduced, and at the same time, basically the same heat exchange effect can be achieved.

作为优选,冷凝端102内设置多个稳定装置,在冷凝端102,从冷凝端102入口开始(即从热管10伸入空气通道的位置开始)到冷凝端端部,正方形的边长越来越大。设距离从热管10伸入水箱的位置的距离为H,正方形的边长为C,C=F2(H),C’是C的一次导数,满足如下要求:As preferably, a plurality of stabilizing devices are arranged in the condensing end 102, and at the condensing end 102, from the inlet of the condensing end 102 (that is, starting from the position where the heat pipe 10 stretches into the air channel) to the end of the condensing end, the side length of the square becomes more and more big. Suppose the distance from the position where the heat pipe 10 extends into the water tank is H, the side length of the square is C, C=F 2 (H), and C' is the first derivative of C, which meets the following requirements:

C’>0;C'>0;

进一步优选,在冷凝端102,从热管的下端向上,正方形的边长越来越大的幅度不断的增加。C”是C的二次导数,满足如下要求:Further preferably, at the condensing end 102, from the lower end of the heat pipe upwards, the side length of the square increases continuously. C" is the second derivative of C, which meets the following requirements:

C”>0。C”>0.

具体理由参见前面稳定装置间距变化。For specific reasons, see the change in spacing between stabilizers above.

作为优选,相邻稳定装置之间的距离保持不变。Preferably, the distance between adjacent stabilizing means remains constant.

通过分析以及实验得知,稳定装置之间的间距不能过大,过大的话导致减震降噪以及分隔的效果不好,同时也不能过小,过小的话导致阻力过大,同理,正方形的边长也不能过大或者过小,也会导致减震降噪的效果不好或者阻力过大,因此本发明通过大量的实验,在优先满足正常的流动阻力(总承压为2.5Mpa以下,或者单根热管的沿程阻力小于等于5Pa/M)的情况下,使得减震降噪达到最优化,整理了各个参数最佳的关系。Through analysis and experiments, we know that the distance between the stabilizing devices should not be too large. If it is too large, the effect of shock absorption and noise reduction and separation will not be good. At the same time, it should not be too small. If it is too small, the resistance will be too large. Similarly, the square The length of the side can not be too large or too small, it will also lead to poor effect of shock absorption and noise reduction or excessive resistance, so the present invention, through a large number of experiments, first satisfies the normal flow resistance (total pressure is below 2.5Mpa) , or when the resistance along the path of a single heat pipe is less than or equal to 5Pa/M), the vibration and noise reduction can be optimized, and the best relationship of each parameter has been sorted out.

作为优选,本发明是设置在竖直烟道上。热管与烟道延伸方向呈一定角度。即热管与水平呈一定角度。Preferably, the present invention is arranged on a vertical flue. The heat pipe forms a certain angle with the extending direction of the flue. That is, the heat pipe is at a certain angle to the horizontal.

作为优选,相邻稳定装置之间的距离为K1,正方形通孔的边长为B1,热管为正方形截面,热管正方形截面的边长为B2,所述热管与水平面形成锐角为A,满足如下要求:Preferably, the distance between adjacent stabilizing devices is K1, the side length of the square through hole is B1, the heat pipe has a square section, the side length of the square section of the heat pipe is B2, and the acute angle formed between the heat pipe and the horizontal plane is A, which meets the following requirements :

c*K1/B2=a*Ln(B1/B2)+bc*K1/B2=a*Ln(B1/B2)+b

其中a,b是参数,其中1.725<a<1.733,4.99<b<5.01;c=1/cos(A)m,其中0.085<m<0.095,优选m=0.090。Where a, b are parameters, where 1.725<a<1.733, 4.99<b<5.01; c=1/cos(A) m , where 0.085<m<0.095, preferably m=0.090.

11<B2<46mm;11<B2<46mm;

1.9<B1<3.2mm;1.9<B1<3.2mm;

18<K1<27mm。18<K1<27mm.

0°<A<50°。0°<A<50°.

作为优选,0°<A<25°。Preferably, 0°<A<25°.

进一步优选,随着B1/B2的增加,a越来越小,b越来越大。Further preferably, as B1/B2 increases, a becomes smaller and b becomes larger.

作为优选,a=1.728,b=4.997;As preferred, a=1.728, b=4.997;

作为优选,正方形通孔的边长B1是正方形通孔内边长和外边长的平均值,热管正方形截面的边长B2是热管内边长和外边长的平均值。Preferably, the side length B1 of the square through hole is the average value of the inner side length and the outer side length of the square through hole, and the side length B2 of the square section of the heat pipe is the average value of the inner side length and the outer side length of the heat pipe.

作为优选,正方形通孔的外边长等于热管正方形截面的内边长。Preferably, the length of the outer side of the square through hole is equal to the length of the inner side of the square section of the heat pipe.

随着A的增加,m越来越小。As A increases, m becomes smaller and smaller.

作为优选,随着B2的增加,B1也不断增加。但是随着B2的增加,B1不断增加的幅度越来越小。此规律变化是通过大量的数值模拟和实验得到的,通过上述规律的变化,能够进一步提高换热效果,降低噪音。Preferably, as B2 increases, B1 also increases continuously. But with the increase of B2, the increasing range of B1 becomes smaller and smaller. This change in law is obtained through a large number of numerical simulations and experiments. Through the change in the above law, the heat exchange effect can be further improved and the noise can be reduced.

作为优选,随着B2的增加,K1不断减小。但是随着B2的增加,K1不断减小的幅度越来越小。此规律变化是通过大量的数值模拟和实验得到的,通过上述规律的变化,能够进一步提高换热效果,降低噪音。Preferably, as B2 increases, K1 decreases continuously. But with the increase of B2, the decreasing range of K1 becomes smaller and smaller. This change in law is obtained through a large number of numerical simulations and experiments. Through the change in the above law, the heat exchange effect can be further improved and the noise can be reduced.

通过分析以及实验得知,热管的间距也要满足一定要求,例如不能过大或者过小,无论过大或者过小都会导致换热效果不好,而且因为本申请热管内设置了稳定装置,因此稳定装置也对热管间距有一定要求。因此本发明通过大量的实验,在优先满足正常的流动阻力(总承压为2.5Mpa以下,或者单根热管的沿程阻力小于等于5Pa/M)的情况下,使得减震降噪达到最优化,整理了各个参数最佳的关系。Through analysis and experiments, it is known that the distance between heat pipes should also meet certain requirements, such as not being too large or too small. The stabilizing device also has certain requirements on the distance between the heat pipes. Therefore, through a large number of experiments, the present invention optimizes the vibration and noise reduction under the condition that the normal flow resistance (the total pressure is below 2.5Mpa, or the resistance along the course of a single heat pipe is less than or equal to 5Pa/M) is satisfied first. , sorting out the best relationship of each parameter.

相邻稳定装置之间的距离为K1,正方形的边长为B1,热管为正方形截面,热管的边长为B2,所述热管与水平面形成锐角为A,相邻热管中心之间的间距为K2满足如下要求:The distance between adjacent stabilizing devices is K1, the side length of a square is B1, the heat pipe is a square section, the side length of the heat pipe is B2, the acute angle formed between the heat pipe and the horizontal plane is A, and the distance between the centers of adjacent heat pipes is K2 Meet the following requirements:

c*K2/B2=d*(K1/B2)2+e-f*(K1/B2)3-h*(K1/B2);c*K2/B2=d*(K1/B2) 2 +ef*(K1/B2) 3 -h*(K1/B2);

其中d,e,f,h是参数,Where d, e, f, h are parameters,

1.239<d<1.240,1.544<e<1.545,0.37<f<0.38,0.991<h<0.992;c=1/cos(A)n,其中0.090<n<0.098,优选n=0.093。1.239<d<1.240, 1.544<e<1.545, 0.37<f<0.38, 0.991<h<0.992; c=1/cos(A) n , where 0.090<n<0.098, preferably n=0.093.

11<B2<46mm;11<B2<46mm;

1.9<B1<3.2mm;1.9<B1<3.2mm;

18<K1<27mm。18<K1<27mm.

16<K2<76mm。16<K2<76mm.

相邻热管中心之间的间距为K2是指热管中心线之间的距离。The distance K2 between the centers of adjacent heat pipes refers to the distance between the centerlines of the heat pipes.

随着A的增加,n越来越小。As A increases, n becomes smaller and smaller.

0°<A<50°。0°<A<50°.

作为优选,0°<A<25°。Preferably, 0°<A<25°.

进一步优选,d=1.2393,e=1.5445,f=0.3722,h=0.9912;More preferably, d=1.2393, e=1.5445, f=0.3722, h=0.9912;

作为优选,随着K1/B2的增加,d,e,f越来越大,h越来越小。Preferably, as K1/B2 increases, d, e, f become larger and h becomes smaller.

作为优选,随着B2的增加,K2不断增加,但是随着B2的增加,K2不断增加的幅度越来越小。此规律变化是通过大量的数值模拟和实验得到的,通过上述规律的变化,能够进一步提高换热效果。Preferably, as B2 increases, K2 increases continuously, but with the increase of B2, the range of K2 continuously increases becomes smaller and smaller. This change in law is obtained through a large number of numerical simulations and experiments, and the heat exchange effect can be further improved through the change in the above law.

作为优选,蒸发端(热管位于烟道1中的长度)长度为1000-1800mm之间。进一步优选,1200-1400mm之间。Preferably, the length of the evaporation end (the length of the heat pipe located in the flue 1 ) is between 1000-1800 mm. More preferably, between 1200-1400mm.

作为优选,冷凝端长度为500-900mm之间。进一步优选,600-700mm之间。Preferably, the length of the condensation end is between 500-900mm. More preferably, between 600-700mm.

通过上述公式的最佳的几何尺度的优选,能够实现满足正常的流动阻力条件下,减震降噪达到最佳效果。By optimizing the optimal geometric scale of the above formula, the best effect of shock and noise reduction can be achieved under normal flow resistance conditions.

对于其他的参数,例如管壁、壁厚等参数按照正常的标准设置即可。For other parameters, such as pipe wall, wall thickness and other parameters can be set according to normal standards.

所述的热管为多个,沿着烟气的流动方向,所述热管的分布密度越来越小。在数值模拟和实验中发现,沿着烟气的流动方向,热管的受热量越来越小,而且不同位置的热管的温度也不同,从而造成局部受热不均匀。因为随着烟气的不断的换热,烟气的温度也在不断的下降,导致换热能力也在下降,因此,本发明通过在烟气通道的不同位置设置热管的密度不同,从而使的沿着烟气流动方向,热管的吸热能力不断下降,从而使得整体热管温度保持基本相同,从而提高整体的换热效率,节约材料,避免温度不均匀造成的局部损坏,延长热管的使用寿命。There are multiple heat pipes, and the distribution density of the heat pipes becomes smaller and smaller along the flow direction of the flue gas. In the numerical simulation and experiment, it is found that along the flow direction of the flue gas, the heat received by the heat pipe is getting smaller and smaller, and the temperature of the heat pipe at different positions is also different, resulting in uneven local heating. Because with the continuous heat exchange of the flue gas, the temperature of the flue gas is also continuously decreasing, resulting in a decrease in the heat exchange capacity. Therefore, the present invention sets the density of the heat pipes at different positions of the flue gas passage, so that the Along the flue gas flow direction, the heat absorption capacity of the heat pipe keeps decreasing, so that the overall heat pipe temperature remains basically the same, thereby improving the overall heat exchange efficiency, saving materials, avoiding local damage caused by uneven temperature, and prolonging the service life of the heat pipe.

作为优选,沿着烟气的流动方向,所述热管的分布密度越来越小的幅度不断的增加。作为热管分布密度的变化,本发明进行了大量的数值模拟和实验,从而得到上述的热管分布密度的变化规律。通过上述的变化规律,能够节约材料,同时还能够提高9%左右的换热效率。Preferably, along the flow direction of the flue gas, the distribution density of the heat pipes increases continuously with a smaller and smaller range. As for the variation of the distribution density of the heat pipes, the present invention has carried out a large number of numerical simulations and experiments, so as to obtain the above-mentioned variation law of the distribution density of the heat pipes. Through the above-mentioned changing rules, materials can be saved, and at the same time, the heat exchange efficiency can be increased by about 9%.

作为优选,所述每个热管10的直径和长度都相同。Preferably, the diameter and length of each heat pipe 10 are the same.

作为优选,沿着烟气流动方向,分布热管的烟道的长度为C,沿着烟气流动方向,烟道最后端的尾部的热管10的密度是M,则距离热管10尾部距离为l位置的热管密度M规律如下:M=b*M+c*M*(l/C)a,其中a、b、c是系数,满足如下要求:As preferably, along the flue gas flow direction, the length of the flue that distributes the heat pipe is C, and along the flue gas flow direction, the density of the heat pipe 10 at the rear end of the flue is M tail , and the distance from the heat pipe 10 tail is 1 position The law of heat pipe density M is as follows: M=b*M tail +c*M tail *(l/C) a , wherein a, b, c are coefficients, satisfying the following requirements:

1.083<a<1.127,0.982<b+c<1.019,0.483<b<0.648。1.083<a<1.127, 0.982<b+c<1.019, 0.483<b<0.648.

作为优选,随着l/C增加,a逐渐减小。Preferably, as l/C increases, a decreases gradually.

作为优选,1.09<a<1.11,b+c=1,0.543<b<0.578;As preferred, 1.09<a<1.11, b+c=1, 0.543<b<0.578;

上述优化的公式是通过大量的实验和数值模拟得到的,能够使得热管的热管的分布密度达到最优化的分布,能够整体上热量分布均匀,换热效果好,同时能够节省材料。作为优选,所述竖直部分101设置在空气通道中。通过加热空气通道,使得加热的空气直接用于燃烧。The above optimized formula is obtained through a large number of experiments and numerical simulations, which can make the distribution density of the heat pipes of the heat pipes reach an optimal distribution, uniform heat distribution on the whole, good heat exchange effect, and save materials at the same time. Preferably, the vertical portion 101 is arranged in the air channel. By heating the air channels, the heated air is used directly for combustion.

作为优选,所述的热管为多个,沿着烟气的流动方向,所述热管的管径越来越小。在数值模拟和实验中发现,沿着烟气的流动方向,热管的受热量越来越小,而且不同位置的热管的温度也不同,从而造成局部受热不均匀。因为随着烟气的不断的换热,烟气的温度也在不断的下降,导致换热能力也在下降,因此,本发明通过在烟气通道的不同位置设置热管的管径不同,从而使的沿着烟气流动方向,热管的吸热能力不断下降,从而使得整体热管温度保持基本相同,从而提高整体的换热效率,节约材料,避免温度不均匀造成的局部损坏,延长热管的使用寿命。Preferably, there are multiple heat pipes, and along the flow direction of the flue gas, the diameters of the heat pipes become smaller and smaller. In the numerical simulation and experiment, it is found that along the flow direction of the flue gas, the heat received by the heat pipe is getting smaller and smaller, and the temperature of the heat pipe at different positions is also different, resulting in uneven local heating. Because with the continuous heat exchange of the flue gas, the temperature of the flue gas is also continuously decreasing, resulting in a decrease in the heat exchange capacity. Therefore, the present invention sets different diameters of the heat pipes at different positions of the flue gas passage, so that Along the flue gas flow direction, the heat absorption capacity of the heat pipe keeps decreasing, so that the overall heat pipe temperature remains basically the same, thereby improving the overall heat exchange efficiency, saving materials, avoiding local damage caused by uneven temperature, and extending the service life of the heat pipe .

作为优选,沿着烟气的流动方向,所述热管的管径越来越小的幅度不断的增加。作为热管管径的变化,本发明进行了大量的数值模拟和实验,从而得到上述的热管管径的变化规律。通过上述的变化规律,能够节约材料,同时还能够提高8%左右的换热效率。Preferably, along the flow direction of the flue gas, the pipe diameter of the heat pipe is gradually increased with decreasing diameter. As the change of the diameter of the heat pipe, the present invention has carried out a large number of numerical simulations and experiments, so as to obtain the above-mentioned change law of the diameter of the heat pipe. Through the above-mentioned changing rules, materials can be saved, and at the same time, the heat exchange efficiency can be increased by about 8%.

作为优选,所有热管10的分布密度和长度都相同。Preferably, the distribution density and length of all heat pipes 10 are the same.

沿着烟气流动方向,分布热管的烟道的长度为C,沿着烟气流动方向,烟道最后端,即热管尾部的热管的管径是D,则距离热管尾部距离为l位置的热管管径D规律如下:Along the flue gas flow direction, the length of the flue of the distributed heat pipe is C. Along the flue gas flow direction, the last end of the flue, that is, the diameter of the heat pipe at the end of the heat pipe is D tail , and the distance from the end of the heat pipe is l. The heat pipe diameter D rule is as follows:

D2=b*(D)2+c*(D)2*(l/C)a,其中a、b、c是系数,满足如下要求:D 2 =b*(D tail ) 2 +c*(D tail ) 2 *(l/C) a , where a, b, and c are coefficients, meeting the following requirements:

1.085<a<1.125,0.985<b+c<1.015,0.485<b<0.645。1.085<a<1.125, 0.985<b+c<1.015, 0.485<b<0.645.

作为优选,随着l/C增加,a逐渐减小。Preferably, as l/C increases, a decreases gradually.

作为优选,1.093<a<1.106,b+c=1,0.548<b<0.573;As preferred, 1.093<a<1.106, b+c=1, 0.548<b<0.573;

上述优化的公式是通过大量的实验和数值模拟得到的,能够使得热管的分布密度达到最优化的分布,能够整体上热量分布均匀,换热效果好,同时能够节省材料。The above optimized formula is obtained through a large number of experiments and numerical simulations, which can make the distribution density of the heat pipes reach an optimal distribution, uniform heat distribution on the whole, good heat exchange effect, and save materials at the same time.

作为优选,沿着烟气流动方向,所述冷凝端延伸到空气通道的长度越来越小。Preferably, along the flue gas flow direction, the length from the condensation end to the air channel becomes smaller and smaller.

作为优选,沿着烟气的流动方向,所述冷凝端延伸到空气通道的长度越来越小的幅度不断的增加。上述规律的变化与前面的分布密度直径变化类似,都是在沿着烟气的流动方向,减少换热面积,使得沿着烟气流动方向,冷凝管的吸热能力不断下降,以适用换热数量的逐渐下降。Preferably, along the flow direction of the flue gas, the length from the condensing end to the air passage increases continuously with decreasing amplitude. The changes in the above rules are similar to the changes in the distribution density and diameter above. They are all along the flow direction of the flue gas, reducing the heat transfer area, so that along the flow direction of the flue gas, the heat absorption capacity of the condensing pipe is continuously reduced, so as to be suitable for heat transfer. The number gradually decreased.

进一步优选,如图1所示,余热利用系统包括储热器2,烟气通道包括主管道12和副管道13。热管设置在烟道的主管道12上。所述储热器2设置在副管道13上,所述主管道12和副管道12形成并联管路。烟道14中的烟气分别进入主管道12和副管道13的空气预热器1和储热器2,通过热管加热空气,在储热器2中进行储热,在空气预热器1和储热器2中换热后的烟气再汇流进入总烟道。Further preferably, as shown in FIG. 1 , the waste heat utilization system includes a heat storage 2 , and the flue gas channel includes a main pipe 12 and a secondary pipe 13 . The heat pipe is arranged on the main pipe 12 of the flue. The heat accumulator 2 is arranged on the secondary pipeline 13, and the main pipeline 12 and the secondary pipeline 12 form a parallel pipeline. The flue gas in the flue 14 enters the air preheater 1 and the heat storage 2 of the main pipeline 12 and the auxiliary pipeline 13 respectively, heats the air through the heat pipe, and stores heat in the heat storage 2. The flue gas after heat exchange in the heat accumulator 2 flows into the main flue again.

上述系统中,通过烟气余热加热空气的同时,可以利用储热器进行储热。In the above system, while the air is heated by the waste heat of the flue gas, the heat storage device can be used for heat storage.

如图1所示,所述系统包括储热器阀门17和空气预热器阀门5、上游阀门6和下游阀门7,上游阀门6设置在空气预热器1和储热器2上游的烟道14上,用于控制进入空气预热器1和储热器2的总的烟气流量,下游阀门7设置在空气预热器1和储热器2下游的烟道14上,空气预热器阀门5设置在主烟道12的空气预热器1的入口的位置,用于控制进入空气预热器1的烟气的流量,储热器阀门17设置在副管道13的储热器2的入口管的位置,用于控制进入储热器2的烟气的流量,所述系统还包括中央控制器,所述中央控制器与储热器阀门17、空气预热器阀门5和上游阀门6、下游阀门7进行通信数据连接。所述中央控制器控制储热器阀门17、空气预热器阀门5和上游阀门6、下游阀门7的开闭以及开度的大小,从而控制进入空气预热器1和储热器2的烟气量。As shown in Figure 1, the system includes a heat accumulator valve 17 and an air preheater valve 5, an upstream valve 6 and a downstream valve 7, and the upstream valve 6 is arranged in the flue upstream of the air preheater 1 and the heat accumulator 2 14, used to control the total flue gas flow into the air preheater 1 and heat storage 2, the downstream valve 7 is set on the flue 14 downstream of the air preheater 1 and heat storage 2, the air preheater The valve 5 is set at the entrance of the air preheater 1 of the main flue 12, and is used to control the flow of flue gas entering the air preheater 1, and the heat storage valve 17 is set at the side of the heat storage 2 of the auxiliary pipeline 13. The location of the inlet pipe to control the flow of flue gas entering the heat storage 2, the system also includes a central controller that communicates with the heat storage valve 17, the air preheater valve 5 and the upstream valve 6 , The downstream valve 7 is connected for communication data. The central controller controls the opening and closing of the heat accumulator valve 17, the air preheater valve 5, the upstream valve 6, and the downstream valve 7, as well as the opening degree, thereby controlling the smoke entering the air preheater 1 and the heat accumulator 2. capacity.

作为优选,如图8所示,所述系统还设置与烟道14连接的旁通管道,所述旁通管道与烟道14的连接位置位于上游阀门6的上游,所述旁通管道上设置旁通阀门15。所述旁通阀门15与中央控制器3数据连接。旁通阀门15的开闭能够保证烟气是否通过空气预热器1和储热器2。As a preference, as shown in Figure 8, the system is also provided with a bypass pipe connected to the flue 14, the connection position between the bypass pipe and the flue 14 is located upstream of the upstream valve 6, and the bypass pipe is provided with Bypass valve 15. The bypass valve 15 is in data connection with the central controller 3 . The opening and closing of the bypass valve 15 can ensure whether the flue gas passes through the air preheater 1 and the heat storage device 2 .

作为优选,所述旁通阀门15打开,上游阀门6和下游阀门7关闭。Preferably, the bypass valve 15 is opened, and the upstream valve 6 and the downstream valve 7 are closed.

(一)根据烟气流动控制阀门的开闭(1) Control the opening and closing of the valve according to the flue gas flow

作为优选,所述上游阀门6上游的烟道14中设置烟气传感器,烟气传感器用于检测烟道中是否有烟气流过。所述烟气传感器与中央控制器进行数据连接,中央控制器根据烟道传感器检测的数据来控制上游阀门6和下游阀门的开闭。Preferably, a smoke sensor is provided in the flue 14 upstream of the upstream valve 6, and the smoke sensor is used to detect whether there is smoke flowing through the flue. The smoke sensor is connected to the central controller for data, and the central controller controls the opening and closing of the upstream valve 6 and the downstream valve according to the data detected by the flue sensor.

中央控制器检测到烟道14有烟气经过时候,例如,锅炉在运行的时候,中央控制器控制上游阀门6、下游阀门7是打开状态,烟气可以进入空气预热器1和储热器2,换热完成后进行排烟。中央控制器检测到烟道14没有烟气经过时候,例如锅炉停止运行时,中央控制器控制上游阀门6、下游阀门7关闭,空气预热器1和储热器2所在的管路形成一个循环管路。此时利用储热器2的储热来加热空气预热器1,从而预热空气。通过上述的运行,可以在有烟气的时候,在满足空气预热器1产生的预热的空气量的情况下,将多于的热量存储在储热器2中,在没有烟气余热的情况下,利用烟气余热存储的热量来加热空气预热器1,以满足空气预热器1的实际工作需求。这样可以充分利用烟气余热,避免过多的热量的浪费。When the central controller detects that there is flue gas passing through the flue 14, for example, when the boiler is running, the central controller controls the upstream valve 6 and the downstream valve 7 to be open, and the flue gas can enter the air preheater 1 and heat storage 2. Exhaust the smoke after the heat exchange is completed. When the central controller detects that there is no flue gas passing through the flue 14, for example, when the boiler stops running, the central controller controls the upstream valve 6 and the downstream valve 7 to close, and the pipeline where the air preheater 1 and the heat storage device 2 are located forms a cycle pipeline. At this time, the heat stored in the heat accumulator 2 is used to heat the air preheater 1 to preheat the air. Through the above-mentioned operation, when there is flue gas, under the condition that the amount of preheated air generated by the air preheater 1 is satisfied, excess heat can be stored in the heat storage device 2, and when there is no residual heat of flue gas In some cases, the heat stored in the waste heat of the flue gas is used to heat the air preheater 1 to meet the actual working requirements of the air preheater 1 . In this way, the residual heat of the flue gas can be fully utilized to avoid excessive waste of heat.

作为优选,所述旁通阀门15打开,上游阀门6和下游阀门7关闭。Preferably, the bypass valve 15 is opened, and the upstream valve 6 and the downstream valve 7 are closed.

作为优选,当烟气传感器检测到烟气的时候,中央控制器控制旁通阀门15关闭,上游阀门6和下游阀门7打开。Preferably, when the smoke sensor detects smoke, the central controller controls the bypass valve 15 to close, and the upstream valve 6 and the downstream valve 7 to open.

作为优选,当烟气传感器检测到没有烟气的时候,中央控制器控制旁通阀门15打开,上游阀门6和下游阀门7关闭。Preferably, when the smoke sensor detects that there is no smoke, the central controller controls the bypass valve 15 to open, and the upstream valve 6 and the downstream valve 7 to close.

(二)根据烟气流动控制封闭循环系统风机的运行(2) Control the operation of the fan in the closed circulation system according to the flue gas flow

作为优选,所述副管道13上设置风机,用于在没有烟气余热的情况下,上游阀门6和下有阀门7关闭,通过风机的运行使得空气预热器1和储热器2所在的管路形成一个循环管路。As a preference, a fan is provided on the auxiliary pipeline 13 to close the upstream valve 6 and the lower valve 7 in the absence of waste heat of the flue gas. The operation of the fan makes the air preheater 1 and the heat storage 2 located The lines form a circulation line.

作为优选,所述风机与中央控制器进行数据连接,所述中央控制器3根据烟道传感器监测的数据自动控制风机的运行。Preferably, the fan is connected to the central controller for data, and the central controller 3 automatically controls the operation of the fan according to the data monitored by the flue sensor.

中央控制器检测到管道有烟气经过时候,中央控制器自动控制风机停止运行。当中央控制器检测到管道没有烟气经过时候,中央控制器自动控制风机开始运行。通过控制风机的智能运行,可以根据实际情况实现风机运行的智能控制,提高了系统的智能化。When the central controller detects that there is smoke passing through the pipeline, the central controller automatically controls the fan to stop running. When the central controller detects that there is no flue gas passing through the pipeline, the central controller automatically controls the fan to start running. By controlling the intelligent operation of the fan, the intelligent control of the operation of the fan can be realized according to the actual situation, which improves the intelligence of the system.

(三)根据双温度检测控制风机的运行(3) Control the operation of the fan according to the dual temperature detection

作为优选,所述储热器2内设置第一温度传感器,用于检测储热器内储热材料的温度。所述空气预热器内设置第二温度传感器,用于检测空气预热器1内空气的温度。所述第一温度传感器和第二温度传感器与中央控制器3数据连接。上游阀门6和下有阀门7关闭,所述中央控制器3根据第一温度传感器和第二温度传感器检测的温度自动控制风机的运行。Preferably, a first temperature sensor is arranged in the heat storage 2 for detecting the temperature of the heat storage material in the heat storage. The air preheater is provided with a second temperature sensor for detecting the temperature of the air in the air preheater 1 . The first temperature sensor and the second temperature sensor are in data connection with the central controller 3 . The upstream valve 6 and the downstream valve 7 are closed, and the central controller 3 automatically controls the operation of the fan according to the temperature detected by the first temperature sensor and the second temperature sensor.

如果第一温度传感器检测的温度低于第二温度传感器检测的温度,则中央控制器3控制风机停止运行。如果第一温度传感器检测的温度高于第二温度传感器检测的温度,则中央控制器3控制风机开始运行。If the temperature detected by the first temperature sensor is lower than the temperature detected by the second temperature sensor, the central controller 3 controls the fan to stop running. If the temperature detected by the first temperature sensor is higher than the temperature detected by the second temperature sensor, the central controller 3 controls the fan to start running.

通过检测的温度来控制风机的运行,可以实现对空气预热器自主加热。因为在研发和实验过程中发现,当储热器的热量逐渐的用完的情况下,会出现储热器出来的气体的温度低于空气预热器1中的空气的温度,此种情况下再使用储热器来加热空气预热器是不可能的,反而可能会导致空气预热器的热量被带走。因此通过根据检测的温度智能控制风机的运行,从而智能控制储热器2和空气预热器1的循环,提高空气预热效果。By controlling the operation of the fan through the detected temperature, the air preheater can be automatically heated. Because it is found in the process of research and development and experiments that when the heat of the heat storage is gradually used up, the temperature of the gas coming out of the heat storage will be lower than the temperature of the air in the air preheater 1. In this case It is impossible to use the heat storage to heat the air preheater, but it may cause the heat of the air preheater to be taken away. Therefore, by intelligently controlling the operation of the fan according to the detected temperature, the cycle between the heat storage device 2 and the air preheater 1 is intelligently controlled, and the air preheating effect is improved.

(四)根据空气预热器入口烟气温度控制阀门的开度(4) Control the opening of the valve according to the flue gas temperature at the inlet of the air preheater

作为优选,第三温度传感器设置在空气预热器1的烟气入口的位置处,用于测量进入空气预热器的烟气的温度。第三温度传感器与中央控制器3进行数据连接,中央控制器根据第三温度传感器检测的温度来自动控制空气预热器阀门5和储热器阀门17的阀门开度。Preferably, the third temperature sensor is arranged at the flue gas inlet of the air preheater 1 for measuring the temperature of the flue gas entering the air preheater. The third temperature sensor is in data connection with the central controller 3, and the central controller automatically controls the valve openings of the air preheater valve 5 and the heat storage valve 17 according to the temperature detected by the third temperature sensor.

优选的,当第三温度传感器测量的温度低于一定的温度的时候,中央控制器控制阀门5加大开度,同时控制阀门17减少开度,以加大进入空气预热器1的烟气的流量。当第三温度传感器测量的温度高于一定的温度的时候,中央控制器控制阀门5减少开度,同时控制阀门17加大开度,以减少进入空气预热器1的空气的流量。Preferably, when the temperature measured by the third temperature sensor is lower than a certain temperature, the central controller controls the valve 5 to increase the opening degree, and at the same time controls the valve 17 to reduce the opening degree, so as to increase the flue gas entering the air preheater 1 traffic. When the temperature measured by the third temperature sensor is higher than a certain temperature, the central controller controls the valve 5 to reduce the opening degree, and simultaneously controls the valve 17 to increase the opening degree to reduce the flow of air entering the air preheater 1 .

当第三温度传感器测量的温度低到一定温度的时候,此时空气预热器1预热空气的能力会变差,无法满足正常的需求,因此需要更多的烟气来加热空气预热器,从而预热空气。When the temperature measured by the third temperature sensor is lower than a certain temperature, the ability of the air preheater 1 to preheat the air will become worse and cannot meet the normal demand, so more flue gas is needed to heat the air preheater , thereby preheating the air.

通过上述的运行,可以在烟气温度高的时候,在满足预热的空气产生需求以后,将多余的热量通过储热器进行储热,在烟气温度低的时候,可以将更多的烟气进入空气预热器内用于预热空气,保证了预热的空气的需求,同时节约能源。Through the above operation, when the flue gas temperature is high, after meeting the demand for preheated air, the excess heat can be stored through the heat storage device, and when the flue gas temperature is low, more flue gas can be The air enters the air preheater to preheat the air, which ensures the demand for preheated air and saves energy at the same time.

(五)根据烟气温度控制阀门的开闭(5) Control the opening and closing of the valve according to the flue gas temperature

作为优选,所述上游阀门6上游的烟道14中设置第四温度传感器,第四温度传感器用于检测烟道中烟气温度。所述第四温度传感器与中央控制器进行数据连接,中央控制器根据第四温度传感器检测的数据来控制上游阀门6、下游阀门7的开闭。Preferably, a fourth temperature sensor is provided in the flue 14 upstream of the upstream valve 6, and the fourth temperature sensor is used to detect the flue gas temperature in the flue. The fourth temperature sensor is in data connection with the central controller, and the central controller controls the opening and closing of the upstream valve 6 and the downstream valve 7 according to the data detected by the fourth temperature sensor.

中央控制器检测到烟道14有温度超过一定温度的时候,例如,锅炉在运行的时候开始排出高温烟气,中央控制器控制上游阀门6、下游阀门7是打开状态,烟气可以进入空气预热器1和储热器2,换热完成后进行排烟。中央控制器检测到烟道14烟气温度低于一定温度的时候,例如锅炉停止运行时,或者因为前面的余热利用导致烟气温度偏低,为了避免低温腐蚀或者无法对余热进行利用,中央控制器控制上游阀门6、下游阀门7关闭,空气预热器1和储热器2所在的管路形成一个循环管路。此时利用储热器2的储热来加热空气预热器1,从而预热空气。通过上述的运行,可以在有烟气温度满足要求的时候,在满足空气预热器1产生的预热的空气量的情况下,将多于的热量存储在储热器2中,在没有烟气余热的情况下,利用烟气余热存储的热量来加热空气预热器1,以满足空气预热器1的实际工作需求。这样可以充分利用烟气余热,避免过多的热量的浪费。When the central controller detects that the temperature of the flue 14 exceeds a certain temperature, for example, the boiler starts to discharge high-temperature flue gas when it is running, the central controller controls the upstream valve 6 and the downstream valve 7 to be open, and the flue gas can enter the air pre-heater. Heater 1 and heat storage device 2 are exhausted after the heat exchange is completed. When the central controller detects that the flue gas temperature in the flue 14 is lower than a certain temperature, such as when the boiler stops running, or the flue gas temperature is low due to the use of waste heat in the front, in order to avoid low-temperature corrosion or the waste heat cannot be used, the central control The controller controls the upstream valve 6 and the downstream valve 7 to close, and the pipeline where the air preheater 1 and the heat storage 2 are located forms a circulation pipeline. At this time, the heat stored in the heat accumulator 2 is used to heat the air preheater 1 to preheat the air. Through the above-mentioned operation, when the flue gas temperature meets the requirements and the amount of preheated air generated by the air preheater 1 is satisfied, excess heat can be stored in the heat storage device 2, and when there is no smoke In the case of waste gas heat, the heat stored in the waste heat of the flue gas is used to heat the air preheater 1 to meet the actual working requirements of the air preheater 1 . In this way, the residual heat of the flue gas can be fully utilized to avoid excessive waste of heat.

作为优选,当烟气传感器检测到超过一定温度的时候,中央控制器控制旁通阀门15关闭,上游阀门6和下游阀门7打开。Preferably, when the smoke sensor detects that the temperature exceeds a certain level, the central controller controls the bypass valve 15 to close, and the upstream valve 6 and the downstream valve 7 to open.

作为优选,当烟气传感器检测到温度低于一定温度的时候,中央控制器控制旁通阀门15打开,上游阀门6和下游阀门7关闭。Preferably, when the smoke sensor detects that the temperature is lower than a certain temperature, the central controller controls the bypass valve 15 to open, and the upstream valve 6 and the downstream valve 7 to close.

(六)根据烟气流动控制封闭循环系统风机的运行(6) Control the operation of the fan in the closed circulation system according to the flue gas flow

本实施例是在第(五)实施例的基础上的改进。This embodiment is an improvement on the basis of the (fifth) embodiment.

作为优选,所述副管道13上设置风机,管道14的烟气温度低于一定的情况下,通过风机的运行使得空气预热器1和储热器2所在的管路形成一个循环管路。As a preference, a fan is installed on the secondary pipeline 13, and when the flue gas temperature in the pipeline 14 is lower than a certain value, the pipeline where the air preheater 1 and the heat storage 2 are located forms a circulation pipeline through the operation of the fan.

作为优选,所述风机与中央控制器进行数据连接,所述中央控制器3根据烟道传感器监测的数据自动控制风机的运行。Preferably, the fan is connected to the central controller for data, and the central controller 3 automatically controls the operation of the fan according to the data monitored by the flue sensor.

中央控制器检测到管道有烟气温度高于一定温度时候,中央控制器控制上游阀门6和下游阀门7打开,自动控制风机停止运行。因为此时的烟气温度满足换热需要,因此可以利用烟气来加热空气预热器和储热器2。当中央控制器检测到管道烟气温度低于一定温度时候,中央控制器控制上游阀门6和下游阀门7关闭,中央控制器自动控制风机开始运行。因为此时的烟气温度不满足换热需要,因此需要利用储热器2来加热空气预热器。通过根据烟气温度控制风机的智能运行,可以根据实际情况实现风机运行的智能控制,提高了系统的智能化。When the central controller detects that the flue gas temperature in the pipeline is higher than a certain temperature, the central controller controls the upstream valve 6 and the downstream valve 7 to open, and automatically controls the fan to stop running. Because the flue gas temperature at this time meets the heat exchange requirement, the flue gas can be used to heat the air preheater and the heat storage device 2 . When the central controller detects that the flue gas temperature in the pipeline is lower than a certain temperature, the central controller controls the upstream valve 6 and the downstream valve 7 to close, and the central controller automatically controls the fan to start running. Because the flue gas temperature at this time does not meet the heat exchange requirements, it is necessary to use the heat storage device 2 to heat the air preheater. By controlling the intelligent operation of the fan according to the flue gas temperature, the intelligent control of the fan operation can be realized according to the actual situation, which improves the intelligence of the system.

中央控制器检测到管道有烟气温度高于一定温度时候,旁通阀门关闭。当中央控制器检测到管道烟气温度低于一定温度时候,旁通阀门打开。When the central controller detects that the flue gas temperature in the pipeline is higher than a certain temperature, the bypass valve is closed. When the central controller detects that the flue gas temperature in the pipeline is lower than a certain temperature, the bypass valve opens.

(七)根据储热器出口温度检测控制风机的运行(7) Control the operation of the fan according to the temperature detection at the outlet of the heat storage device

作为优选,所述储热器2的出口设置第一温度传感器,用于检测储热器出口气体的温度。所述空气预热器内设置第二温度传感器,用于检测空气预热器1内空气的温度。所述第一温度传感器和第二温度传感器与中央控制器3数据连接。所述中央控制器3根据第一温度传感器和第二温度传感器检测的温度自动控制风机的运行。Preferably, the outlet of the heat storage 2 is provided with a first temperature sensor for detecting the temperature of the gas at the outlet of the heat storage. The air preheater is provided with a second temperature sensor for detecting the temperature of the air in the air preheater 1 . The first temperature sensor and the second temperature sensor are in data connection with the central controller 3 . The central controller 3 automatically controls the operation of the fan according to the temperature detected by the first temperature sensor and the second temperature sensor.

如果第一温度传感器检测的温度低于第二温度传感器检测的温度,则中央控制器3控制风机停止运行。If the temperature detected by the first temperature sensor is lower than the temperature detected by the second temperature sensor, the central controller 3 controls the fan to stop running.

上游阀门和下游阀门关闭的情况下,通过检测的温度来控制风机的运行,可以实现对空气预热器自主加热。因为在研发和实验过程中发现,当储热器的热量逐渐的用完的情况下,会出现储热器出来的气体的温度低于空气预热器1中的空气的温度,此种情况下再使用储热器来加热空气预热器是不可能的,反而可能会导致空气预热器的热量被带走。因此通过根据检测的温度智能控制风机的运行,从而智能控制储热器2和空气预热器1的循环,提高预热的空气的产生率。When the upstream valve and downstream valve are closed, the operation of the fan is controlled by the detected temperature, and the air preheater can be automatically heated. Because it is found in the process of research and development and experiments that when the heat of the heat storage is gradually used up, the temperature of the gas coming out of the heat storage will be lower than the temperature of the air in the air preheater 1. In this case It is impossible to use the heat storage to heat the air preheater, but it may cause the heat of the air preheater to be taken away. Therefore, by intelligently controlling the operation of the fan according to the detected temperature, thereby intelligently controlling the circulation of the heat storage device 2 and the air preheater 1, and increasing the production rate of preheated air.

虽然本发明已以较佳实施例披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention has been disclosed above with preferred embodiments, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.

Claims (5)

1. a kind of station boiler afterheat utilizing system, the system comprises air preheater and thermal storage device, the air preheater It is arranged on the main pipeline of flue, the thermal storage device is arranged in secondary duct, and the main pipeline and secondary duct form parallel pipeline, Flue gas in flue respectively enters the air preheater and thermal storage device of main pipeline and secondary duct, and steaming is generated in air preheater Vapour carries out heat accumulation in thermal storage device, and the flue gas after exchanging heat in air preheater and thermal storage device converges again into flue;
The position of the entrance of the air preheater of flue collector is arranged in air preheater valve, enters air preheater for controlling Flue gas flow, the position of the inlet tube of the thermal storage device of secondary duct is arranged in thermal storage device valve, enters thermal storage device for controlling Flue gas flow, the system also includes central controller, the central controller and air preheater valve and thermal storage device Valve carries out data connection, and third temperature sensor is arranged at the position of the smoke inlet of air preheater, for measure into Enter the temperature of the flue gas of air preheater;Third temperature sensor and central controller carry out data connection, central controller root The valve opening of air preheater valve and thermal storage device valve is automatically controlled according to the temperature of third temperature sensor detection.
2. afterheat utilizing system as described in claim 1, which is characterized in that when the temperature of third temperature sensor measurement is lower than When certain temperature, central controller controls air preheater valve increases aperture, while controlling the reduction of thermal storage device valve Aperture, to increase the flow for the flue gas for entering air preheater;When the temperature of third temperature sensor measurement is higher than certain temperature When spending, central controller controls air preheater valve reduces aperture, while controlling thermal storage device valve and increasing aperture, to subtract Less into the flow of the flue gas of air preheater.
3. afterheat utilizing system as described in claim 1, which is characterized in that the air preheater includes that heat pipe, flue gas are logical Road and air duct, the heat pipe include evaporation ends and condensation end, and in the air passageway, evaporation ends are arranged for the condensation end setting In flue;Evaporation ends absorb the waste heat of flue gas in boiler flue, and the sky in air duct is transferred heat to by condensation end Gas, it is combustion-supporting that the air after preheating enters boiler furnace progress.
4. afterheat utilizing system as claimed in claim 3, which is characterized in that stabilising arrangement is set in the thermal-collecting tube, it is described Stabilising arrangement is laminated structure, and the laminated structure is arranged on the cross section of thermal-collecting tube;The stabilising arrangement is square logical Hole and octagon through-hole composition, the side length of the square through-hole are equal to the side length of octagon through-hole, and the square is logical Four of hole while be respectively four different octagon through-holes while, four of octagon through-hole apart from one another by side distinguish It is the side of four different square through-holes.
5. afterheat utilizing system as described in claim 1, which is characterized in that the cross section of thermal-collecting tube is square.
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