CN110524831A - A kind of leak adhesive detection temperature controlling alarm - Google Patents
A kind of leak adhesive detection temperature controlling alarm Download PDFInfo
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- CN110524831A CN110524831A CN201910703152.0A CN201910703152A CN110524831A CN 110524831 A CN110524831 A CN 110524831A CN 201910703152 A CN201910703152 A CN 201910703152A CN 110524831 A CN110524831 A CN 110524831A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/78—Measuring, controlling or regulating of temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/84—Safety devices
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K7/00—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
- G01K7/16—Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/76056—Flow rate
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
一种漏胶检测温控报警装置。本发明涉及漏胶检测技术领域,且公开了所述注塑机体内部固定连接有模具,所述模具一侧的中部活动连接有喷口,所述喷口的一侧固定连接有喷嘴,所述喷嘴的一侧固定连接有注料管,所述注料管外部的一侧固定连接有温度电阻感应器,所述温度电阻感应器的顶端固定连接有通气管,所述通气管内部的另一侧固定连接有气体流量传感器,所述气体流量传感器的另一侧固定连接有传递线一,所述注料管的另一侧固定连接有热塑抢体,所述热塑抢体的正面固定连接有信号处理器,所述信号处理器的上端固定连接有传递线二。通过未漏胶之前及时检测注料管四周的温度,对其温度异常及时发现若发现异常则将信号传递到警报器,警报器发出警报工作人员发现后及时处理起到提前警醒作用。A glue leakage detection temperature control alarm device. The invention relates to the technical field of glue leakage detection, and discloses that a mold is fixedly connected inside the injection molding body, a nozzle is movably connected in the middle of one side of the mold, a nozzle is fixedly connected to one side of the nozzle, and one of the nozzles is An injection pipe is fixedly connected to one side of the injection pipe, a temperature resistance sensor is fixedly connected to one side outside the injection pipe, a ventilation pipe is fixedly connected to the top of the temperature resistance sensor, and the other side inside the ventilation pipe is fixedly connected to There is a gas flow sensor, the other side of the gas flow sensor is fixedly connected with a transmission line 1, the other side of the injection pipe is fixedly connected with a thermoplastic rob, and the front of the thermoplastic rob is fixedly connected with a signal A processor, the upper end of the signal processor is fixedly connected with the second transmission line. By detecting the temperature around the injection pipe in time before the glue leaks, if the abnormal temperature is found in time, the signal will be transmitted to the alarm, and the alarm will be issued by the staff.
Description
技术领域technical field
本发明涉及漏胶检测技术领域,具体为一种漏胶检测温控报警装置。The invention relates to the technical field of glue leakage detection, in particular to a temperature control alarm device for glue leakage detection.
背景技术Background technique
目前在使用橡胶注塑生产一些产品的时候,需要喷嘴与模具注塑口接触进行注塑,并通过液压油缸的压力锁紧喷嘴与模具注塑口,由于喷嘴与模具塑料口都是钢板接触,在接触过程中会出现漏胶的情况,如果漏胶没有及时发现就会对机器造成一定的影响,针对这种情况现有的注塑生产厂往往会采用漏胶报警装置。At present, when using rubber injection molding to produce some products, the nozzle needs to be in contact with the injection port of the mold for injection molding, and the nozzle and the injection port of the mold are locked by the pressure of the hydraulic cylinder. Since the nozzle and the plastic port of the mold are in contact with steel plates, during the contact process There will be glue leakage. If the glue leakage is not found in time, it will have a certain impact on the machine. In view of this situation, the existing injection molding factories often use glue leakage alarm devices.
这些现有的漏胶报警装置在使用过程中会因为胶嘴有异物而导致流道堵塞,这之前无法及时发现漏胶,从而胶料无法射入模具内而产生漏胶,会损坏枪体和模具,还当喷嘴与模具接触时损坏喷嘴而产生的漏胶不能及时发现,这时需要一种新型的漏胶报警装置对其全面的检测到。These existing glue leakage alarm devices will block the flow channel due to foreign matter in the glue nozzle during use. Before this, the glue leakage could not be found in time, so the glue material could not be injected into the mold and glue leakage would occur, which would damage the gun body and Mold, and when the nozzle is in contact with the mold, the glue leakage caused by the damage of the nozzle cannot be found in time. At this time, a new type of glue leakage alarm device is needed to comprehensively detect it.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种漏胶检测温控报警装置,具备起到检测漏胶,预警的优点,解决上述背景中提出的问题。Aiming at the deficiencies of the prior art, the present invention provides a temperature-controlled alarm device for glue leakage detection, which has the advantages of detecting glue leakage and early warning, and solves the problems raised in the above background.
本发明提供如下技术方案:一种漏胶检测温控报警装置,包括注塑机体,所述注塑机体内部固定连接有模具,所述模具一侧的中部活动连接有喷口,所述喷口的一侧固定连接有喷嘴,所述喷嘴的一侧固定连接有注料管,所述注料管外部的一侧固定连接有温度电阻感应器,所述温度电阻感应器的顶端固定连接有通气管,所述通气管内部的另一侧固定连接有气体流量传感器,所述气体流量传感器的另一侧固定连接有传递线一,所述注料管的另一侧固定连接有热塑抢体,所述热塑抢体的正面固定连接有信号处理器,所述信号处理器的上端固定连接有传递线二,所述热塑抢体的顶端固定连接有警报器,所述注料管的内部固定连接有警报器。The invention provides the following technical solutions: a temperature control alarm device for glue leakage detection, including an injection molding body, a mold is fixedly connected inside the injection molding body, a spout is movably connected to the middle part of one side of the mold, and one side of the spout is fixed A nozzle is connected, one side of the nozzle is fixedly connected with an injection pipe, the outer side of the injection pipe is fixedly connected with a temperature resistance sensor, and the top of the temperature resistance sensor is fixedly connected with a vent pipe, the The other side inside the vent pipe is fixedly connected with a gas flow sensor, the other side of the gas flow sensor is fixedly connected with a transmission line 1, and the other side of the injection pipe is fixedly connected with a thermoplastic gun body, and the thermal The front of the plastic rob body is fixedly connected with a signal processor, the upper end of the signal processor is fixedly connected with a transmission line 2, the top of the thermoplastic rob body is fixedly connected with an alarm, and the inside of the injection pipe is fixedly connected with a siren.
优选的,所述塑化热流道的一侧固定连接有喷口另一侧固定连接有热塑抢体切塑化热流道通过喷嘴的中部和注料管的中部。Preferably, one side of the plasticizing hot runner is fixedly connected with a spout and the other side is fixedly connected with a thermoplastic robbing body cutting plasticizing hot runner through the middle of the nozzle and the middle of the injection pipe.
优选的,所述通气管的另一侧固定连接有传递线一,且通气管与传递线一接触。Preferably, the other side of the ventilation tube is fixedly connected with a transmission line one, and the ventilation tube is in contact with the transmission line one.
优选的,所述温度电阻感应器为温度感应系统,受到异常温度时,将信号传送到警报器,所述警报器到信号后进行处理。Preferably, the temperature resistance sensor is a temperature sensing system, and when receiving an abnormal temperature, it transmits a signal to an alarm, and the alarm processes the signal after receiving the signal.
优选的,所述模具一侧的中部与喷口接触,使用时位置保持相对固定。Preferably, the middle part of one side of the mold is in contact with the spout, and the position remains relatively fixed during use.
优选的,所述所述通气管为防热材料制成,避免因为表面温度过高而使通气管产生变形而导致堵塞。Preferably, the vent pipe is made of heat-resistant material, so as to avoid blockage caused by deformation of the vent pipe due to excessive surface temperature.
与现有技术对比,本发明具备以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、该漏胶检测温控报警装置,通过未漏胶之前及时检测注料管四周的温度,对其温度异常及时发现若发现异常则将信号传递到警报器,警报器发出警报工作人员发现后及时处理起到提前警醒作用。1. The temperature control alarm device for glue leakage detection detects the temperature around the injection pipe in time before the glue leaks, and detects the abnormal temperature in time. If an abnormality is found, the signal will be transmitted to the alarm, and the alarm will send out an alarm. After the staff finds out Timely processing plays an early warning role.
2、该漏胶检测温控报警装置,通过定时启动风机,当发生漏胶的情况下,胶体流出,接触到气体流量传感器,造成气体流量传感器的堵塞,风机吹出的风无法流入通气管,气体流量传感器检测到风力受阻的情况下,通过传递线一将信号传递至热塑抢体,热塑抢体将信号放大处理,当检测到异常信号时,将通过信号处理器将信号传递至警报器发出警报,起到提醒的作用,避免造成更大的损失。2. The glue leakage detection temperature control alarm device starts the fan regularly. When glue leakage occurs, the glue flows out and touches the gas flow sensor, causing the gas flow sensor to be blocked. The wind blown by the fan cannot flow into the ventilation pipe, and the gas When the flow sensor detects that the wind is obstructed, the signal is transmitted to the thermoplastic body through the transmission line 1, and the thermoplastic body amplifies the signal. When an abnormal signal is detected, the signal is transmitted to the alarm through the signal processor Send out an alarm to serve as a reminder to avoid greater losses.
附图说明Description of drawings
图1为本发明结构主视示意图;Fig. 1 is a schematic front view of the structure of the present invention;
图2为本发明结构局部侧面示意图。Fig. 2 is a partial side view of the structure of the present invention.
图中:1、注塑机体;2、模具;3、喷口;4、喷嘴;5、注料管;6、温度电阻感应器;7、通气管;8、气体流量传感器;9、传递线一;10、热塑抢体;11、信号处理器;12、传递线二;13、警报器;14、塑化热流道。In the figure: 1. Injection molding body; 2. Mold; 3. Nozzle; 4. Nozzle; 5. Injection pipe; 6. Temperature resistance sensor; 7. Ventilation pipe; 8. Gas flow sensor; 10. Thermoplastic body; 11. Signal processor; 12. Transmission line 2; 13. Alarm; 14. Plasticizing hot runner.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1-2,一种漏胶检测温控报警装置,包括注塑机体1,注塑机体1内部固定连接有模具2,模具2一侧的中部活动连接有喷口3,喷口3的一侧固定连接有喷嘴4,喷嘴4的一侧固定连接有注料管5,注料管5外部的一侧固定连接有温度电阻感应器6,温度电阻感应器6的顶端固定连接有通气管7,通气管7内部的另一侧固定连接有气体流量传感器8,气体流量传感器8的另一侧固定连接有传递线一9,注料管5的另一侧固定连接有热塑抢体10,热塑抢体10的正面固定连接有信号处理器11,信号处理器11的上端固定连接有传递线二12,热塑抢体10的顶端固定连接有警报器13,注料管5的内部固定连接有警报器13。Please refer to Figure 1-2, a temperature control alarm device for glue leakage detection, including an injection molding body 1, a mold 2 is fixedly connected inside the injection molding body 1, and a spout 3 is movably connected to the middle of one side of the mold 2, and one side of the spout 3 is fixed The nozzle 4 is connected, and one side of the nozzle 4 is fixedly connected with the injection pipe 5, and the outer side of the injection pipe 5 is fixedly connected with the temperature resistance sensor 6, and the top of the temperature resistance sensor 6 is fixedly connected with the ventilation pipe 7, through which The other side inside the gas pipe 7 is fixedly connected with a gas flow sensor 8, the other side of the gas flow sensor 8 is fixedly connected with a transfer line 9, and the other side of the injection pipe 5 is fixedly connected with a thermoplastic grab body 10, a thermoplastic The front of the rob body 10 is fixedly connected with a signal processor 11, the upper end of the signal processor 11 is fixedly connected with a transmission line 2 12, the top of the thermoplastic rob body 10 is fixedly connected with an alarm 13, and the inside of the injection pipe 5 is fixedly connected with a siren13.
其中,塑化热流道14的一侧固定连接有喷口3另一侧固定连接有热塑抢体10切塑化热流道14通过喷嘴4的中部和注料管5的中部,该装置主要是胶体流通装置,胶体通过该装置将胶体注入模具2中起到了流通的作用。Among them, one side of the plasticizing hot runner 14 is fixedly connected with the spout 3 and the other side is fixedly connected with a thermoplastic rob 10. The plasticizing hot runner 14 passes through the middle of the nozzle 4 and the middle of the injection pipe 5. A circulation device through which the colloid is injected into the mold 2 to play the role of circulation.
其中,通气管7的另一侧固定连接有传递线一9,且通气管7与传递线一9接触,气体流量传感器8在通气管7内探测风阻信号,并通过传递线一9将信号传递至热塑抢体10进行处理,起到了信号的传递作用。Wherein, the other side of the ventilation pipe 7 is fixedly connected with a transmission line-9, and the ventilation pipe 7 is in contact with the transmission line-9, the gas flow sensor 8 detects the wind resistance signal in the ventilation pipe 7, and transmits the signal through the transmission line-9 To the thermoplastic grab body 10 for processing, it plays the role of signal transmission.
其中,温度电阻感应器6为温度感应系统,受到异常温度时,将信号传送到警报器13,警报器13收到信号后进行处理,该装置通过接收到异常信号后将信息传递至警报器13后进行判断和处理,当出现异常时,发出警报功能,起到警醒工作人员的作用。Wherein, the temperature resistance sensor 6 is a temperature sensing system, and when subjected to an abnormal temperature, the signal is transmitted to the alarm 13, and the alarm 13 processes the signal after receiving the signal, and the device transmits the information to the alarm 13 after receiving the abnormal signal Finally, judge and deal with it. When an abnormality occurs, an alarm function will be issued to alert the staff.
其中,模具2一侧的中部与喷口3接触,使用时位置保持相对固定,防止因为使用前人为操作失误的将胶体漏出而造成的损失。Wherein, the middle part of one side of the mold 2 is in contact with the spout 3, and the position is kept relatively fixed during use, so as to prevent losses caused by leakage of the colloid due to human error before use.
其中,通气管7为防热材料制成,避免因为表面温度过高而使通气管7产生变形而导致堵塞,防止因为材料的原因导致通气管7的变形而导致气体流量传感器8收到异常信号后将信号传送至信号处理器11,信号处理器11将信号传递至警报器13发出警报,造成不必要的麻烦。Among them, the vent pipe 7 is made of heat-proof material, so as to avoid the deformation of the vent pipe 7 due to the high surface temperature and cause blockage, and prevent the gas flow sensor 8 from receiving an abnormal signal due to the deformation of the vent pipe 7 due to the material. Afterwards, the signal is transmitted to the signal processor 11, and the signal processor 11 transmits the signal to the alarm 13 to issue an alarm, causing unnecessary trouble.
工作原理:使用时,将喷嘴4与模具2的接口对好,胶体通过塑化热流道14将胶体注入模具2内,当胶管内发生堵塞时,温度电阻感应器6检测到温度过低发出警报,当因为喷口3与模具2发生的碰撞而导致喷口3的损坏,胶体流出,胶体触碰通气管7,通气管7的出风口发生堵塞,这同时通气管7的另一侧定时启动风机,因为堵塞,风流通过通气管7受阻,气体流量传感器8检测到风力异常,将信号通过传递线一9将信号传送信号处理器11,信号处理器11检测到异常时,将信号通过传递线二12将信号传至警报器13,警报器13收到信号后发出警报,起到提醒的作用。Working principle: When in use, align the interface between the nozzle 4 and the mold 2, and inject the glue into the mold 2 through the plasticizing hot runner 14. When the hose is blocked, the temperature resistance sensor 6 detects that the temperature is too low and sends an alarm , when the nozzle 3 is damaged due to the collision between the nozzle 3 and the mold 2, the colloid flows out, the colloid touches the vent pipe 7, the air outlet of the vent pipe 7 is blocked, and at the same time the other side of the vent pipe 7 starts the fan regularly, Because of the blockage, the wind flow is blocked through the ventilation pipe 7, and the gas flow sensor 8 detects that the wind force is abnormal, and the signal is transmitted to the signal processor 11 through the transmission line one 9, and when the signal processor 11 detects an abnormality, the signal is transmitted through the transmission line two 12 The signal is transmitted to the siren 13, and the siren 13 sends an alarm after receiving the signal, which plays the role of reminding.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。同时在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。且在本发明的附图中,填充图案只是为了区别图层,不做其他任何限定。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. any such actual relationship or order exists between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Meanwhile, in the description of the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", Orientation indicated by "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. Or the positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the referred equipment or elements must have a specific orientation, be constructed and operated in a specific orientation , and therefore cannot be construed as a limitation of the present invention. And in the drawings of the present invention, the filling patterns are only for distinguishing layers, without any other limitation.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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