CN110518818A - CRM decompression-flyback pfc converter of fixed-frequency control - Google Patents
CRM decompression-flyback pfc converter of fixed-frequency control Download PDFInfo
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/14—Arrangements for reducing ripples from DC input or output
- H02M1/15—Arrangements for reducing ripples from DC input or output using active elements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/42—Circuits or arrangements for compensating for or adjusting power factor in converters or inverters
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M3/00—Conversion of DC power input into DC power output
- H02M3/22—Conversion of DC power input into DC power output with intermediate conversion into AC
- H02M3/24—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters
- H02M3/28—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC
- H02M3/325—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal
- H02M3/335—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M3/33569—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements
- H02M3/33576—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements having at least one active switching element at the secondary side of an isolation transformer
- H02M3/33592—Conversion of DC power input into DC power output with intermediate conversion into AC by static converters using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate AC using devices of a triode or a transistor type requiring continuous application of a control signal using semiconductor devices only having several active switching elements having at least one active switching element at the secondary side of an isolation transformer having a synchronous rectifier circuit or a synchronous freewheeling circuit at the secondary side of an isolation transformer
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- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of AC power input into DC power output; Conversion of DC power input into AC power output
- H02M7/02—Conversion of AC power input into DC power output without possibility of reversal
- H02M7/04—Conversion of AC power input into DC power output without possibility of reversal by static converters
- H02M7/12—Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode
- H02M7/21—Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal
- H02M7/217—Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only
- H02M7/219—Conversion of AC power input into DC power output without possibility of reversal by static converters using discharge tubes with control electrode or semiconductor devices with control electrode using devices of a triode or transistor type requiring continuous application of a control signal using semiconductor devices only in a bridge configuration
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
- H02M1/0048—Circuits or arrangements for reducing losses
- H02M1/0054—Transistor switching losses
- H02M1/0058—Transistor switching losses by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero
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Abstract
本发明提供了一种采用定频控制的CRM降压‑反激PFC变换器,包括主功率电路、输入电压数字前馈电路、输出电压差分电路、反馈电路、状态判断电路、驱动信号生成电路、比较电路与乘法电路。本发明引入输入电压数字前馈电路、输入电压比较电路和选通电路,实现双定频的控制方式,使得变换器在Buck阶段与Flyback阶段开关管的开关频率分别保持为不同的恒定值。
The invention provides a CRM step-down-flyback PFC converter adopting constant frequency control, comprising a main power circuit, an input voltage digital feedforward circuit, an output voltage differential circuit, a feedback circuit, a state judgment circuit, a drive signal generation circuit, Comparing and multiplying circuits. The present invention introduces an input voltage digital feedforward circuit, an input voltage comparison circuit and a gating circuit to realize a double-fixed-frequency control mode, so that the switching frequencies of the switching tubes of the converter in the Buck stage and the Flyback stage are kept at different constant values respectively.
Description
技术领域technical field
本发明涉及一种交直流变换器技术,特别是一种定频控制的CRM降压-反激 PFC变换器。The invention relates to an AC/DC converter technology, in particular to a constant frequency controlled CRM step-down-flyback PFC converter.
背景技术Background technique
由于输入电流死区和开关管浮地等问题,传统的BuckPFC变换器在诸多应用场合难以满足设计技术要求。为了解决这些问题,有人提出了降压-反激PFC 变换器,该变换器将Buck拓扑与Flyback拓扑结合在一起,当输入电压大于输出电压时,Buck拓扑工作,当输入电压小于输出电压,Flyback拓扑工作。但是传统的CRM降压-反激PFC变换器采用的是定导通时间控制,变换器的两个拓扑工作时,导通时间相等,使得该控制方式下半个工频周期内开关管开关频率变化范围较大且功率因数在低压范围内较低,难以满足性能要求。Due to problems such as input current dead zone and switching tube floating ground, it is difficult for the traditional BuckPFC converter to meet the design technical requirements in many applications. In order to solve these problems, someone proposed a buck-flyback PFC converter, which combines the Buck topology with the Flyback topology. When the input voltage is greater than the output voltage, the Buck topology works. When the input voltage is lower than the output voltage, the Flyback Topology works. However, the traditional CRM buck-flyback PFC converter adopts constant on-time control. When the two topologies of the converter work, the on-time is equal, so that the switching frequency of the switching tube in the second half of the power frequency cycle of this control mode The variation range is large and the power factor is low in the low-voltage range, which makes it difficult to meet the performance requirements.
传统的CRM降压-反激PFC变换器每个开关周期的开关管导通时间相同。优点是控制简单、高压范围功率因数高、二极管无反向恢复问题;缺点是半个功率周期内开关管开关频率变换范围大、低电压范围功率因数很低、EMI设计复杂、效率较低。The traditional CRM buck-flyback PFC converter has the same switch conduction time in each switching cycle. The advantages are simple control, high power factor in the high-voltage range, and no reverse recovery problem for diodes; the disadvantages are that the switching frequency of the switch tube has a large range of switching frequency within half a power cycle, low power factor in the low-voltage range, complex EMI design, and low efficiency.
发明内容Contents of the invention
本发明的目的在于提供一种定频控制的CRM降压-反激PFC变换器。The object of the present invention is to provide a CRM buck-flyback PFC converter with constant frequency control.
实现本发明目的的技术方案为:一种定频控制的CRM降压-反激PFC变换器,包括主功率电路和控制电路,所述的主功率电路包括输入电源vin、EMI滤波器、整流二极管D1-D6、主电路原边电感Lp、主电路副变电感Ls、过零检测电感LZCD、开关管Qb和开关管Qb/b、续流二极管Do、输出电容Co、负载RL;输入电压源vin与EMI滤波器的输入端口连接,EMI滤波器的输出端口与整流二极管 D1-D4组成的整流桥和D3-D6组成的整流桥输入端口连接,整流二极管D3、D4正极为参考电位零点,整流二极管D5、D6负极与主电路原边电感Lp相连,主电路原边电感Lp的另一端与开关管Qf的一端连接,整流二极管D1、D2负极与主电路副边电感Ls相连且与续流二极管Do的负极连接,主电路副边电感Ls与输出电容Co的正极和负载RL相连,输出电容Co的负极和负载RL一起与续流二极管 Do连接在开关管的Qb的一端,过零检测电感LZCD与主电路电感Lp与Ls都耦合,过零检测电感LZCD的一端与参考电位零点连接且另一端与限流电阻RZCD连接,电流采样电阻Rs的一端接地且另一端与开关管Qf和开关管Qb连接。The technical solution for realizing the object of the present invention is: a CRM step-down-flyback PFC converter controlled by a fixed frequency, including a main power circuit and a control circuit, and the main power circuit includes an input power supply v in , an EMI filter, a rectifier Diodes D 1 -D 6 , main circuit primary side inductance L p , main circuit secondary transformer inductance L s , zero-crossing detection inductance L ZCD , switching tube Q b and switching tube Q b/b , freewheeling diode D o , output Capacitor C o , load R L ; input voltage source v in is connected to the input port of the EMI filter, the output port of the EMI filter and the rectifier bridge composed of rectifier diodes D 1 -D 4 and the rectifier bridge composed of D 3 -D 6 The input port is connected, the anodes of the rectifier diodes D 3 and D 4 are the reference potential zero point, the cathodes of the rectifier diodes D 5 and D 6 are connected to the primary inductance L p of the main circuit, and the other end of the primary inductance L p of the main circuit is connected to the switching tube Q f One end of the rectifier diode D 1 and D 2 is connected to the negative pole of the secondary inductance L s of the main circuit and connected to the negative pole of the freewheeling diode D o , and the secondary inductance L s of the main circuit is connected to the positive pole of the output capacitor C o and the load RL , the negative pole of the output capacitor C o and the load RL are connected to one end of Q b of the switch tube together with the freewheeling diode D o , the zero-crossing detection inductance L ZCD is coupled with the main circuit inductance Lp and L s , and the zero-crossing detection inductance L ZCD One end of the current sampling resistor R s is connected to the reference potential zero point and the other end is connected to the current limiting resistor R ZCD , one end of the current sampling resistor R s is grounded and the other end is connected to the switch tube Q f and the switch tube Q b .
进一步地,控制电路包括主控制芯片、采样电路、数模转换电路、输出电压差分电路、反馈电路、状态判断电路、驱动信号生成电路、比较电路与乘法电路;输出电压差分电路的正向输入端与主电路的输出电压正极Vo+相连,输出电压差分电路的负向输入端与主电路的输出电压正极Vo-相连,输出电压差分电路的输出端与采样电路的第一输入端和反馈电路的输入端K相连,采样电路的第二输入端与主电路整流后的电压vg相连,采样电路的第一输出端与主控制芯片的 ADC2口连接,采样电路的第二输出端与主控制芯片的ADC1口连接,主控制芯片的第一输出端口与数模转换电路的输入端口连接,数模转换电路的输出端口与乘法器的输入端vx连接,反馈电路的输出端口与乘法器的输入端vy连接,乘法器的输出端与比较电路的正向输入端连接,比较电路的负向输入端与主电路vRs连接,比较电路的输出端与驱动信号生成电路的输入端连接,驱动信号生成电路的输入端通过限流电阻RZCD与主电路过零检测绕组LZCD连接,驱动信号生成电路输出端与状态判断电路的输入端连接,驱动信号生成电路的端与主功率电路的开关管Qb连接,驱动信号生成电路的端与主功率电路的开关管Qf连接。Further, the control circuit includes a main control chip, a sampling circuit, a digital-to-analog conversion circuit, an output voltage differential circuit, a feedback circuit, a state judgment circuit, a drive signal generation circuit, a comparison circuit and a multiplication circuit; the positive input terminal of the output voltage differential circuit It is connected with the positive pole V o + of the output voltage of the main circuit, the negative input terminal of the output voltage differential circuit is connected with the positive pole V o - of the output voltage of the main circuit, the output terminal of the output voltage differential circuit is connected with the first input terminal of the sampling circuit and the feedback The input terminal K of the circuit is connected, the second input terminal of the sampling circuit is connected with the rectified voltage v g of the main circuit, the first output terminal of the sampling circuit is connected with the ADC2 port of the main control chip, and the second output terminal of the sampling circuit is connected with the main circuit The ADC1 port of the control chip is connected, the first output port of the main control chip is connected with the input port of the digital-to-analog conversion circuit, the output port of the digital-to-analog conversion circuit is connected with the input terminal vx of the multiplier, and the output port of the feedback circuit is connected with the multiplier The input terminal v y of the multiplier is connected, the output terminal of the multiplier is connected with the positive input terminal of the comparison circuit, the negative input terminal of the comparison circuit is connected with the main circuit v Rs , and the output terminal of the comparison circuit is connected with the input terminal of the driving signal generating circuit , the input end of the driving signal generation circuit is connected to the zero-crossing detection winding L ZCD of the main circuit through the current limiting resistor R ZCD , the output end of the driving signal generation circuit is connected to the input end of the state judgment circuit, and the end of the driving signal generation circuit is connected to the main power circuit The switching tube Q b of the drive signal generating circuit is connected to the switching tube Q f of the main power circuit.
进一步地,所述采样电路将变换器的输入电压vg和输出电压Vo转换成可以被控制芯片采集的电压vg_dsp与Vo_dsp;所述主控制芯片内包括锁相程序、输入电压峰值采样程序、输出电压采样程序与控制程序,vg_dsp与控制芯片的ADC1接口相连,通过采样后的数值给到锁相程序和输入电压峰值采样程序,Vo_dsp与控制芯片的ADC2接口相连,通过采样后的数值给到输出电压采样程序,锁相程序、输入电压峰值采样程序和输出电压采样程序的输出给到主控制程序,主控制程序计算出电感电流的轮廓的数值;所述数模转换电路的输入端与控制芯片通过 SPI协议连接,其将接收到的电感电流的轮廓的数值转换为电压输出。Further, the sampling circuit converts the input voltage v g and the output voltage V o of the converter into voltages v g_dsp and V o_dsp that can be collected by the control chip; the main control chip includes a phase-locking program, input voltage peak sampling Program, output voltage sampling program and control program, v g_dsp is connected to the ADC1 interface of the control chip, and the value after sampling is given to the phase-locking program and input voltage peak sampling program, V o_dsp is connected to the ADC2 interface of the control chip, after sampling The value of the output voltage sampling program is given to the output voltage sampling program, the output of the phase-locking program, the input voltage peak sampling program and the output voltage sampling program are given to the main control program, and the main control program calculates the value of the contour of the inductor current; the digital-to-analog conversion circuit The input end is connected with the control chip through the SPI protocol, which converts the value of the contour of the inductor current received into a voltage output.
进一步地,所述状态判断电路包含第一比较器Comp1、电阻R5、R6、基准电压源Vboundary、两个与门、一个非门和一个驱动电路;第一比较器Comp1的同向输入端经分压电阻R5、R6与主功率电路(1)的二极管整流电路整流后的电压 vg相连,第一比较器Comp1的反向输入端与基准电压源Vboundary连接,第一比较器Comp1的输出端与第一与门AND Gate1的一个输入端和非门的输入端相连,非门的输出端与第二与门AND Gate2的一个输入端连接,两个与门的输出端与驱动电路的输入端连接,驱动电路的输出端分别连接主功率电路的两个开关管 Qb与Qf。Further, the state judging circuit includes a first comparator Comp1 , resistors R5 , R6, a reference voltage source V boundary , two AND gates, a NOT gate and a drive circuit; the non-inverting input of the first comparator Comp1 terminal is connected to the rectified voltage v g of the diode rectification circuit of the main power circuit (1) through voltage dividing resistors R 5 and R 6 , the inverting input terminal of the first comparator Comp1 is connected to the reference voltage source V boundary , and the first comparator The output terminal of the device Comp1 is connected with an input terminal of the first AND gate AND Gate1 and the input terminal of the NOT gate, the output terminal of the NOT gate is connected with an input terminal of the second AND gate AND Gate2, and the output terminals of the two AND gates are connected with The input end of the driving circuit is connected, and the output end of the driving circuit is respectively connected to two switch tubes Q b and Q f of the main power circuit.
进一步地,驱动信号生成电路可采用L6561或L6562等型号的集成IC电路,输出电压差分采样电路和输出电压反馈电路中使用的放大器选用TL074、TL072、 LM358、LM324等型号运算放大器,乘法器采用集成IC电路或分立器件组成,状态判断电路中使用的与门选用SN74HC08N、CD4011BE或74HC32N等型号的逻辑芯片,驱动电路可以选用IR2110、TLP2590等型号的驱动芯片或者采用图腾柱驱动电路,控制芯片可以选用TMS320F28335或TMS320F28377等芯片。Further, the driving signal generating circuit can adopt L6561 or L6562 integrated IC circuit, the amplifiers used in the output voltage differential sampling circuit and the output voltage feedback circuit use TL074, TL072, LM358, LM324 and other operational amplifiers, and the multiplier adopts integrated Composed of IC circuits or discrete devices, the AND gates used in the state judgment circuit use SN74HC08N, CD4011BE or 74HC32N logic chips, and the drive circuits can use IR2110, TLP2590 and other types of drive chips or totem pole drive circuits, and the control chip can be selected Chips such as TMS320F28335 or TMS320F28377.
本发明与现有技术相比,具有以下优点:(1)采用恒定开关频率控制时半个工频周期内两个拓扑开关管的开关频率保持为恒定值;(2)恒定开关频率控制相比于传统定导通时间控制在低压范围内,PF有明显的提高;(3)新型控制方式下电感电流有效值大幅下降,从而使整个变换器的效率有很大的提高;(4)采用恒定开关频率控制下的输出电压纹波相比较于传统的定导通时间控制减小很多。Compared with the prior art, the present invention has the following advantages: (1) when using constant switching frequency control, the switching frequency of the two topological switching tubes in half a power frequency cycle remains constant; (2) compared with constant switching frequency control Because the traditional constant on-time is controlled in the low-voltage range, the PF is significantly improved; (3) The effective value of the inductor current is greatly reduced under the new control mode, so that the efficiency of the entire converter is greatly improved; (4) The constant The output voltage ripple under the switching frequency control is much smaller than that under the traditional constant on-time control.
下面结合说明书附图对本发明作进一步描述。The present invention will be further described below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是CRM降压-反激PFC变换器主电路示意图。Figure 1 is a schematic diagram of the main circuit of a CRM buck-flyback PFC converter.
图2是一个开关周期内CRM降压-反激PFC变换器电感电流与开关管电流波形图。Figure 2 is a waveform diagram of the inductor current and switch tube current of a CRM buck-flyback PFC converter within a switching cycle.
图3是传统控制下输入电流的波形图。Figure 3 is a waveform diagram of the input current under conventional control.
图4是传统控制下开关频率变化图。Figure 4 is a diagram of switching frequency variation under traditional control.
图5是传统控制下PF变化曲线示意图。Fig. 5 is a schematic diagram of PF variation curve under traditional control.
图6是不同匝比时恒定开关频率控制下PF变化曲线示意图。Fig. 6 is a schematic diagram of PF variation curve under constant switching frequency control at different turn ratios.
图7是两种控制下开关频率变化曲线示意图。Fig. 7 is a schematic diagram of switching frequency change curves under two kinds of control.
图8是两种控制下PF变化曲线示意图。Fig. 8 is a schematic diagram of PF variation curves under two kinds of controls.
图9是两种控制下输入电流谐波曲线示意图。Fig. 9 is a schematic diagram of input current harmonic curves under two kinds of controls.
图10是两种控制下电感原边与副边电流有效值曲线示意图。Fig. 10 is a schematic diagram of the RMS curves of the primary and secondary currents of the inductor under two kinds of control.
图11是两种控制下输出电压纹波的变化曲线示意图。Fig. 11 is a schematic diagram of the change curve of the output voltage ripple under two kinds of control.
图12是定频控制的CRM降压-反激PFC变换器的主功率电路和控制电路组合示意图。Fig. 12 is a combined schematic diagram of the main power circuit and the control circuit of the CRM buck-flyback PFC converter controlled by fixed frequency.
上述图中的主要符号名称:vin—电源电压,iin—输入电流,RB—整流桥,vg—整流后的输出电压,iL—电感电流,L—电感,Qb—Qb/b—开关管,Dfw—Dsk—二极管,Co—输出滤波电容,RL—负载,Vo—输出电压,Rs_b/b—Rs_b/b—采样电阻, Vref—输出电压反馈控制的基准电压,vEA—输出电压反馈控制的误差电压信号输出,t—时间,ω—输入电压角频率,Vm—输入电压峰值,vgs_b—开关管Qb的驱动电压,vgs_b/b—开关管Qb/b的驱动电压,Ts—变换器开关周期,fs—变换器开关频率,PF—功率因数,IL_pk—电感电流峰值,Iin_rms—输入电流有效值,ton—变换器导通时间,toff—变换器关断时间,iin—输入电流,Pin—输入功率,ΔVo—输出电压纹波。The main symbol names in the above figure: v in —power supply voltage, i in —input current, RB—rectifier bridge, v g —output voltage after rectification, i L —inductor current, L—inductance, Q b —Q b/ b —switch tube, D fw —D sk —diode, C o —output filter capacitor, R L —load, V o —output voltage, R s_b/b —R s_b/b —sampling resistor, V ref —output voltage feedback Controlled reference voltage, v EA — error voltage signal output of output voltage feedback control, t — time, ω — input voltage angular frequency, V m — input voltage peak value, v gs_b — driving voltage of switching tube Q b , v gs_b/ b —driving voltage of switch tube Q b/b , T s —converter switching period, f s —converter switching frequency, PF—power factor, I L_pk —inductor current peak value, I in_rms —input current effective value, t on —converter turn-on time, t off —converter turn-off time, i in —input current, P in —input power, ΔV o —output voltage ripple.
具体实施方式Detailed ways
图1是Buck-FlybackPFC变换器主电路。Figure 1 is the main circuit of the Buck-FlybackPFC converter.
做出如下假设:(1)所有器件均为理想原件;(2)输出电压纹波与其直流量相比很小;(3)开关频率远高于输入电压频率。The following assumptions are made: (1) All devices are ideal; (2) The output voltage ripple is small compared to its DC value; (3) The switching frequency is much higher than the input voltage frequency.
图2给出了电感电流临界连续时一个开关周期中开关管电流和电感电流波形,其中图2(a)为Buck拓扑工作时的波形图,图2(b)为Flyback拓扑工作时的波形图。当输入电压vg小于输出电压Vo时,Flyback拓扑工作,Qb关断,Qf导通时,Do截止,电感Lp两端的电压为vg,其电流iLp由零开始以vg/Lp的斜率线性上升,输出滤波电容Co给负载供电;当Qf关断时,根据安匝守恒iLs通过Do续流,此时Ls两端的电压为-Vo,iLs以Vo/Ls的斜率下降,并且iLs可以在新的一周期开始时下降到零。当输入电压vg大于输出电压Vo时,Buck拓扑工作,Qf关断, Qb导通时,Dfw截止,电感Ls两端的电压为vg-Vo,其电流iLs由零开始以(vg-Vo)/Ls的斜率线性上升,vg给输出滤波电容Co和负载供电;当Qb关断时,iLs通过Do续流,此时Ls两端的电压为-Vo,iLs以Vo/L的斜率下降,并且iLs可以在新的一周期开始时下降到零。Figure 2 shows the switching tube current and inductor current waveforms in one switching cycle when the inductor current is critically continuous, where Figure 2(a) is the waveform diagram when the Buck topology is working, and Figure 2(b) is the waveform diagram when the Flyback topology is working . When the input voltage v g is less than the output voltage V o , the Flyback topology works, Q b is off, when Q f is on, D o is off, the voltage across the inductor L p is v g , and its current i Lp starts from zero and starts at v The slope of g /L p rises linearly, and the output filter capacitor C o supplies power to the load; when Q f is turned off, according to the ampere-turn conservation i Ls continues to flow through D o , and the voltage at both ends of L s is -V o , i Ls falls with the slope of V o /L s , and i Ls can drop to zero at the beginning of a new cycle. When the input voltage v g is greater than the output voltage V o , the Buck topology works, Q f is off, when Q b is on, D fw is off, the voltage across the inductor L s is v g -V o , and its current i Ls changes from zero It begins to rise linearly with the slope of (v g -V o )/L s , and v g supplies power to the output filter capacitor C o and the load; when Q b is turned off, i Ls continues to flow through D o , and at this time the voltage at both ends of L s The voltage is -V o , i Ls falls with the slope of V o /L, and i Ls can drop to zero at the beginning of a new cycle.
不失一般性,定义输入交流电压的vin表达式为Without loss of generality, the expression of v in defining the input AC voltage is
vin=Vmsinωt (1)v in = V m sin ωt (1)
其中Vm和ω分别为输入交流电压的幅值和角频率。Where V m and ω are the amplitude and angular frequency of the input AC voltage, respectively.
那么输入电压经过整流桥整流后的电压变为Then the voltage after the input voltage is rectified by the rectifier bridge becomes
vg=Vm|sinωt| (2)v g =V m |sinωt| (2)
在半个工频周期内,变换器分为Buck拓扑工作和Flyback拓扑工作两个工作阶段。当整流后的输入电压vg大于输出电压Vo时,Buck拓扑工作。若假设 Buck拓扑开关管导通时间为ton_buck,当开关管开通,输入电压vg给电感、输出电容与负载供电,则可以得到Buck模式下一个开关周期内副边电感电流的峰值 iLs_pk_buck的表达式如下:In half a power frequency cycle, the converter is divided into two working stages: Buck topology work and Flyback topology work. When the rectified input voltage v g is greater than the output voltage V o , the Buck topology works. If it is assumed that the on-time of the switch in the Buck topology is t on_buck , when the switch is turned on, the input voltage v g supplies power to the inductor, output capacitor and load, then the peak value of the secondary inductor current i Ls_pk_buck in a switching cycle in the Buck mode can be obtained The expression is as follows:
其中Vo为输出电压,Ls为副边电感感值。Among them, V o is the output voltage, and L s is the inductance value of the secondary side.
当开关管关断电感续流,根据伏秒平衡原理可以得到关断时间toff_buck的表达式:When the switching tube turns off the freewheeling of the inductor, the expression of the off-time t off_buck can be obtained according to the principle of volt-second balance:
根据式(4)可以得到Buck阶段开关频率的表达式:According to formula (4), the expression of the switching frequency in the Buck stage can be obtained:
根据式(3)和式(5),可以得到Buck拓扑工作时一个开关周期流过电感的电流平均值为According to Equation (3) and Equation (5), it can be obtained that the average value of the current flowing through the inductor in one switching cycle when the Buck topology is working is
当输入电压vg小于输出电压Vo时,Flyback拓扑工作。若假设Flyback拓扑开关管导通时间为ton_flyback,当开关管开通,输入电压vg给原边电感供电,可以得到一个开关周期内原边电感电流的峰值iLp_pk_flyback的表达式如下When the input voltage v g is less than the output voltage V o , the Flyback topology works. If it is assumed that the turn-on time of the Flyback topology switch is t on_flyback , when the switch is turned on, the input voltage v g supplies power to the primary inductor, and the peak value i Lp_pk_flyback of the primary inductor current within one switching cycle can be expressed as follows
式中Lp为原边电感感值。Where Lp is the inductance value of the primary side.
当开关管关断,副边电感Ls续流,电感给电容以及负载供电,根据安匝守恒和伏秒平衡原理可以得到副边电感峰值iLs_pk和关断时间toff_flyback的表达式:When the switching tube is turned off, the secondary inductance L s freewheels, and the inductance supplies power to the capacitor and the load. According to the principle of ampere-turn conservation and volt-second balance, the expressions of the peak value i Ls_pk of the secondary inductance and the off-time t off_flyback can be obtained:
iLs_pk(ωt)=niLp_pk(ωt) (8)i Ls_pk (ωt) = ni Lp_pk (ωt) (8)
其中 in
根据式(9)可以得到Flyback阶段的开关频率的表达式:According to formula (9), the expression of the switching frequency of the Flyback stage can be obtained:
根据式(7)和式(10),可以得到Flyback拓扑工作一个开关周期流过输入电流平均值为According to formula (7) and formula (10), it can be obtained that the average value of the input current flowing through the Flyback topology in one switching cycle is
由于在Buck电路不能工作的死区,Flyback拓扑工作,所以该变换器在整个工频周期内都不存在死区。由上述的推导可得输入电流iin为:Since the Flyback topology works in the dead zone where the Buck circuit cannot work, the converter does not have a dead zone in the entire power frequency cycle. From the above derivation, the input current i in can be obtained as:
其中 in
根据式(6)和式(11),可以得到半个工频周期内开关频率的表达式:According to formula (6) and formula (11), the expression of switching frequency in half power frequency cycle can be obtained:
当两个工作阶段内的导通时间相同且恒定时,即When the on-time is the same and constant within the two operating phases, that is
ton=ton_buck=ton_flyback (14)t on =t on_buck =t on_flyback (14)
根据式(13)可以画出在不同的输入电压下,半个工频周期内输入电流的波形,如图3所示;根据式(14)可以画出在不同的输入电压下,半个工频周期内开关管开关频率的变化波形,如图4所示。从图3可以看出,在低压范围内虽然 Flyback变换器补偿了Buck变换器输入电流的死区部分,但是此时输入电流的波形与正弦相差较远,谐波含量很多。从图4可以看出,定导通时间控制方法Buck 拓扑与Flyback拓扑开关管开关频率在半个工频周期内变化范围较大,不利于 EMI的设计。According to the formula (13), the waveform of the input current within half a power frequency period can be drawn under different input voltages, as shown in Figure 3; according to the formula (14), the half power frequency cycle can be drawn under different input voltages. The change waveform of the switching frequency of the switching tube in the frequency cycle is shown in Figure 4. It can be seen from Figure 3 that although the Flyback converter compensates for the dead zone of the input current of the Buck converter in the low-voltage range, the waveform of the input current is far from sinusoidal at this time, and there are many harmonics. It can be seen from Figure 4 that the switching frequency of the switching tubes of the constant on-time control method Buck topology and Flyback topology has a large range of variation within half the power frequency cycle, which is not conducive to the design of EMI.
假设变换器的效率为100%,即输入功率等于输出功率,根据功率平衡可得Assuming that the efficiency of the converter is 100%, that is, the input power is equal to the output power, according to the power balance, it can be obtained
根据式(16)可得传统控制定导通时间的表达式:According to formula (16), the expression of traditional control constant on-time can be obtained:
根据上式求得PF的表达式为According to the above formula, the expression of PF is obtained as
根据式(18)可以做出传统控制下的PF曲线,如图5所示。从图中可以看出, PF值随着输入电压的增大而增大。在低压范围内,PF值较低,在输入电压为90V 是,PF值仅为0.888。According to formula (18), the PF curve under traditional control can be made, as shown in Figure 5. It can be seen from the figure that the PF value increases with the increase of the input voltage. In the low voltage range, the PF value is low, and when the input voltage is 90V, the PF value is only 0.888.
由上述的推论可以看出在传统控制下,不管是Buck拓扑的还是Flyback拓扑开关管的开关频率变化范围都比较大,很不利于EMI的设计。而恒定开关频率控制策略的思路是使Buck拓扑和Flyback拓扑的开关管的开关频率在半个工频周期内恒定且相等,即令From the above inferences, it can be seen that under traditional control, the switching frequency range of switching tubes, whether it is Buck topology or Flyback topology, is relatively large, which is not conducive to the design of EMI. The idea of the constant switching frequency control strategy is to make the switching frequency of the switching tubes of the Buck topology and the Flyback topology constant and equal within half the power frequency cycle, that is,
根据式(18)可以分别得到Buck拓扑与Flyback拓扑开关管在半个工频周期内导通时间的表达式:According to formula (18), the expressions of the conduction time of the Buck topology and the Flyback topology switch tube in half the power frequency cycle can be obtained respectively:
根据式(7)、式(12)、式(21)和式(22),可以得到半个工频周期内输入电流的表达式:According to Equation (7), Equation (12), Equation (21) and Equation (22), the expression of input current in half power frequency cycle can be obtained:
2.2最优匝比选择2.2 Optimal turns ratio selection
假设变换器的输出功率为Po,变换器的效率为100%,根据功率平衡原则可得:Assuming that the output power of the converter is P o and the efficiency of the converter is 100%, according to the principle of power balance:
根据式(24)可以得到K的表达式。According to formula (24) can get the expression of K.
根据式(22)可以写出双定频下的PF的表达式According to formula (22), the expression of PF under double fixed frequency can be written
根据式(24)可以画出不同匝比下,采用恒定开关频率控制的CRM Buck-FlybackPFC变换器的功率因数曲线,如图6所示。从图中可以看出,当匝比n=2时,变换器的PF曲线为最高,变换器能够获得最优的功率因数。According to formula (24), the power factor curves of the CRM Buck-Flyback PFC converter controlled by constant switching frequency under different turn ratios can be drawn, as shown in Figure 6. It can be seen from the figure that when the turn ratio n=2, the PF curve of the converter is the highest, and the converter can obtain the optimal power factor.
由上述的分析可知,要使变换器的开关频率在开关周期内保持恒定,只需使变换器工作在Buck模式与Flyback模式下的导通时间ton_buck与ton_flyback均按式(19) 和式(20)变化,但式(19)与式(20)是关于Vo、Vm、L和Po的函数,函数的自变量较多,若使用模拟电路搭建控制电路,那么前馈控制电路将非常的复杂。本设计采用数字前馈电路控制,将输入电压峰值Vm、输出电压Vo等参数通过采样电路输入采样到控制芯片中,通过控制芯片的计算功能,计算出电感电流的峰值包络曲线,通过数模转换电路输出给驱动生成电路。控制电路如图12所示。From the above analysis, it can be known that to keep the switching frequency of the converter constant during the switching period, it is only necessary to make the on-time t on_buck and t on_flyback of the converter work in Buck mode and Flyback mode according to formula (19) and formula (20) changes, but formula (19) and formula (20) are functions about V o , V m , L and Po , and there are many independent variables of the function. If an analog circuit is used to build a control circuit, then the feedforward control circuit will be very complicated. This design adopts digital feed-forward circuit control. The parameters such as input voltage peak value V m and output voltage V o are sampled into the control chip through the sampling circuit. Through the calculation function of the control chip, the peak envelope curve of the inductor current is calculated. Through The digital-to-analog conversion circuit outputs to the drive generating circuit. The control circuit is shown in Figure 12.
上述驱动信号生成电路可采用L6561或L6562等型号的集成IC电路,输出电压差分采样电路(4)和输出电压反馈电路(6)中使用的放大器选用TL074、 TL072、LM358、LM324等型号运算放大器,乘法器(10)采用集成IC电路或分立器件组成,状态判断电路(7)与驱动信号生成电路(8)中使用的与门选用 SN74HC08N、CD4011BE或74HC32N等型号的逻辑芯片,驱动电路可以选用 IR2110、TLP2590等型号的驱动芯片或者采用图腾柱驱动电路,控制芯片可选用 TMS320F28335或TMS320F28377等芯片。The above-mentioned driving signal generation circuit can adopt integrated IC circuits of models such as L6561 or L6562, and the amplifiers used in the output voltage differential sampling circuit (4) and the output voltage feedback circuit (6) are selected from models such as TL074, TL072, LM358, and LM324. The multiplier (10) is made up of integrated IC circuits or discrete devices, the AND gates used in the state judgment circuit (7) and the drive signal generation circuit (8) are logic chips such as SN74HC08N, CD4011BE or 74HC32N, and the drive circuit can be selected from IR2110 , TLP2590 and other types of driver chips or totem pole driver circuits, the control chip can choose TMS320F28335 or TMS320F28377 and other chips.
由式(18)可以看出不同输入电压等级下,采用恒定开关频率控制时半个工频周期内两个拓扑开关管的开关频率保持为恒定值。与传统控制相比两个开关管的开关频率变化范围减小很多,简化了EMI的设计。图7为110VAC与220VAC 下,工频周期内不同控制方式的开关频率变化波形。It can be seen from formula (18) that under different input voltage levels, the switching frequency of the two topological switching tubes remains constant within half a power frequency cycle when using constant switching frequency control. Compared with traditional control, the switching frequency range of the two switching tubes is much reduced, which simplifies the design of EMI. Figure 7 shows the switching frequency waveforms of different control modes in the power frequency cycle under 110VAC and 220VAC.
由式(24)和式(17)可以分别做出传统控制和新型控制时的PF值变化曲线,如图8所示。从图中可以看出,恒定开关频率控制相比于传统定导通时间控制在低压范围内,PF有明显的提高;在高压范围内恒定开关频率控制的PF有一定的下降,但是相比较于定导通时间的最低PF“0.88”,恒定开关频率控制下的PF可以保持在0.91以上,所以恒定开关频率的PF相对于传统控制PF有明显提高。According to formula (24) and formula (17), the PF value change curves of traditional control and new control can be drawn respectively, as shown in Figure 8. It can be seen from the figure that compared with the traditional constant on-time control in the low voltage range, the PF of the constant switching frequency control is significantly improved; in the high voltage range, the PF of the constant switching frequency control has a certain decrease, but compared with the The minimum PF of constant on-time is "0.88", and the PF under constant switching frequency control can be kept above 0.91, so the PF of constant switching frequency is significantly improved compared with the traditional control PF.
为了分析输入电流的谐波,可以对式(21)进行傅里叶分析。输入电流的傅利叶分解形式为:In order to analyze the harmonics of the input current, Fourier analysis can be performed on formula (21). The Fourier decomposition form of the input current is:
其中in
式中Tline是工频周期。Where T line is the power frequency cycle.
将式(21)代入式(26),经计算可得恒定开关频率控制下输入电流所含的各次谐波。其中,余弦成分和偶次正弦成分均为0。Substituting formula (21) into formula (26), the harmonics contained in the input current under constant switching frequency control can be obtained through calculation. Among them, both the cosine component and the even-order sine component are 0.
由式(21)和式(26)可得恒定开关频率控制与传统定导通时间控制的3、5、7 次谐波电流幅值I3、I5、I7对基波电流幅值I1的标幺值如图9 所示。From equation (21) and equation (26), the 3rd, 5th, and 7th harmonic current amplitudes I 3 , I 5 , and I 7 of the constant switching frequency control and the traditional constant on-time control can be obtained against the fundamental current amplitude I per unit value of 1 As shown in Figure 9.
根据IEC61000-3-2,Class D标准要求,输入电流3、5、7、9次谐波与输入功率之比应满足式(27)According to IEC61000-3-2, Class D standard requirements, the ratio of input current 3rd, 5th, 7th, 9th harmonics to input power should satisfy formula (27)
从图9中可以看出,在任何输入电压下,3、5、7次谐波均低于IEC61000-3-2, ClassD标准的限值。It can be seen from Figure 9 that under any input voltage, the 3rd, 5th, and 7th harmonics are all lower than the limit value of IEC61000-3-2, ClassD standard.
由式(3)、式(4)、式(7)和式(9)可得一个开关周期内Buck模式与Flyback模式下原边电感电流和副变电感电流有效值的平方为From Equation (3), Equation (4), Equation (7) and Equation (9), the square of the effective value of the primary side inductance current and the auxiliary transformer inductance current in Buck mode and Flyback mode in a switching cycle can be obtained as
将上述的式子在半个工频周期内求均方根即可得原边与副变电感电流有效值Calculate the root mean square of the above formula in half the power frequency cycle to get the effective value of the primary side and auxiliary transformer inductor current
将式(16)、式(19)和式(20)代入上式,可以求得传统控制方式下与恒定开关频率控制下电感电流的有效值变化曲线,如图10。从图中可知,新型控制方式下电感电流有效值大幅下降,从而使整个变换器的效率有很大的提高。Substituting Equation (16), Equation (19) and Equation (20) into the above equation, the effective value change curve of the inductor current under the traditional control mode and the constant switching frequency control can be obtained, as shown in Figure 10. It can be seen from the figure that the RMS value of the inductor current drops significantly under the new control mode, which greatly improves the efficiency of the entire converter.
根据瞬时输入功率标幺值的计算公式According to the calculation formula of instantaneous input power per unit value
将式(12)代入上式,可得传统控制下的瞬时输入功率标幺值p* in_cot;将式(21) 代入上式可得恒定开关频率控制下的瞬时输入功率标幺值p* in_dcf。Substituting formula (12) into the above formula, the instantaneous input power per unit value p * in_cot under traditional control can be obtained; substituting formula (21) into the above formula can obtain the instantaneous input power per unit value p * in_dcf under constant switching frequency control .
当时,储能电容Co充电;当时,Co放电。假设从ωt=0开始,定导通时间控制和变导通时间控制下的的波形与1的交点对应的时间轴坐标分别为t1和t2,则储能电容Co在半个工频周期中储存的最大能量标幺值(基准值为半个工频周期内的输出能量)分别为when When , the energy storage capacitor C o is charged; when , C o discharges. Assuming that starting from ωt=0, the constant on-time control and variable on-time control The time axis coordinates corresponding to the intersection points of the waveform of 1 and 1 are t 1 and t 2 respectively, then the maximum energy per unit value stored in the energy storage capacitor C o in half a power frequency cycle (the reference value is output energy) are
根据电容储能的计算公式,和又可表示为According to the calculation formula of capacitor energy storage, and can also be expressed as
其中ΔVo_1和ΔVo_2分别是定导通时间和恒定开关频率控制下的输出电压纹波值。Among them, ΔV o_1 and ΔV o_2 are the output voltage ripple values under constant on-time and constant switching frequency control respectively.
由式(36)和式(37)可做出图8,从图中可以看出,采用恒定开关频率控制下的输出电压纹波相比较于传统的定导通时间控制减小很多,当输入电压为264VAC 时,恒定开关频率控制输出电压纹波仅为传统控制的46.5%。Figure 8 can be drawn from formula (36) and formula (37). It can be seen from the figure that the output voltage ripple under constant switching frequency control is much smaller than that under the traditional constant on-time control. When the input When the voltage is 264VAC, the constant switching frequency control output voltage ripple is only 46.5% of the traditional control.
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