CN110514462A - Monitoring device, optical fibre rewinder and monitoring method - Google Patents
Monitoring device, optical fibre rewinder and monitoring method Download PDFInfo
- Publication number
- CN110514462A CN110514462A CN201910854571.4A CN201910854571A CN110514462A CN 110514462 A CN110514462 A CN 110514462A CN 201910854571 A CN201910854571 A CN 201910854571A CN 110514462 A CN110514462 A CN 110514462A
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- Prior art keywords
- guide wheel
- controller
- signal
- detector
- monitoring device
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K13/00—Thermometers specially adapted for specific purposes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M99/00—Subject matter not provided for in other groups of this subclass
- G01M99/008—Subject matter not provided for in other groups of this subclass by doing functionality tests
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
- G01P3/00—Measuring linear or angular speed; Measuring differences of linear or angular speeds
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
A kind of monitoring device provided by the invention, for being monitored in optical fiber production process to guide wheel, the guide wheel is controlled by Main Control Tank, the monitoring device includes detector, signal receiver and controller, the detector is arranged above guide wheel, the detector is connected to setting with the signal receiver, and for the signal receiver for the signal in the detector to be transferred in controller, the controller is connected to setting with the Main Control Tank.When guide wheel bite occurring or optical fiber jump wheel is outer; abnormal signal can be transferred in signal receiver in time by detector; and abnormal signal is transferred to by controller by signal receiver; fault-signal is timely received by controller and controls Main Control Tank shutdown; so that guide wheel shuts down; it substantially reduces mechanical damage to scrap, reduces quality cost.
Description
Technical field
The present invention relates to optical fiber production technical field, a kind of monitoring device, optical fibre rewinder and monitoring method are particularly related to.
Background technique
It usually requires to use multiple groups guide wheel group when communications cable industry operation, and the failures such as bite easily occur for guide wheel group.
By taking optical fiber production as an example, by rewinding machine, the optical fiber for meeting certain strength can be filtered out.Optical fiber in screening process, need by
Multiple groups guide wheel on rewinding machine, often there is a phenomenon where optical fiber jumps to, guide wheel is outer or rewinding machine guide wheel bite, so as to cause light
Fine mechanical damage is scrapped.
And each optical fiber producer usually arranges an employee to operate more rewinding machines at present in order to optimize personnel depaly.When one
Platform rewinding machine occur problems when, generally can not find in time, thus by operative employee's visual inspection to or smell the smell of burning come
It was found that problems, which there are hysteresis quality, wait, has generally produced the optical fiber of scrapping of dozens of kilometres when finding the problem, lose larger.
Summary of the invention
In view of the foregoing, it is necessary to a kind of improved monitoring device is provided, for in optical fiber production process to guide wheel
It is monitored.
Technical solution provided by the invention are as follows:
A kind of monitoring device, for being monitored in optical fiber production process to guide wheel, the guide wheel is carried out by Main Control Tank
Control, the monitoring device include detector, signal receiver and controller, and the detector is used to be arranged above guide wheel,
The detector is electrically connected with the signal receiver, and the controller is electrically connected setting with the Main Control Tank, and the signal connects
Device is received for the signal in the detector to be transferred in controller, the controller controls the master control according to the signal
Case brakes the guide wheel.
Preferably, the detector includes hygrosensor and rotating speed detector, the hygrosensor and the revolving speed
Detector is connected with each other with signal receiver respectively.
Preferably, the monitoring device further includes alarm, and the alarm is connected to setting with the controller, and in institute
When stating controller and receiving abnormal signal, the alarm equipment alarm.
Preferably, the monitoring device further includes the needle bearing that the guide wheel side is arranged in, the needle bearing top
Face is arranged lower than the guide wheel, is provided with rotation enable signal on the needle bearing, and by rotation enable signal with it is described
Signal receiver connection setting.
Another object of the present invention is that provide a kind of optical fibre rewinder, including guide wheel and Main Control Tank, further include on
The monitoring device is stated, the detector in the monitoring device is arranged above guide wheel, the signal receiver and described
Controller is arranged on the Main Control Tank, and setting is electrically connected between the controller and the Main Control Tank.
Preferably, needle bearing is additionally provided on the optical fibre rewinder, the needle bearing is arranged in the guide wheel one
Side and the top surface of the needle bearing are arranged lower than the guide wheel top surface, are provided on the needle bearing and the signal receives
The rotation enable signal of device connection setting.
The present invention also provides a kind of monitoring methods using monitoring device described above comprising the steps of:
S1: guide wheel is monitored by detector, and the signal monitored is transferred in signal receiver；
S2: when detector detects the exception of guide wheel, abnormal signal is received by signal receiver and is transferred to control
In device processed；
S3: the Main Control Tank is controlled by controller, so that guide wheel stops operating.
Preferably, the exception in the S2 is at least on the guide wheel temperature and is higher than 40 DEG C or guide wheel revolving speed lower than 500r/
One of min.
Preferably, the guide wheel side is provided with needle bearing, and the exception further includes that optical fiber jumps out the guide wheel, touches
The needle bearing.
Preferably, it is connected with alarm on controller in the S2, when the controller receives abnormal signal, passed through
The controller controls the alarm equipment alarm.
Compared with prior art, above-mentioned monitoring device works as generation for being monitored to the guide wheel in optical fiber production process
When guide wheel bite, temperature and revolving speed on guide wheel can be abnormal, and be detected by temperature and revolving speed of the detector to guide wheel,
And be transferred to abnormal signal in signal receiver in time, then abnormal signal is transferred to by controller by signal receiver, lead to
It crosses controller to timely receive fault-signal and control Main Control Tank shutdown, so that guide wheel shuts down, substantially reduces machine
Tool damage is scrapped, and loss caused by due to quality is bad is reduced.
Detailed description of the invention
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the structural schematic diagram of rewinding machine in an embodiment of the present invention.
Fig. 2 is the structural schematic diagram of monitoring device in an embodiment of the present invention.
Description of symbols:
| Optical fibre rewinder | 100 |
| Guide wheel | 10 |
| Main Control Tank | 30 |
| Monitoring device | 50 |
| Detection device | 51 |
| Detector | 511 |
| Hygrosensor | 5113 |
| Rotating speed detector | 5115 |
| Needle bearing | 513 |
| Rotate enable signal | 5131 |
| Signal receiver | 53 |
| Controller | 55 |
| Alarm | 57 |
The embodiment of the present invention that the following detailed description will be further explained with reference to the above drawings.
Specific embodiment
In order to be more clearly understood that the above objects, features, and advantages of the embodiment of the present invention, with reference to the accompanying drawing and
The present invention will be described in detail for specific embodiment.It should be noted that in the absence of conflict, the embodiment party of the application
Feature in formula can be combined with each other.
Embodiment in the following description, numerous specific details are set forth in order to facilitate a full understanding of the present invention, described reality
Applying mode is only some embodiments of the invention, rather than whole embodiments.Based on the embodiment in the present invention, originally
Field those of ordinary skill every other embodiment obtained without making creative work, belongs to this hair
The range of bright embodiment protection.
Unless otherwise defined, all technical and scientific terms used herein and the technology for belonging to the embodiment of the present invention
The normally understood meaning of the technical staff in field is identical.Term as used herein in the specification of the present invention is intended merely to
The purpose of specific embodiment is described, it is not intended that in the limitation embodiment of the present invention.
Please refer to Fig. 1 and Fig. 2, a kind of optical fibre rewinder 100 comprising guide wheel 10, Main Control Tank 30 and monitoring device 50, institute
Main Control Tank 30 is stated for controlling the rotation of the guide wheel 10 and the operating of optical fibre rewinder 100, the monitoring device 50 with it is described
The connection setting of Main Control Tank 30, for operating abnormal be monitored to the optical fibre rewinder 100.
The monitoring device 50 includes detection device 51, signal receiver 53, controller 55 and alarm 57.The detection
Device 51 is arranged on the guide wheel 10 for detecting to the exception of the guide wheel 10, the detection device 51 and the letter
The connection of number receiver 53 is arranged and is transferred signals in the controller 55 by the signal receiver 53.The controller
55 be electrically connected with the alarm 57 and the controller 55 with control guide wheel 10 rotate Main Control Tank 30 be electrically connected.
The detection device 51 includes detector 511 and needle bearing 513.Wherein, the detector 511 is arranged described
The top of guide wheel 10, in one embodiment, the detector 511 include hygrosensor 5113 and rotating speed detector 5115,
For in 10 rotation process of guide wheel temperature and revolving speed detect.When 10 bite of guide wheel, guide wheel 10 will lead to
When spin down even no longer rotates, and since (2000m/min) and the guide wheel 10 friction generate optical fiber under high-speed motion
A large amount of heat can make the temperature of the guide wheel 10 steeply rise, while the revolving speed of guide wheel 10 obviously lower will can indicate institute
It states guide wheel 10 and is in abnormality, abnormal signal is monitored by hygrosensor 5113 and rotating speed detector 5115 and by abnormal letter
It number is transferred in signal receiver 53.
The needle bearing 513 is rotatably arranged on the side of the guide wheel 10, in one embodiment, the needle bearing
513 highest point is lower than the highest point setting of the guide wheel 10,513 length direction of needle bearing, two distal process in the horizontal plane
The guide wheel 10 is arranged out, rotation enable signal 5131 is additionally provided on the needle bearing 513, for detecting the needle roller
The rotation of bearing 513.When optical fiber jump out the guide wheel 10 it is outer when, and when being pressed on needle bearing 513, the high-speed motion meeting of optical fiber
The rotation of the needle bearing 513 is driven, the rotation meeting of needle bearing 513 is so that the rotation enable signal 5131 is transferred to letter
Number receiver 53.
Please refer to Fig. 1 and Fig. 2, the signal receiver 53 respectively with the hygrosensor 5113, rotating speed detector
5115, it rotates enable signal 5131 and the connection setting of the controller 55, the signal receiver 53 is used for hygrosensor
5113, rotating speed detector 5115 and the abnormal signal rotated in enable signal 5131 are transferred in controller 55.
The controller 55 is interconnected with the signal receiver 53 and the Main Control Tank 30 respectively to be arranged, the control
Device 55 is used to receive the signal in signal receiver 53, and controls Main Control Tank 30 when receiving abnormal signal and shut down.
The alarm 57 is connected to setting with the controller 55, when the controller 55 receives abnormal signal, institute
It states controller 55 and controls the alarm of alarm 57, in one embodiment, the alarm 57 is buzzer and alarm lamp
In conjunction in other embodiments, the alarm 57 can also be in buzzer or alarm lamp.
The present invention also provides the monitoring methods in a kind of optical fiber production process, and it includes following steps:
S1: in optical fiber production process, when unlatching is located at the hygrosensor on the guide wheel 10 in 10 operation process of guide wheel
5113 and rotating speed detector 5115, the monitoring to guide wheel 10 temperature and revolving speed is kept, and the rotation opened on needle bearing 513 makes
Energy signal 5131 detects the wire jumper of optical fiber；
S2: when the temperature of the guide wheel 10 is at 20-40 DEG C, 10 revolving speed of guide wheel is in 1000r/min or so, i.e., described in expression
Guide wheel 10 is in normal operating conditions, and the controller 55 is not reacted, and optical fiber normally produces；
S3: in operation process, there is one of following situation:
A, 10 temperature of guide wheel is more than 40 DEG C；
B, 10 revolving speed of guide wheel is lower than 500r/min；
C, needle bearing 513 rotates；
The abnormal signal monitored is transmitted by hygrosensor 5113, rotating speed detector 5115 and needle bearing 513
Abnormal signal is transferred to controller 55 into signal receiver 53, and through signal receiver 53.
S4: when controller 55 receives the abnormal signal that signal receiver 53 transmits, being immediately controlled the shutdown of Main Control Tank 30, and
It controls alarm 57 to alarm, so that operative employee can handle problem in time after hearing or seeing alarm.
Description to above-mentioned monitoring device, using the optical fibre rewinder 100 of above-mentioned monitoring device, optical fibre rewinder 100,
By the setting of monitoring device 50, the operating of guide wheel 10 is monitored, when 10 bite of guide wheel occurring or optical fiber jump wheel is outer,
PCL circuit controller can timely receive abnormal signal, and control 30 hard stop of Main Control Tank and alarm, to largely reduce
Scrapping for mechanical damage, reduces loss caused by due to quality is bad.
Embodiment of above is only to illustrate the technical solution of the embodiment of the present invention rather than limits, although referring to above preferable
The embodiment of the present invention is described in detail in embodiment, those skilled in the art should understand that, it can be to this hair
The technical solution of bright embodiment is modified or equivalent replacement should not all be detached from the embodiment of the present invention technical solution spirit and
Range.
Claims (10)
1. a kind of monitoring device, for being monitored in optical fiber production process to guide wheel, the guide wheel is controlled by Main Control Tank
System, it is characterised in that: the monitoring device includes detector, signal receiver and controller, and the detector is for being arranged
Above guide wheel, the detector is electrically connected with the signal receiver, and the controller is electrically connected setting, institute with the Main Control Tank
Signal receiver is stated for the signal in the detector to be transferred in controller, the controller is controlled according to the signal
The Main Control Tank brakes the guide wheel.
2. monitoring device according to claim 1, it is characterised in that: the detector includes that hygrosensor and revolving speed are visited
Device is surveyed, the hygrosensor and the rotating speed detector are connected with each other with signal receiver respectively.
3. monitoring device according to claim 1, it is characterised in that: the monitoring device further includes alarm, the report
Alert device is connected to setting with the controller, and when the controller receives abnormal signal, the alarm equipment alarm.
4. monitoring device according to claim 1, it is characterised in that: the monitoring device further includes being arranged in the guide wheel
The needle bearing of side, the needle bearing top surface are arranged lower than the guide wheel, and it is enabled that rotation is provided on the needle bearing
Signal, and setting is connect with the signal receiver by rotation enable signal.
5. a kind of optical fibre rewinder, including guide wheel and Main Control Tank, it is characterised in that: further include claim 1-4 any one institute
Monitoring device is stated, the detector in the monitoring device is arranged above guide wheel, the signal receiver and the control
Device is arranged on the Main Control Tank, and setting is electrically connected between the controller and the Main Control Tank.
6. optical fibre rewinder according to claim 5, it is characterised in that: be additionally provided with needle roller axis on the optical fibre rewinder
It holds, the needle bearing is arranged in the guide wheel side and the top surface of the needle bearing and is arranged lower than the guide wheel top surface, institute
State the rotation enable signal for being provided on needle bearing and being connected to setting with the signal receiver.
7. a kind of monitoring method using the monitoring device as described in claim 1-4 any one, it is characterised in that: comprising following
Step:
S1: guide wheel is monitored by detector, and the signal monitored is transferred in signal receiver；
S2: when detector detects the exception of guide wheel, abnormal signal is received by signal receiver and is transferred to controller
In；
S3: the Main Control Tank is controlled by controller, so that guide wheel stops operating.
8. monitoring method according to claim 7, it is characterised in that: the exception in the S2 is at least on the guide wheel warm
Degree is higher than 40 DEG C or guide wheel revolving speed is lower than one of 500r/min.
9. monitoring method according to claim 7, it is characterised in that: the guide wheel side is provided with needle bearing, described
Exception further includes that optical fiber jumps out the guide wheel, touches the needle bearing.
10. monitoring method according to claim 7, it is characterised in that: it is connected with alarm on controller in the S2, when
When the controller receives abnormal signal, the alarm equipment alarm is controlled by the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910854571.4A CN110514462B (en) | 2019-09-10 | 2019-09-10 | Monitoring equipment, optical fiber rewinder and monitoring method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910854571.4A CN110514462B (en) | 2019-09-10 | 2019-09-10 | Monitoring equipment, optical fiber rewinder and monitoring method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110514462A true CN110514462A (en) | 2019-11-29 |
| CN110514462B CN110514462B (en) | 2024-03-08 |
Family
ID=68632045
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910854571.4A Active CN110514462B (en) | 2019-09-10 | 2019-09-10 | Monitoring equipment, optical fiber rewinder and monitoring method |
Country Status (1)
| Country | Link |
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| CN (1) | CN110514462B (en) |
Citations (7)
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|---|---|---|---|---|
| CN104408857A (en) * | 2014-12-03 | 2015-03-11 | 许杰雄 | Firefighting monitoring system based on plastic optical fiber (POFs), and firefighting monitoring method based on POFs |
| CA2968097A1 (en) * | 2016-05-19 | 2017-11-19 | Kidde Technologies, Inc. | Aircraft overheat detection using optical fiber technology for system health monitoring |
| CA2967991A1 (en) * | 2016-05-19 | 2017-11-19 | Kidde Technologies, Inc. | Optical health monitoring for aircraft overheat and fire detection systems |
| CN109520636A (en) * | 2018-11-13 | 2019-03-26 | 上海隽富机电科技有限公司 | A kind of high pressure enclosed busbar on-line monitoring management system based on optical fiber |
| CN208888979U (en) * | 2018-09-06 | 2019-05-21 | 深圳市安泽智能工程有限公司 | Fiber alarm device |
| CN109941308A (en) * | 2019-03-21 | 2019-06-28 | 北京交通大学 | An analysis method of abnormal disturbance signal based on optical fiber M-Z interference |
| CN211013539U (en) * | 2019-09-10 | 2020-07-14 | 江东科技有限公司 | Monitoring equipment and optical fiber rewinding machine |
-
2019
- 2019-09-10 CN CN201910854571.4A patent/CN110514462B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104408857A (en) * | 2014-12-03 | 2015-03-11 | 许杰雄 | Firefighting monitoring system based on plastic optical fiber (POFs), and firefighting monitoring method based on POFs |
| CA2968097A1 (en) * | 2016-05-19 | 2017-11-19 | Kidde Technologies, Inc. | Aircraft overheat detection using optical fiber technology for system health monitoring |
| CA2967991A1 (en) * | 2016-05-19 | 2017-11-19 | Kidde Technologies, Inc. | Optical health monitoring for aircraft overheat and fire detection systems |
| CN208888979U (en) * | 2018-09-06 | 2019-05-21 | 深圳市安泽智能工程有限公司 | Fiber alarm device |
| CN109520636A (en) * | 2018-11-13 | 2019-03-26 | 上海隽富机电科技有限公司 | A kind of high pressure enclosed busbar on-line monitoring management system based on optical fiber |
| CN109941308A (en) * | 2019-03-21 | 2019-06-28 | 北京交通大学 | An analysis method of abnormal disturbance signal based on optical fiber M-Z interference |
| CN211013539U (en) * | 2019-09-10 | 2020-07-14 | 江东科技有限公司 | Monitoring equipment and optical fiber rewinding machine |
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| Publication number | Publication date |
|---|---|
| CN110514462B (en) | 2024-03-08 |
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