CN110513217A - A UAV ducted fan power system - Google Patents
A UAV ducted fan power system Download PDFInfo
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- CN110513217A CN110513217A CN201910838072.6A CN201910838072A CN110513217A CN 110513217 A CN110513217 A CN 110513217A CN 201910838072 A CN201910838072 A CN 201910838072A CN 110513217 A CN110513217 A CN 110513217A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02K—JET-PROPULSION PLANTS
- F02K3/00—Plants including a gas turbine driving a compressor or a ducted fan
- F02K3/02—Plants including a gas turbine driving a compressor or a ducted fan in which part of the working fluid by-passes the turbine and combustion chamber
- F02K3/04—Plants including a gas turbine driving a compressor or a ducted fan in which part of the working fluid by-passes the turbine and combustion chamber the plant including ducted fans, i.e. fans with high volume, low pressure outputs, for augmenting the jet thrust, e.g. of double-flow type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/38—Blades
- F04D29/384—Blades characterised by form
- F04D29/386—Skewed blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/528—Casings; Connections of working fluid for axial pumps especially adapted for liquid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/541—Specially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/663—Sound attenuation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/66—Combating cavitation, whirls, noise, vibration or the like; Balancing
- F04D29/661—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps
- F04D29/666—Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for elastic fluid pumps by means of rotor construction or layout, e.g. unequal distribution of blades or vanes
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
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- Combustion & Propulsion (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
本发明涉及一种无人机涵道风扇动力系统,包括头罩、风扇转子、定子、头锥、垫片、电机和尾锥;电机带动风扇高速旋转,风扇吸入空气并对其进行做功,使气流的总压提高和速度增大。空气进入定子后,切除气流的线速度。气流从尾部高速排出获得推力。通过优化叶片参数,总压比≥1.08倍,等熵效率≥85%。本发明系统推重比大、效率高和可靠性高。
The invention relates to a ducted fan power system for an unmanned aerial vehicle, including a hood, a fan rotor, a stator, a nose cone, a gasket, a motor and a tail cone; The total pressure of the gas flow increases and the velocity increases. After the air enters the stator, cut off the linear velocity of the airflow. The airflow is discharged from the tail at high speed to obtain thrust. By optimizing the blade parameters, the total pressure ratio is ≥1.08 times, and the isentropic efficiency is ≥85%. The system of the invention has high thrust-to-weight ratio, high efficiency and high reliability.
Description
技术领域technical field
本发明涉及涵道风扇动力技术,特别是涉及一种涵道风扇动力系统,属于涵道风扇动力技术领域。The invention relates to a ducted fan power technology, in particular to a ducted fan power system, which belongs to the technical field of ducted fan power.
背景技术Background technique
涵道风扇动力系统,依靠锂电源或者直流电源驱动大功率无刷电机,无刷电机带动风扇高速旋转。风扇吸入空气并对其进行做功,使气流的总压提高和速度增大。空气进入定子后,切除气流的线速度。气流从尾部高速排出获得推力。涵道风扇动力系统具有效率高,推重比大和成本低等特点,作为动力系统已经广泛应用于无人机和直升机等领域,对飞行器的性能产生重要的影响。现有无刷电机涵道风扇通常采用直翼叶片设计,效率较低。涵道风扇未进行降噪设计,噪声非常大。因此无法满足更大起飞重量和高品质无人机设计的需求。The ducted fan power system relies on a lithium power supply or a DC power supply to drive a high-power brushless motor, and the brushless motor drives the fan to rotate at high speed. The fan draws in air and does work on it, increasing the total pressure and velocity of the airflow. After the air enters the stator, cut off the linear velocity of the airflow. The airflow is discharged from the tail at high speed to obtain thrust. The ducted fan power system has the characteristics of high efficiency, high thrust-to-weight ratio and low cost. As a power system, it has been widely used in the fields of drones and helicopters, and has an important impact on the performance of aircraft. Existing brushless motor ducted fans usually adopt a straight-wing blade design, which has low efficiency. The ducted fan is not designed for noise reduction and is very noisy. Therefore, the demand for greater take-off weight and high-quality UAV design cannot be met.
涵道风扇的转子、定子叶片的气动外形和降噪设计是涵道风扇动力系统设计的重要关键技术。The aerodynamic shape and noise reduction design of the rotor and stator blades of the ducted fan are important key technologies in the design of the power system of the ducted fan.
叶片的几何造型、叶片数量、涵道直径和转速等参数的优化设计,使其与电机的轴功率相匹配,获得更大的推力和更高的效率是涵道风扇叶片气动设计的主要技术难点。分析风扇进出口的噪声源和压力场,对进出口流道的外形和材料结构进行降噪目标优化设计是风扇气动降噪设计的主要技术难点。因此涵道风扇的气动外形优化和气动降噪设计必须依靠大型计算流体力学数值模拟软件平台和高性能计算机进行数值计算,结合计算流体力学技术、地面试验测试技术、材料技术和制造技术等才能获得性能优异的涵道风扇动力系统。The main technical difficulty in the aerodynamic design of ducted fan blades is to optimize the design of the geometric shape of the blade, the number of blades, the diameter of the duct, and the rotational speed to match the shaft power of the motor to obtain greater thrust and higher efficiency. . Analyzing the noise source and pressure field at the inlet and outlet of the fan, and optimizing the design of the noise reduction target for the shape and material structure of the inlet and outlet channels are the main technical difficulties in the aerodynamic noise reduction design of the fan. Therefore, the aerodynamic shape optimization and aerodynamic noise reduction design of ducted fans must rely on large-scale computational fluid dynamics numerical simulation software platform and high-performance computers for numerical calculations, combined with computational fluid dynamics technology, ground test technology, material technology and manufacturing technology. Ducted fan power system with excellent performance.
发明内容Contents of the invention
本发明的技术解决问题是:克服现有涵道风扇动力系统的推力不足,提出了一种大功率涵道风扇动力系统,功率≥45kw,满足马赫数0.0~0.3范围的无人机动力设计需求。The problem solved by the technology of the present invention is: to overcome the insufficient thrust of the existing ducted fan power system, a high-power ducted fan power system is proposed, with a power ≥ 45kw, which meets the power design requirements of unmanned aerial vehicles in the range of Mach number 0.0-0.3 .
本发明的技术解决方案是:Technical solution of the present invention is:
一种无人机涵道风扇动力系统,包括头罩、风扇转子、定子、头锥、垫片、电机和尾锥;A UAV ducted fan power system, including a hood, a fan rotor, a stator, a nose cone, a gasket, a motor and a tail cone;
圆筒状的头罩内同轴安装有风扇转子、头锥和定子;风扇转子和定子连接,头锥固定在风扇转子上且与风扇转子同步转动,尾锥连接在定子后部,电机设置在定子内部,用于驱动风扇转子转动,用于缓冲减震的垫片设置在电机和定子之间;The fan rotor, nose cone and stator are coaxially installed in the cylindrical hood; the fan rotor is connected to the stator, the head cone is fixed on the fan rotor and rotates synchronously with the fan rotor, the tail cone is connected to the rear of the stator, and the motor is set on the Inside the stator, it is used to drive the fan rotor to rotate, and the gasket for buffering and shock absorption is arranged between the motor and the stator;
转子叶片呈扭曲状宽弦掠型的气动外形,转子叶片的弦长沿转子叶片的径向逐渐变大,转子叶片的安装角沿转子叶片的径向逐渐变小;定子叶片呈后掠直翼气动外形,定子叶片的弦长固定,定子叶片的安装角沿定子叶片的径向逐渐变小。The rotor blade has a twisted wide chord-swept aerodynamic shape, the chord length of the rotor blade gradually increases along the radial direction of the rotor blade, and the installation angle of the rotor blade gradually decreases along the radial direction of the rotor blade; the stator blade is a swept straight wing Aerodynamic shape, the chord length of the stator blade is fixed, and the installation angle of the stator blade gradually decreases along the radial direction of the stator blade.
进一步的,还包括呈L形的线罩,其短直臂安装在定子上,长直臂连接在头罩上,且线罩为封闭体,给电机供电的导线从头罩上设置的导线孔依次进入长直臂和短直臂,最终进入电机为电机供电。Further, it also includes an L-shaped wire cover, the short straight arm of which is installed on the stator, and the long straight arm is connected to the head cover, and the wire cover is a closed body, and the wires for power supply to the motor are sequentially connected through the wire holes provided on the head cover. Into the long straight arm and the short straight arm, and finally into the motor to power the motor.
进一步的,头罩包括转子头罩部分和定子头罩部分;风扇转子对应转子头罩部分,定子对应定子头罩部分;转子头罩部分的内壁上均匀设置有直径相同、深度相同的盲孔;定子头罩部分的后边缘为60°锯齿状;尾锥表面上均匀分布有多个条状槽。Further, the hood includes a rotor hood part and a stator hood part; the fan rotor corresponds to the rotor hood part, and the stator corresponds to the stator hood part; blind holes with the same diameter and the same depth are uniformly arranged on the inner wall of the rotor hood part; The rear edge of the stator head cover part is 60° serrated; there are multiple strip grooves evenly distributed on the surface of the tail cone.
进一步的,所述转子叶片的数量为3~20个,直径为200~500mm,转子叶片截面翼型厚度与弦长的比值为0.05~0.2,截面翼型弯度与弦长的比值为0.03~0.06。Further, the number of the rotor blades is 3-20, the diameter is 200-500mm, the ratio of the thickness of the rotor blade section airfoil to the chord length is 0.05-0.2, and the ratio of the section airfoil camber to the chord length is 0.03-0.06 .
进一步的,所述转子叶片的数量优选为16个,直径优选为300mm,转子叶片截面翼型厚度与弦长的比值优选为0.15,截面翼型弯度与弦长的比值优选为0.054。Further, the number of the rotor blades is preferably 16, the diameter is preferably 300 mm, the ratio of the thickness of the airfoil section of the rotor blade to the chord length is preferably 0.15, and the ratio of the camber of the airfoil section to the chord length is preferably 0.054.
进一步的,转子叶片轴向截面位置的弦长和安装角具体为:Further, the chord length and installation angle of the axial section position of the rotor blade are specifically:
转子叶片轴向截面与风扇转子的转轴之间的距离为0时,该轴向截面位置的弦长和安装角分别为68.3mm和73.3°;When the distance between the axial section of the rotor blade and the rotating shaft of the fan rotor is 0, the chord length and installation angle of the axial section position are 68.3mm and 73.3° respectively;
转子叶片轴向截面与风扇转子的转轴之间的距离为0.1R时,该轴向截面位置的弦长和安装角分别为71.2mm和70.2°,其中R为风扇转子的半径;When the distance between the axial section of the rotor blade and the rotating shaft of the fan rotor is 0.1R, the chord length and installation angle of the axial section position are 71.2mm and 70.2°, respectively, where R is the radius of the fan rotor;
转子叶片轴向截面与风扇转子的转轴之间的距离为0.2R时,该轴向截面位置的弦长和安装角分别为72.2mm和67.8°;When the distance between the axial section of the rotor blade and the rotating shaft of the fan rotor is 0.2R, the chord length and installation angle of the axial section are 72.2mm and 67.8° respectively;
转子叶片轴向截面与风扇转子的转轴之间的距离为0.3R时,该轴向截面位置的弦长和安装角分别为73.1mm和65.7°;When the distance between the axial section of the rotor blade and the rotating shaft of the fan rotor is 0.3R, the chord length and installation angle of the axial section are 73.1mm and 65.7° respectively;
转子叶片轴向截面与风扇转子的转轴之间的距离为0.4R时,该轴向截面位置的弦长和安装角分别为73.5mm和63.7°;When the distance between the axial section of the rotor blade and the rotating shaft of the fan rotor is 0.4R, the chord length and installation angle of the axial section are 73.5mm and 63.7° respectively;
转子叶片轴向截面与风扇转子的转轴之间的距离为0.5R时,该轴向截面位置的弦长和安装角分别为75.7mm和61°;When the distance between the axial section of the rotor blade and the rotating shaft of the fan rotor is 0.5R, the chord length and installation angle of the axial section are 75.7mm and 61° respectively;
转子叶片轴向截面与风扇转子的转轴之间的距离为0.6R时,该轴向截面位置的弦长和安装角分别为79.7mm和59.2°;When the distance between the axial section of the rotor blade and the rotating shaft of the fan rotor is 0.6R, the chord length and installation angle of the axial section are 79.7mm and 59.2° respectively;
转子叶片轴向截面与风扇转子的转轴之间的距离为0.7R时,该轴向截面位置的弦长和安装角分别为84.7mm和57.1;When the distance between the axial section of the rotor blade and the rotating shaft of the fan rotor is 0.7R, the chord length and installation angle of the axial section position are 84.7mm and 57.1 respectively;
转子叶片轴向截面与风扇转子的转轴之间的距离为0.8R时,该轴向截面位置的弦长和安装角分别为90.8mm和54.9°;When the distance between the axial section of the rotor blade and the rotating shaft of the fan rotor is 0.8R, the chord length and installation angle of the axial section position are 90.8mm and 54.9° respectively;
转子叶片轴向截面与风扇转子的转轴之间的距离为0.9R时,该轴向截面位置的弦长和安装角分别为98.1mm和52.6°;When the distance between the axial section of the rotor blade and the rotating shaft of the fan rotor is 0.9R, the chord length and installation angle of the axial section position are 98.1mm and 52.6° respectively;
转子叶片轴向截面与风扇转子的转轴之间的距离为1.0R时,该轴向截面位置的弦长和安装角分别为106.3mm和50.6°。When the distance between the axial section of the rotor blade and the rotating shaft of the fan rotor is 1.0R, the chord length and installation angle of the axial section are 106.3mm and 50.6°, respectively.
进一步的,所述定子叶片数量为20~40,定子叶片截面翼型厚度与弦长的比值为0.05~0.2,截面翼型弯度与弦长的比值为0.03~0.06;定子直径为100~200mm。Further, the number of stator blades is 20-40, the ratio of the section airfoil thickness to the chord length of the stator blade is 0.05-0.2, the ratio of the section airfoil camber to the chord length is 0.03-0.06; the stator diameter is 100-200mm.
进一步的,所述定子叶片数量优选为30,定子叶片截面翼型厚度与弦长的比值优选为0.1,截面翼型弯度与弦长的比值为优选为0.05;定子直径优选为171mm。Further, the number of stator blades is preferably 30, the ratio of the section airfoil thickness to the chord length of the stator blade is preferably 0.1, the ratio of the section airfoil camber to the chord length is preferably 0.05; the stator diameter is preferably 171 mm.
进一步的,定子叶片轴向截面位置的弦长和安装角具体为:Further, the chord length and installation angle of the axial section position of the stator blade are specifically:
定子叶片轴向截面与定子中心轴之间的距离为0时,该轴向截面位置的弦长和安装角分别为50mm和110°;When the distance between the axial section of the stator blade and the central axis of the stator is 0, the chord length and installation angle of the axial section position are 50mm and 110° respectively;
定子叶片轴向截面与定子中心轴之间的距离为0.1r时,该轴向截面位置的弦长和安装角分别为50mm和109°,其中r为定子的半径;When the distance between the axial section of the stator blade and the central axis of the stator is 0.1r, the chord length and installation angle of the axial section position are 50mm and 109° respectively, where r is the radius of the stator;
定子叶片轴向截面与定子中心轴之间的距离为0.2r时,该轴向截面位置的弦长和安装角分别为50mm和108°;When the distance between the axial section of the stator blade and the central axis of the stator is 0.2r, the chord length and installation angle of the axial section position are 50mm and 108° respectively;
定子叶片轴向截面与定子中心轴之间的距离为0.3r时,该轴向截面位置的弦长和安装角分别为50mm和107°;When the distance between the axial section of the stator blade and the central axis of the stator is 0.3r, the chord length and installation angle of the axial section position are 50mm and 107° respectively;
定子叶片轴向截面与定子中心轴之间的距离为0.4r时,该轴向截面位置的弦长和安装角分别为50mm和106°;When the distance between the axial section of the stator blade and the central axis of the stator is 0.4r, the chord length and installation angle of the axial section are 50mm and 106°, respectively;
定子叶片轴向截面与定子中心轴之间的距离为0.5r时,该轴向截面位置的弦长和安装角分别为50mm和106°;When the distance between the axial section of the stator blade and the central axis of the stator is 0.5r, the chord length and installation angle of the axial section position are 50mm and 106° respectively;
定子叶片轴向截面与定子中心轴之间的距离为0.6r时,该轴向截面位置的弦长和安装角分别为50mm和105°;When the distance between the axial section of the stator blade and the central axis of the stator is 0.6r, the chord length and installation angle of the axial section position are 50mm and 105° respectively;
定子叶片轴向截面与定子中心轴之间的距离为0.7r时,该轴向截面位置的弦长和安装角分别为50mm和104°;When the distance between the axial section of the stator blade and the central axis of the stator is 0.7r, the chord length and installation angle of the axial section are 50mm and 104°, respectively;
定子叶片轴向截面与定子中心轴之间的距离为0.8r时,该轴向截面位置的弦长和安装角分别为50mm和103°;When the distance between the axial section of the stator blade and the central axis of the stator is 0.8r, the chord length and installation angle of the axial section position are 50mm and 103° respectively;
定子叶片轴向截面与定子中心轴之间的距离为0.9r时,该轴向截面位置的弦长和安装角分别为50mm和102°;When the distance between the axial section of the stator blade and the central axis of the stator is 0.9r, the chord length and installation angle of the axial section position are 50mm and 102° respectively;
定子叶片轴向截面与定子中心轴之间的距离为1.0r时,该轴向截面位置的弦长和安装角分别为50mm和101°。When the distance between the axial section of the stator blade and the central axis of the stator is 1.0r, the chord length and installation angle of the axial section are 50mm and 101°, respectively.
进一步的,定子叶片的前缘后掠角度为15°~50°,优选为45°。Further, the leading edge sweep angle of the stator blade is 15°-50°, preferably 45°.
进一步的,无人机涵道风扇动力系统的总压比≥1.08倍,总温比≥1.02,等熵效率≥85%,气流流量≥6.0kg/s;在风扇转子最大转速9000rpm时,地面最大静推力≥60kg;电机的轴功率大于45kw。Further, the total pressure ratio of the UAV ducted fan power system is ≥1.08 times, the total temperature ratio is ≥1.02, the isentropic efficiency is ≥85%, and the air flow rate is ≥6.0kg/s; when the maximum fan rotor speed is 9000rpm, the maximum Static thrust ≥ 60kg; motor shaft power greater than 45kw.
本发明与现有技术相比的优点:Advantage of the present invention compared with prior art:
(1)本发明通过采用宽弦掠型风扇、高升力翼型和倾斜定子叶片设计,利用CFD进行计算和优化几何参数获得叶片的气动外形。设计出了在无刷电机轴功率≥45kw的条件下,风扇级总压比和等熵效率均达到最大,获得≥60kg推力的涵道风扇动力系统,等熵效率≥85%。相比现有的电涵道风扇动力系统本发明的推力有很大的提升。(1) The present invention obtains the aerodynamic shape of the blade by adopting a wide chord-swept fan, high-lift airfoil and inclined stator blade design, and using CFD to calculate and optimize geometric parameters. Under the condition of brushless motor shaft power ≥ 45kw, the total pressure ratio and isentropic efficiency of the fan stage reach the maximum, and the ducted fan power system with a thrust ≥ 60kg is designed, and the isentropic efficiency is ≥ 85%. Compared with the existing electric ducted fan power system, the thrust of the present invention is greatly improved.
(2)本发明涵道风扇动力系统适用马赫数范围0.0~0.3,可以满足绝大部分低速无人机飞行速度范围,作为无人机的推进动力系统与同轴功率螺旋桨推力相比具有明显的优势。(2) The ducted fan power system of the present invention is applicable to the Mach number range of 0.0 to 0.3, which can meet the flight speed range of most low-speed drones. Compared with the coaxial power propeller thrust, the propulsion power system of the drone has obvious advantages. Advantage.
(3)本发明涵道风扇动力系统采用独特的蜂窝结构和锯齿结构降噪,相对原有的涵道风扇可降低噪声10dB。(3) The power system of the ducted fan of the present invention adopts a unique honeycomb structure and sawtooth structure to reduce noise, which can reduce noise by 10dB compared with the original ducted fan.
附图说明Description of drawings
图1为本发明实施例中涵道风扇动力系统的尺寸示意图之一;Fig. 1 is one of the dimension schematic diagrams of the ducted fan power system in the embodiment of the present invention;
图2为本发明实施例中涵道风扇动力系统的尺寸示意图之二;Fig. 2 is the second schematic diagram of the size of the ducted fan power system in the embodiment of the present invention;
图3为本发明实施例中涵道风扇动力系统结构示意图之一;Fig. 3 is one of the structural schematic diagrams of the ducted fan power system in the embodiment of the present invention;
图4为本发明实施例中涵道风扇动力系统结构示意图之二;Fig. 4 is the second structural diagram of the ducted fan power system in the embodiment of the present invention;
图5为本发明实施例中涵道风扇动力系统结构示意图之三;Fig. 5 is the third schematic diagram of the structure of the ducted fan power system in the embodiment of the present invention;
图6为本发明实施例中涵道风扇动力系统结构示意图之四;Fig. 6 is the fourth schematic diagram of the structure of the ducted fan power system in the embodiment of the present invention;
图7为本发明风扇叶片的截面示意图之一;Fig. 7 is one of the schematic cross-sectional views of the fan blade of the present invention;
图8为本发明风扇叶片的截面示意图之二;Fig. 8 is the second schematic cross-sectional view of the fan blade of the present invention;
图9为本发明定子叶片的截面示意图之一;Fig. 9 is one of the schematic cross-sectional views of the stator blade of the present invention;
图10为本发明定子叶片的截面示意图之二;Fig. 10 is the second schematic cross-sectional view of the stator blade of the present invention;
图11为本发明定子叶片的截面示意图之三;Fig. 11 is the third schematic cross-sectional view of the stator blade of the present invention;
图12为本发明的系统与同功率螺旋桨对比示意图。Fig. 12 is a schematic diagram of comparison between the system of the present invention and propellers of the same power.
具体实施方式Detailed ways
本发明提出一种高效、低噪声和大推力无人机涵道风扇动力系统。利用计算流体力学技术对涵道风扇的叶片的气动外形进行优化设计,获得推力≥60kg,等熵效率≥85%的涵道风扇叶片。并还对风扇进出口的结构进行优化设计,提出了一种蜂窝结构进气道和锯齿结构降噪的尾喷管,以及带槽尾锥方案。本发明的气动噪声相比同类型的产品可降低10dB。The invention proposes a high-efficiency, low-noise and high-thrust unmanned aerial vehicle ducted fan power system. Using computational fluid dynamics technology to optimize the aerodynamic shape of the blades of the ducted fan, a ducted fan blade with a thrust ≥ 60kg and an isentropic efficiency ≥ 85% is obtained. It also optimized the structure of the fan inlet and outlet, and proposed a honeycomb structure inlet and sawtooth structure noise-reducing tail nozzle, as well as a grooved tail cone scheme. Compared with products of the same type, the aerodynamic noise of the invention can be reduced by 10dB.
如图1~6所示,本发明提出一种无人机涵道风扇动力系统,包括头罩1、风扇转子2、定子3、头锥4、垫片6、电机7和尾锥10;As shown in Figures 1 to 6, the present invention proposes a UAV ducted fan power system, including a hood 1, a fan rotor 2, a stator 3, a nose cone 4, a gasket 6, a motor 7 and a tail cone 10;
圆筒状的头罩1内同轴安装有风扇转子2、头锥4和定子3;风扇转子2和定子3连接,头锥4固定在风扇转子2上且与风扇转子2同步转动,尾锥10连接在定子3后部,电机7设置在定子3内部,用于驱动风扇转子2转动,用于缓冲减震的垫片6设置在电机7和定子3之间;A fan rotor 2, a nose cone 4 and a stator 3 are coaxially installed in a cylindrical hood 1; the fan rotor 2 is connected to the stator 3, the nose cone 4 is fixed on the fan rotor 2 and rotates synchronously with the fan rotor 2, and the tail cone 10 is connected to the rear of the stator 3, the motor 7 is arranged inside the stator 3, and is used to drive the fan rotor 2 to rotate, and the gasket 6 for buffering and shock absorption is arranged between the motor 7 and the stator 3;
转子叶片8呈扭曲状宽弦掠型的气动外形,转子叶片8的弦长沿转子叶片8的径向逐渐变大,转子叶片8的安装角沿转子叶片8的径向逐渐变小;定子叶片5呈后掠直翼气动外形,定子叶片5的弦长固定,定子叶片5的安装角沿定子叶片5的径向逐渐变小。The rotor blade 8 has a twisted wide chord-swept aerodynamic shape, the chord length of the rotor blade 8 gradually increases along the radial direction of the rotor blade 8, and the installation angle of the rotor blade 8 gradually decreases along the radial direction of the rotor blade 8; 5 is the aerodynamic shape of a swept straight wing, the chord length of the stator blade 5 is fixed, and the installation angle of the stator blade 5 gradually becomes smaller along the radial direction of the stator blade 5 .
进一步的,本发明动力系统还包括呈L形的线罩9,其短直臂安装在定子3上,长直臂连接在头罩1上,且线罩9为封闭体,给电机7供电的导线从头罩1上设置的导线孔依次进入长直臂和短直臂,最终进入电机7为电机供电。Further, the power system of the present invention also includes an L-shaped wire cover 9, the short straight arm of which is installed on the stator 3, and the long straight arm is connected to the head cover 1, and the wire cover 9 is a closed body, which supplies power to the motor 7 The wire enters the long straight arm and the short straight arm successively from the wire hole provided on the headshield 1, and finally enters the motor 7 to supply power for the motor.
进一步的,上述头罩1包括转子头罩部分和定子头罩部分;风扇转子2对应转子头罩部分,定子3对应定子头罩部分;转子头罩部分的内壁上均匀设置有直径相同、深度相同的盲孔,蜂窝孔可以降低噪声的低频振动,从降低进气道的噪声;定子头罩部分的后边缘为锯齿状,通过锯齿状外形对喷管尾部大涡脱落进行破碎将其变成碎涡,从而降低尾喷管的噪声;尾锥10表面上均匀分布有多个条状槽,经过优化的条状槽即可以对尾喷管气动整流的作用,还可以对电机进行降温,热量通过条状槽扩散到气流中,同时还减小的尾喷管的气流分离造成推力衰减。Further, the above-mentioned hood 1 includes a rotor hood part and a stator hood part; the fan rotor 2 corresponds to the rotor hood part, and the stator 3 corresponds to the stator hood part; The blind hole and the honeycomb hole can reduce the low-frequency vibration of the noise, thereby reducing the noise of the air inlet; the rear edge of the stator cover part is serrated, and the large vortex shedding at the tail of the nozzle is broken through the serrated shape to break it into pieces vortex, thereby reducing the noise of the tail nozzle; the surface of the tail cone 10 is evenly distributed with a plurality of strip grooves, the optimized strip grooves can not only aerodynamically rectify the tail nozzle, but also cool the motor, and the heat passes through The slots diffuse into the airflow while also reducing the tailpipe's airflow separation causing thrust decay.
转子叶片的涵道风扇的重要部件,直接决定了整个涵道风扇的推力、效率和压比等性能。风扇叶片的设计非常复杂,需要利用计算辅助建模技术、计算流体力学数值模拟技术和高性能并行计算技术等,经大量选型和数值模拟计算以及反复迭代才能获得满足设计指标的方案。The important part of the ducted fan of the rotor blade directly determines the thrust, efficiency and pressure ratio of the entire ducted fan. The design of fan blades is very complicated, and requires the use of computational aided modeling technology, computational fluid dynamics numerical simulation technology, and high-performance parallel computing technology. After a large number of selection, numerical simulation calculations, and repeated iterations, a solution that meets the design indicators can be obtained.
如图3~6所示,转子叶片8的数量为3~20个,直径为200~500mm,转子叶片8截面翼型厚度与弦长的比值为0.05~0.2,截面翼型弯度与弦长的比值为0.03~0.06。As shown in Figures 3 to 6, the number of rotor blades 8 is 3 to 20, and the diameter is 200 to 500mm. The ratio is 0.03-0.06.
转子叶片8的数量优选为16个,直径优选为300mm,转子叶片8截面翼型厚度与弦长的比值优选为0.15,截面翼型弯度与弦长的比值优选为0.054。The number of rotor blades 8 is preferably 16, the diameter is preferably 300 mm, the ratio of the thickness of the airfoil section of the rotor blade 8 to the chord length is preferably 0.15, and the ratio of the camber of the airfoil section to the chord length is preferably 0.054.
具体的,将扭曲状的异形转子叶片沿轴向切开,用于更清晰的描述该异形转子叶片的构型,见图7~8所示。Specifically, the twisted special-shaped rotor blade is cut along the axial direction to describe the configuration of the special-shaped rotor blade more clearly, as shown in FIGS. 7-8 .
转子叶片8轴向截面位置的弦长和安装角具体为:The chord length and installation angle of the axial section position of the rotor blade 8 are specifically:
转子叶片8轴向截面与风扇转子的转轴之间的距离为0时,该轴向截面位置的弦长和安装角分别为68.3mm和73.3°;When the distance between the axial section of the rotor blade 8 and the rotating shaft of the fan rotor is 0, the chord length and installation angle of the axial section are 68.3mm and 73.3° respectively;
转子叶片8轴向截面与风扇转子的转轴之间的距离为0.1R时,该轴向截面位置的弦长和安装角分别为71.2mm和70.2°,其中R为风扇转子2的半径;When the distance between the axial section of the rotor blade 8 and the rotating shaft of the fan rotor is 0.1R, the chord length and installation angle of the axial section are 71.2mm and 70.2°, respectively, where R is the radius of the fan rotor 2;
转子叶片8轴向截面与风扇转子的转轴之间的距离为0.2R时,该轴向截面位置的弦长和安装角分别为72.2mm和67.8°;When the distance between the axial section of the rotor blade 8 and the rotating shaft of the fan rotor is 0.2R, the chord length and installation angle of the axial section are 72.2mm and 67.8° respectively;
转子叶片8轴向截面与风扇转子的转轴之间的距离为0.3R时,该轴向截面位置的弦长和安装角分别为73.1mm和65.7°;When the distance between the axial section of the rotor blade 8 and the rotating shaft of the fan rotor is 0.3R, the chord length and installation angle of the axial section are 73.1mm and 65.7° respectively;
转子叶片8轴向截面与风扇转子的转轴之间的距离为0.4R时,该轴向截面位置的弦长和安装角分别为73.5mm和63.7°;When the distance between the axial section of the rotor blade 8 and the rotating shaft of the fan rotor is 0.4R, the chord length and installation angle of the axial section are 73.5mm and 63.7° respectively;
转子叶片8轴向截面与风扇转子的转轴之间的距离为0.5R时,该轴向截面位置的弦长和安装角分别为75.7mm和61°;When the distance between the axial section of the rotor blade 8 and the rotating shaft of the fan rotor is 0.5R, the chord length and installation angle of the axial section are 75.7mm and 61° respectively;
转子叶片8轴向截面与风扇转子的转轴之间的距离为0.6R时,该轴向截面位置的弦长和安装角分别为79.7mm和59.2°;When the distance between the axial section of the rotor blade 8 and the rotating shaft of the fan rotor is 0.6R, the chord length and installation angle of the axial section are 79.7mm and 59.2° respectively;
转子叶片8轴向截面与风扇转子的转轴之间的距离为0.7R时,该轴向截面位置的弦长和安装角分别为84.7mm和57.1;When the distance between the axial section of the rotor blade 8 and the rotating shaft of the fan rotor is 0.7R, the chord length and installation angle of the axial section are 84.7 mm and 57.1 respectively;
转子叶片8轴向截面与风扇转子的转轴之间的距离为0.8R时,该轴向截面位置的弦长和安装角分别为90.8mm和54.9°;When the distance between the axial section of the rotor blade 8 and the rotating shaft of the fan rotor is 0.8R, the chord length and installation angle of the axial section are 90.8mm and 54.9° respectively;
转子叶片8轴向截面与风扇转子的转轴之间的距离为0.9R时,该轴向截面位置的弦长和安装角分别为98.1mm和52.6°;When the distance between the axial section of the rotor blade 8 and the rotating shaft of the fan rotor is 0.9R, the chord length and installation angle of the axial section are 98.1mm and 52.6° respectively;
转子叶片8轴向截面与风扇转子的转轴之间的距离为1.0R时,该轴向截面位置的弦长和安装角分别为106.3mm和50.6°。When the distance between the axial section of the rotor blade 8 and the rotating shaft of the fan rotor is 1.0R, the chord length and installation angle of the axial section are 106.3mm and 50.6°, respectively.
风扇吸入气流后对其做功,使得总压增大1.01~1.1倍,气流速度增大为Ma=0.3~0.8。气流必须经过定子将其线速度消除,并且确保气流在定子边界层不产生分离的条件下沿水平喷出气流角≤5°,要求总压恢复系数≥0.99。因此定子设计是涵道风扇设计的关键技术之一。After the fan inhales the airflow, it does work on it, so that the total pressure increases by 1.01-1.1 times, and the airflow velocity increases to Ma=0.3-0.8. The air flow must pass through the stator to eliminate its linear velocity, and ensure that the air flow angle is ≤5° along the horizontal jet under the condition that the air flow does not separate in the boundary layer of the stator, and the total pressure recovery coefficient is required to be ≥0.99. Therefore, stator design is one of the key technologies in ducted fan design.
如图9~11所示,定子叶片5数量为20~40,定子叶片5截面翼型厚度与弦长的比值为0.05~0.2,截面翼型弯度与弦长的比值为0.03~0.06;定子3直径为100~200mm。As shown in Figures 9 to 11, the number of stator blades 5 is 20 to 40, the ratio of the section airfoil thickness to the chord length of the stator blade 5 is 0.05 to 0.2, and the ratio of the section airfoil camber to the chord length is 0.03 to 0.06; The diameter is 100-200mm.
所述定子叶片5数量优选为30,定子叶片5截面翼型厚度与弦长的比值优选为0.1,截面翼型弯度与弦长的比值为优选为0.05;定子3直径优选为171mm。The number of the stator blades 5 is preferably 30, the ratio of the section airfoil thickness to the chord length of the stator blade 5 is preferably 0.1, the ratio of the section airfoil camber to the chord length is preferably 0.05; the diameter of the stator 3 is preferably 171mm.
具体的,将定子叶片沿轴向切开,用于更清晰的描述该定子叶片的构型,如图9~11所示。Specifically, the stator blade is cut along the axial direction to describe the configuration of the stator blade more clearly, as shown in FIGS. 9-11 .
定子叶片5轴向截面位置的弦长和安装角具体为:The chord length and installation angle of the axial section position of the stator blade 5 are specifically:
定子叶片5轴向截面与定子中心轴之间的距离为0时,该轴向截面位置的弦长和安装角分别为50mm和110°;When the distance between the axial section of the stator blade 5 and the central axis of the stator is 0, the chord length and installation angle of the axial section are 50mm and 110° respectively;
定子叶片5轴向截面与定子中心轴之间的距离为0.1r时,该轴向截面位置的弦长和安装角分别为50mm和109°,其中r为定子3的半径;When the distance between the axial section of the stator blade 5 and the central axis of the stator is 0.1r, the chord length and installation angle of the axial section position are 50mm and 109° respectively, where r is the radius of the stator 3;
定子叶片5轴向截面与定子中心轴之间的距离为0.2r时,该轴向截面位置的弦长和安装角分别为50mm和108°;When the distance between the axial section of the stator blade 5 and the central axis of the stator is 0.2r, the chord length and installation angle of the axial section position are 50mm and 108° respectively;
定子叶片5轴向截面与定子中心轴之间的距离为0.3r时,该轴向截面位置的弦长和安装角分别为50mm和107°;When the distance between the axial section of the stator blade 5 and the central axis of the stator is 0.3r, the chord length and installation angle of the axial section are 50mm and 107°, respectively;
定子叶片5轴向截面与定子中心轴之间的距离为0.4r时,该轴向截面位置的弦长和安装角分别为50mm和106°;When the distance between the axial section of the stator blade 5 and the central axis of the stator is 0.4r, the chord length and installation angle of the axial section are 50mm and 106° respectively;
定子叶片5轴向截面与定子中心轴之间的距离为0.5r时,该轴向截面位置的弦长和安装角分别为50mm和106°;When the distance between the axial section of the stator blade 5 and the central axis of the stator is 0.5r, the chord length and installation angle of the axial section position are 50mm and 106° respectively;
定子叶片5轴向截面与定子中心轴之间的距离为0.6r时,该轴向截面位置的弦长和安装角分别为50mm和105°;When the distance between the axial section of the stator blade 5 and the central axis of the stator is 0.6r, the chord length and installation angle of the axial section position are 50mm and 105° respectively;
定子叶片5轴向截面与定子中心轴之间的距离为0.7r时,该轴向截面位置的弦长和安装角分别为50mm和104°;When the distance between the axial section of the stator blade 5 and the central axis of the stator is 0.7r, the chord length and installation angle of the axial section position are 50mm and 104° respectively;
定子叶片5轴向截面与定子中心轴之间的距离为0.8r时,该轴向截面位置的弦长和安装角分别为50mm和103°;When the distance between the axial section of the stator blade 5 and the central axis of the stator is 0.8r, the chord length and installation angle of the axial section are 50mm and 103° respectively;
定子叶片5轴向截面与定子中心轴之间的距离为0.9r时,该轴向截面位置的弦长和安装角分别为50mm和102°;When the distance between the axial section of the stator blade 5 and the central axis of the stator is 0.9r, the chord length and installation angle of the axial section are 50mm and 102° respectively;
定子叶片5轴向截面与定子中心轴之间的距离为1.0r时,该轴向截面位置的弦长和安装角分别为50mm和101°。When the distance between the axial section of the stator blade 5 and the central axis of the stator is 1.0r, the chord length and installation angle of the axial section are 50 mm and 101°, respectively.
定子叶片5的前缘后掠角度为15°~50°,优选为45°。The leading edge sweep angle of the stator blade 5 is 15°-50°, preferably 45°.
本发明的气流角≤5°,气流在定子边界层未出现分离,总压恢复系数≥0.99。The airflow angle of the present invention is less than or equal to 5°, the airflow does not separate in the boundary layer of the stator, and the total pressure recovery coefficient is more than or equal to 0.99.
本发明无人机涵道风扇动力系统的总压比≥1.08倍,总温比≥1.02,等熵效率≥85%,气流流量≥6.0kg/s;在风扇转子2最大转速9000rpm时,地面最大静推力≥60kg;电机7的轴功率大于45kw。本发明与相同功率的螺旋桨相比,在Ma≥0.1时,推力具有明显的优势,见图12所示。The total pressure ratio of the ducted fan power system of the unmanned aerial vehicle of the present invention is ≥1.08 times, the total temperature ratio is ≥1.02, the isentropic efficiency is ≥85%, and the air flow rate is ≥6.0kg/s; when the maximum speed of the fan rotor 2 is 9000rpm, the ground is the largest The static thrust is more than or equal to 60kg; the shaft power of the motor 7 is greater than 45kw. Compared with propellers of the same power, the present invention has obvious advantages in thrust when Ma≥0.1, as shown in FIG. 12 .
本发明未详细说明部分属本领域技术人员公知常识。Parts not described in detail in the present invention belong to the common knowledge of those skilled in the art.
Claims (11)
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