CN110511149A - A kind of method for directly preparing dimethylamine from synthesis gas - Google Patents
A kind of method for directly preparing dimethylamine from synthesis gas Download PDFInfo
- Publication number
- CN110511149A CN110511149A CN201910536137.1A CN201910536137A CN110511149A CN 110511149 A CN110511149 A CN 110511149A CN 201910536137 A CN201910536137 A CN 201910536137A CN 110511149 A CN110511149 A CN 110511149A
- Authority
- CN
- China
- Prior art keywords
- catalyst
- methanol
- molecular sieve
- synthesis gas
- dimethylamine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical compound CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 45
- 238000003786 synthesis reaction Methods 0.000 title claims abstract description 45
- 238000000034 method Methods 0.000 title claims abstract description 43
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims abstract description 207
- 239000003054 catalyst Substances 0.000 claims abstract description 108
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 80
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 claims abstract description 78
- 239000002808 molecular sieve Substances 0.000 claims abstract description 71
- 238000006243 chemical reaction Methods 0.000 claims abstract description 47
- 239000011258 core-shell material Substances 0.000 claims abstract description 10
- 238000010523 cascade reaction Methods 0.000 claims abstract 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 34
- 239000000243 solution Substances 0.000 claims description 22
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 21
- 229910052710 silicon Inorganic materials 0.000 claims description 21
- 239000010703 silicon Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 15
- 239000008367 deionised water Substances 0.000 claims description 15
- 229910021641 deionized water Inorganic materials 0.000 claims description 15
- 229910017119 AlPO Inorganic materials 0.000 claims description 14
- 239000002131 composite material Substances 0.000 claims description 13
- 239000004570 mortar (masonry) Substances 0.000 claims description 13
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 11
- 239000012266 salt solution Substances 0.000 claims description 11
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 10
- 238000002425 crystallisation Methods 0.000 claims description 10
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 9
- 229910052698 phosphorus Inorganic materials 0.000 claims description 9
- 239000011574 phosphorus Substances 0.000 claims description 9
- 230000008025 crystallization Effects 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical group [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 6
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 6
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 claims description 6
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 235000019837 monoammonium phosphate Nutrition 0.000 claims description 6
- 230000001376 precipitating effect Effects 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 229910001593 boehmite Inorganic materials 0.000 claims description 5
- 238000001354 calcination Methods 0.000 claims description 5
- 150000001879 copper Chemical class 0.000 claims description 5
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 238000010532 solid phase synthesis reaction Methods 0.000 claims description 5
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 claims description 4
- 238000001556 precipitation Methods 0.000 claims description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 3
- 239000005995 Aluminium silicate Substances 0.000 claims description 3
- 229910002651 NO3 Inorganic materials 0.000 claims description 3
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 3
- 239000004115 Sodium Silicate Substances 0.000 claims description 3
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 3
- 235000012211 aluminium silicate Nutrition 0.000 claims description 3
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 claims description 3
- ANBBXQWFNXMHLD-UHFFFAOYSA-N aluminum;sodium;oxygen(2-) Chemical compound [O-2].[O-2].[Na+].[Al+3] ANBBXQWFNXMHLD-UHFFFAOYSA-N 0.000 claims description 3
- 239000004202 carbamide Substances 0.000 claims description 3
- 239000006229 carbon black Substances 0.000 claims description 3
- 238000000975 co-precipitation Methods 0.000 claims description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000012452 mother liquor Substances 0.000 claims description 3
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 3
- 229910001388 sodium aluminate Inorganic materials 0.000 claims description 3
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 150000003751 zinc Chemical class 0.000 claims description 3
- 239000011701 zinc Substances 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 2
- 229910052593 corundum Inorganic materials 0.000 claims 2
- 239000013049 sediment Substances 0.000 claims 2
- 229910001868 water Inorganic materials 0.000 claims 2
- 229910001845 yogo sapphire Inorganic materials 0.000 claims 2
- 159000000013 aluminium salts Chemical class 0.000 claims 1
- 229910000329 aluminium sulfate Inorganic materials 0.000 claims 1
- 239000003153 chemical reaction reagent Substances 0.000 claims 1
- 238000002288 cocrystallisation Methods 0.000 claims 1
- 229910052681 coesite Inorganic materials 0.000 claims 1
- 229910052906 cristobalite Inorganic materials 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims 1
- 235000019795 sodium metasilicate Nutrition 0.000 claims 1
- 229910052682 stishovite Inorganic materials 0.000 claims 1
- 229910052905 tridymite Inorganic materials 0.000 claims 1
- 230000008878 coupling Effects 0.000 abstract description 4
- 238000010168 coupling process Methods 0.000 abstract description 4
- 238000005859 coupling reaction Methods 0.000 abstract description 4
- 150000001875 compounds Chemical class 0.000 abstract 1
- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 20
- 238000002441 X-ray diffraction Methods 0.000 description 9
- 239000000047 product Substances 0.000 description 8
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 7
- 239000013078 crystal Substances 0.000 description 7
- 239000005457 ice water Substances 0.000 description 7
- 230000007935 neutral effect Effects 0.000 description 7
- 239000011148 porous material Substances 0.000 description 7
- 238000001228 spectrum Methods 0.000 description 7
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 230000003197 catalytic effect Effects 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
- 239000012494 Quartz wool Substances 0.000 description 5
- 238000006555 catalytic reaction Methods 0.000 description 5
- 239000000843 powder Substances 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- PAWQVTBBRAZDMG-UHFFFAOYSA-N 2-(3-bromo-2-fluorophenyl)acetic acid Chemical compound OC(=O)CC1=CC=CC(Br)=C1F PAWQVTBBRAZDMG-UHFFFAOYSA-N 0.000 description 2
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 2
- SMZOGRDCAXLAAR-UHFFFAOYSA-N aluminium isopropoxide Chemical compound [Al+3].CC(C)[O-].CC(C)[O-].CC(C)[O-] SMZOGRDCAXLAAR-UHFFFAOYSA-N 0.000 description 2
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical group [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 description 2
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000007809 chemical reaction catalyst Substances 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000012071 phase Substances 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- XIOUDVJTOYVRTB-UHFFFAOYSA-N 1-(1-adamantyl)-3-aminothiourea Chemical compound C1C(C2)CC3CC2CC1(NC(=S)NN)C3 XIOUDVJTOYVRTB-UHFFFAOYSA-N 0.000 description 1
- XNDZQQSKSQTQQD-UHFFFAOYSA-N 3-methylcyclohex-2-en-1-ol Chemical compound CC1=CC(O)CCC1 XNDZQQSKSQTQQD-UHFFFAOYSA-N 0.000 description 1
- 241000269350 Anura Species 0.000 description 1
- 229910016523 CuKa Inorganic materials 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 238000007036 catalytic synthesis reaction Methods 0.000 description 1
- 239000013064 chemical raw material Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- SXTLQDJHRPXDSB-UHFFFAOYSA-N copper;dinitrate;trihydrate Chemical compound O.O.O.[Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O SXTLQDJHRPXDSB-UHFFFAOYSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 150000002500 ions Chemical group 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000012552 review Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- BGQMOFGZRJUORO-UHFFFAOYSA-M tetrapropylammonium bromide Chemical compound [Br-].CCC[N+](CCC)(CCC)CCC BGQMOFGZRJUORO-UHFFFAOYSA-M 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/002—Mixed oxides other than spinels, e.g. perovskite
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/70—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
- B01J23/76—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/80—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with zinc, cadmium or mercury
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/005—Mixtures of molecular sieves comprising at least one molecular sieve which is not an aluminosilicate zeolite, e.g. from groups B01J29/03 - B01J29/049 or B01J29/82 - B01J29/89
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/03—Precipitation; Co-precipitation
- B01J37/031—Precipitation
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C209/00—Preparation of compounds containing amino groups bound to a carbon skeleton
- C07C209/04—Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups
- C07C209/14—Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups by substitution of hydroxy groups or of etherified or esterified hydroxy groups
- C07C209/16—Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups by substitution of hydroxy groups or of etherified or esterified hydroxy groups with formation of amino groups bound to acyclic carbon atoms or to carbon atoms of rings other than six-membered aromatic rings
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- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C29/00—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
- C07C29/15—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively
- C07C29/151—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases
- C07C29/153—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used
- C07C29/154—Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by reduction of oxides of carbon exclusively with hydrogen or hydrogen-containing gases characterised by the catalyst used containing copper, silver, gold, or compounds thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2523/00—Constitutive chemical elements of heterogeneous catalysts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/40—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/65—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of the ferrierite type, e.g. types ZSM-21, ZSM-35 or ZSM-38, as exemplified by patent documents US4046859, US4016245 and US4046859, respectively
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J29/00—Catalysts comprising molecular sieves
- B01J29/82—Phosphates
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J29/00—Catalysts comprising molecular sieves
- B01J29/82—Phosphates
- B01J29/84—Aluminophosphates containing other elements, e.g. metals, boron
- B01J29/85—Silicoaluminophosphates [SAPO compounds]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
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- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Catalysts (AREA)
Abstract
Description
技术领域technical field
本发明属于化学合成领域,涉及串联催化合成反应技术,尤其是多功能复合催化剂,特定为一种由合成气直接制取二甲胺的方法。The invention belongs to the field of chemical synthesis, and relates to a tandem catalytic synthesis reaction technology, in particular to a multifunctional composite catalyst, in particular to a method for directly preparing dimethylamine from synthesis gas.
背景技术Background technique
甲胺是重要的有机化工原料,广泛用于医药、农药、溶剂、模板剂等行业,用途广泛。目前工业上多采用甲醇于氨气气相催化法合成甲胺,但由于受热力学平衡控制,一甲胺/二甲胺/三甲胺平衡组成为23/27/50(质量比),其中二甲胺的市场需求量最大,约占80%以上,它是生成二甲基甲酰胺溶剂的重要原料。Methylamine is an important organic chemical raw material, widely used in pharmaceuticals, pesticides, solvents, templates and other industries, and has a wide range of uses. At present, methanol and ammonia gas-phase catalytic method is used to synthesize methylamine in industry. However, due to the control of thermodynamic equilibrium, the equilibrium composition of monomethylamine/dimethylamine/trimethylamine is 23/27/50 (mass ratio), of which dimethylamine It has the largest market demand, accounting for more than 80%, and it is an important raw material for generating dimethylformamide solvent.
我国煤资源丰富,以煤为来源的合成气制取甲醇是一条重要的能源发展途径。早期美国专利US2821537报道了混合合成气和氨气可直接制取甲胺(CO+H2+NH3→ CH3NH2+CH3-NH-CH3+(CH3)3N),此路线采用一段法直接合成甲胺,其经济效益和环保意义十分重大。此路线包括如下二个步骤:(1)合成气合成甲醇,CO+H2→CH3OH,工业合成甲醇催化剂CuZnAl已非常成熟;(2)甲醇气相氨化合成甲胺,CH3OH+NH3→(CH3)1-3NH0-2+H2O,此步骤为脱水反应,目前主要是分子筛催化剂。my country is rich in coal resources, and the production of methanol from coal-derived syngas is an important energy development approach. Early US patent US2821537 reported that mixed synthesis gas and ammonia can directly produce methylamine (CO+H 2 +NH 3 → CH 3 NH 2 +CH 3 -NH-CH 3 +(CH 3 ) 3 N), this route The direct synthesis of methylamine by one-stage method has great economic and environmental significance. This route includes the following two steps: (1) synthesis of methanol from synthesis gas, CO+H 2 →CH 3 OH, the industrial methanol synthesis catalyst CuZnAl is very mature; (2) methanol gas phase ammoniation to synthesize methylamine, CH 3 OH+NH 3 →(CH 3 ) 1-3 NH 0-2 +H 2 O, this step is a dehydration reaction, and currently it is mainly a molecular sieve catalyst.
Baiker等采用Cu/Al2O3催化剂在0.6MPa,200-300℃,CO/H2/NH3=1/1/3反应条件下,可直接合成甲胺,其中Cu为合成气加氢制甲醇催化剂,酸性Al2O3作为催化甲醇氨化催化剂 (Journal of the Chemical Society,Chemical Communications,1995,1,73-74),但由于Al2O3孔道的无序性质,对产物无择形催化作用,导致产物中三甲胺所占比例明显偏高,二甲胺选择性较低。1978年Mobil公司利用分子筛的孔道择形催化作用,开发出ZSM系列分子筛,大幅度提高二甲胺的选择性。Baiker et al. used Cu/Al 2 O 3 catalyst to directly synthesize methylamine under the reaction conditions of 0.6 MPa, 200-300 ℃, CO/H 2 /NH 3 =1/1/3, in which Cu was synthesized from synthesis gas hydrogenation. Methanol catalyst, acidic Al 2 O 3 is used as catalytic methanol ammoniation catalyst (Journal of the Chemical Society, Chemical Communications, 1995, 1, 73-74), but due to the disordered nature of Al 2 O 3 pores, it is not shape-selective to the product Catalysis, resulting in a significantly higher proportion of trimethylamine in the product and a lower selectivity of dimethylamine. In 1978, Mobil Company developed ZSM series of molecular sieves by using the shape-selective catalysis of molecular sieves, which greatly improved the selectivity of dimethylamine.
1984年日本日东化学公司以改性MOR分子筛催化剂高选择性合成二甲胺工作已产业化,其中二甲胺选择性高达60%。但MOR为12元环和8元环孔道结构,三甲胺的动力学直径为 0.39nm,在12元环分子筛孔道内可自由扩散,因此所以缩小分子筛孔径,可抑制三甲胺的在分子筛孔道内的进出,进而实现择形催化。当分子筛的孔径小于或等于三甲胺分子直径时,三甲胺不易生成。文献(Chinese Journal of Catalysis,2017,38,574–582;Chemical Reviews,2018, 118,5265-5329)报道了小孔8元环分子筛有效抑制三甲胺的生成,其中RHO分子筛具有最高二甲胺选择性和最低三甲胺选择性。In 1984, Nitto Chemical Company of Japan used the modified MOR molecular sieve catalyst to synthesize dimethylamine with high selectivity, and the work of synthesizing dimethylamine with high selectivity has been industrialized, and the selectivity of dimethylamine is as high as 60%. However, MOR is a 12-membered ring and an 8-membered ring channel structure. The kinetic diameter of trimethylamine is 0.39 nm, and it can diffuse freely in the 12-membered ring molecular sieve channel. Therefore, reducing the molecular sieve pore size can inhibit trimethylamine in the molecular sieve channel. In and out, and then achieve shape-selective catalysis. When the pore size of the molecular sieve is less than or equal to the molecular diameter of trimethylamine, trimethylamine is not easily generated. Literature (Chinese Journal of Catalysis, 2017, 38, 574–582; Chemical Reviews, 2018, 118, 5265-5329) reported that small-pore 8-membered ring molecular sieves effectively inhibit the formation of trimethylamine, of which RHO molecular sieves have the highest dimethylamine selectivity and Minimum trimethylamine selectivity.
综上所述,无论是合成气制甲醇反应,还是甲醇氨化制备甲胺反应,这两个反应均已产业化。但如上述所言,如采用合成气和氨气为原料,耦合甲醇合成和甲醇氨化反应,直接生产二甲胺,能有效降低能耗、简化反应工艺、在工业经济上是及其有利的工艺。因此,尽管用于该反应的催化剂有多种,但仍需寻找一种高效催化剂,同时满足:To sum up, whether it is the synthesis gas to methanol reaction or the methanol ammoniation to methylamine reaction, these two reactions have been industrialized. But as mentioned above, if using synthesis gas and ammonia gas as raw materials, coupling methanol synthesis and methanol ammoniation reaction, and directly producing dimethylamine, it can effectively reduce energy consumption, simplify the reaction process, and is very advantageous in industrial economy. craft. Therefore, although there are many catalysts for this reaction, it is still necessary to find a high-efficiency catalyst that simultaneously satisfies:
(1)甲醇合成和甲醇氨化两个反应工艺条件的匹配,如温度、压力等条件;(1) The matching of two reaction process conditions of methanol synthesis and methanol ammoniation, such as conditions such as temperature and pressure;
(2)催化剂的复配方式,如物理混合、二段法或核壳结构催化剂;(2) The compounding method of the catalyst, such as physical mixing, two-stage method or core-shell structure catalyst;
(3)分子筛的择形催化效应,控制分子筛孔道结构,最大化实现二甲胺选择性。(3) The shape-selective catalytic effect of molecular sieves controls the pore structure of molecular sieves and maximizes the selectivity of dimethylamine.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的不足之处,提供一种由合成气直接制取二甲胺的方法,该方法在一段反应炉中实现合成气经串联反应选择性合成二甲胺产品,简化工艺流程,减少了设备投资,节约能耗,降低成本。另外,本发明提供一种由合成气直接制取二甲胺的催化剂的方法,该催化剂由固相合成法合成的复合分子筛,为具有核壳结构分子筛催化剂,其催化效率高,同时该催化剂制备简单易操作,能耗低,进一步降低了催化剂成本。The object of the present invention is to overcome the deficiencies of the prior art, and to provide a method for directly producing dimethylamine from synthesis gas. Simplify the process flow, reduce equipment investment, save energy and reduce costs. In addition, the present invention provides a method for directly preparing a catalyst for dimethylamine from synthesis gas. The composite molecular sieve synthesized by the solid phase synthesis method is a molecular sieve catalyst with a core-shell structure, and its catalytic efficiency is high, and the catalyst is prepared at the same time. Simple and easy to operate, low energy consumption, further reducing catalyst cost.
本发明解决其技术问题是采取以下技术方案实现的:The present invention solves its technical problem by adopting the following technical solutions to realize:
一种由合成气直接制取二甲胺的方法,该方法包括合成气制甲醇反应和甲醇氨化反应两个串联反应,其中反应催化剂由甲醇催化剂和甲胺催化剂组成,该方法在连续固定床发反应器内进行,反应温度为200-400℃,压力为0.1-5MPa,原料气体积比为H2/CO/NH3=1-3:1:1-3,甲醇催化剂和甲胺催化剂质量比为1:0.5-5,其中,合成气制甲醇反应为CO+2H2→CH3OH,甲醇氨化反应为CH3OH+NH3→(CH3)1-3NH0-2+H2O。A method for directly producing dimethylamine from synthesis gas, the method comprises two series reactions of synthesis gas to methanol reaction and methanol ammoniation reaction, wherein the reaction catalyst is composed of methanol catalyst and methylamine catalyst, and the method is carried out in a continuous fixed bed. The reaction temperature is 200-400 ℃, the pressure is 0.1-5MPa, the volume ratio of raw material gas is H 2 /CO/NH 3 =1-3:1:1-3, the quality of methanol catalyst and methylamine catalyst The ratio is 1:0.5-5, wherein the synthesis gas to methanol reaction is CO+2H 2 →CH 3 OH, and the methanol ammoniation reaction is CH 3 OH+NH 3 →(CH 3 ) 1-3 NH 0-2 +H 2 O.
而且,所述的甲醇催化剂为CuZnAl催化剂,其重量百分比组分为CuO:30-60%,ZnO:30-60%,Al2O3:5-10%,该催化剂采用共沉淀法制备。Moreover, the methanol catalyst is a CuZnAl catalyst, and its weight percentage components are CuO: 30-60%, ZnO: 30-60%, Al 2 O 3 : 5-10%, and the catalyst is prepared by a co-precipitation method.
而且,所述的催化剂的成型为打片、筛分至粒度为20-80目。Moreover, the catalyst is shaped by slicing and sieving to a particle size of 20-80 meshes.
而且,所述的甲醇催化剂的制备方法,包括以下步骤:And, the preparation method of described methanol catalyst, comprises the following steps:
(1)将铜盐、锌盐和铝盐按照CuO:30-60%,ZnO:30-60%,Al2O3:5-10%金属摩尔比配置成混合盐溶液,铜盐溶液和锌盐溶液为盐酸盐溶液、硝酸盐溶液和乙酸盐溶液中的一种或几种;(1) The copper salt, the zinc salt and the aluminum salt are prepared into a mixed salt solution according to the metal molar ratio of CuO: 30-60%, ZnO: 30-60%, Al 2 O 3 : 5-10%, copper salt solution and zinc The salt solution is one or more of hydrochloride solution, nitrate solution and acetate solution;
(2)混合盐溶液和沉淀剂进行反应,溶液的pH值在8-10,沉淀温度为40-80℃,所述沉淀剂为Na2CO3、NaHCO3、NaOH、尿素中的一种或几种;(2) The mixed salt solution and the precipitating agent are reacted, the pH value of the solution is 8-10, the precipitation temperature is 40-80 ° C, and the precipitating agent is one of Na 2 CO 3 , NaHCO 3 , NaOH, and urea or several;
(3)沉淀物与母液分离后,采用去离子水反复清洗沉淀物,去离子水温度为40-60℃,然后在在空气中干燥和焙烧,干燥温度为90-120℃,干燥时间12-24h,焙烧温度为300-500℃,焙烧时间5-10h,得到甲醇催化剂。(3) After the precipitate is separated from the mother liquor, the precipitate is repeatedly washed with deionized water, the temperature of the deionized water is 40-60 ° C, and then dried and roasted in the air, the drying temperature is 90-120 ° C, and the drying time is 12- 24h, the calcination temperature is 300-500°C, and the calcination time is 5-10h to obtain a methanol catalyst.
而且,所述甲胺催化剂为具有核壳结构的复合分子筛材料,其中核为ZSM-5、ZSM-35 中的一种或二种,壳为SAPO-34、AlPO4-25中的一种或二种,该复合分子筛材料存在的形式包括物理混合、共结晶结构中的至少一种。Moreover, the methylamine catalyst is a composite molecular sieve material with a core-shell structure, wherein the core is one or two of ZSM-5 and ZSM-35, and the shell is one of SAPO-34, AlPO 4 -25 or Two, the existing form of the composite molecular sieve material includes at least one of physical mixing and co-crystal structure.
而且,所述的甲胺催化剂为分子筛催化剂,采用固相合成法制备,其结构为分子筛包覆分子筛的核壳结构,其中壳为具有8元环拓扑结构分子筛,可选取SAPO-34、AlPO4-25中的一种或二种,核为具有10元环拓扑结构分子筛,可选取ZSM-5、ZSM-35中的一种或二种。Moreover, the methylamine catalyst is a molecular sieve catalyst, prepared by a solid-phase synthesis method, and its structure is a core-shell structure of a molecular sieve coated molecular sieve, wherein the shell is a molecular sieve with an 8-membered ring topology structure, and SAPO-34, AlPO 4 can be selected. One or two of -25, the core is a molecular sieve with a 10-membered ring topology, and one or two of ZSM-5 and ZSM-35 can be selected.
而且,所述的甲胺催化剂的制备方法,包括以下步骤:And, the preparation method of described methylamine catalyst, comprises the following steps:
(1)将固体硅源、铝源、磷源、模板剂加入玛瑙研钵中研磨5-60min,装入水热釜内,在100-250℃晶化16-240h,产物经洗涤、干燥,得到分子筛核;(1) Add the solid silicon source, aluminum source, phosphorus source, and template agent into an agate mortar and grind for 5-60 minutes, put it into a hydrothermal kettle, and crystallize at 100-250 ° C for 16-240 hours, and the product is washed and dried. get molecular sieve core;
(2)步骤(1)中分子筛核为晶核,采用二次结晶法,在晶核上生长分子筛壳,在玛瑙研钵中混合分子筛核、硅源、模板剂、室温下研磨5-60min,然后在100-250℃下水热晶化24-72h,产物经洗涤、干燥,300-600℃焙烧5-10h,得到甲胺催化剂。(2) In step (1), the molecular sieve core is a crystal core, and a secondary crystallization method is used to grow a molecular sieve shell on the crystal core, and the molecular sieve core, silicon source, and template are mixed in an agate mortar and ground for 5-60 min at room temperature, Then hydrothermally crystallized at 100-250°C for 24-72h, the product was washed, dried, and calcined at 300-600°C for 5-10h to obtain methylamine catalyst.
而且,步骤(2)中干燥的温度为80-120℃,干燥时间为6-24h。Moreover, the drying temperature in step (2) is 80-120° C., and the drying time is 6-24 h.
而且,所选硅源为白炭黑、SiO2凝胶、硅酸、硅酸钠中的一种或多种,所选铝源为拟薄水铝石、硝酸铝、铝酸钠、硫酸铝和高岭土中的一种或多种,所选磷源为磷酸、磷酸二氢铵中的一种或二种,所述硅源、铝源、磷源、模板剂的摩尔比为1-50:0.1-1:0-1:0.1-1。Moreover, the selected silicon source is one or more of silica, SiO 2 gel, silicic acid, and sodium silicate, and the selected aluminum source is pseudoboehmite, aluminum nitrate, sodium aluminate, aluminum sulfate and one or more in kaolin, selected phosphorus source is one or two in phosphoric acid, ammonium dihydrogen phosphate, and the mol ratio of described silicon source, aluminum source, phosphorus source, template agent is 1-50: 0.1-1:0-1:0.1-1.
而且,所述硅源、模板剂的摩尔比为1-50:0.1-1,所述分子筛壳与硅源质量比为10-100:1。Moreover, the molar ratio of the silicon source and the template agent is 1-50:0.1-1, and the mass ratio of the molecular sieve shell to the silicon source is 10-100:1.
本发明的优点和积极效果是:The advantages and positive effects of the present invention are:
1、本发明通过耦合CO加氢制甲醇反应和甲醇氨化制甲胺反应,在一个固定床反应器内填充甲醇催化剂和甲胺催化剂,实现甲醇合成和甲醇氨化两个反应工艺条件的匹配和合成气直接制取二甲胺反应。1. In the present invention, by coupling CO hydrogenation to methanol reaction and methanol ammoniation to methylamine reaction, a fixed bed reactor is filled with methanol catalyst and methylamine catalyst to realize the matching of two reaction conditions of methanol synthesis and methanol ammoniation It can react with synthesis gas to directly produce dimethylamine.
2、本发明采用固相合成法制备具有核壳结构的复合分子筛催化剂,通过控制分子筛孔道结构,利用分子筛的择形催化效应,实现甲醇氨化高选择性地合成二甲胺。2. The present invention adopts the solid-phase synthesis method to prepare the composite molecular sieve catalyst with core-shell structure. By controlling the pore structure of the molecular sieve and utilizing the shape-selective catalytic effect of the molecular sieve, methanol ammoniation can be used to synthesize dimethylamine with high selectivity.
3、本发明通过耦合甲醇催化剂和甲胺催化剂,实现合成气一步法直接制取二甲胺反应。通过设计由CuZnAl和核壳结构复合分子筛组成串联催化剂,具有合成简单、催化剂成本低、设备投资低等优点,实现明显提高产物中二甲胺选择性。3. The present invention realizes the reaction of directly preparing dimethylamine from synthesis gas by one-step method by coupling methanol catalyst and methylamine catalyst. By designing a series catalyst composed of CuZnAl and core-shell structure composite molecular sieve, it has the advantages of simple synthesis, low catalyst cost, low equipment investment, etc., and the selectivity of dimethylamine in the product can be significantly improved.
附图说明Description of drawings
图1合成气一步法制取二甲胺工艺图;Fig. 1 syngas one-step method prepares dimethylamine technical drawing;
图2是CuZnAl甲醇催化剂的XRD谱图;Fig. 2 is the XRD spectrum of CuZnAl methanol catalyst;
图3是ZSM-5分子筛的XRD谱图;Fig. 3 is the XRD spectrum of ZSM-5 molecular sieve;
图4是ZSM-35分子筛的XRD谱图;Fig. 4 is the XRD spectrum of ZSM-35 molecular sieve;
图5是AlPO4-25分子筛的XRD谱图;Fig. 5 is the XRD spectrum of AlPO4-25 molecular sieve;
图6是SAPO-34分子筛的XRD谱图;Fig. 6 is the XRD spectrum of SAPO-34 molecular sieve;
图7是HZSM-35@SAPO-34分子筛的XRD谱图;Fig. 7 is the XRD spectrum of HZSM-35@SAPO-34 molecular sieve;
图8是HZSM-5@SAPO-34分子筛的XRD谱图;Fig. 8 is the XRD pattern of HZSM-5@SAPO-34 molecular sieve;
图9是HZSM-5@AlPO4-25分子筛的XRD谱图。Figure 9 is the XRD pattern of HZSM-5@AlPO4-25 molecular sieve.
具体实施方式Detailed ways
下面结合附图并通过具体实施例对本发明作进一步详述,以下实施例只是描述性的,不是限定性的,不能以此限定本发明的保护范围。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The following embodiments are only descriptive, not restrictive, and cannot limit the protection scope of the present invention.
一种由合成气直接制取二甲胺的方法,如图1所示,该方法包括合成气制甲醇反应和甲醇氨化反应两个串联反应,其中反应催化剂由甲醇催化剂和甲胺催化剂组成,该方法在连续固定床发反应器内进行,反应温度为200-400℃,压力为0.1-5MPa,原料气体积比为H2/CO/NH3=1-3:1:1-3,甲醇催化剂和甲胺催化剂质量比为1:0.5-5,其中,合成气制甲醇反应为CO+2H2→CH3OH,甲醇氨化反应为CH3OH+NH3→(CH3)1-3NH0-2+H2O。A method for directly preparing dimethylamine from synthesis gas, as shown in Figure 1, the method includes two series reactions of synthesis gas-to-methanol reaction and methanol ammoniation reaction, wherein the reaction catalyst is composed of a methanol catalyst and a methylamine catalyst, The method is carried out in a continuous fixed-bed reactor, the reaction temperature is 200-400° C., the pressure is 0.1-5MPa, the volume ratio of raw gas is H 2 /CO/NH 3 =1-3:1:1-3, methanol is The mass ratio of the catalyst and the methylamine catalyst is 1:0.5-5, wherein, the synthesis gas to methanol reaction is CO+2H 2 →CH 3 OH, and the methanol ammoniation reaction is CH 3 OH+NH 3 →(CH 3 ) 1-3 NH 0-2 +H 2 O.
而且,所述的甲醇催化剂为CuZnAl催化剂,其重量百分比组分为CuO:30-60%,ZnO:30-60%,Al2O3:5-10%,该催化剂采用共沉淀法制备。Moreover, the methanol catalyst is a CuZnAl catalyst, and its weight percentage components are CuO: 30-60%, ZnO: 30-60%, Al 2 O 3 : 5-10%, and the catalyst is prepared by a co-precipitation method.
而且,所述的催化剂的成型为打片、筛分至粒度为20-80目。Moreover, the catalyst is shaped by slicing and sieving to a particle size of 20-80 meshes.
而且,所述的甲醇催化剂的制备方法,包括以下步骤:And, the preparation method of described methanol catalyst, comprises the following steps:
(1)将铜盐、锌盐和铝盐按照CuO:30-60%,ZnO:30-60%,Al2O3:5-10%金属摩尔比配置成混合盐溶液,铜盐溶液和锌盐溶液为盐酸盐溶液、硝酸盐溶液和乙酸盐溶液中的一种或几种;(1) The copper salt, the zinc salt and the aluminum salt are prepared into a mixed salt solution according to the metal molar ratio of CuO: 30-60%, ZnO: 30-60%, Al 2 O 3 : 5-10%, copper salt solution and zinc The salt solution is one or more of hydrochloride solution, nitrate solution and acetate solution;
(2)混合盐溶液和沉淀剂进行反应,溶液的pH值在8-10,沉淀温度为40-80℃,所述沉淀剂为Na2CO3、NaHCO3、NaOH、尿素中的一种或几种;(2) The mixed salt solution and the precipitating agent are reacted, the pH value of the solution is 8-10, the precipitation temperature is 40-80 ° C, and the precipitating agent is one of Na 2 CO 3 , NaHCO 3 , NaOH, and urea or several;
(3)沉淀物与母液分离后,采用去离子水反复清洗沉淀物,去离子水温度为40-60℃,然后在在空气中干燥和焙烧,干燥温度为90-120℃,干燥时间12-24h,焙烧温度为300-500℃,焙烧时间5-10h,得到甲醇催化剂。(3) After the precipitate is separated from the mother liquor, the precipitate is repeatedly washed with deionized water, the temperature of the deionized water is 40-60 ° C, and then dried and roasted in the air, the drying temperature is 90-120 ° C, and the drying time is 12- 24h, the calcination temperature is 300-500°C, and the calcination time is 5-10h to obtain a methanol catalyst.
而且,所述甲胺催化剂为具有核壳结构的复合分子筛材料,其中核为ZSM-5、ZSM-35 中的一种或二种,壳为SAPO-34、AlPO4-25中的一种或二种,该复合分子筛材料存在的形式包括物理混合、共结晶结构中的至少一种。Moreover, the methylamine catalyst is a composite molecular sieve material with a core-shell structure, wherein the core is one or two of ZSM-5 and ZSM-35, and the shell is one of SAPO-34, AlPO 4 -25 or Two, the existing form of the composite molecular sieve material includes at least one of physical mixing and co-crystal structure.
而且,所述的甲胺催化剂为分子筛催化剂,采用固相合成法制备,其结构为分子筛包覆分子筛的核壳结构,其中壳为具有8元环拓扑结构分子筛,可选取SAPO-34、AlPO4-25中的一种或二种,核为具有10元环拓扑结构分子筛,可选取ZSM-5、ZSM-35中的一种或二种。Moreover, the methylamine catalyst is a molecular sieve catalyst, prepared by a solid-phase synthesis method, and its structure is a core-shell structure of a molecular sieve coated molecular sieve, wherein the shell is a molecular sieve with an 8-membered ring topology structure, and SAPO-34, AlPO 4 can be selected. One or two of -25, the core is a molecular sieve with a 10-membered ring topology, and one or two of ZSM-5 and ZSM-35 can be selected.
而且,所述的甲胺催化剂的制备方法,包括以下步骤:And, the preparation method of described methylamine catalyst, comprises the following steps:
(1)将固体硅源、铝源、磷源、模板剂加入玛瑙研钵中研磨5-60min,装入水热釜内,在100-250℃晶化16-240h,产物经洗涤、干燥,得到分子筛核;(1) Add the solid silicon source, aluminum source, phosphorus source, and template agent into an agate mortar and grind for 5-60 minutes, put it into a hydrothermal kettle, and crystallize at 100-250 ° C for 16-240 hours, and the product is washed and dried. get molecular sieve core;
(2)步骤(1)中分子筛核为晶核,采用二次结晶法,在晶核上生长分子筛壳,在玛瑙研钵中混合分子筛核、硅源、模板剂、室温下研磨5-60min,然后在100-250℃下水热晶化24-72h,产物经洗涤、干燥,300-600℃焙烧5-10h,得到甲胺催化剂。(2) In step (1), the molecular sieve core is a crystal core, and a secondary crystallization method is used to grow a molecular sieve shell on the crystal core, and the molecular sieve core, silicon source, and template are mixed in an agate mortar and ground for 5-60 min at room temperature, Then hydrothermally crystallized at 100-250°C for 24-72h, the product was washed, dried, and calcined at 300-600°C for 5-10h to obtain methylamine catalyst.
而且,步骤(2)中干燥的温度为80-120℃,干燥时间为6-24h。Moreover, the drying temperature in step (2) is 80-120° C., and the drying time is 6-24 h.
而且,所选硅源为白炭黑、SiO2凝胶、硅酸、硅酸钠中的一种或多种,所选铝源为拟薄水铝石、硝酸铝、铝酸钠、硫酸铝和高岭土中的一种或多种,所选磷源为磷酸、磷酸二氢铵中的一种或二种,所述硅源、铝源、磷源、模板剂的摩尔比为1-50:0.1-1:0-1:0.1-1。Moreover, the selected silicon source is one or more of silica, SiO 2 gel, silicic acid, and sodium silicate, and the selected aluminum source is pseudoboehmite, aluminum nitrate, sodium aluminate, aluminum sulfate and one or more in kaolin, selected phosphorus source is one or two in phosphoric acid, ammonium dihydrogen phosphate, and the mol ratio of described silicon source, aluminum source, phosphorus source, template agent is 1-50: 0.1-1:0-1:0.1-1.
而且,所述硅源、模板剂的摩尔比为1-50:0.1-1,所述分子筛壳与硅源质量比为10-100:1。Moreover, the molar ratio of the silicon source and the template agent is 1-50:0.1-1, and the mass ratio of the molecular sieve shell to the silicon source is 10-100:1.
本发明实施例制备的分子筛晶型采用日本理学Ultima IV型X射线衍射仪(XRD)测定,实验条件为:CuKa辐射,管压40kV,管电流40mA。The molecular sieve crystal form prepared in the embodiment of the present invention is measured by Japanese Rigaku Ultima IV X-ray diffractometer (XRD), and the experimental conditions are: CuKa radiation, tube voltage 40kV, tube current 40mA.
实施例1Example 1
甲醇催化剂CuZnAl合成:称取10.87g三水硝酸铜、13.38g六水硝酸锌和3.75g九水硝酸铝,加入盛有200mL的烧杯中,保持60℃,以该溶液为A溶液。在100mL去离子水中溶解9.54g碳酸钠溶液,以该溶液为B溶液。向A溶液中缓慢滴加B溶液,同时剧烈搅拌,温度维持60℃,通过碳酸钠溶液滴加速率控制体系中pH在8.6左右。待沉淀完成后,室温老化过夜,过滤,用60℃去离子水反复洗涤沉淀5次至滤液为中性,最后在120℃干燥6h,马弗炉中350℃焙烧5h,得到CuZnAl甲醇催化剂,CuZnAl摩尔比为45:45:10,CuZnAl样品XRD谱图如图2所示。Methanol catalyst CuZnAl synthesis: Weigh 10.87g of copper nitrate trihydrate, 13.38g of zinc nitrate hexahydrate and 3.75g of aluminum nitrate nonahydrate, put them into a beaker containing 200mL, keep at 60°C, and take this solution as solution A. Dissolve 9.54 g of sodium carbonate solution in 100 mL of deionized water, and use this solution as solution B. The solution B was slowly added dropwise to the solution A, while vigorously stirring, the temperature was maintained at 60°C, and the pH in the system was controlled at about 8.6 by the rate of addition of the sodium carbonate solution. After the precipitation was completed, it was aged at room temperature overnight, filtered, washed with deionized water at 60 °C for 5 times until the filtrate was neutral, and finally dried at 120 °C for 6 hours, and calcined at 350 °C for 5 hours in a muffle furnace to obtain CuZnAl methanol catalyst, CuZnAl The molar ratio is 45:45:10, and the XRD pattern of the CuZnAl sample is shown in Figure 2.
实施例2Example 2
HZSM-5催化剂合成:称取白炭黑4.87g,勃姆石0.48g,氢氧化钠0.28g,四丙基溴化铵 0.25g,加入玛瑙研钵中,研磨5-10min,然后将其加入水热釜中,在200℃结晶16h,晶化结束后,冰水浴急冷至室温,反复用去离子水洗涤至中性,120℃干燥过夜,得到NaZSM-5分子筛。将NaZSM-5粉末加入1M的硝酸铵水溶液中,固液质量比为1:10,剧烈搅拌,在80℃下进行离子交换,此过程重复3次,过滤后将粉体于120℃干燥6h,最后在500℃空气中焙烧5h,得到HZSM-5分子筛,ZSM-5样品的XRD谱图如图3所示。Synthesis of HZSM-5 catalyst: Weigh 4.87g of silica, 0.48g of boehmite, 0.28g of sodium hydroxide, and 0.25g of tetrapropylammonium bromide, add them to an agate mortar, grind for 5-10min, and then add them to In a hydrothermal kettle, crystallize at 200°C for 16h. After crystallization, cool to room temperature in an ice-water bath, repeatedly wash with deionized water until neutral, and dry at 120°C overnight to obtain NaZSM-5 molecular sieve. The NaZSM-5 powder was added to a 1M ammonium nitrate aqueous solution with a solid-liquid mass ratio of 1:10, vigorously stirred, and ion exchanged at 80 °C. This process was repeated three times. After filtration, the powder was dried at 120 °C for 6 hours. Finally, it was calcined in air at 500 °C for 5 h to obtain HZSM-5 molecular sieve. The XRD pattern of the ZSM-5 sample is shown in Figure 3.
实施例3Example 3
HZSM-35分子筛合成:称取白炭黑4.4g,硝酸铝2.08g,氢氧化钠1.6g,乙二胺2.8g,加入玛瑙研钵中,研磨5-10min,然后将其加入水热釜中,在200℃结晶24h,晶化结束后,冰水浴急冷至室温,反复用去离子水洗涤至中性,120℃干燥过夜,得到NaZSM-35分子筛。将NaZSM-35粉末加入1M的硝酸铵水溶液中,固液质量比为1:10,剧烈搅拌,在80℃下进行离子交换,此过程重复3次,过滤后将粉体于120℃干燥6h,最后在500℃空气中焙烧5h,得到HZSM-35分子筛,ZSM-35样品的XRD谱图土语4所示。Synthesis of HZSM-35 molecular sieve: Weigh 4.4g of white carbon black, 2.08g of aluminum nitrate, 1.6g of sodium hydroxide, and 2.8g of ethylenediamine, add them to an agate mortar, grind for 5-10min, and then add them to a hydrothermal kettle , crystallized at 200°C for 24h, after crystallization, cooled to room temperature in an ice-water bath, washed repeatedly with deionized water until neutral, and dried at 120°C overnight to obtain NaZSM-35 molecular sieve. The NaZSM-35 powder was added to 1M ammonium nitrate aqueous solution, the solid-liquid mass ratio was 1:10, vigorously stirred, and ion exchange was carried out at 80 °C. This process was repeated 3 times. After filtration, the powder was dried at 120 °C for 6 hours. Finally, it was calcined in air at 500℃ for 5h to obtain HZSM-35 molecular sieve. The XRD spectrum of ZSM-35 sample is shown in Tuyu 4.
实施例4Example 4
AlPO4-25分子筛合成:称取白炭黑0.40g,异丙醇铝4.18g,磷酸2.36g,二甲胺(40wt%) 1.35g,加入玛瑙研钵中,研磨15-25min,然后将其加入水热釜中,在200℃结晶24h,晶化结束后,冰水浴急冷至室温,反复用去离子水洗涤至中性,120℃干燥过夜,最后在500℃空气中焙烧5h,得到AlPO4-25分子筛,AlPO4-25样品的XRD谱图如图5所示。Synthesis of AlPO 4-25 molecular sieve: Weigh 0.40g of silica, 4.18g of aluminum isopropoxide, 2.36g of phosphoric acid, and 1.35g of dimethylamine (40wt%), add them to an agate mortar, grind for 15-25min, and then Add it to a hydrothermal kettle, crystallize at 200 °C for 24 hours, after crystallization, cool it to room temperature in an ice-water bath, repeatedly wash it with deionized water until it becomes neutral, dry at 120 °C overnight, and finally roast it in air at 500 °C for 5 hours to obtain AlPO 4 -25 molecular sieve, XRD patterns of AlPO 4 -25 samples are shown in Figure 5.
实施例5Example 5
SAPO-34分子筛合成:称取白炭黑0.15g,勃姆石0.58g,磷酸二氢铵0.52g,吗啉1.30g,加入玛瑙研钵中,研磨5-10min,然后将其加入水热釜中,在200℃结晶24h,晶化结束后,冰水浴急冷至室温,反复用去离子水洗涤至中性,120℃干燥过夜,最后在500℃空气中焙烧 5h,得到SAPO-34分子筛,SAPO-34样品的XRD谱图如图6所示。Synthesis of SAPO-34 molecular sieve: Weigh 0.15g of silica, 0.58g of boehmite, 0.52g of ammonium dihydrogen phosphate, and 1.30g of morpholine, add them to an agate mortar, grind for 5-10min, and then add them to a hydrothermal kettle In the middle, crystallize at 200 °C for 24 hours. After the crystallization is completed, the ice water bath is quenched to room temperature, repeatedly washed with deionized water until neutral, dried at 120 °C overnight, and finally calcined at 500 °C in air for 5 hours to obtain SAPO-34 molecular sieve, SAPO The XRD pattern of the -34 sample is shown in Figure 6.
实施例6Example 6
HZSM-35@SAPO-34复合分子筛合成:称取实施例3中所制备的HZSM-35分子筛1.0g装入玛瑙中,再称取白炭黑0.15g,勃姆石0.58g,磷酸二氢铵0.52g,吗啉1.30g,加入装有HZSM-35 分子筛玛瑙研钵中,研磨5-10min,然后将其加入水热釜中,在200℃结晶24h,晶化结束后,冰水浴急冷至室温,反复用去离子水洗涤至中性,120℃干燥过夜,最后在500℃空气中焙烧 5h,得到HZSM-35@SAPO-34甲胺催化剂,HZSM-35@SAPO-34分子筛的XRD谱图如图7所示。Synthesis of HZSM-35@SAPO-34 composite molecular sieve: Weigh 1.0 g of HZSM-35 molecular sieve prepared in Example 3 and put it into agate, then weigh 0.15 g of silica, 0.58 g of boehmite, ammonium dihydrogen phosphate 0.52g, 1.30g morpholine, add it into an agate mortar equipped with HZSM-35 molecular sieve, grind for 5-10min, then add it to a hydrothermal kettle, crystallize at 200 ℃ for 24h, after the crystallization is completed, the ice water bath is quenched to room temperature , repeatedly washed with deionized water until neutral, dried at 120 °C overnight, and finally calcined in air at 500 °C for 5 h to obtain HZSM-35@SAPO-34 methylamine catalyst. The XRD pattern of HZSM-35@SAPO-34 molecular sieve is as follows shown in Figure 7.
实施例7Example 7
HZSM-5@SAPO-34复合分子筛合成:称取实施例2中所制备的HZSM-5分子筛1.0g装入玛瑙中,再称取白炭黑0.15g,勃姆石0.58g,磷酸二氢铵0.52g,吗啉1.30g,加入装有HZSM-5 分子筛玛瑙研钵中,研磨5-10min,然后将其加入水热釜中,在200℃结晶24h,晶化结束后,冰水浴急冷至室温,反复用去离子水洗涤至中性,120℃干燥过夜,最后在500℃空气中焙烧 5h,得到HZSM-5@SAPO-34甲胺催化剂,HZSM-5@SAPO-34分子筛的XRD谱图如图8所示。Synthesis of HZSM-5@SAPO-34 composite molecular sieve: Weigh 1.0 g of the HZSM-5 molecular sieve prepared in Example 2 and put it into agate, then weigh 0.15 g of silica, 0.58 g of boehmite, ammonium dihydrogen phosphate 0.52g, 1.30g morpholine, add it into an agate mortar equipped with HZSM-5 molecular sieve, grind for 5-10min, then add it to a hydrothermal kettle, crystallize at 200°C for 24h, after crystallization, cool it to room temperature in an ice-water bath , repeatedly washed with deionized water until neutral, dried at 120 °C overnight, and finally calcined in air at 500 °C for 5 h to obtain HZSM-5@SAPO-34 methylamine catalyst. The XRD pattern of HZSM-5@SAPO-34 molecular sieve is as follows shown in Figure 8.
实施例8Example 8
HZSM-5@AlPO4-25复合分子筛合成:称取实施例2中所制备的HZSM-5分子筛2.0g装入玛瑙中,称取白炭黑0.40g,异丙醇铝4.18g,磷酸2.36g,二甲胺(40wt%)1.35g,加入玛瑙研钵中,研磨15-25min,然后将其加入水热釜中,在200℃结晶24h,晶化结束后,冰水浴急冷至室温,反复用去离子水洗涤至中性,120℃干燥过夜,最后在500℃空气中焙烧5h,得到HZSM-5@AlPO4-25分子筛,HZSM-5@AlPO4-25分子筛的XRD谱图如图9所示。Synthesis of HZSM-5@AlPO 4 -25 composite molecular sieve: Weigh 2.0g of HZSM-5 molecular sieve prepared in Example 2 and put it into agate, weigh 0.40g of white carbon black, 4.18g of aluminum isopropoxide, and 2.36g of phosphoric acid , 1.35g of dimethylamine (40wt%), added to the agate mortar, ground for 15-25min, then added to the hydrothermal kettle, crystallized at 200°C for 24h, after the crystallization was completed, the ice-water bath was quenched to room temperature, repeated use Deionized water was washed to neutrality, dried at 120 °C overnight, and finally calcined in air at 500 °C for 5 h to obtain HZSM-5@AlPO 4 -25 molecular sieve. The XRD pattern of HZSM-5@AlPO 4 -25 molecular sieve is shown in Figure 9. Show.
实施例9Example 9
装入0.5g的CuZnAl甲醇催化剂,催化剂颗粒尺寸为20-40目,装入微反单管中,催化剂上下二端用石英棉固定。催化剂的反应条件为:250℃,0.5MPa,H2/CO/NH3摩尔比2/1/1,混合气流速20mL/min。反应结果如表1所示,CO转化率为8.1%,甲醇选择性达到了99%,表明CuZnAl甲醇催化剂选择性非常高。Load 0.5 g of CuZnAl methanol catalyst, the catalyst particle size is 20-40 mesh, into a micro-reverse single tube, and the upper and lower ends of the catalyst are fixed with quartz wool. The reaction conditions of the catalyst are: 250° C., 0.5 MPa, H 2 /CO/NH 3 molar ratio 2/1/1, and mixed gas flow rate 20 mL/min. The reaction results are shown in Table 1, the CO conversion rate is 8.1%, and the methanol selectivity reaches 99%, indicating that the CuZnAl methanol catalyst has a very high selectivity.
实施例10Example 10
装入0.5g的CuZnAl甲醇催化剂,0.5g的HZSM-5@SAPO-34甲胺催化剂,甲醇和甲醇催化剂均造粒20-40目,依次装入微反单管中,每种催化剂上下二端用石英棉固定。催化剂的反应条件为:250℃,0.5MPa,H2/CO/NH3摩尔比2/1/1,混合气流速20mL/min。反应结果如表1所示,CO转化率为9.5%,二甲胺选择性为38%。表明分子筛催化剂具有较强的脱水能力,对比实施例1,二甲胺选型明显提高,少量二甲醚副产物。Load 0.5g of CuZnAl methanol catalyst, 0.5g of HZSM-5@SAPO-34 methylamine catalyst, methanol and methanol catalyst are granulated 20-40 mesh, and then loaded into micro-reverse single tube in turn, each catalyst is at the upper and lower ends Secure with quartz wool. The reaction conditions of the catalyst are: 250° C., 0.5 MPa, H 2 /CO/NH 3 molar ratio 2/1/1, and mixed gas flow rate 20 mL/min. The reaction results are shown in Table 1, the CO conversion rate was 9.5%, and the dimethylamine selectivity was 38%. It is shown that the molecular sieve catalyst has strong dehydration ability. In Comparative Example 1, the type selection of dimethylamine is obviously improved, and a small amount of dimethyl ether is a by-product.
实施例11Example 11
装入0.5g的CuZnAl甲醇催化剂,0.5g的HZSM-35@SAPO-34甲胺催化剂,甲醇和甲醇催化剂均造粒20-40目,依次装入微反单管中,每种催化剂上下二端用石英棉固定。催化剂的反应条件为:250℃,0.5MPa,H2/CO/NH3摩尔比2/1/1,混合气流速20mL/min。反应结果如表1所示,对比实施例10,CO转化率略有降低。由于HZSM-35孔小于ZSM-5的原因,一甲胺选择性明显提高,同时也抑制了三甲胺的选择性。Load 0.5g of CuZnAl methanol catalyst, 0.5g of HZSM-35@SAPO-34 methylamine catalyst, methanol and methanol catalyst are granulated 20-40 mesh, and then loaded into micro-reverse single tube in turn, the upper and lower ends of each catalyst are Secure with quartz wool. The reaction conditions of the catalyst are: 250° C., 0.5 MPa, H 2 /CO/NH 3 molar ratio 2/1/1, and mixed gas flow rate 20 mL/min. The reaction results are shown in Table 1. Comparative Example 10 shows a slight decrease in CO conversion. Since the pores of HZSM-35 are smaller than that of ZSM-5, the selectivity of monomethylamine is obviously improved, and the selectivity of trimethylamine is also inhibited.
实施例12Example 12
装入0.5g的CuZnAl甲醇催化剂,0.5g的HZSM-5@AlPO4-25甲胺催化剂,甲醇和甲醇催化剂均造粒20-40目,依次装入微反单管中,每种催化剂上下二端用石英棉固定。催化剂的反应条件为:250℃,0.5MPa,H2/CO/NH3摩尔比2/1/1,混合气流速20mL/min。反应结果如表1所示,CO转化率为10.2%,对比实施例10,二甲胺明显提高,说明AlPO4-25具有较强的择形催化性能。Load 0.5g of CuZnAl methanol catalyst, 0.5g of HZSM-5@AlPO 4 -25 methylamine catalyst, methanol and methanol catalyst are both granulated 20-40 mesh, and then loaded into micro-reverse single tube in turn, each catalyst is two The ends are fixed with quartz wool. The reaction conditions of the catalyst were as follows: 250° C., 0.5 MPa, H 2 /CO/NH 3 molar ratio 2/1/1, and mixed gas flow rate 20 mL/min. The reaction results are shown in Table 1, the CO conversion rate is 10.2%, and compared with Example 10, the dimethylamine is significantly improved, indicating that AlPO 4 -25 has strong shape-selective catalytic performance.
实施例13Example 13
装入0.5g的CuZnAl甲醇催化剂,0.5g的HZSM-5@AlPO4-25甲胺催化剂,甲醇和甲醇催化剂均造粒20-40目,混合后装入微反单管中,催化剂上下二端用石英棉固定。催化剂的反应条件为:250℃,0.5MPa,H2/CO/NH3摩尔比2/1/1,混合气流速20mL/min。反应结果如表1所示,对比实施例12,CO转化率为进一步提高至13.6%,二甲胺选择性达到了53%,同时三甲胺选择性明显降低。Load 0.5g of CuZnAl methanol catalyst, 0.5g of HZSM-5@AlPO 4 -25 methylamine catalyst, methanol and methanol catalyst are both granulated 20-40 mesh, mixed and put into a micro-reverse single tube, the upper and lower ends of the catalyst Secure with quartz wool. The reaction conditions of the catalyst are: 250° C., 0.5 MPa, H 2 /CO/NH 3 molar ratio 2/1/1, and mixed gas flow rate 20 mL/min. The reaction results are shown in Table 1. In Comparative Example 12, the CO conversion rate was further increased to 13.6%, the dimethylamine selectivity reached 53%, and the trimethylamine selectivity was significantly reduced.
表1各催化反应活性和产物选择性Table 1 Each catalytic reaction activity and product selectivity
尽管为说明目的公开了本发明的实施例和附图,但是本领域的技术人员可以理解:在不脱离本发明及所附权利要求的精神和范围内,各种替换、变化和修改都是可能的,因此,本发明的范围不局限于实施例和附图所公开的内容。Although the embodiments and drawings of the present invention are disclosed for illustrative purposes, those skilled in the art will appreciate that various substitutions, changes and modifications are possible without departing from the spirit and scope of the invention and the appended claims Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.
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