CN110501923A - Mechanical equipment monitoring system and method thereof - Google Patents
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- 230000007613 environmental effect Effects 0.000 claims description 11
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
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- G—PHYSICS
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R22/00—Arrangements for measuring time integral of electric power or current, e.g. electricity meters
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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Abstract
Description
技术领域technical field
本发明涉及一种监控系统及其方法,尤其一种机械设备的监控系统及其方法。The present invention relates to a monitoring system and method thereof, in particular to a monitoring system and method of mechanical equipment.
背景技术Background technique
随着社会的发展,大量的机械设备被广泛运用于各种产业,以适应各种操作环境。以营造业为例,机械设备通常为大型机具,如常见的卡车、怪手、水泥灌浆机或高空作业车等设备。然而,若是机械设备停放处较偏远,往往不易管理,特别是机械设备可能长时间停放于室外,操作后不易立即移动至他处收纳以防止遭窃,着实增加人力控管机械设备的不方便性。With the development of society, a large number of mechanical equipment are widely used in various industries to adapt to various operating environments. Taking the construction industry as an example, the mechanical equipment is usually large equipment, such as common trucks, strange hands, cement grouting machines or aerial work vehicles. However, if the mechanical equipment is parked in a remote location, it is often difficult to manage. In particular, the mechanical equipment may be parked outdoors for a long time, and it is not easy to move it to another place for storage immediately after operation to prevent theft, which increases the inconvenience of manpower control of the mechanical equipment. .
除此之外,在机械设备运转过程中,常因操作不慎而导致工安事件发生,或是因疏于保养维护,或人为疏忽的因素导致机械设备零件遗失或损坏,造成工程延宕,甚至是危害到使用人员的生命安全。因此,业界需要一种机械设备监控系统,加强机械设备的管理,并监控机械设备的操作过程,从而能节省人力以及减少工安事件发生。In addition, during the operation of machinery and equipment, industrial safety incidents often occur due to careless operation, or due to neglect of maintenance, or human negligence, resulting in the loss or damage of machinery and equipment parts, resulting in project delays, or even endanger the safety of the users. Therefore, the industry needs a mechanical equipment monitoring system to strengthen the management of the mechanical equipment and monitor the operation process of the mechanical equipment, thereby saving manpower and reducing the occurrence of industrial safety incidents.
发明内容SUMMARY OF THE INVENTION
本发明为了克服上述现有技术存在的缺陷,提出一种机械设备监控系统,其能依据用户的操作权限,管理机械设备的电源,减少机械设备失窃被直接开走的风险。并且,可以避免不熟悉机械设备操作的人员误启动机械设备,有助于减少工安事件。本发明提供一种机械设备监控系统,包含电能管理装置、处理单元及无线传输组件。电能管理装置包含第一开关单元以及电能侦测单元。第一开关单元系可拆卸地耦接于机械设备的电能储存单元,受控于第一控制讯号,用以选择性地导通或截止电能储存单元的第一供电路径。电能侦测单元系可拆卸地耦接电能储存单元,用以侦测电能储存单元的电压或电流,据以产生侦测讯号。处理单元系耦接于电能管理装置,判断权限讯号的内容,据以产生第一控制讯号,并记录侦测讯号。无线传输组件系耦接于处理单元,用以接收权限讯号。In order to overcome the above-mentioned defects of the prior art, the present invention proposes a mechanical equipment monitoring system, which can manage the power supply of the mechanical equipment according to the user's operation authority, and reduce the risk of the mechanical equipment being stolen and driven away directly. In addition, it can prevent personnel unfamiliar with the operation of mechanical equipment from accidentally starting the mechanical equipment, which helps to reduce industrial safety incidents. The present invention provides a mechanical equipment monitoring system, comprising a power management device, a processing unit and a wireless transmission component. The power management device includes a first switch unit and a power detection unit. The first switch unit is detachably coupled to the electrical energy storage unit of the mechanical device, and is controlled by the first control signal to selectively turn on or off the first power supply path of the electrical energy storage unit. The electric energy detection unit is detachably coupled to the electric energy storage unit, and is used for detecting the voltage or current of the electric energy storage unit, so as to generate a detection signal. The processing unit is coupled to the power management device, determines the content of the permission signal, generates the first control signal accordingly, and records the detection signal. The wireless transmission component is coupled to the processing unit for receiving the permission signal.
在一实施例中,本发明更提供一种机械设备监控系统,其包含远程服务器,由远程服务器产生权限讯号。而权限讯号的内容可以是操作人员的用户信息、时间信息、地理位置信息或环境信息。本发明权限讯号的内容需符合至少一机械设备的启动条件。除此之外,启动条件包含一指定文件格式,更检查权限讯号是否包含该指定文件格式。另外,启动条件更包含一设备状态讯号,处理单元更判断设备状态讯号的内容是否符合机械设备的启动条件。藉由上述以控制机械设备为通电状态或断电状态,进而控管使用者的操作权限。此外,本发明还包含耦接于处理单元的操作侦测单元,其取得机械设备的操作讯号,使远程服务器进一步依据侦测讯号与操作讯号,产生操作耗能信息。In one embodiment, the present invention further provides a mechanical equipment monitoring system, which includes a remote server, and the remote server generates an authorization signal. The content of the permission signal may be user information, time information, geographic location information or environmental information of the operator. The content of the permission signal of the present invention must meet the activation conditions of at least one mechanical device. Besides, the activation condition includes a specified file format, and it is further checked whether the permission signal includes the specified file format. In addition, the activation condition further includes a device state signal, and the processing unit further determines whether the content of the device state signal conforms to the activation condition of the mechanical device. By controlling the mechanical equipment to be in the power-on state or power-off state, the user's operation authority is controlled. In addition, the present invention also includes an operation detection unit coupled to the processing unit, which obtains the operation signal of the mechanical equipment, so that the remote server further generates operation energy consumption information according to the detection signal and the operation signal.
本发明提出一种机械设备监控方法,其能依据使用者的操作权限,管理机械设备的电源,减少机械设备失窃被直接开走的风险。并且,可以避免不熟悉机械设备操作的人员误启动机械设备,有助于减少工安事件。The invention provides a mechanical equipment monitoring method, which can manage the power supply of the mechanical equipment according to the user's operation authority, and reduce the risk of the mechanical equipment being stolen and driven away directly. In addition, it can prevent personnel unfamiliar with the operation of mechanical equipment from accidentally starting the mechanical equipment, which helps to reduce industrial safety incidents.
本发明提供一种机械设备监控方法,其能透过判断权限讯号的内容是否符合机械设备的启动条件,据以产生第一控制讯号,用以选择性地导通或截止机械设备的电能储存单元的第一供电路径。The present invention provides a method for monitoring mechanical equipment, which can generate a first control signal by judging whether the content of the permission signal meets the activation conditions of the mechanical equipment, so as to selectively turn on or off the electrical energy storage unit of the mechanical equipment the first power supply path.
在一实施例中,本发明提供一种机械设备监控方法,其能透过判断操作人员用户信息、时间信息、地理位置信息或环境信息是否符合至少一机械设备的启动条件。除此之外,启动条件包含一指定文件格式,更检查权限讯号是否包含该指定文件格式。另外,启动条件更包含一设备状态讯号,处理单元更判断设备状态讯号的内容是否符合机械设备的启动条件。藉由上述以控制机械设备为通电状态或断电状态,进而控管使用者的操作权限,使机械设备在具有操作资格的使用者操作下、或适当的操作时间或合规的操作地点使用,以防止机械设备失窃或误启动机械设备的情形发生。In one embodiment, the present invention provides a method for monitoring mechanical equipment, which can determine whether operator user information, time information, geographic location information or environmental information meets at least one starting condition of mechanical equipment. Besides, the activation condition includes a specified file format, and it is further checked whether the permission signal includes the specified file format. In addition, the activation condition further includes a device state signal, and the processing unit further determines whether the content of the device state signal conforms to the activation condition of the mechanical device. By controlling the mechanical equipment to be energized or powered off, and then controlling the user's operating authority, the mechanical equipment can be used under the operation of a qualified user, or at an appropriate operating time or in a compliant operating location, In order to prevent the theft of mechanical equipment or the accidental activation of mechanical equipment.
本发明进一步提出一种机械设备监控方法,其能透过判读机械设备的电压或电流,演算电压或电流的变化量以获取机械设备的操作状态,除了可让使用者能同步且实时地远程监控机械设备的操作状态之外,亦可提供机械设备的操作者电量预测报告,以准备更换电能储存单元。The present invention further provides a mechanical equipment monitoring method, which can obtain the operating state of the mechanical equipment by interpreting the voltage or current of the mechanical equipment and calculating the variation of the voltage or current, in addition to allowing the user to synchronously and remotely monitor in real time In addition to the operating status of the mechanical equipment, the operator's electricity forecast report of the mechanical equipment can also be provided to prepare for the replacement of the electrical energy storage unit.
本发明提供一种机械设备监控方法,其能透侦测机械设备的电能储存单元的电压或电流,产生侦测讯号,另外,更取得机械设备的操作讯号,而此操作讯号对应机械设备的操作状态。最后,依据上述的侦测讯号与操作讯号,产生操作耗能信息。The present invention provides a mechanical equipment monitoring method, which can transparently detect the voltage or current of the electrical energy storage unit of the mechanical equipment, generate a detection signal, and further obtain the operation signal of the mechanical equipment, and the operation signal corresponds to the operation of the mechanical equipment state. Finally, according to the detection signal and the operation signal, the operation energy consumption information is generated.
因此,本发明所揭露的机械设备监控系统及方法能帮助机械设备的所有权人控管其机械设备的操作权限,避免他人误用或是防止遭窃,以及远程监控其机械设备的操作状态,进而了解工程进度和预测机械设备的使用寿命。Therefore, the mechanical equipment monitoring system and method disclosed in the present invention can help the owner of the mechanical equipment to control the operation authority of the mechanical equipment, prevent others from misuse or prevent theft, and remotely monitor the operation status of the mechanical equipment, and further Understand project progress and predict the service life of machinery and equipment.
附图说明Description of drawings
通过参照附图详细描述其示例实施方式,本发明的上述和其它特征及优点将变得更加明显。The above and other features and advantages of the present invention will become more apparent from the detailed description of example embodiments thereof with reference to the accompanying drawings.
图1示出本发明一实施例绘示的机械设备监控系统的功能方块图;FIG. 1 shows a functional block diagram of a mechanical equipment monitoring system according to an embodiment of the present invention;
图2示出本发明另一实施例绘示的机械设备监控系统的功能方块图;2 shows a functional block diagram of a mechanical equipment monitoring system according to another embodiment of the present invention;
图3示出本发明再一实施例绘示的机械设备监控系统的功能方块图;3 shows a functional block diagram of a mechanical equipment monitoring system according to another embodiment of the present invention;
图4示出本发明一实施例绘示的机械设备监控方法的流程图;FIG. 4 shows a flowchart of a method for monitoring mechanical equipment according to an embodiment of the present invention;
图5示出本发明另一实施例绘示的机械设备监控方法的流程图。FIG. 5 shows a flowchart of a method for monitoring mechanical equipment according to another embodiment of the present invention.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的范例;相反,提供这些实施方式使得本公开将更加全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施方式中。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments, however, can be embodied in various forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
此外,附图仅为本公开的示意性图解,并非一定是按比例绘制。图中相同的附图标记表示相同或类似的部分,因而将省略对它们的重复描述。附图中所述的一些方框图是功能实体,不一定必须与物理或逻辑上独立的实体相对应。Furthermore, the drawings are merely schematic illustrations of the present disclosure and are not necessarily drawn to scale. The same reference numerals in the drawings denote the same or similar parts, and thus their repeated descriptions will be omitted. Some of the block diagrams depicted in the figures are functional entities that do not necessarily necessarily correspond to physically or logically separate entities.
下文将进一步揭露本发明的特征、目的及功能。然而,以下所述者,仅为本发明的实施例,当不能限制本发明的范围,即但凡依本发明申请专利范围所作的均等变化及修饰,仍将不失为本发明的要意所在,亦不脱离本发明的精神和范围,故应将视为本发明的进一步实施态样。The features, objects and functions of the present invention will be further disclosed below. However, the following descriptions are only examples of the present invention, and should not limit the scope of the present invention, that is, any equivalent changes and modifications made according to the scope of the patent application of the present invention will still be the essence of the present invention, nor Departing from the spirit and scope of the present invention, it should be regarded as a further embodiment of the present invention.
请参阅图1,图1是本发明一实施例绘示的机械设备监控系统的功能方块图。如图1所示,机械设备监控系统1具有电能管理装置10、处理单元12以及无线传输组件14。处理单元12分别耦接电能管理装置10以及无线传输组件14,而电能管理装置10具有第一开关单元100与电能侦测单元102。机械设备监控系统1可以用来管理并侦测机械设备2的用电状态,从而电能管理装置10可以耦接到机械设备2的电能储存单元20。实务上,机械设备2除了可以是大型机具,如常见的卡车、怪手、水泥灌浆机或高空作业车之外,也可以是携带式工具机,如单人打桩机或者鼓风机等,本实施例在此不加以限制。电能储存单元20可以是机械设备2的电瓶或主要用来蓄电的设备,本实施例不限制电能储存单元20的内容成分、电极材质、外观形状等,只要机械设备2启动时,需要使用电能储存单元20的电能供电,即应属本实施例的范畴。Please refer to FIG. 1 . FIG. 1 is a functional block diagram of a mechanical equipment monitoring system according to an embodiment of the present invention. As shown in FIG. 1 , the mechanical equipment monitoring system 1 has a power management device 10 , a processing unit 12 and a wireless transmission component 14 . The processing unit 12 is respectively coupled to the power management device 10 and the wireless transmission element 14 , and the power management device 10 has a first switch unit 100 and a power detection unit 102 . The mechanical equipment monitoring system 1 can be used to manage and detect the power consumption state of the mechanical equipment 2 , so that the power management device 10 can be coupled to the power storage unit 20 of the mechanical equipment 2 . In practice, the mechanical equipment 2 can be not only a large-scale machine tool, such as a common truck, a strange hand, a cement grouting machine or an aerial work vehicle, but also a portable machine tool, such as a single-person pile driver or a blower. It is not limited here. The electric energy storage unit 20 may be a battery of the mechanical device 2 or a device mainly used to store electricity. This embodiment does not limit the content, electrode material, appearance, etc. of the electric energy storage unit 20. As long as the mechanical device 2 is started, it needs to use electric energy. The electrical energy supply of the storage unit 20 should belong to the scope of this embodiment.
电能管理装置10可拆卸地耦接于某机械设备2的电能储存单元20,意即机械设备2的电源、电池或电瓶等。其中,第一开关单元的另一端接于处理单元,并受控于自处理单元传来的第一控制讯号,当第一控制讯号为控制第一开关单元导通电能储存单元的第一供电路径,则机械设备处于通电状态,操作者才能进一步地启动机械设备,例如:透过钥匙或开关按钮。换句话说,当第一控制讯号为控制第一开关单元截止电能储存单元的第一供电路径,则机械设备处于断电状态,即使插入钥匙或按下电源按钮,均不能进一步地启动机械设备。以下分别就上述组件做更详细的说明。The power management device 10 is detachably coupled to the power storage unit 20 of a mechanical device 2 , that is, a power source, a battery or a battery, etc. of the mechanical device 2 . The other end of the first switch unit is connected to the processing unit and is controlled by the first control signal transmitted from the processing unit. When the first control signal is used to control the first switch unit to conduct the first power supply path of the electrical energy storage unit , then the mechanical equipment is energized, and the operator can further start the mechanical equipment, for example, through a key or a switch button. In other words, when the first control signal controls the first switch unit to cut off the first power supply path of the electrical energy storage unit, the mechanical device is in a power-off state, and the mechanical device cannot be further activated even if the key is inserted or the power button is pressed. The above components are described in more detail below.
电能管理装置10中的第一开关单元100,可拆卸地耦接于机械设备2的电能储存单元20,受控于第一控制讯号,用以选择性地导通或截止电能储存单元20的第一供电路径。实务上,由于机械设备2启动时,需要使用电能储存单元20的电能供电,第一开关单元100可以串联连接在第一供电路径上。于所属技术领域具有通常知识者应可明白,当电压或电流路径呈现断路而无法形成封闭回路时,电能是不导通的。因此,第一开关单元100可以串联连接在电能储存单元20的第一供电路径时,可以藉由控制第一开关单元100的开启(ON)与关闭(OFF),使机械设备2切换于通电与断电状态。所谓的通电与断电状态,指机械设备2是否处于得被启动的状态,或说机械设备2是否取得系统电能。The first switch unit 100 in the power management device 10 is detachably coupled to the power storage unit 20 of the mechanical device 2 , and is controlled by the first control signal to selectively turn on or off the first switch of the power storage unit 20 . a power supply path. In practice, since the mechanical device 2 needs to use the electric energy of the electric energy storage unit 20 for power supply, the first switch unit 100 can be connected in series on the first power supply path. Those with ordinary knowledge in the art should understand that when the voltage or current path presents an open circuit and cannot form a closed loop, the electrical energy is non-conductive. Therefore, when the first switch unit 100 can be connected in series to the first power supply path of the electric energy storage unit 20 , the mechanical device 2 can be switched between power-on and power-on by controlling the opening (ON) and closing (OFF) of the first switch unit 100 . Power off state. The so-called power-on and power-off states refer to whether the mechanical device 2 is in a state to be activated, or whether the mechanical device 2 obtains system power.
举机械设备2为挖土机的例子,若机械设备2只有一个电能储存单元20,在断电状态下,不仅挖土机无法发动引擎,也无法利用系统电能开启灯光、收音机、通讯装置或动力辅助装置,当然也不可能执行更耗能的功能,例如挖土或移动挖土机。若机械设备2不只有一个电能储存单元20,第一开关单元100的数量可以与电能储存单元20的数量相同,每个第一开关单元100都在对应的电能储存单元20的第一供电路径中,在断电状态下,可以选择全部断电或部分断电,例如可选择仅无法发动引擎,但可使用通讯装置。Taking the example that the mechanical equipment 2 is an excavator, if the mechanical equipment 2 has only one electric energy storage unit 20, in the power-off state, not only the excavator cannot start the engine, but also cannot use the system power to turn on lights, radios, communication devices or power. Auxiliary devices, of course, cannot perform more energy-intensive functions, such as digging earth or moving the excavator. If the mechanical device 2 has more than one power storage unit 20 , the number of the first switch units 100 may be the same as the number of the power storage units 20 , and each first switch unit 100 is in the first power supply path of the corresponding power storage unit 20 , In the power-off state, you can choose to cut off all or part of the power, for example, you can choose not to start the engine, but you can use the communication device.
本发明不限制第一开关单元100的装设位置,以电能储存单元20为常见的电瓶为例,第一开关单元100可以装设于电瓶的电极周围,使得电能储存单元20需通过第一开关单元100才能电性连接到机械设备2中的其他用电装置。实务上,第一开关单元100可以是继电器或其他适合的电子开关,不限于出场时即安装在电能储存单元20,更可以事后安装在电能储存单元20的第一供电路径中。The present invention does not limit the installation position of the first switch unit 100. Taking the electric energy storage unit 20 as a common battery as an example, the first switch unit 100 can be installed around the electrodes of the battery, so that the electric energy storage unit 20 needs to pass the first switch. Only then can the unit 100 be electrically connected to other electrical devices in the mechanical device 2 . In practice, the first switch unit 100 may be a relay or other suitable electronic switch, not limited to being installed in the electrical energy storage unit 20 upon exit, but may also be installed in the first power supply path of the electrical energy storage unit 20 afterwards.
电能侦测单元102用以侦测电能储存单元20的电压或电流,据以产生侦测讯号。电能侦测单元102的目的是用来侦测电能储存单元20的电能使用状态,从而得知机械设备2是否被启动或者操作情形。于一个例子中,侦测讯号中可包含时间与用电信息,例如可以记录上午11点40分电流值为2.5A,11点41分电流值为1.2A,11点42分电流值反复在1.5A到2.0A之间震荡三次等,本实施例虽示范记录时与分,但实际上也可以记录年、月、日、时、分、秒,所属技术领域具有通常知识者可视需要自由设定记录时间的最小单位。电能侦测单元102与第一开关单元100可以被整合,且装设在电能管理装置10的同一个外壳中,本实施例不加以限制。此外,电能侦测单元102也不一定只有一个,例如为了测知机械设备2中使用特定功能的电能使用状态,也可以装设多个电能侦测单元102。实务上,电能侦测单元102可以是霍尔传感器((Hall sensor)或其他适于感应电压或电流的组件,所属技术领域具有通常知识者可以自由选择。The power detection unit 102 is used for detecting the voltage or current of the power storage unit 20 to generate a detection signal accordingly. The purpose of the power detection unit 102 is to detect the power usage status of the power storage unit 20 , so as to know whether the mechanical device 2 is activated or operated. In one example, the detection signal may include time and power consumption information. For example, the current value can be recorded as 2.5A at 11:40 am, 1.2A at 11:41 am, and 1.5 at 11:42 am. A to 2.0A oscillates three times, etc. Although this embodiment demonstrates the recording of hours and minutes, it can actually record the year, month, day, hour, minute, and second. Those with ordinary knowledge in the technical field can freely set the Set the minimum unit of recording time. The power detection unit 102 and the first switch unit 100 may be integrated and installed in the same housing of the power management device 10 , which is not limited in this embodiment. In addition, there is not necessarily only one power detection unit 102 , for example, in order to detect the power usage state of the mechanical device 2 using a specific function, a plurality of power detection units 102 may also be installed. In practice, the power detection unit 102 may be a Hall sensor or other components suitable for sensing voltage or current, which can be freely selected by those with ordinary knowledge in the art.
处理单元12判断权限讯号的内容,据以产生第一控制讯号,并记录侦测讯号。详细来说,处理单元12判断权限讯号的内容是否符合机械设备2的启动条件,当处理单元12判断权限讯号的内容符合启动条件,才会产生第一控制讯号,从而机械设备2才会处于通电状态。另外,处理单元12可以储存侦测讯号,供后续批次分析机械设备2于特定时间与用电信息的关系。The processing unit 12 determines the content of the permission signal, generates the first control signal accordingly, and records the detection signal. Specifically, the processing unit 12 determines whether the content of the permission signal meets the activation condition of the mechanical device 2 . When the processing unit 12 determines that the content of the permission signal meets the activation condition, the first control signal is generated, and the mechanical device 2 is powered on. state. In addition, the processing unit 12 can store the detection signal for subsequent batch analysis of the relationship between the mechanical equipment 2 and the electricity consumption information at a specific time.
机械设备监控系统1可以利用无线传输组件14,自外部接收该权限讯号。实务上,权限讯号可以从行动装置发出,例如操作人员要去使用机械设备2时,操作人员的行动装置可以预先装有对应的应用程序,由应用程序可以提供权限讯号。此时,无线传输组件14可以是wifi、蓝芽、zigbee等短距传输技术使用的收发模块,使用短距传输技术的原因,一方面可以管制操作机械设备2的人员就是行动装置的用户,另一方面,也避免行动装置误传权限讯号至其他机械设备。The mechanical equipment monitoring system 1 can use the wireless transmission component 14 to receive the permission signal from the outside. In practice, the permission signal can be sent from the mobile device. For example, when the operator wants to use the mechanical equipment 2, the operator's mobile device can be pre-installed with a corresponding application program, and the application program can provide the permission signal. At this time, the wireless transmission component 14 can be a transceiver module used by short-range transmission technologies such as wifi, bluetooth, zigbee, etc. The reason for using the short-range transmission technology is that on the one hand, the person who operates the mechanical equipment 2 is the user of the mobile device, and on the other hand On the one hand, it also prevents the mobile device from mistransmitting the permission signal to other mechanical devices.
以实际的例子来说,权限讯号的内容可以是操作人员的用户信息,用户信息可以包含身份信息、驾驶对应机械设备的证照、出勤状态等,从而启动条件也会对应这些项目进行设定。如果操作人员的身份不对,例如A工地的人员来B工地使用挖土机,处理单元12则可以判断操作人员的身份不符合机械设备2的启动条件。如果操作人员没有驾驶对应机械设备的证照,例如操作人员不具备挖土机操作证或者未通过教育训练,处理单元12则可以判断驾驶或操作资格不符合机械设备2的启动条件。如果操作人员出勤状态异常,例如操作人员连续工作一定天数有影响工安的可能,处理单元12则可以判断出勤状态不符合机械设备2的启动条件。Taking a practical example, the content of the permission signal can be the user information of the operator, and the user information can include identity information, driving licenses of the corresponding mechanical equipment, attendance status, etc., so the activation conditions will also be set corresponding to these items. If the identity of the operator is incorrect, for example, a person from site A comes to use the excavator at site B, the processing unit 12 can determine that the identity of the operator does not meet the start-up conditions of the mechanical equipment 2 . If the operator does not have a license for driving the corresponding mechanical equipment, for example, the operator does not have an excavator operating license or has not passed education and training, the processing unit 12 may determine that the driving or operating qualification does not meet the starting conditions of the mechanical equipment 2 . If the operator's attendance status is abnormal, for example, the operator may work continuously for a certain number of days, which may affect work safety, the processing unit 12 may determine that the attendance status does not meet the start-up conditions of the mechanical equipment 2 .
于另一个例子中,权限讯号的内容可以是时间信息,不一定乎操作的人员。实务上,处理单元12可以默认一段可以启动机械设备2的时间为启动条件,只要权限讯号包含的时间信息不在这一段允许的时间,即强制机械设备2处于断电状态。例如操作的时间是深夜,有扰邻或影响工安的状况,处理单元12则可以判断操作时间不符合机械设备2的启动条件。In another example, the content of the permission signal may be time information, not necessarily the operator of the operation. In practice, the processing unit 12 may default a period of time during which the mechanical device 2 can be activated as the activation condition. As long as the time information contained in the permission signal is not within the allowable time period, the mechanical device 2 is forced to be in a power-off state. For example, the operation time is late at night, and there is a situation that disturbs neighbors or affects work safety.
于再一个例子中,权限讯号的内容可以是地理位置信息,不一定关乎操作的人员或时间。实务上,处理单元12可以默认可以启动机械设备2的地理位置为启动条件,只要权限讯号包含的地理位置信息不在允许的地点,即强制机械设备2处于断电状态。例如操作的位置被限定在A工地的范围,若是权限讯号包含的地理位置信息超出A工地的范围,即处理单元12则可以判断地理位置不符合机械设备2的启动条件。In another example, the content of the permission signal may be geographic location information, not necessarily related to the person or time of the operation. In practice, the processing unit 12 can default the geographic location where the mechanical device 2 can be activated as an enabling condition. As long as the geographic location information contained in the permission signal is not in an allowed location, the mechanical device 2 is forced to be in a power-off state. For example, the operation location is limited to the scope of construction site A. If the geographic location information contained in the permission signal exceeds the scope of construction site A, the processing unit 12 can determine that the geographic location does not meet the activation conditions of the mechanical equipment 2 .
于又一个例子中,权限讯号的内容可以是环境信息,不一定关乎操作的地理位置。实务上,处理单元12可以默认可以启动机械设备2的环境信息为启动条件,只要权限讯号包含的环境信息不在允许的风速条件或雨量条件,即强制机械设备2处于断电状态。例如可在A工地操作的风速被限定在每秒40公尺左右的范围,若是权限讯号包含的环境信息超出A工地的风速范围,即处理单元12则可以判断环境信息不符合机械设备2的启动条件。In yet another example, the content of the permission signal may be environmental information, not necessarily the geographic location of the operation. In practice, the processing unit 12 can default the environmental information that can activate the mechanical equipment 2 as the activation condition. As long as the environmental information contained in the permission signal is not within the allowable wind speed conditions or rainfall conditions, the mechanical equipment 2 is forced to be in a power-off state. For example, the wind speed that can be operated on site A is limited to a range of about 40 meters per second. If the environmental information contained in the authorization signal exceeds the wind speed range of site A, the processing unit 12 can determine that the environmental information does not conform to the activation of the mechanical equipment 2 condition.
于又一个例子中,启动条件可以包含指定文件格式,处理单元12检查权限讯号是否包含指定文件格式。例如,指定文件格式可以是影像、图片的常见格式,操作机械设备2之前,往往需进行机械设备2部件简易检查,操作人员可以拍下通过简易检查的机械设备2部件,以兹证明或备查。因此,只要权限讯号没有包含了影像、图片的常见格式,则可推论尚未完成检查,处理单元12则可以判断因缺乏指定文件格式,不符合机械设备2的启动条件。当然,处理单元12可以透过影像辨识技术,更近一步判断影像、图片中,是否真有机械设备2部件,或是可利用上传图片并透过AI辨识此部件是否正常,更能确保检查的正确性,降低事故的发生机率。In yet another example, the activation condition may include a specified file format, and the processing unit 12 checks whether the permission signal includes the specified file format. For example, the specified file format can be the common formats of images and pictures. Before operating the mechanical equipment 2, a simple inspection of the mechanical equipment 2 parts is often required. The operator can take pictures of the mechanical equipment 2 parts that have passed the simple inspection for proof or for future reference. Therefore, as long as the permission signal does not contain common formats of images and pictures, it can be inferred that the check has not been completed, and the processing unit 12 can determine that the activation condition of the mechanical device 2 is not met due to the lack of a specified file format. Of course, the processing unit 12 can use the image recognition technology to further determine whether there is really any part of the mechanical equipment 2 in the image or picture, or it can use the uploaded image and use AI to identify whether the part is normal, so as to ensure the correctness of the inspection. sex and reduce the chance of accidents.
于另一个例子中,启动条件可以包含设备状态讯号,处理单元12检查设备状态讯号的内容是否符合机械设备的启动条件。例如:可透过相关传感器判断机器是否正常,具体而言,可透过胎压侦测器检测轮胎胎压是否正常,以兹证明或备查。据此,若前述的侦测结果不符合预定设定则设备状态讯号为不通过,因此,只要设备状态讯号为不通过,则可推论尚未完成检查,处理单元12则可以判断因设备状态讯号为不通过,不符合机械设备2的启动条件。In another example, the activation condition may include a device state signal, and the processing unit 12 checks whether the content of the device state signal complies with the activation condition of the mechanical device. For example, it can be judged whether the machine is normal through the relevant sensors. Specifically, the tire pressure detector can be used to detect whether the tire pressure is normal, so as to prove or for future reference. Accordingly, if the aforementioned detection result does not meet the predetermined setting, the equipment status signal is not passed. Therefore, as long as the equipment status signal is not passed, it can be inferred that the inspection has not been completed, and the processing unit 12 can determine that the equipment status signal is If it does not pass, it does not meet the starting conditions of mechanical equipment 2.
本发明并不以图1的架构为限,请参阅图2,图2是本发明另一实施例绘示的机械设备监控系统的功能方块图。图2与图1的相同之处在于,机械设备监控系统3同样具有电能管理装置30、处理单元32以及无线传输组件34。处理单元32同样分别耦接电能管理装置30以及无线传输组件34,而电能管理装置30同样具有第一开关单元300与电能侦测单元302。电能管理装置30也可以耦接到机械设备2的电能储存单元20。前述相同的组件功能本实施在此不予赘述。The present invention is not limited to the structure of FIG. 1 , please refer to FIG. 2 , which is a functional block diagram of a mechanical equipment monitoring system according to another embodiment of the present invention. FIG. 2 is the same as FIG. 1 in that the mechanical equipment monitoring system 3 also has a power management device 30 , a processing unit 32 and a wireless transmission component 34 . The processing unit 32 is also coupled to the power management device 30 and the wireless transmission element 34 respectively, and the power management device 30 also has a first switch unit 300 and a power detection unit 302 . The electrical energy management device 30 may also be coupled to the electrical energy storage unit 20 of the mechanical device 2 . The same component functions described above will not be repeated in this implementation.
图2与图1的差异,在于机械设备监控系统3更具有远程服务器36以及操作侦测单元38。于一个例子中,权限讯号可以从远程服务器36发出,例如操作人员要去使用机械设备2时,远程服务器36可以遥控开锁机械设备2,使操作人员不用于行动装置安装应用程序。此时,无线传输组件34可以是使用长距离的3G、4G、5G网络的收发模块,使用长距传输技术的原因,是因为远程服务器36很可能设置于他处,有较长的讯号传输距离,或使用讯号中继站转传讯号。The difference between FIG. 2 and FIG. 1 is that the mechanical equipment monitoring system 3 further includes a remote server 36 and an operation detection unit 38 . In one example, the authorization signal can be sent from the remote server 36 . For example, when the operator wants to use the mechanical device 2 , the remote server 36 can remotely unlock the mechanical device 2 , so that the operator does not use the mobile device to install the application. At this time, the wireless transmission component 34 can be a transceiver module using long-distance 3G, 4G, and 5G networks. The reason for using the long-distance transmission technology is that the remote server 36 is likely to be located elsewhere and has a longer signal transmission distance. , or use a signal relay station to relay the signal.
此外,操作侦测单元38耦接该处理单元32,操作侦测单元38用以取得机械设备2的操作讯号,处理单元32记录侦测讯号与操作讯号。实务上,操作侦测单元38可以是行车计算机,或其他可以用来记录操作人员如和操作机械设备2的装置,本实施例不加以限制。操作讯号可以包含时间和行为,例如可以记录上午11点40分挖土机前进移动,11点41分挖土机右转30度,11点42分挖掘3次等,本实施例虽示范记录时与分,但实际上也可以记录年、月、日、时、分、秒,所属技术领域具有通常知识者可视需要自由设定记录时间的最小单位。In addition, the operation detection unit 38 is coupled to the processing unit 32 , and the operation detection unit 38 is used for obtaining the operation signal of the mechanical device 2 , and the processing unit 32 records the detection signal and the operation signal. In practice, the operation detection unit 38 may be a trip computer, or any other device that can be used to record the operation of the operator such as and the operation of the mechanical equipment 2 , which is not limited in this embodiment. The operation signal can include time and behavior. For example, it can record the forward movement of the excavator at 11:40 in the morning, turn the excavator 30 degrees to the right at 11:41, and excavate three times at 11:42. and minutes, but actually can also record years, months, days, hours, minutes, seconds, and those with ordinary knowledge in the technical field can freely set the minimum unit of recording time as needed.
由于侦测讯号是电能侦测单元302侦测电能储存单元20的电压或电流的侦测结果。远程服务器36可依据侦测讯号和前述的操作讯号,计算出何种操作行为消耗多少电能,从而可产生操作耗能信息,表示操作行为和消耗电能的对应关系。据此,以电动的卡车或大型机具为例,可以很简便的管理卡车或大型机具各种操作行为的能源使用效率,甚至可以依据各种操作行为的次数,辅助计算后续维修的时间点。如果再整合工程进度,便可以进一步计算出完成1%的工程需使用多少单位的能源,以利资源管理。当然,本发明不限应用于电动机械设备,以汽油或柴油的卡车或大型机具为例,只要整合加油量或加油费用,同样可以找出卡车或大型机具各种操作行为的能源使用效率,以利资源管理。Since the detection signal is the detection result of the power detection unit 302 detecting the voltage or current of the power storage unit 20 . The remote server 36 can calculate how much power is consumed by which operation behavior according to the detection signal and the aforementioned operation signal, so as to generate operation energy consumption information, which indicates the corresponding relationship between the operation behavior and the power consumption. Accordingly, taking an electric truck or large machine as an example, it is easy to manage the energy efficiency of various operation behaviors of the truck or large machine, and even assist in calculating the time point of subsequent maintenance according to the number of various operation behaviors. If the progress of the project is further integrated, it is possible to further calculate how many units of energy are required to complete 1% of the project for the benefit of resource management. Of course, the present invention is not limited to be applied to electric mechanical equipment. Taking gasoline or diesel trucks or large equipment as an example, as long as the refueling amount or refueling cost is integrated, the energy use efficiency of various operating behaviors of the truck or large equipment can also be found out. resource management.
值得注意的是,操作侦测单元38不一定是必要的,当远程服务器36已经建立操作耗能信息的关系,有鉴于不同的操作行为往往有不同的耗能,后续可以仅由电能侦测单元302侦测电能储存单元20的电压或电流的变化,轻易推算出机械设备2执行何种操作行为,使机械设备2的监控与管理更有效率。It is worth noting that the operation detection unit 38 is not necessarily necessary. When the remote server 36 has established the relationship of the operation energy consumption information, since different operation behaviors often have different energy consumption, the subsequent power detection unit can only be used. 302 detects changes in the voltage or current of the electrical energy storage unit 20, and easily calculates which operation behavior the mechanical device 2 performs, so that the monitoring and management of the mechanical device 2 is more efficient.
本发明并不以图1的架构为限,请参阅图3,图3是本发明再一实施例绘示的机械设备监控系统的功能方块图。图3与图1的差异,在于机械设备2进一步具有引擎模块22与功能模块24,以及机械设备监控系统4更具有第二开关单元404。第二开关单元404可拆卸地耦接于机械设备2的功能模块24,受控于第二控制讯号,用以选择性地导通或截止功能模块24的第二供电路径。从而第一开关单元400与第二开关单元404,均受控于处理单元42,分别控制引擎模块22与功能模块24。实务上,机械设备2是工程机具时,多半会有用来移动的引擎模块22与用来执行特定功能的功能模块24,本实施例并不限制功能模块24的目的,例如功能模块24可以是大灯、空调或通讯设备,也可以是吊臂、绞盘等器具。The present invention is not limited to the structure of FIG. 1 , please refer to FIG. 3 , which is a functional block diagram of a mechanical equipment monitoring system according to another embodiment of the present invention. The difference between FIG. 3 and FIG. 1 is that the mechanical device 2 further includes an engine module 22 and a functional module 24 , and the mechanical device monitoring system 4 further includes a second switch unit 404 . The second switch unit 404 is detachably coupled to the functional module 24 of the mechanical device 2 and is controlled by the second control signal to selectively turn on or off the second power supply path of the functional module 24 . Therefore, the first switch unit 400 and the second switch unit 404 are both controlled by the processing unit 42 to control the engine module 22 and the function module 24 respectively. In practice, when the mechanical equipment 2 is an engineering tool, there are likely to be an engine module 22 for moving and a function module 24 for performing specific functions. This embodiment does not limit the purpose of the function module 24. For example, the function module 24 may be large. Lights, air conditioners or communication equipment, and can also be jibs, winches and other appliances.
此外,透过处理单元42判断权限讯号的内容,据以产生第二控制讯号。于一个例子中,当操作人员只有权限移动或开动机械设备2,但不能使用功能模块24的特定功能时,权限讯号的内容可以指示仅提供机械设备2的引擎模块22被操作。处理单元42判断权限讯号的内容后,产生第一控制讯号导通第一供电路径,使引擎模块22处于通电状态,即使得引擎模块22处于能被操作人员随时点火启动的状态。同时地,由于权限讯号的内容指示操作者不能启动功能模块24,处理单元42更由第二控制讯号截止功能模块24的第二供电路径,使得机械设备2的功能模块24处于断电状态,即使得功能模块24处于不能被操作人员随时操作的状态。In addition, the content of the permission signal is determined by the processing unit 42 to generate the second control signal accordingly. In one example, when the operator only has permission to move or start the mechanical device 2 but cannot use the specific function of the function module 24 , the content of the permission signal may indicate that only the engine module 22 providing the mechanical device 2 is operated. After judging the content of the authorization signal, the processing unit 42 generates a first control signal to conduct the first power supply path, so that the engine module 22 is powered on, that is, the engine module 22 is in a state that can be ignited and started by the operator at any time. At the same time, since the content of the permission signal indicates that the operator cannot activate the function module 24, the processing unit 42 further cuts off the second power supply path of the function module 24 by the second control signal, so that the function module 24 of the mechanical device 2 is in a power-off state, even if The function module 24 is in a state that cannot be operated by the operator at any time.
举机械设备2为吊卡车为例子,吊卡车可粗略分为吊杆和卡车两个部件。另外,所属技术领域的专业人员应知道使用起重机(意即:吊升)须遵守「一机三证」的标准。一机三证系指移动式起重机检查合格证、操作人员合格证及吊挂人员合格证。然而在行驶的状态下,只需要驾驶卡车的权限(例如:操作者需领有大货车以上驾驶执照)。因此,在此情形下可不需获取吊升的操作权限。具体而言,本发明可透过权限讯号的内容仅提供卡车的引擎被操作者使用,因此处理单元42产生第一控制讯号导通供电路径,卡车的引擎模块22处于通电状态,从而引擎模块22能被操作人员点火而启动。同时地,处理单元42产生第二控制讯号截止起重机的供电路径,则起重机则处于断电状态。此监控方法有助于防止大型机械设备在行驶中误启其它部件造成意外事件的发生。Taking the mechanical equipment 2 as an example of a crane, the crane can be roughly divided into two parts: a boom and a truck. In addition, professionals in the technical field should know that the use of cranes (meaning: hoisting) must comply with the standard of "one machine, three certificates". One machine and three certificates refer to the mobile crane inspection certificate, operator certificate and hanging personnel certificate. However, in the driving state, only the authority to drive the truck is required (for example, the operator needs to have a driver's license for a large truck or above). Therefore, in this case, it is not necessary to obtain the operation authority for hoisting. Specifically, the present invention can only provide the engine of the truck to be used by the operator through the content of the permission signal, so the processing unit 42 generates the first control signal to conduct the power supply path, and the engine module 22 of the truck is powered on, so that the engine module 22 Can be activated by the operator. At the same time, the processing unit 42 generates the second control signal to cut off the power supply path of the crane, and the crane is in a power-off state. This monitoring method helps prevent accidents caused by mis-starting other parts of large machinery and equipment while driving.
以下配合图1的功能方块图讲述本发明的机械设备监控方法。请一并请参阅图1与图4,于步骤S51中,处理单元12判断权限讯号的内容是否符合机械设备2的启动条件,据以产生第一控制讯号。于步骤S52中,当处理单元12判断权限讯号的内容符合启动条件,才会产生第一控制讯号,导通机械设备2的电能储存单元20的第一供电路径,从而机械设备2才会处于通电状态。于步骤S53中,当处理单元12判断权限讯号的内容不符合启动条件,则不产生第一控制讯号,使机械设备2的电能储存单元20的第一供电路径截止,从而机械设备2处于断电状态。The following describes the mechanical equipment monitoring method of the present invention in conjunction with the functional block diagram of FIG. 1 . Please refer to FIG. 1 and FIG. 4 together. In step S51, the processing unit 12 determines whether the content of the permission signal meets the activation condition of the mechanical device 2, and generates the first control signal accordingly. In step S52, when the processing unit 12 determines that the content of the permission signal meets the activation conditions, the first control signal will be generated to turn on the first power supply path of the electrical energy storage unit 20 of the mechanical device 2, so that the mechanical device 2 will be powered on. state. In step S53, when the processing unit 12 determines that the content of the permission signal does not meet the activation conditions, the first control signal is not generated, so that the first power supply path of the electrical energy storage unit 20 of the mechanical device 2 is cut off, so that the mechanical device 2 is powered off. state.
以下配合图2的功能方块图讲述本发明的另一机械设备监控方法。请一并请参阅图2与图5,本发明提供一种机械设备监控系统及其方法,于步骤S61中,电能侦测单元302透侦测机械设备2的电能储存单元40的电压或电流,产生侦测讯号。于步骤S62中,操作侦测单元38更取得机械设备2的操作讯号,而此操作讯号对应机械设备2的操作状态。最后,于步骤S63中,远程服务器36依据上述的侦测讯号与操作讯号,产生操作耗能信息。关于本发明的机械设备监控方法的变化型与应用,已于其他实施例充分描述,在此不予赘述。The following describes another mechanical equipment monitoring method of the present invention with reference to the functional block diagram of FIG. 2 . Please refer to FIG. 2 and FIG. 5 together. The present invention provides a mechanical equipment monitoring system and a method thereof. In step S61 , the power detection unit 302 detects the voltage or current of the power storage unit 40 of the mechanical equipment 2 , A detection signal is generated. In step S62 , the operation detection unit 38 further obtains the operation signal of the mechanical device 2 , and the operation signal corresponds to the operation state of the mechanical device 2 . Finally, in step S63, the remote server 36 generates operation energy consumption information according to the above-mentioned detection signal and operation signal. Variations and applications of the mechanical equipment monitoring method of the present invention have been fully described in other embodiments, and will not be repeated here.
综上所述,本发明所揭露的机械设备监控系统及方法能帮助机械设备的所有权人控管其机械设备的操作权限,避免他人误用或是防止遭窃,以及远程监控其机械设备的操作状态,进而了解工程进度和预测机械设备的使用寿命。易言之,本发明所揭露的机械设备监控系统与方法,因能控管启动机械设备的权限以及监控机械设备的操作状态,有助于机械设备的直接操作者或管理者防止机械设备遭到误用、遭到窃取、或是因更换电能储存单元或因需进行维修机械设备而使延宕工程进度的情形发生。如此一来,便能降低机械设备管理者的成本、时间,加强机械设备的管理,并监控机械设备的操作过程,从而能节省人力以及减少工安事件发生。To sum up, the mechanical equipment monitoring system and method disclosed in the present invention can help the owner of the mechanical equipment to control the operation authority of the mechanical equipment, avoid misuse by others or prevent theft, and remotely monitor the operation of the mechanical equipment Status, and then understand the progress of the project and predict the service life of machinery and equipment. In other words, the mechanical equipment monitoring system and method disclosed in the present invention can control the authority to start the mechanical equipment and monitor the operation status of the mechanical equipment, which is helpful for the direct operator or manager of the mechanical equipment to prevent the mechanical equipment from being attacked. Misuse, theft, or delays in progress due to replacement of electrical energy storage units or the need to repair machinery. In this way, the cost and time of the mechanical equipment manager can be reduced, the management of the mechanical equipment can be strengthened, and the operation process of the mechanical equipment can be monitored, thereby saving manpower and reducing the occurrence of industrial safety incidents.
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