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CN110500255A - A kind of fracturing pump power-driven system - Google Patents

A kind of fracturing pump power-driven system Download PDF

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Publication number
CN110500255A
CN110500255A CN201910894228.2A CN201910894228A CN110500255A CN 110500255 A CN110500255 A CN 110500255A CN 201910894228 A CN201910894228 A CN 201910894228A CN 110500255 A CN110500255 A CN 110500255A
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China
Prior art keywords
fracturing pump
turbine engine
fracturing
exhaust
drive system
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CN201910894228.2A
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Chinese (zh)
Inventor
张日奎
兰春强
吴义朋
李心成
常胜
王继鑫
李先策
纪晓磊
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Yantai Jereh Petroleum Equipment and Technologies Co Ltd
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Yantai Jereh Petroleum Equipment and Technologies Co Ltd
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Application filed by Yantai Jereh Petroleum Equipment and Technologies Co Ltd filed Critical Yantai Jereh Petroleum Equipment and Technologies Co Ltd
Priority to CN201910894228.2A priority Critical patent/CN110500255A/en
Publication of CN110500255A publication Critical patent/CN110500255A/en
Priority to US16/832,205 priority patent/US20210087883A1/en
Priority to US17/829,881 priority patent/US11519395B2/en
Priority to US18/047,863 priority patent/US11828277B2/en
Priority to US18/521,619 priority patent/US20240093680A1/en
Pending legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00—Drives for drilling, used in the borehole
    • E21B4/02—Fluid rotary type drives
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/25—Methods for stimulating production
    • E21B43/26—Methods for stimulating production by forming crevices or fractures
    • E21B43/2607—Surface equipment specially adapted for fracturing operations
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00—Drives for drilling, used in the borehole
    • E21B4/006—Mechanical motion converting means, e.g. reduction gearings
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B4/00—Drives for drilling, used in the borehole
    • E21B4/04—Electric drives
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D15/00—Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
    • F01D15/08—Adaptations for driving, or combinations with, pumps
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D15/00—Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
    • F01D15/12—Combinations with mechanical gearing
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
    • F01D25/30—Exhaust heads, chambers, or the like
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mining & Mineral Resources (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Environmental & Geological Engineering (AREA)
  • Fluid Mechanics (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

本发明公开了一种压裂泵动力驱动系统，所述压裂泵动力驱动系统采用涡轮发动机驱动，涡轮发动机可以100％以天然气为燃料，以替代柴油机驱动中柴油消耗，降低了客户的燃料成本；涡轮发动机本身具有体积小、重量轻的优势，大大缩小所述压裂泵动力驱动系统的体积和重量等；涡轮发动机直接与压裂泵的减速箱输入端连接，由此可精简压裂泵与涡轮发动机之间的传动装置，即省去了传动轴或联轴器，大大缩短了所述压裂泵动力驱动系统的整体长度；本技术方案中动力源是涡轮发动机，传动装置是压裂泵自身附带的减速箱，执行元件是压裂泵，结构简单，维护方便。

The invention discloses a fracturing pump power drive system. The fracturing pump power drive system is driven by a turbine engine, and the turbine engine can use 100% natural gas as fuel to replace diesel consumption in diesel engine drive, reducing fuel costs for customers. The turbine engine itself has the advantages of small size and light weight, which greatly reduces the volume and weight of the fracturing pump power drive system; the turbine engine is directly connected to the input end of the reduction box of the fracturing pump, thereby simplifying the fracturing pump The transmission device between the turbine engine, that is, the transmission shaft or coupling is omitted, which greatly shortens the overall length of the power drive system of the fracturing pump; in this technical solution, the power source is a turbine engine, and the transmission device is a fracturing pump. The reduction box attached to the pump itself is a fracturing pump, which has a simple structure and is easy to maintain.

Description

一种压裂泵动力驱动系统A fracturing pump power drive system

技术领域technical field

本发明涉及油田作业技术领域，具体涉及一种压裂泵动力驱动系统。The invention relates to the technical field of oilfield operations, in particular to a fracturing pump power drive system.

背景技术Background technique

在全球的油气田压裂作业现场，压裂设备的驱动方式主要有两种：In oil and gas field fracturing operation sites around the world, there are two main driving methods for fracturing equipment:

第一种驱动方式柴油发动机驱动，具体的方案是柴油发动机连接变速箱经传动轴驱动压裂柱塞泵工作。也就是说，动力源是柴油发动机，传动装置是变速箱和传动轴，执行元件是压裂柱塞泵。.The first driving mode is driven by a diesel engine. The specific solution is that the diesel engine is connected to the gearbox to drive the fracturing plunger pump to work through the transmission shaft. That is to say, the power source is a diesel engine, the transmission device is a gearbox and drive shaft, and the actuator is a fracturing plunger pump. .

该配置模式存在以下缺点：This configuration mode has the following disadvantages:

(1)、体积大重量大：柴油机驱动变速箱经传动轴驱动压裂柱塞泵，体积大，重量大，运输受限，功率密度小。(1) Large size and heavy weight: The diesel engine drives the gearbox to drive the fracturing plunger pump through the drive shaft, which is large in size and weight, limited in transportation, and low in power density.

(2)、不环保：柴油发动机驱动的压裂设备在井场运行过程中，会产生发动机废气污染和噪音污染，噪音超过105dBA，严重影响周围居民的正常生活。(2) Not environmentally friendly: Diesel engine-driven fracturing equipment will generate engine exhaust gas pollution and noise pollution during the operation of the well site. The noise exceeds 105dBA, which seriously affects the normal life of the surrounding residents.

(3)、不经济：柴油发动机驱动的压裂设备，设备初期的采购成本比较高，设备运行时单位功率燃料消耗费用高，发动机和变速箱的日常维护保养费用也很高。(3) Uneconomical: For fracturing equipment driven by diesel engines, the initial purchase cost of the equipment is relatively high, the fuel consumption per unit power is high when the equipment is running, and the daily maintenance costs of the engine and gearbox are also high.

第二种驱动方式是电驱压裂，具体的方案是电动机连接传动轴或者联轴器驱动压裂柱塞泵工作。也就是说，动力源是电动机，传动装置是传动轴或者联轴器，执行元件是压裂柱塞泵。The second driving method is electric fracturing. The specific solution is that the motor is connected to the transmission shaft or coupling to drive the fracturing plunger pump to work. That is to say, the power source is an electric motor, the transmission device is a transmission shaft or coupling, and the actuator is a fracturing plunger pump.

电驱压裂本身虽然有很多优点，但是压裂井场的供电是电驱压裂实施的先决条件。通常情况下，压裂井场的供电问题并不好解决。要么井场的电网容量太小，带不动整个压裂机组；要么就是井场根本没有电网。所以常见的电驱压裂现场通常会使用发电机发电，最经济的发电燃料是采用天然气，但采用天然气需要用户租用或者购买燃气发电机组。对于一个没有电网的压裂井场来说，燃气发电机组的功率至少需要达到30MW，这对客户来说，购进如此大功率的燃气发电机组是笔不少的投资。更重要的是实际施工过程中因为燃气发电机组故障停机，则整个电驱压裂机组都会瘫痪，严重影响作业质量甚至还可能会导致作业事故。Although electric drive fracturing itself has many advantages, the power supply of the fracturing well site is a prerequisite for the implementation of electric drive fracturing. Usually, the power supply problem at the frac well site is not easy to solve. Either the grid capacity at the well site is too small to carry the entire fracturing unit; or there is no grid at all at the well site. So common electric drive fracturing sites usually use generators to generate electricity. The most economical fuel for power generation is natural gas, but using natural gas requires users to rent or purchase gas-fired generator sets. For a fracturing well site without a power grid, the power of the gas generator set must reach at least 30MW, which is a considerable investment for customers to purchase such a high-power gas generator set. More importantly, during the actual construction process, the entire electric drive fracturing unit will be paralyzed due to the failure of the gas generator set, which will seriously affect the quality of work and may even lead to work accidents.

为此亟待一种体积小，投入成本低，结构更简单的压裂设备动力驱动系统。For this reason, there is an urgent need for a power drive system for fracturing equipment with small volume, low input cost and simpler structure.

发明内容Contents of the invention

本发明的目的克服现有技术的不足，提供一种压裂泵动力驱动系统，所述压裂泵动力驱动系统采用涡轮发动机驱动，涡轮发动机可以100％以天然气为燃料，以替代柴油机驱动中柴油消耗，降低了客户的燃料成本；涡轮发动机本身具有体积小、重量轻的优势，大大缩小所述压裂泵动力驱动系统的体积和重量等；涡轮发动机直接与压裂泵的减速箱输入端连接，由此可精简压裂泵与涡轮发动机之间的传动装置，即省去了传动轴或联轴器，大大缩短了所述压裂泵动力驱动系统的整体长度；本技术方案中动力源是涡轮发动机，传动装置是压裂泵自身附带的减速箱，执行元件是压裂泵，结构简单，维护方便。The object of the present invention overcomes the deficiencies of the prior art, and provides a fracturing pump power drive system, which is driven by a turbine engine, and the turbine engine can use 100% natural gas as fuel to replace diesel in diesel engine drive consumption, reducing the customer's fuel cost; the turbine engine itself has the advantages of small size and light weight, which greatly reduces the volume and weight of the fracturing pump power drive system; the turbine engine is directly connected to the input end of the fracturing pump's reduction box , thus the transmission device between the fracturing pump and the turbine engine can be simplified, that is, the transmission shaft or coupling is omitted, and the overall length of the power drive system of the fracturing pump is greatly shortened; the power source in this technical solution is The turbine engine, the transmission device is the reduction box attached to the fracturing pump itself, and the actuator is the fracturing pump, which has a simple structure and is easy to maintain.

本发明的目的是通过以下技术措施达到的：一种压裂泵动力驱动系统，包括涡轮发动机，排气系统和压裂泵，涡轮发动机的一端连接排气系统，涡轮发动机的另一端连接压裂泵，压裂泵为自身带减速箱的压裂泵，涡轮发动机直接与压裂泵上减速箱输入端连接。The purpose of the present invention is achieved through the following technical measures: a fracturing pump power drive system, including a turbine engine, an exhaust system and a fracturing pump, one end of the turbine engine is connected to the exhaust system, and the other end of the turbine engine is connected to the fracturing pump. Pump, the fracturing pump is a fracturing pump with its own gear box, and the turbine engine is directly connected to the input end of the gear box on the fracturing pump.

进一步地，所述压裂泵自身的减速箱的输入转速与涡轮发动机的输出转速相匹配，所述压裂泵自身的减速箱的输入扭矩与涡轮发动机的输出扭矩相匹配。Further, the input speed of the reduction box of the fracturing pump itself matches the output speed of the turbine engine, and the input torque of the reduction box of the fracturing pump itself matches the output torque of the turbine engine.

进一步地，所述压裂泵，涡轮发动机和排气系统沿着动力传动的方向设在一条直线上。Further, the fracturing pump, turbine engine and exhaust system are arranged in a straight line along the direction of power transmission.

进一步地，所述排气系统包括排气管道和排气消音器，所述排气管道的一端与排气消音器连接，所述排气管道的另一端与涡轮发动机的排气口连接。Further, the exhaust system includes an exhaust pipe and an exhaust muffler, one end of the exhaust pipe is connected to the exhaust muffler, and the other end of the exhaust pipe is connected to the exhaust port of the turbine engine.

进一步地，所述压裂泵，涡轮发动机、排气管道和排气消音器沿着动力传动的方向设在一条直线上。Further, the fracturing pump, turbine engine, exhaust pipeline and exhaust muffler are arranged in a straight line along the direction of power transmission.

与现有技术相比，本发明的有益效果是：1.所述压裂泵动力驱动系统采用涡轮发动机驱动，涡轮发动机可以100％以天然气为燃料，以替代柴油机驱动中柴油消耗，降低了客户的燃料成本。2.涡轮发动机本身具有体积小、重量轻的优势，大大缩小所述压裂泵动力驱动系统的体积和重量等。3.涡轮发动机直接与压裂泵的减速箱输入端连接，将压裂泵自身的减速箱的输入转速与涡轮发动机的输出转速相匹配，并将所述压裂泵自身的减速箱的输入扭矩与涡轮发动机的输出扭矩相匹配，由此可精简压裂泵与涡轮发动机之间的传动装置，即省去了传动轴或联轴器，大大缩短了所述压裂泵动力驱动系统的整体长度。4.本技术方案中动力源是涡轮发动机，传动装置是压裂泵自身附带的减速箱，执行元件是压裂泵，结构简单，维护方便。5.将所述压裂泵，涡轮发动机和排气系统沿着动力传动的方向设在一条直线上，保证了设备本身的高效传动性。Compared with the prior art, the beneficial effects of the present invention are: 1. The power drive system of the fracturing pump is driven by a turbine engine, and the turbine engine can be 100% fueled by natural gas to replace the diesel consumption in the diesel engine drive, reducing customer fuel costs. 2. The turbine engine itself has the advantages of small size and light weight, which greatly reduces the volume and weight of the fracturing pump power drive system. 3. The turbine engine is directly connected to the input end of the reduction box of the fracturing pump, the input speed of the reduction box of the fracturing pump itself is matched with the output speed of the turbine engine, and the input torque of the reduction box of the fracturing pump itself Matching the output torque of the turbine engine, the transmission device between the fracturing pump and the turbine engine can be simplified, that is, the transmission shaft or coupling is omitted, and the overall length of the fracturing pump power drive system is greatly shortened . 4. In this technical solution, the power source is a turbine engine, the transmission device is a reduction box attached to the fracturing pump itself, and the actuator is a fracturing pump, which has a simple structure and is easy to maintain. 5. The fracturing pump, turbine engine and exhaust system are arranged in a straight line along the direction of power transmission, which ensures the high-efficiency transmission of the equipment itself.

下面结合附图和具体实施方式对本发明作详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明Description of drawings

图1是本压裂泵动力驱动系统的结构示意图。Fig. 1 is a structural schematic diagram of the power drive system of the fracturing pump.

其中，1.涡轮发动机，2.减速箱，3.压裂泵，4.排气管道，5.排气消音器。Among them, 1. Turbine engine, 2. Gear box, 3. Fracturing pump, 4. Exhaust pipe, 5. Exhaust muffler.

具体实施方式Detailed ways

如图1所示，一种压裂泵动力驱动系统，包括涡轮发动机1，排气系统和压裂泵3，涡轮发动机1的一端连接排气系统，涡轮发动机1的另一端连接压裂泵3，压裂泵3为自带减速箱2的压裂泵3，涡轮发动机1直接与压裂泵3上减速箱2输入端连接。所述压裂泵动力驱动系统采用涡轮发动机1驱动，涡轮发动机1可以100％以天然气为燃料，以替代柴油机驱动中柴油消耗，降低了客户的燃料成本，涡轮发动机1本身具有体积小、重量轻的优势，大大缩小所述压裂泵动力驱动系统的体积和重量等。As shown in Figure 1, a fracturing pump power drive system includes a turbine engine 1, an exhaust system and a fracturing pump 3, one end of the turbine engine 1 is connected to the exhaust system, and the other end of the turbine engine 1 is connected to the fracturing pump 3 , the fracturing pump 3 is a fracturing pump 3 with its own reduction box 2 , and the turbine engine 1 is directly connected to the input end of the reduction box 2 on the fracturing pump 3 . The fracturing pump power drive system is driven by a turbine engine 1, and the turbine engine 1 can use 100% natural gas as fuel to replace diesel consumption in diesel engine driving, reducing fuel costs for customers. The turbine engine 1 itself has small size and light weight Advantages, greatly reducing the size and weight of the fracturing pump power drive system.

所述涡轮发动机1直接与压裂泵3的减速箱2输入端连接，将压裂泵3自带减速箱2的输入转速与涡轮发动机1的输出转速相匹配，并将所述压裂泵3自带减速箱2的输入扭矩与涡轮发动机1的输出扭矩相匹配，由此可精简压裂泵3与涡轮发动机1之间的传动装置，即省去了传动轴或联轴器，大大缩短了所述压裂泵动力驱动系统的整体长度。本技术方案中动力源是涡轮发动机1，传动装置是压裂泵3自身附带的减速箱2，执行元件是压裂泵3，结构简单，维护方便。The turbine engine 1 is directly connected to the input end of the reduction box 2 of the fracturing pump 3, the input speed of the reduction box 2 of the fracturing pump 3 is matched with the output speed of the turbine engine 1, and the fracturing pump 3 The input torque of the built-in reduction box 2 matches the output torque of the turbine engine 1, so that the transmission device between the fracturing pump 3 and the turbine engine 1 can be simplified, that is, the transmission shaft or coupling is omitted, and the time is greatly shortened. The overall length of the fracturing pump power drive system. In this technical solution, the power source is the turbine engine 1, the transmission device is the reduction box 2 attached to the fracturing pump 3 itself, and the actuator is the fracturing pump 3, which has a simple structure and is easy to maintain.

所述压裂泵3，涡轮发动机1和排气系统沿着动力传动的方向设在一条直线上。The fracturing pump 3, the turbine engine 1 and the exhaust system are arranged on a straight line along the power transmission direction.

所述排气系统包括排气管道4和排气消音器5，所述排气管道4的一端与排气消音器5连接，所述排气管道4的另一端与涡轮发动机1的排气口连接。Described exhaust system comprises exhaust pipeline 4 and exhaust muffler 5, and one end of described exhaust pipeline 4 is connected with exhaust muffler 5, and the other end of described exhaust pipeline 4 is connected with the exhaust port of turbine engine 1 connect.

所述压裂泵3，涡轮发动机1、排气管道4和排气消音器5沿着动力传动的方向设在一条直线上。可避免过多的传动损耗，保证了设备本身的高效传动性。The fracturing pump 3, the turbine engine 1, the exhaust pipeline 4 and the exhaust muffler 5 are arranged on a straight line along the direction of power transmission. It can avoid excessive transmission loss and ensure the high-efficiency transmission of the equipment itself.

本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1. a kind of fracturing pump power-driven system, it is characterised in that: including turbogenerator, exhaust system and fracturing pump, turbine One end of engine connects exhaust system, and the other end of turbogenerator connects fracturing pump, and fracturing pump is itself with reduction gearbox Fracturing pump, turbogenerator are directly connect with reduction gearbox input terminal on fracturing pump.
2. fracturing pump power-driven system according to claim 1, it is characterised in that: the reduction gearbox of the fracturing pump itself Input speed and the output revolving speed of turbogenerator match, the input torque and turbine of the reduction gearbox of the fracturing pump itself The output torque of engine matches.
3. fracturing pump power-driven system according to claim 1, it is characterised in that: the fracturing pump, turbogenerator It is set point-blank with exhaust system along powerdriven direction.
4. fracturing pump power-driven system according to claim 3, it is characterised in that: the exhaust system includes exhaust pipe One end of road and muffler, the exhaust pipe is connect with muffler, the other end and turbine of the exhaust pipe The exhaust outlet of engine connects.
5. fracturing pump power-driven system according to claim 4, it is characterised in that: the fracturing pump, turbogenerator, Exhaust pipe and muffler are set point-blank along powerdriven direction.
CN201910894228.2A 2019-09-20 2019-09-20 A kind of fracturing pump power-driven system Pending CN110500255A (en)

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CN201910894228.2A CN110500255A (en) 2019-09-20 2019-09-20 A kind of fracturing pump power-driven system
US16/832,205 US20210087883A1 (en) 2019-09-20 2020-03-27 Power drive system for fracturing pump
US17/829,881 US11519395B2 (en) 2019-09-20 2022-06-01 Turbine-driven fracturing system on semi-trailer
US18/047,863 US11828277B2 (en) 2019-09-20 2022-10-19 Turbine-driven fracturing system on semi-trailer
US18/521,619 US20240093680A1 (en) 2019-09-20 2023-11-28 Semi-Trailer-Loaded Turbine Fracturing Equipment

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