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CN110498080B - A spider hand plate production line for flaky food - Google Patents

A spider hand plate production line for flaky food Download PDF

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Publication number
CN110498080B
CN110498080B CN201910735781.1A CN201910735781A CN110498080B CN 110498080 B CN110498080 B CN 110498080B CN 201910735781 A CN201910735781 A CN 201910735781A CN 110498080 B CN110498080 B CN 110498080B
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Prior art keywords
conveyor belt
flaky food
spider
production line
tray
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CN201910735781.1A
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CN110498080A (en
Inventor
陈图强
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Shenzhen Shiduo Automation Equipment Co ltd
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Shenzhen Shiduo Automation Equipment Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/16Feeding, e.g. conveying, single articles by grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/44Arranging and feeding articles in groups by endless belts or chains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G45/00Lubricating, cleaning, or clearing devices
    • B65G45/10Cleaning devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Preparation And Processing Of Foods (AREA)

Abstract

本发明提出一种片状食材蜘蛛手装盘生产线,包括第一输送带、第二输送带、蜘蛛手机器人、夹棉结构、喷湿结构、夹格结构、上料结构,所述上料结构将片状食材以单层平铺的方式排列在所述第一输送带上,所述第二输送带运输空的料盘依次经过夹棉结构、喷湿结构、夹格结构,所述夹棉结构将棉布平铺在空的料盘上,所述喷湿结构将料盘上的棉布均匀打湿,所述夹格结构夹取内格架放在打湿后的棉布上以将料盘分隔成多个存放位,蜘蛛手机器人夹取所述第一输送带上的片状食材放入存放位中。通过本发明的片状食材蜘蛛手装盘生产线,可以实现片状食材的自动装盘,相比于传统的人工装盘的方式,具有装盘效率高、装盘工时短、成本低、自动化程度高的特点。

The present invention proposes a spider-hand plating production line for flaky food, comprising a first conveyor belt, a second conveyor belt, a spider-hand robot, a quilted structure, a wet spraying structure, a grid structure, and a feeding structure. The feeding structure arranges the flaky food in a single-layer flat manner on the first conveyor belt. The second conveyor belt transports empty trays in sequence through the quilted structure, the wet spraying structure, and the grid structure. The quilted structure spreads cotton cloth on the empty tray. The wet spraying structure wets the cotton cloth on the tray evenly. The grid structure clamps an inner grid frame and places it on the wetted cotton cloth to divide the tray into multiple storage positions. The spider-hand robot clamps the flaky food on the first conveyor belt and places it into the storage positions. The spider-hand plating production line for flaky food of the present invention can realize automatic plating of flaky food. Compared with the traditional manual plating method, it has the characteristics of high plating efficiency, short plating time, low cost, and high degree of automation.

Description

Flaky food spider hand dishing production line
Technical Field
The invention relates to the field of automatic equipment, in particular to a hand-loading production line for flaky food material spiders.
Background
Traditional to slice food sabot, mostly through the mode of people's frock dish, there is the sabot inefficiency, sabot time length, with high costs, degree of automation low problem.
Disclosure of Invention
In order to solve the problems, the invention provides a manual dishing production line for dishing of flaky food materials, which aims to realize automatic dishing of flaky food materials and has the characteristics of high dishing efficiency, short dishing time, low cost and high automation degree compared with the traditional manual dishing mode.
The invention is realized by the following technical scheme:
The invention provides a flaky food material spider hand tray production line which comprises a first conveying belt, a second conveying belt, a spider hand robot, a cotton clamping structure, a wet spraying structure, a grid clamping structure and a feeding structure, wherein flaky food materials are arranged on the first conveying belt in a single-layer tiling mode by the feeding structure, empty trays transported by the second conveying belt sequentially pass through the cotton clamping structure, the wet spraying structure and the grid clamping structure, cotton cloth is tiled on the empty trays by the cotton clamping structure, cotton cloth on the trays is uniformly wetted by the wet spraying structure, the inner grid clamped by the grid clamping structure is placed on the wetted cotton cloth to divide the trays into a plurality of storage positions, and flaky food materials on the first conveying belt are clamped by the spider hand robot and placed in the storage positions.
Further, the device further comprises a third conveying belt, wherein the third conveying belt is used for conveying the inner grid, and the inner grid on the third conveying belt is clamped on the wetted cotton cloth of the material tray by the grid clamping structure.
Further, the grid clamping structure comprises a chuck device, an up-and-down moving device and a left-and-right moving device, wherein the left-and-right moving device drives the chuck device and the up-and-down moving device to move left and right, and the up-and-down moving device drives the chuck device to move up and down.
Further, the cotton clamping structure comprises a cotton cutting structure and a clamping head, the cotton cutting structure is used for cutting cotton cloth into cotton cloth with a size which is matched with that of the material tray in a rolling mode, and the clamping head is used for clamping the cut cotton cloth and placing the cut cotton cloth on the empty material tray.
Further, the spraying structure comprises a plurality of nozzles and a front-back moving device, wherein the nozzles are arranged on the front-back moving device and spray water mist so as to wet cotton cloth on the material tray, and the front-back moving device drives the nozzles to move back and forth so as to uniformly wet the cotton cloth.
Further, the feeding structure comprises a hopper, a vibrating tray device and a lifting device, wherein the lifting device is obliquely arranged between the hopper and the vibrating tray device, the hopper is used for placing flaky food materials, the lifting device conveys the flaky food materials in the hopper to the vibrating tray device, and the vibrating tray device uniformly shakes the flaky food materials and enables the flaky food materials to fall on the first conveying belt.
Further, the vibration disk apparatus includes a first vibration disk and a second vibration disk, the first vibration disk and the second vibration disk are arranged in a step shape, and the first vibration disk and the second vibration disk are all arranged in an inclined manner.
Further, the feeding device also comprises a fourth conveying belt, wherein the first conveying belt conveys the flaky food materials which are not clamped by the spider hand robot to the fourth conveying belt, and the flaky food materials are conveyed back into the hopper by the fourth conveying belt.
Further, the feeding device is further included, and the first conveying belt conveys the flaky food materials to the feeding device through the tray which is completely placed in the storage position.
Further, the automatic cleaning device for the belt is arranged on the first conveying belt and the second conveying belt.
The invention has the beneficial effects that:
The invention provides a flaky food material spider hand tray production line which comprises a first conveying belt, a second conveying belt, a spider hand robot, a cotton clamping structure, a wet spraying structure, a grid clamping structure and a feeding structure, wherein flaky food materials are arranged on the first conveying belt in a single-layer tiling mode by the feeding structure, empty trays transported by the second conveying belt pass through the cotton clamping structure, the wet spraying structure and the grid clamping structure in sequence, cotton cloth is tiled on the empty trays by the cotton clamping structure, cotton cloth on the trays is uniformly wetted by the wet spraying structure, the inner grid clamped by the grid clamping structure is placed on the wetted cotton cloth to divide the trays into a plurality of storage positions, and flaky food materials on the first conveying belt are clamped by the spider hand robot and placed in the storage positions. The automatic tray loading production line for the flaky food material spider hand can realize automatic tray loading of flaky food materials, and has the characteristics of high tray loading efficiency, short tray loading time, low cost and high degree of automation compared with the traditional manual tray loading mode.
Drawings
Fig. 1 is a schematic structural view of a manual dishing production line of a flaky food spider;
Fig. 2 is a schematic structural view of a wet spraying structure of a hand-loading production line for sheet food material spiders;
Fig. 3 is a schematic structural view of a lattice structure of a manual loading production line of a flaky food material spider;
Fig. 4 is a schematic diagram of a partial structure of a manual dishing production line of a flaky food spider according to the present invention;
Fig. 5 is a schematic diagram of a partial structure of a manual dishing production line of a flaky food material spider according to the present invention.
Detailed Description
In order to more clearly and completely describe the technical scheme of the invention, the invention is further described below with reference to the accompanying drawings.
Referring to fig. 1-5, the invention provides a flaky food material spider hand tray production line, which comprises a first conveying belt 1, a second conveying belt 2, a spider hand robot 3, a cotton clamping structure 4, a spraying structure 5, a grid clamping structure 6 and a feeding structure 7, wherein flaky food materials are arranged on the first conveying belt 1 in a single-layer tiling mode by the feeding structure 7, empty trays transported by the second conveying belt 2 are sequentially passed through the cotton clamping structure 4, the spraying structure 5 and the grid clamping structure 6, cotton cloth on the empty trays is uniformly wetted by the cotton clamping structure 4, the inner grid is clamped by the grid clamping structure 6 on the wetted cotton cloth to divide the trays into a plurality of storage positions, and flaky food materials on the first conveying belt 1 are clamped by the spider hand robot 3 to be placed in the storage positions.
In the present embodiment, the present invention provides a hand-loading production line for a flaky food material spider, which is suitable for loading flaky food materials such as carrot slices and potato slices.
In this embodiment, the cotton clamping structure 4 spreads cotton cloth on an empty tray, so as to provide a good sanitary environment for placing the sheet-shaped food materials on the tray later.
In this embodiment, the cotton cloth on the tray is uniformly wetted by the wet spraying structure 5, and the wet cotton cloth can play a role in moisturizing the flaky food material because the flaky food material can be directly contacted with the cotton cloth when being placed on the tray.
In this embodiment, the tray is provided with a storage groove, the cotton cloth is just completely laid at the bottom of the storage groove, the grid clamping structure 6 clamps the inner grid and places the inner grid on the wetted cotton cloth to divide the storage groove of the tray into a plurality of storage positions, the size of each storage position is identical, the spider hand robot 3 clamps the flaky food materials on the first conveyor belt 1 and places the flaky food materials in the storage positions, and each storage position places one flaky food material.
Further, the device further comprises a third conveying belt 8, wherein the third conveying belt 8 is used for conveying the inner grids, and the grid clamping structure 6 clamps the inner grids on the third conveying belt 8 onto the wet cotton cloth of the material tray.
Further, the lattice structure 6 includes a chuck device 60, an up-down moving device 61, and a left-right moving device 62, where the left-right moving device 62 drives the chuck device 60 and the up-down moving device 61 to move left-right, and the up-down moving device 61 drives the chuck device 60 to move up-down.
In this embodiment, the left-right moving device 62 drives the chuck device 60 and the up-down moving device 61 to move leftwards so that the chuck device 60 is located above the third conveyor belt 8, the up-down moving device 61 drives the chuck device 60 to move downwards so that the chuck device 60 clamps the inner grid on the third conveyor belt 8, then the up-down moving device 61 drives the chuck device 60 to move upwards, the left-right moving device 62 drives the chuck device 60 and the up-down moving device 61 to move rightwards so that the inner grid is located above the second conveyor belt 2, and the up-down moving device 61 drives the chuck device 60 to move downwards so that the inner grid on the chuck device 60 is placed on the tray cotton cloth of the second conveyor belt 2.
Further, the cotton clamping structure 4 comprises a cotton cutting structure 40 and a clamping head 41, the cotton cutting structure 40 is used for cutting the cotton cloth roll into cotton cloth with a size corresponding to that of the material tray, and the clamping head 41 is used for clamping the cut cotton cloth and placing the cotton cloth on the empty material tray.
In this embodiment, the cotton cutting structure 40 cuts the roll of cotton cloth into cotton cloth having a size corresponding to the accommodating groove of the tray, and the gripping head 41 grips and withdraws the cut cotton cloth and places the cut cotton cloth on the empty tray of the second conveyor 2.
Further, the spraying structure 5 includes a plurality of nozzles 50 and a back-and-forth moving device 51, the nozzles 50 are mounted on the back-and-forth moving device 51 and spray water mist to wet the cotton cloth on the tray, and the back-and-forth moving device 51 drives the nozzles 50 to move back and forth to uniformly wet the cotton cloth.
In this embodiment, the plurality of nozzles 50 are equidistantly arranged on the front-back moving device 51, and the front-back moving device 51 drives the nozzles 50 to move back and forth, and continuously spray water to uniformly wet the cotton cloth.
Further, the feeding structure 7 comprises a hopper 70, a vibrating tray device 71 and a lifting device 72, the lifting device 72 is obliquely arranged between the hopper 70 and the vibrating tray device 71, the hopper 70 is used for placing the flaky food materials, the lifting device 72 conveys the flaky food materials in the hopper 70 to the vibrating tray device 71, and the vibrating tray device 71 uniformly shakes the flaky food materials and enables the flaky food materials to fall on the first conveying belt 1.
Further, the vibration plate device 71 includes a first vibration plate 73 and a second vibration plate 74, the first vibration plate 73 and the second vibration plate 74 are arranged in a step shape, and the first vibration plate 73 and the second vibration plate 74 are all disposed obliquely.
In the present embodiment, the first vibration plate 73 and the second vibration plate 74 are provided so that the sheet-like food material is uniformly vibrated by two-stage vibration and the sheet-like food material is landed on the first conveyor 1.
Further, the feeding device also comprises a fourth conveying belt 9, the first conveying belt 1 conveys the flaky food materials which are not clamped by the spider hand robot 3 to the fourth conveying belt 9, and the flaky food materials are conveyed back to the hopper 70 by the fourth conveying belt 9, so that recycling of the flaky food materials is realized.
Further, the feeding device 10 is further included, and the first conveyor belt 1 conveys the tray with the flaky food materials completely placed in the storage position to the feeding device 10.
Further, the automatic cleaning device for the belt 11 is arranged on the first conveyor belt 1 and the second conveyor belt 2. By providing the belt automatic cleaning device 11, the belts on the first conveyor belt 1 and the second conveyor belt 2 are cleaned, and the first conveyor belt 1 directly contacts the sheet-shaped food material, so that the belt automatic cleaning device 11 is provided for ensuring food sanitation.
The automatic tray loading production line for the flaky food material spider hand can realize automatic tray loading of flaky food materials, and has the characteristics of high tray loading efficiency, short tray loading time, low cost and high degree of automation compared with the traditional manual tray loading mode.
Of course, the present invention can be implemented in various other embodiments, and based on this embodiment, those skilled in the art can obtain other embodiments without any inventive effort, which fall within the scope of the present invention.

Claims (10)

1.一种片状食材蜘蛛手装盘生产线,其特征在于,包括第一输送带、第二输送带、蜘蛛手机器人、夹棉结构、喷湿结构、夹格结构、上料结构,所述上料结构将片状食材以单层平铺的方式排列在所述第一输送带上,所述第二输送带运输空的料盘依次经过夹棉结构、喷湿结构、夹格结构,所述夹棉结构将棉布平铺在空的料盘上,所述喷湿结构将料盘上的棉布均匀打湿,所述夹格结构夹取内格架放在打湿后的棉布上以将料盘分隔成多个存放位,蜘蛛手机器人夹取所述第一输送带上的片状食材放入存放位中。1. A spider-hand plating production line for flaky food, characterized in that it comprises a first conveyor belt, a second conveyor belt, a spider-hand robot, a quilted structure, a wet spraying structure, a grid structure, and a feeding structure, wherein the feeding structure arranges the flaky food in a single-layer flat manner on the first conveyor belt, the second conveyor belt transports empty trays in sequence through the quilted structure, the wet spraying structure, and the grid structure, the quilted structure spreads cotton cloth on the empty tray, the wet spraying structure evenly wets the cotton cloth on the tray, the grid structure clamps an inner grid and places it on the wetted cotton cloth to separate the tray into multiple storage positions, and the spider-hand robot clamps the flaky food on the first conveyor belt and places it into the storage positions. 2.根据权利要求1所述的片状食材蜘蛛手装盘生产线,其特征在于,还包括第三输送带,所述第三输送带用于运输内格架,所述夹格结构将所述第三输送带上的内格架夹到料盘的打湿后的棉布上。2. The spider hand plating production line for flaky food according to claim 1 is characterized in that it also includes a third conveyor belt, wherein the third conveyor belt is used to transport the inner grid frame, and the clamping structure clamps the inner grid frame on the third conveyor belt to the wetted cotton cloth on the tray. 3.根据权利要求1所述的片状食材蜘蛛手装盘生产线,其特征在于,所述夹格结构包括夹头装置、上下移动装置、左右移动装置,所述左右移动装置带动夹头装置、上下移动装置左右移动,所述上下移动装置带动夹头装置上下移动。3. The spider-hand plating production line for flaky food according to claim 1 is characterized in that the clamping structure includes a clamping device, an up and down moving device, and a left and right moving device, the left and right moving device drives the clamping device and the up and down moving device to move left and right, and the up and down moving device drives the clamping device to move up and down. 4.根据权利要求1所述的片状食材蜘蛛手装盘生产线,其特征在于,所述夹棉结构包括切棉结构、夹取头,所述切棉结构将棉布卷切成和料盘相适应尺寸的棉布,所述夹取头夹取切好的棉布放置在空的料盘上。4. The spider-hand plating production line for flaky food according to claim 1 is characterized in that the cotton clamping structure includes a cotton cutting structure and a clamping head, the cotton cutting structure cuts the cotton cloth roll into cotton cloth of a size suitable for the tray, and the clamping head clamps the cut cotton cloth and places it on an empty tray. 5.根据权利要求1所述的片状食材蜘蛛手装盘生产线,其特征在于,所述喷湿结构包括多个喷嘴、前后移动装置,所述喷嘴安装在前后移动装置上并喷出水雾从而将料盘上的棉布打湿,所述前后移动装置带动所述喷嘴前后移动以实现棉布均匀打湿。5. The spider hand plating production line for flaky food according to claim 1 is characterized in that the wetting structure includes a plurality of nozzles and a forward and backward moving device, the nozzle is installed on the forward and backward moving device and sprays water mist to wet the cotton cloth on the tray, and the forward and backward moving device drives the nozzle to move forward and backward to achieve uniform wetting of the cotton cloth. 6.根据权利要求1所述的片状食材蜘蛛手装盘生产线,其特征在于,所述上料结构包括料斗、振动盘装置、提升装置,所述提升装置倾斜地设置在所述料斗和振动盘装置之间,所述料斗用于放置片状食材,所述提升装置将所述料斗内的片状食材运输至所述振动盘装置,所述振动盘装置将片状食材均匀振散并使得片状食材落在所述第一输送带上。6. The spider hand plating production line for flaky food according to claim 1 is characterized in that the feeding structure includes a hopper, a vibrating plate device, and a lifting device, the lifting device is obliquely arranged between the hopper and the vibrating plate device, the hopper is used to place flaky food, the lifting device transports the flaky food in the hopper to the vibrating plate device, the vibrating plate device evenly vibrates the flaky food and makes the flaky food fall onto the first conveyor belt. 7.根据权利要求6所述的片状食材蜘蛛手装盘生产线,其特征在于,所述振动盘装置包括第一振动盘、第二振动盘,所述第一振动盘、所述第二振动盘呈阶梯状排列,且所述第一振动盘、所述第二振动盘均倾斜放置。7. The spider-hand plating production line for flaky food according to claim 6 is characterized in that the vibration plate device comprises a first vibration plate and a second vibration plate, the first vibration plate and the second vibration plate are arranged in a stepped shape, and the first vibration plate and the second vibration plate are both placed at an angle. 8.根据权利要求6所述的片状食材蜘蛛手装盘生产线,其特征在于,还包括第四输送带,所述第一输送带将未被所述蜘蛛手机器人夹取的片状食材运输至第四输送带,由所述第四输送带运回所述料斗中。8. The spider hand plating production line for flaky food according to claim 6 is characterized in that it also includes a fourth conveyor belt, and the first conveyor belt transports the flaky food that is not gripped by the spider hand robot to the fourth conveyor belt, and the fourth conveyor belt transports it back to the hopper. 9.根据权利要求1所述的片状食材蜘蛛手装盘生产线,其特征在于,还包括下料装置,所述第一输送带将片状食材完全放入存放位的料盘输送至下料装置上。9. The spider-hand plating production line for flaky food according to claim 1 is characterized in that it also includes a material unloading device, and the first conveyor belt conveys the material tray with the flaky food completely placed in the storage position to the material unloading device. 10.根据权利要求8所述的片状食材蜘蛛手装盘生产线,其特征在于,还包括所述第一输送带和第二输送带上均设有用于清洁的皮带自动清洁装置。10. The spider-hand plating production line for flaky food according to claim 8, characterized in that it also includes automatic belt cleaning devices for cleaning both the first conveyor belt and the second conveyor belt.
CN201910735781.1A 2019-08-09 2019-08-09 A spider hand plate production line for flaky food Active CN110498080B (en)

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