Disclosure of Invention
In order to solve the problems, the invention provides a manual dishing production line for dishing of flaky food materials, which aims to realize automatic dishing of flaky food materials and has the characteristics of high dishing efficiency, short dishing time, low cost and high automation degree compared with the traditional manual dishing mode.
The invention is realized by the following technical scheme:
The invention provides a flaky food material spider hand tray production line which comprises a first conveying belt, a second conveying belt, a spider hand robot, a cotton clamping structure, a wet spraying structure, a grid clamping structure and a feeding structure, wherein flaky food materials are arranged on the first conveying belt in a single-layer tiling mode by the feeding structure, empty trays transported by the second conveying belt sequentially pass through the cotton clamping structure, the wet spraying structure and the grid clamping structure, cotton cloth is tiled on the empty trays by the cotton clamping structure, cotton cloth on the trays is uniformly wetted by the wet spraying structure, the inner grid clamped by the grid clamping structure is placed on the wetted cotton cloth to divide the trays into a plurality of storage positions, and flaky food materials on the first conveying belt are clamped by the spider hand robot and placed in the storage positions.
Further, the device further comprises a third conveying belt, wherein the third conveying belt is used for conveying the inner grid, and the inner grid on the third conveying belt is clamped on the wetted cotton cloth of the material tray by the grid clamping structure.
Further, the grid clamping structure comprises a chuck device, an up-and-down moving device and a left-and-right moving device, wherein the left-and-right moving device drives the chuck device and the up-and-down moving device to move left and right, and the up-and-down moving device drives the chuck device to move up and down.
Further, the cotton clamping structure comprises a cotton cutting structure and a clamping head, the cotton cutting structure is used for cutting cotton cloth into cotton cloth with a size which is matched with that of the material tray in a rolling mode, and the clamping head is used for clamping the cut cotton cloth and placing the cut cotton cloth on the empty material tray.
Further, the spraying structure comprises a plurality of nozzles and a front-back moving device, wherein the nozzles are arranged on the front-back moving device and spray water mist so as to wet cotton cloth on the material tray, and the front-back moving device drives the nozzles to move back and forth so as to uniformly wet the cotton cloth.
Further, the feeding structure comprises a hopper, a vibrating tray device and a lifting device, wherein the lifting device is obliquely arranged between the hopper and the vibrating tray device, the hopper is used for placing flaky food materials, the lifting device conveys the flaky food materials in the hopper to the vibrating tray device, and the vibrating tray device uniformly shakes the flaky food materials and enables the flaky food materials to fall on the first conveying belt.
Further, the vibration disk apparatus includes a first vibration disk and a second vibration disk, the first vibration disk and the second vibration disk are arranged in a step shape, and the first vibration disk and the second vibration disk are all arranged in an inclined manner.
Further, the feeding device also comprises a fourth conveying belt, wherein the first conveying belt conveys the flaky food materials which are not clamped by the spider hand robot to the fourth conveying belt, and the flaky food materials are conveyed back into the hopper by the fourth conveying belt.
Further, the feeding device is further included, and the first conveying belt conveys the flaky food materials to the feeding device through the tray which is completely placed in the storage position.
Further, the automatic cleaning device for the belt is arranged on the first conveying belt and the second conveying belt.
The invention has the beneficial effects that:
The invention provides a flaky food material spider hand tray production line which comprises a first conveying belt, a second conveying belt, a spider hand robot, a cotton clamping structure, a wet spraying structure, a grid clamping structure and a feeding structure, wherein flaky food materials are arranged on the first conveying belt in a single-layer tiling mode by the feeding structure, empty trays transported by the second conveying belt pass through the cotton clamping structure, the wet spraying structure and the grid clamping structure in sequence, cotton cloth is tiled on the empty trays by the cotton clamping structure, cotton cloth on the trays is uniformly wetted by the wet spraying structure, the inner grid clamped by the grid clamping structure is placed on the wetted cotton cloth to divide the trays into a plurality of storage positions, and flaky food materials on the first conveying belt are clamped by the spider hand robot and placed in the storage positions. The automatic tray loading production line for the flaky food material spider hand can realize automatic tray loading of flaky food materials, and has the characteristics of high tray loading efficiency, short tray loading time, low cost and high degree of automation compared with the traditional manual tray loading mode.
Detailed Description
In order to more clearly and completely describe the technical scheme of the invention, the invention is further described below with reference to the accompanying drawings.
Referring to fig. 1-5, the invention provides a flaky food material spider hand tray production line, which comprises a first conveying belt 1, a second conveying belt 2, a spider hand robot 3, a cotton clamping structure 4, a spraying structure 5, a grid clamping structure 6 and a feeding structure 7, wherein flaky food materials are arranged on the first conveying belt 1 in a single-layer tiling mode by the feeding structure 7, empty trays transported by the second conveying belt 2 are sequentially passed through the cotton clamping structure 4, the spraying structure 5 and the grid clamping structure 6, cotton cloth on the empty trays is uniformly wetted by the cotton clamping structure 4, the inner grid is clamped by the grid clamping structure 6 on the wetted cotton cloth to divide the trays into a plurality of storage positions, and flaky food materials on the first conveying belt 1 are clamped by the spider hand robot 3 to be placed in the storage positions.
In the present embodiment, the present invention provides a hand-loading production line for a flaky food material spider, which is suitable for loading flaky food materials such as carrot slices and potato slices.
In this embodiment, the cotton clamping structure 4 spreads cotton cloth on an empty tray, so as to provide a good sanitary environment for placing the sheet-shaped food materials on the tray later.
In this embodiment, the cotton cloth on the tray is uniformly wetted by the wet spraying structure 5, and the wet cotton cloth can play a role in moisturizing the flaky food material because the flaky food material can be directly contacted with the cotton cloth when being placed on the tray.
In this embodiment, the tray is provided with a storage groove, the cotton cloth is just completely laid at the bottom of the storage groove, the grid clamping structure 6 clamps the inner grid and places the inner grid on the wetted cotton cloth to divide the storage groove of the tray into a plurality of storage positions, the size of each storage position is identical, the spider hand robot 3 clamps the flaky food materials on the first conveyor belt 1 and places the flaky food materials in the storage positions, and each storage position places one flaky food material.
Further, the device further comprises a third conveying belt 8, wherein the third conveying belt 8 is used for conveying the inner grids, and the grid clamping structure 6 clamps the inner grids on the third conveying belt 8 onto the wet cotton cloth of the material tray.
Further, the lattice structure 6 includes a chuck device 60, an up-down moving device 61, and a left-right moving device 62, where the left-right moving device 62 drives the chuck device 60 and the up-down moving device 61 to move left-right, and the up-down moving device 61 drives the chuck device 60 to move up-down.
In this embodiment, the left-right moving device 62 drives the chuck device 60 and the up-down moving device 61 to move leftwards so that the chuck device 60 is located above the third conveyor belt 8, the up-down moving device 61 drives the chuck device 60 to move downwards so that the chuck device 60 clamps the inner grid on the third conveyor belt 8, then the up-down moving device 61 drives the chuck device 60 to move upwards, the left-right moving device 62 drives the chuck device 60 and the up-down moving device 61 to move rightwards so that the inner grid is located above the second conveyor belt 2, and the up-down moving device 61 drives the chuck device 60 to move downwards so that the inner grid on the chuck device 60 is placed on the tray cotton cloth of the second conveyor belt 2.
Further, the cotton clamping structure 4 comprises a cotton cutting structure 40 and a clamping head 41, the cotton cutting structure 40 is used for cutting the cotton cloth roll into cotton cloth with a size corresponding to that of the material tray, and the clamping head 41 is used for clamping the cut cotton cloth and placing the cotton cloth on the empty material tray.
In this embodiment, the cotton cutting structure 40 cuts the roll of cotton cloth into cotton cloth having a size corresponding to the accommodating groove of the tray, and the gripping head 41 grips and withdraws the cut cotton cloth and places the cut cotton cloth on the empty tray of the second conveyor 2.
Further, the spraying structure 5 includes a plurality of nozzles 50 and a back-and-forth moving device 51, the nozzles 50 are mounted on the back-and-forth moving device 51 and spray water mist to wet the cotton cloth on the tray, and the back-and-forth moving device 51 drives the nozzles 50 to move back and forth to uniformly wet the cotton cloth.
In this embodiment, the plurality of nozzles 50 are equidistantly arranged on the front-back moving device 51, and the front-back moving device 51 drives the nozzles 50 to move back and forth, and continuously spray water to uniformly wet the cotton cloth.
Further, the feeding structure 7 comprises a hopper 70, a vibrating tray device 71 and a lifting device 72, the lifting device 72 is obliquely arranged between the hopper 70 and the vibrating tray device 71, the hopper 70 is used for placing the flaky food materials, the lifting device 72 conveys the flaky food materials in the hopper 70 to the vibrating tray device 71, and the vibrating tray device 71 uniformly shakes the flaky food materials and enables the flaky food materials to fall on the first conveying belt 1.
Further, the vibration plate device 71 includes a first vibration plate 73 and a second vibration plate 74, the first vibration plate 73 and the second vibration plate 74 are arranged in a step shape, and the first vibration plate 73 and the second vibration plate 74 are all disposed obliquely.
In the present embodiment, the first vibration plate 73 and the second vibration plate 74 are provided so that the sheet-like food material is uniformly vibrated by two-stage vibration and the sheet-like food material is landed on the first conveyor 1.
Further, the feeding device also comprises a fourth conveying belt 9, the first conveying belt 1 conveys the flaky food materials which are not clamped by the spider hand robot 3 to the fourth conveying belt 9, and the flaky food materials are conveyed back to the hopper 70 by the fourth conveying belt 9, so that recycling of the flaky food materials is realized.
Further, the feeding device 10 is further included, and the first conveyor belt 1 conveys the tray with the flaky food materials completely placed in the storage position to the feeding device 10.
Further, the automatic cleaning device for the belt 11 is arranged on the first conveyor belt 1 and the second conveyor belt 2. By providing the belt automatic cleaning device 11, the belts on the first conveyor belt 1 and the second conveyor belt 2 are cleaned, and the first conveyor belt 1 directly contacts the sheet-shaped food material, so that the belt automatic cleaning device 11 is provided for ensuring food sanitation.
The automatic tray loading production line for the flaky food material spider hand can realize automatic tray loading of flaky food materials, and has the characteristics of high tray loading efficiency, short tray loading time, low cost and high degree of automation compared with the traditional manual tray loading mode.
Of course, the present invention can be implemented in various other embodiments, and based on this embodiment, those skilled in the art can obtain other embodiments without any inventive effort, which fall within the scope of the present invention.