CN110487466B - A stapler nailing force detection device and detection method thereof - Google Patents
A stapler nailing force detection device and detection method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及订书机检测领域,特别涉及一种订书机打钉力检测装置以及检测方法。The invention relates to the field of stapler detection, in particular to a stapler nailing force detection device and a detection method.
背景技术Background technique
订书机既是学生用品,也属办公用品,其使用范围甚广,它提供了把许多纸张装订在一起加以保存的理想手段,所以其覆盖范围可能包含了每个教室或办公室。订书机的打钉力作为其使用手感的重要指标,也是行业内一直关心的课题,特别是现在市面上很流行的省力订书机。目前各类型订书机的打钉力值已准备写入团体标准,尤其是对省力型订书机的省力值加以要求。但是订书机的打钉力测试一直面临很多难题,因为人工打钉的实际操作中,订书机的下压点是属于持续移动的扇形曲线,而传统的垂直测力结构并非模拟人工,无法做到与订书机上盖保持垂直且下压活动中力矩保持不变。The stapler is both a student supply and an office supply. It is widely used, and it provides an ideal means of stapling together many sheets of paper for storage, so its coverage may include every classroom or office. The stapler's nailing force is an important indicator of its use, and it is also a topic of concern in the industry, especially the labor-saving staplers that are very popular on the market now. At present, the nailing force value of various types of staplers has been prepared to be written into the group standard, especially the labor-saving value of labor-saving staplers is required. However, the stapler force test has always faced many problems, because in the actual operation of manual stapler, the pressing point of the stapler is a fan-shaped curve that is continuously moving, and the traditional vertical force measurement structure does not simulate manual labor, so it is impossible to Make sure that it is vertical to the upper cover of the stapler and the torque remains unchanged during the pressing action.
中国专利CN207379656U公开了一种检测订书机装订过程中最大负荷的装置,其检测原理主要为负荷杆上端装有传感器,然后通过负荷杆下压订书机上盖,检测出装订过程中最大负荷。但是,这是一种模糊的测力方式,因为随着订书机上盖的下压,其压头、上盖的接触角度以及力矩都会持续发生变化,而且随着订书机上盖角度的变化,其传感器也会一直受到横切力,这也将严重影响传感器的准确度和耐用性,尤其是面对角度和力臂都较大的省力型订书机和重型订书机。只能说这种测力方式有助于其机械垂直冲压的力值设定,但是无法科学合理地模拟出人工真实的打钉力值曲线。Chinese patent CN207379656U discloses a device for detecting the maximum load of the stapler during the binding process. The detection principle is mainly that the upper end of the load rod is equipped with a sensor, and then the upper cover of the stapler is pressed down by the load rod to detect the maximum load during the binding process. However, this is an ambiguous force measurement method, because as the upper cover of the stapler is pressed down, its indenter, the contact angle of the upper cover, and the moment will continue to change, and as the angle of the upper cover of the stapler changes, The sensor is also constantly subjected to cross-cutting forces, which will seriously affect the accuracy and durability of the sensor, especially for labor-saving staplers and heavy-duty staplers with large angles and arms. It can only be said that this force measurement method is helpful for the force value setting of its mechanical vertical punching, but it cannot scientifically and reasonably simulate the artificial real nailing force value curve.
本发明经过大量试验与验证发现,订书机打钉时主要受到三个峰值力,分别是脱钉力、入纸力、弯钉力。模拟人工打钉时,随着这三个过程的进行,订书机上盖会不断下压、相对于底座连续地变化角度,而下压点需要一直处于上盖的边缘位置,而且不能发生位移。所以要准确的模拟人工测试出订书机的各阶段打钉力,就需要一种始终与压杆垂直且无相对位移的订书机试验机。After a large number of tests and verifications, the present invention finds that the stapler is mainly subjected to three peak forces when nailing, namely, the force of removing the staples, the force of feeding the paper, and the force of bending the staples. When simulating manual nailing, with the progress of these three processes, the upper cover of the stapler will be continuously pressed down and the angle relative to the base will change continuously, and the pressing point needs to be always at the edge of the upper cover and cannot be displaced. Therefore, in order to accurately simulate and manually test the nailing force of each stage of the stapler, a stapler testing machine that is always perpendicular to the pressure rod and has no relative displacement is required.
因此,为了保证压杆与订书机上盖始终垂直,模拟出真实的打钉力值曲线,需要开发一种新型订书机打钉力检测装置,以满足各种类型的订书机的力值测试需求。Therefore, in order to ensure that the pressure rod and the upper cover of the stapler are always vertical and simulate the real force value curve of staplers, it is necessary to develop a new type of stapler force detection device to meet the force value of various types of staplers. test requirements.
发明内容SUMMARY OF THE INVENTION
本发明提供了一种订书机打钉力检测装置及其检测方法,该检测装置不仅可以测试普通订书机的打钉力值,还可以满足市面上行程长、角度大的省力型订书机、重型订书机的力值测试及寿命测试需求,其具有模拟人工、测试准确和过载保护的优点,可以科学合理、定量地表征订书机下压过程的平顺性及手感,生成力值-位移曲线,用于订书机打钉力的检测及研究分析。The invention provides a stapler nailing force detection device and a detection method thereof. The detection device can not only test the nailing force value of an ordinary stapler, but also meet the needs of labor-saving staples with long strokes and large angles on the market. It has the advantages of simulating labor, accurate testing and overload protection, and can scientifically and quantitatively characterize the smoothness and feel of the pressing process of the stapler, and the generated force value- The displacement curve is used for the detection and research analysis of the stapler's nailing force.
为解决上述技术问题,本发明采用下述技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:
一种订书机打钉力检测装置,其特征在于,包括整机框架、固定机构、夹持机构、负荷传感器、缓冲装置、前后位移装置、上下移动横梁、动力输出装置和控制系统单元,所述整机框架构制成用于承载整个检测装置的重量;所述固定机构构制成用于将所检测订书机固定在操作平台;所述夹持机构构制成用于夹持所检测订书机上盖;所述负荷传感器设置用于采集所检测订书机的检测数据;所述缓冲装置设置用于保护所述检测装置,避免检测过程中过载情况的发生;所述前后位移装置设置成让所述缓冲装置在限定方向自由移动用于保证所述负荷传感器受到的力保持为一个垂直力;所述上下移动横梁设置成能够上下运动;所述动力输出装置带动所述上下移动横梁有序地进行上下运动;所述控制系统单元与所述动力输出装置相连接,所述控制系统单元包括计算机和安全模块,所述计算机用于处理采集到的检测数据,所述安全模块用于处理试验过程中的突发情况。A stapler nailing force detection device is characterized in that it includes a whole machine frame, a fixing mechanism, a clamping mechanism, a load sensor, a buffer device, a front and rear displacement device, an up and down moving beam, a power output device and a control system unit. The whole machine frame is configured to carry the weight of the entire detection device; the fixing mechanism is configured to fix the detected stapler on the operating platform; the clamping mechanism is configured to clamp the detected stapler The upper cover of the stapler; the load sensor is arranged to collect the detection data of the detected stapler; the buffer device is arranged to protect the detection device and avoid the occurrence of overload during the detection process; the front and rear displacement device is arranged To allow the buffer device to move freely in a defined direction to ensure that the force received by the load sensor is maintained as a vertical force; the up-and-down moving beam is set to be able to move up and down; the power output device drives the up-and-down moving beam to have The control system unit is connected with the power output device, and the control system unit includes a computer and a safety module, the computer is used for processing the collected detection data, and the safety module is used for processing emergencies during the test.
进一步地,所述整机框架包括箱体框架、操作平台、支撑座和上盖。Further, the whole machine frame includes a box body frame, an operation platform, a support seat and an upper cover.
进一步地,所述整机框架的底部框架为开放式箱体结构即箱体框架,所述箱体框架的底部四角支撑的材料为硬质橡胶或硬质树脂,所述整机框架的上部框架为开放式腔体结构。Further, the bottom frame of the whole machine frame is an open box structure, that is, the box body frame, the material of the bottom four corners of the box body frame is hard rubber or hard resin, and the upper frame of the whole machine frame is It is an open cavity structure.
进一步地,所述固定机构包括订书机左右固定装置、上下杠杆固定装置、杠杆压紧旋钮、固定模块、推紧装置、下压杆和推杆。Further, the fixing mechanism includes a left and right fixing device of the stapler, an upper and lower lever fixing device, a lever pressing knob, a fixing module, a pushing device, a lower pressing rod and a push rod.
进一步地,所述操作平台上设有导向槽,所述订书机左右固定装置和所述上下杠杆固定装置通过其下端定位块装配于所述导向槽中。Further, a guide groove is provided on the operating platform, and the left and right fixing devices of the stapler and the upper and lower lever fixing devices are assembled in the guide groove through the positioning blocks at the lower ends thereof.
进一步地,所述夹持机构包括订书机上盖夹持装置、挡板、左右压紧旋钮、上下压紧旋钮、插销、固定螺母、连接螺纹、左右压紧块和上下压紧块。Further, the clamping mechanism includes a stapler upper cover clamping device, a baffle plate, left and right pressing knobs, up and down pressing knobs, latches, fixing nuts, connecting threads, left and right pressing blocks and up and down pressing blocks.
进一步地,所述负荷传感器与所述夹持机构中的所述订书机上盖加持装置相连接,所述负荷传感器感应方向与所检测订书机上盖垂直。Further, the load sensor is connected to the holding device of the upper cover of the stapler in the clamping mechanism, and the sensing direction of the load sensor is perpendicular to the detected upper cover of the stapler.
进一步地,所述缓冲装置为保护气缸,所述保护气缸与所述负荷传感器通过铰链装置连接,所述保护气缸中始终充满气体,所述保护气缸的活塞杆一直处于伸出状态。Further, the buffer device is a protection cylinder, the protection cylinder is connected with the load sensor through a hinge device, the protection cylinder is always filled with gas, and the piston rod of the protection cylinder is always in an extended state.
进一步地,所述前后位移装置为直线导轨,所述保护气缸与所述直线导轨连接,所述连接螺纹与所述保护气缸的活塞杆相连接。Further, the front and rear displacement device is a linear guide rail, the protection cylinder is connected with the linear guide rail, and the connecting thread is connected with the piston rod of the protection cylinder.
进一步地,所述动力输出装置为伺服电机与滚珠丝杆配合的传动方式,所述动力输出装置另外包括传送带、导向套、导向柱和限位装置,所述上下移动横梁下端与所述直线导轨连接,所述上下移动横梁上端与所述滚珠丝杆和所述导向柱相连接。Further, the power output device is a transmission mode in which a servo motor and a ball screw are matched. The power output device additionally includes a conveyor belt, a guide sleeve, a guide column and a limit device. The upper end of the up-and-down moving beam is connected with the ball screw and the guide column.
进一步地,所述安全模块包括脚踏急停装置,所述安全模块包括“急停”、“启动”、“停止”、“上升”、“下降”操作功能,所述计算机与所述安全模块、所述负荷传感器和所述伺服电机相连接。Further, the safety module includes a foot emergency stop device, the safety module includes "emergency stop", "start", "stop", "up", "down" operation functions, the computer and the safety module , the load sensor is connected with the servo motor.
一种利用所述的订书机打钉力检测装置检测订书机打钉力的检测方法,其特征在于,包括以下步骤:A detection method for detecting the nailing force of a stapler by using the described stapler nailing force detection device, characterized in that it comprises the following steps:
a)选择所检测的订书机的上盖按压点,将所述上盖位置固定在所述夹持机构中;a) Select the detected pressing point of the upper cover of the stapler, and fix the position of the upper cover in the clamping mechanism;
b)设定所述控制系统,使所述上下移动横梁移动到合适位置,将所检测订书机的底座水平放入所述固定机构中进行固定;b) setting the control system to move the up-and-down beam to an appropriate position, and placing the base of the detected stapler horizontally into the fixing mechanism for fixing;
c)设定所述控制系统,根据所检测的订书机的自然高度,选取合适的所述上下移动横梁的高度设定为所检测的订书机的起始点;c) setting the control system, according to the detected natural height of the stapler, select a suitable height of the upper and lower moving beams to be set as the starting point of the detected stapler;
d)根据所检测的订书机类型调节所述缓冲装置;d) adjusting the buffer device according to the detected stapler type;
e)操作所述计算机,设置为力值驱动模式,设定行程速度和负载力值,当所述负荷传感器受到所述负载力值时,所述上下移动横梁立即停止下压动作开始返程动作;e) operate the computer, set to the force value drive mode, set the travel speed and the load force value, when the load sensor is subjected to the load force value, the up and down moving beam immediately stops the pressing action and starts the return action;
f)启动所述控制系统,驱动所述上下移动横梁(4)向下移动,使所检测的订书机完成脱钉、入纸、弯钉三个动作,当实际负载力值达到设定负载力值时,所述上下移动横梁自动结束并复位;f) Start the control system, drive the up and down moving beam (4) to move downward, so that the detected stapler completes three actions of removing staples, feeding paper, and bending staples. When the actual load force value reaches the set load When the force value is reached, the up and down moving beam automatically ends and resets;
g)若设定力值未能使所检测的订书机完成完整的打钉动作,选择下述两种调整方案之一重新进行打钉力检测:g) If the set force value fails to make the detected stapler complete the complete stapling action, select one of the following two adjustment schemes to perform the stapling force detection again:
g1)加大负载力值;g1) Increase the load force value;
g2)操作所述计算机,设置为行程驱动模式,读取出上一次所述移动横梁的最低点,并根据实际打钉效果增加0-1mm的行程作为所述上下移动横梁的终点;g2) operate the computer, set to the stroke drive mode, read out the lowest point of the moving beam last time, and increase the stroke of 0-1mm according to the actual nailing effect as the end point of the moving beam up and down;
h)利用所述负荷传感器(5)采集数据并利用所述计算机(6)进行处理,得到检测结果。h) Collecting data with the load sensor (5) and processing with the computer (6) to obtain a detection result.
进一步地,所述缓冲装置为保护气缸,步骤d)中当所检测订书机为一般订书机或省力订书机时设定保护气压为300Kpa,当所述所检测订书机为重型订书机时设定保护气压为500Kpa。Further, the buffer device is a protection cylinder, and in step d), when the detected stapler is a general stapler or a labor-saving stapler, the protective air pressure is set to 300Kpa, and when the detected stapler is a heavy-duty stapler When the machine is set, the protective air pressure is 500Kpa.
本发明通过设计一种订书机打钉力检测装置及其检测方式,通过设计精细的结构,准确反映订书机在使用过程中的脱钉力、入纸力、弯钉力及其平稳度,得出订书机打钉时的力值曲线,从而更为科学合理表征订书机的打钉力及使用手感。By designing a stapler nailing force detection device and its detection method, the present invention can accurately reflect the stapler's nail removal force, paper feeding force, nail bending force and its stability during use by designing a fine structure. , to obtain the force value curve of the stapler when nailing, so as to more scientifically and reasonably characterize the stapler's nailing force and use feel.
附图说明Description of drawings
本发明的以上技术内容以及下面的具体实施方式在结合附图阅读时会得到更好的理解。需要说明的是,附图仅作为所请求保护的技术方案的示例。在附图中,相同的附图标记代表相同或类似的元素。The above technical content of the present invention and the following specific embodiments will be better understood when read in conjunction with the accompanying drawings. It should be noted that the accompanying drawings are only examples of the claimed technical solution. In the drawings, the same reference numbers represent the same or similar elements.
图1为本发明一实施例的订书机打钉力检测装置的立体结构图;1 is a three-dimensional structural view of a stapler nailing force detection device according to an embodiment of the present invention;
图2为本发明该实施例的订书机打钉力检测装置的侧视图;2 is a side view of the stapler nailing force detection device of the embodiment of the present invention;
图3为本发明该实施例的操作平台工装结构示意图;FIG. 3 is a schematic structural diagram of the tooling structure of the operating platform according to the embodiment of the present invention;
图4为本发明该实施例的订书机上盖夹持装置结构示意图;4 is a schematic structural diagram of the upper cover clamping device of the stapler according to the embodiment of the present invention;
图5为本发明该实施例的固定装置中上下杠杆固定装置结构示意图;5 is a schematic structural diagram of the upper and lower lever fixing devices in the fixing device according to the embodiment of the present invention;
图6为本发明该实施例的固定装置中左右弹片压紧工装结构示意图;6 is a schematic structural diagram of the left and right elastic pieces pressing tooling in the fixing device according to the embodiment of the present invention;
图7为本发明该实施例的动力输出装置的结构示意图;7 is a schematic structural diagram of a power output device according to this embodiment of the present invention;
图8为本发明该实施例的订书机打钉力检测装置下压初始状态示意图;FIG. 8 is a schematic diagram of the initial state of pressing down of the stapler nailing force detection device according to the embodiment of the present invention;
图9为本发明该实施例的订书机打钉力检测装置下压结束状态示意图;FIG. 9 is a schematic diagram of the end state of pressing down of the stapler nailing force detection device according to the embodiment of the present invention;
图10为本发明测试例中的订书机打钉力检测装置检测过程中12#普通订书机与12#省力订书机打钉力值曲线对比图。10 is a comparison diagram of the nailing force value curve of a 12# ordinary stapler and a 12# labor-saving stapler during the detection process of the stapler nailing force detection device in the test example of the present invention.
其中,附图标记说明如下:Among them, the reference numerals are described as follows:
1 整机框架1 whole machine frame
101 箱体框架101 Box frame
102 操作平台102 Operating Platform
103 支撑座103 Support base
104 上盖104 cover
2 固定机构2 fixing mechanism
201 订书机左右固定装置201 Stapler Left and Right Fixtures
202 上下杠杆固定装置202 Upper and lower lever fixing device
203 导向槽203 Guide groove
204 定位块204 Positioning block
205 杠杆压紧旋钮205 Lever Compression Knob
206 固定压块206 Fixed pressure block
207 推紧装置207 Pusher
208 下压杆208 down lever
209 推杆209 putter
3 夹持机构3 Clamping mechanism
301 订书机上盖夹持装置301 Stapler cover holding device
302 挡板302 bezel
303 左右压紧旋钮303 Left and right compression knobs
304 上下压紧旋钮304 Press the knob up and down
305 插销305 latch
306 固定螺母306 Fixing Nut
307 连接螺纹307 Connection thread
308 左右压紧块308 left and right compression blocks
309 上下压紧块309 Up and down compression block
4 上下移动横梁4 Move the beam up and down
401 直线导轨401 Linear guide
5 负荷传感器5 Load cell
501 保护气缸501 Protection cylinder
502 调压阀502 Regulator
503 铰链装置503 Hinged device
6 计算机6 Computer
7 安全模块7 Security module
701 脚踏急停装置701 Foot emergency stop device
8 动力输出装置8 PTO
801 伺服电机801 Servo Motor
802 传送带802 Conveyor Belt
803 滚珠丝杆803 Ball Screw
804 导向套804 Guide bushing
805 导向柱805 Guide post
806 限位装置806 Limiting device
具体实施方式Detailed ways
以下在具体实施方式中叙述本发明的详细特征以及优点,其内容足以使本领域技术人员了解本发明的技术内容并据以实施,且根据本说明书、权利要求及附图,本领域技术人员可轻易地理解本发明相关的目的及优点。The detailed features and advantages of the present invention are described below in the specific embodiment, and the content is sufficient to enable those skilled in the art to understand the technical content of the present invention and implement it accordingly, and according to the description, claims and drawings, those skilled in the art can Objects and advantages associated with the present invention are readily understood.
如图1所示,订书机打钉力检测装置包括:整机框架1(箱体框架101、操作平台102、支撑座103、上盖104)和控制系统单元。As shown in FIG. 1 , the stapler nailing force detection device includes: a complete machine frame 1 (
所述箱体框架101为单面镂空结构,方便人工进行放纸放钉操作,所述箱体框架101四脚为硬质橡胶或硬质树脂结构,用于降低试验机工装中带来的振动和噪音,所述框架底部安装脚踏急停装置701,用于试验机异常时的脚踏急停。The
如图3所示,所述操作平台102上设有导向槽203,所述导向槽203呈“凸”形,订书机左右固定装置201和上下杠杆固定装置202通过其下端定位块204特征装配于所述导向槽203中,所述订书机左右固定装置201和上下杠杆固定机构202可在所述导向槽203中延固定方向自由移动和固定。As shown in FIG. 3 , the
上下移动横梁4下端与直线导轨401和挡板302连接,所述直线导轨401上悬挂有保护气缸501形式的缓冲装置,所述保护气缸501能在所述直线导轨401上自由滑动,所述挡板302对所述保护气缸501进行限制防止其滑出所述直线导轨401。所述保护气缸501中始终充满气体,气体气压通过调压阀502进行气压调节控制,所述保护气缸501的活塞始终处于伸出状态,所述活塞的伸缩力通过所述调压阀502进行调节,作用是保护负荷传感器5不会过载。The lower end of the vertical moving
所述活塞通过下端铰链装置503与所述负荷传感器5相连接以保证所述负荷传感器5一直受到一个垂直力,所述负荷传感器下端连接有订书机上盖夹持装置301。The piston is connected with the
如图4所示,所述订书机上盖夹持装置301包括:左右压紧旋钮303、上下压紧旋钮304、插销305、固定螺母306、连接螺纹307、左右压紧块308、上下压紧块309。As shown in FIG. 4 , the upper
所述连接螺纹307与所述保护气缸501的活塞相连接,所述连接螺纹307通过所述插销305与夹持机构3相连接。所述插销305可以使所述夹持机构3拆卸方便,便于所检测的订书机的补钉、换钉操作。所述固定螺母306用于消除所述插销305连接中的缝隙和晃动。所述插销305下端连接的夹持机构3,通过左右压紧旋钮303调节左右压紧块308对所检测订书机上盖进行左右压紧固定,通过上下压紧旋钮304调节上下压紧块309对所检测订书机上盖进行上下压紧固定。The connecting
如图5所示,所述上下杠杆固定装置202可以通过转动杠杆压紧旋钮205使固定压块206下压使所检测的订书机固定。As shown in FIG. 5 , the upper and lower
如图6所示,所述订书机左右固定装置201可以通过下压下压杆208使推杆209向前移动,从而使所检测的订书机固定。As shown in FIG. 6 , the left and right fixing
如图7所示,所述支撑座103上固定有动力输出装置8,包括:伺服电机801、传送带802、滚珠丝杆803、导向套804、导向柱805、限位装置806。As shown in FIG. 7 , a
所述伺服电机801固定在所述支撑座103上,带动所述传送带802运转、所述传送带802运转带动所述滚珠丝杆803旋转。所述滚珠丝杆803下端与所述上下移动横梁4连接。所述上下移动横梁4通过所述导向套804和所述导向柱805进行定位,与所述滚珠丝杆803连接,被所述滚珠丝杆803带动而上下移动。所述导向柱805上端安装所述限位装置806,所述限位装置下端设有限位按钮用于限制所述导向柱805的位移行程。The
所述控制系统单元包括计算机6、安全模块7(脚踏急停装置701)。所述安全模块7连接所述计算机6,所述安全模块7上设有功能按钮:急停、开启、关闭、上升、下降等,方便人为操作。The control system unit includes a
所述计算机6为订书机打钉力检测装置的控制中心,所述计算机6连接了所述安全模块7、负荷传感器5、伺服电机801。The
所述负荷传感器连接到所述计算机6,使其接收到负荷传感器信号,实时显示整个实验过程的力值,并形成(负荷-时间)或(负荷-形成)曲线。The load sensor is connected to the
所述伺服电机801连接到所述计算机6,所述伺服电机801通过所述计算机6上的软件对所述伺服电机801的各阶段速度、停顿时间等参数进行设定,达到控制所述上下移动横梁4的效果。The
本发明的订书机打钉力检测装置具有模拟人工打钉,在下压过程中保持接触点与所检测订书机上盖垂直且固定的效果。下面对单位行程动作进行说明。如图8所示,其为检测装置下压开始状态;如图9所示,其为检测装置下压结束状态。其中:The stapler nailing force detection device of the present invention has the effect of simulating manual stapling and keeping the contact point vertical and fixed with the detected upper cover of the stapler during the pressing process. Next, the unit stroke operation will be described. As shown in FIG. 8 , it is the start state of the detection device pressing down; as shown in FIG. 9 , it is the end state of the detection device pressing down. in:
将所检测订书机底部固定在所述订书机左右固定装置201、所述上下杠杆固定装置202中,将所检测订书机上盖固定于所述订书机上盖夹持装置301,通过操作所述计算机6设置形成的起始和终点位置。启动后,所述上下移动横梁4下行,带动所述保护气缸501和所述负荷传感器5下移,所述保护气缸501始终充满气体,所述活塞杆一直处于伸出状态,保护所述负荷传感器5不会过载,所述保护气缸501上部与所述直线导轨401连接能带动所述保护气缸501和所述负荷传感器5前后移动,所述夹持机构3与所检测订书机上盖垂直连接在一起,保证了下压过程中不会发生位移。当所检测订书机打钉时,随着所述上下移动横梁4的下移,订书机上盖的角度不断变化,所述铰接装置503随之旋转,以保证所述负荷传感器5一直受到一个垂直力,所述上下移动横梁4下行的同时,所述直线导轨401可以前后移动,以适应空间的变化。在上述单位行程中,所述负荷传感器5测力系统实时测量来自所检测订书机的负荷并数字显示,所述计算机6通过软件能实时显示整个试验过程的(负荷-时间)曲线。The bottom of the detected stapler is fixed in the left and right fixing
其中,所述保护气缸501的一种优选方式为:选取保护气缸的有效横截面积约8cm2,保护负荷如表1.所示。Wherein, a preferred manner of the
表1.保护气缸相应气压的理论出力值(保护范围):Table 1. Theoretical output value (protection range) of the corresponding air pressure of the protection cylinder:
备注:理论出力(N)=有效横截面积(cm2)*气压(bar)*9.8Remarks: Theoretical output (N) = effective cross-sectional area (cm 2 ) * air pressure (bar) * 9.8
考虑到单独一次试验可能会受到偶然因素的干扰,本方法需要进行多次的重复试验,通常在5-6次,一般去掉最高、最低值,以中间几组平均值作为最终试验数据。Considering that a single test may be interfered by accidental factors, this method requires repeated tests, usually 5-6 times, the highest and lowest values are generally removed, and the average values of the middle groups are used as the final test data.
下述为测试例:The following are test examples:
试样为晨光12#普通、12#省力和重型订书机,分别装入试验机,进行打钉力测试。其中:The samples are Chenguang 12# ordinary, 12# labor-saving and heavy-duty staplers, which are respectively loaded into the testing machine and tested for nailing force. in:
上述12#普通和12#省力型订书机测试时调整保护气缸气压为350kPa,上述重型订书机测试时调整保护气缸5气压为500kPa。上述测试过程中下压行程速度均设置为3000mm/min,利用本发明订书机打钉力检测装置进行测试,测试结果如表2.所示。During the test of the above 12# ordinary and 12# labor-saving staplers, the air pressure of the protection cylinder was adjusted to 350kPa, and the air pressure of the
表2.晨光不同规格订书机的打钉力值(N)Table 2. Stapling force values (N) of Chenguang staplers with different specifications
从表2中可以看出三组订书机弯钉力最大值相对于平均值偏差分别为3.5%、2.7%、2.5%,最小值相对于平均值偏差分别为1.7%、4.5%、3.6%。数据离散型非常小,说明数据准确性很高。It can be seen from Table 2 that the deviations of the maximum nail bending force of the three groups of staplers relative to the average value are 3.5%, 2.7%, and 2.5%, respectively, and the deviations of the minimum value relative to the average value are 1.7%, 4.5%, and 3.6%, respectively. . The discreteness of the data is very small, indicating that the accuracy of the data is very high.
从测试例可以看出,借助本发明的订书机打钉力检测装置能够在模拟人工的条件下、在不同的工况下,准确测出不同试样订书力的大小,科学合理地表征订书机的打钉力值,为产品质量提高以及新产品的研发提供了强有力的科技支撑。It can be seen from the test example that the stapler nailing force detection device of the present invention can accurately measure the staple force of different samples under artificial conditions and under different working conditions, and characterize the staple force scientifically and reasonably. The nailing force value of the book machine provides a strong scientific and technological support for the improvement of product quality and the research and development of new products.
这里基于的术语和表述方式只是用于描述,本发明并不应局限于这些术语和表述。使用这些术语和表述并不意味着排除任何示意和描述(或其中部分)的等效特征,应认识到可能存在的各种修改也应包含在权利要求范围内。其他修改、变化和替换也可能存在。相应的,权利要求应视为覆盖所有这些等同物。The terms and expressions based here are only for description, and the present invention should not be limited to these terms and expressions. The use of these terms and expressions is not intended to exclude any equivalents of those shown and described (or portions thereof), and it should be recognized that various modifications that may exist should also be included within the scope of the claims. Other modifications, changes and substitutions may also exist. Accordingly, the claims should be considered to cover all such equivalents.
同样,需要指出的是,虽然本发明已参照当前的具体实施例来描述,但是本技术领域中的普通技术人员应当认识到,以上的实施例仅是用来说明本发明,在没有脱离本发明精神的情况下还可做出各种等效的变化或替换,因此,只要在本发明的实质精神范围内对上述实施例的变化、变型都将落在本发明的权利要求书的范围内。Also, it should be pointed out that although the present invention has been described with reference to the current specific embodiments, those skilled in the art should realize that the above embodiments are only used to illustrate the present invention, without departing from the present invention. Various equivalent changes or substitutions can also be made under the spirit of the present invention. Therefore, as long as the changes and modifications of the above-mentioned embodiments are within the scope of the essential spirit of the present invention, they will fall within the scope of the claims of the present invention.
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