CN110487111A - A kind of impact type rapid-fire weapon barrel capabilities test experiments method and device - Google Patents
A kind of impact type rapid-fire weapon barrel capabilities test experiments method and device Download PDFInfo
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Abstract
本发明公开了一种冲击式速射武器身管性能测试实验方法,包括以下步骤:1)按照工艺要求制作实验装置;2)将待实验的武器身管放置在试样台上,试样台与加热装置配合安装;或武器身管与加热装置配合安装,加热装置对待实验的武器身管进行加热,加热到实验所需温度;3)按照工艺要求,通过爆炸冲击药物盒向试样台投放爆炸冲击药物,使爆炸冲击药物在试样台周围燃烧并爆炸,使武器身管被爆炸冲击药物燃烧后的化合物包裹;4)启动气动冲击装置,气动冲击装置对被爆炸冲击药物燃烧后的化合物包裹的武器身管施加冲击力,气动冲击装置撞击武器身管至少一次;5)按照工艺要求,当撞击次数达到预设值,气动冲击装置停止工作。
The invention discloses an experimental method for testing the barrel performance of an impact-type rapid-fire weapon, which comprises the following steps: 1) making an experimental device according to the technological requirements; 2) placing the barrel of the weapon to be tested on a sample platform, and The heating device is installed together; or the weapon barrel and the heating device are installed together, and the heating device heats the weapon barrel to be tested to the temperature required for the experiment; 3) According to the process requirements, the explosive impact drug box is put on the sample table to explode Shock drug, so that the explosive impact drug burns and explodes around the sample table, so that the weapon barrel is wrapped by the compound burned by the explosive impact drug; 4) Start the pneumatic impact device, and the pneumatic impact device wraps the compound burned by the explosive impact drug 5) According to the technical requirements, when the number of impacts reaches the preset value, the pneumatic impact device stops working.
Description
技术领域technical field
本发明涉及射击武器身管材料性能测试的技术领域,具体涉及一种冲击式速射武器身管性能测试实验方法及装置。The invention relates to the technical field of material performance testing of a barrel of a shooting weapon, in particular to an experimental method and device for testing the barrel performance of an impact-type rapid-fire weapon.
背景技术Background technique
在提高武器寿命的研究中,有关身管寿命的研究一直占有重要的地位,尤其是有关大口径机枪身管和炮弹身管的寿命问题的研究更为重要。在射击过程中,身管内膛在短时间内承受火药燃气的高温、高压、冲刷和化学腐蚀作用,同时还要抵御弹丸导转侧的挤压和磨损作用,工作环境十分恶劣。In the research on improving the life of weapons, the research on the life of the barrel has always played an important role, especially the research on the life of the barrel of the large-caliber machine gun and the barrel of the shell is more important. During the shooting process, the inner bore of the barrel bears the high temperature, high pressure, scouring and chemical corrosion of the gunpowder gas in a short period of time, and at the same time resists the extrusion and wear of the projectile guide side. The working environment is very harsh.
在如此复杂的工况条件下,经过一定数量的射击循环后,身管内膛逐渐产生损伤,随着身管内膛表面损伤程度的逐渐加剧,其射击精度、弹头初速和横弹率等弹道性能将受到严重影响,严重时甚至能直接导致身管破裂,直接威胁到战士的安全。Under such complex working conditions, after a certain number of shooting cycles, the inner bore of the barrel will gradually be damaged. It is seriously affected, and in severe cases, it can even directly cause the barrel to rupture, directly threatening the safety of soldiers.
研究表明,热烧蚀磨损是决定速射火炮身管寿命的关键因素。烧蚀现象是指炮管内部由于高温和高压产生的材料耗损。在火炮发射时,火药燃气对炮管内壁薄层的瞬时加热速率高达6.5*105~8*105℃/s,炮管受到温度高达2500~3200℃的火药燃气强瞬态周期性热冲击。火炮在连续发射时,炮管温度大幅度上升,当炮管温度过高时,其内部会出现烧蚀现象。炮管出现严重烧蚀之后,直接导致炮管膛内压力减小,炮弹初速度降低和射击精度下降,最终对炮管进行报废处理。子弹在高温、高压的枪管内螺旋式飞行,必将对枪管内部产生强烈的冲击磨损作用,加速了枪管的损伤。Research shows that thermal ablation wear is a key factor determining the life of rapid-fire gun barrel. Ablation is the loss of material inside the barrel due to high temperature and pressure. When the artillery is fired, the instantaneous heating rate of the gunpowder gas on the thin layer of the inner wall of the gun barrel is as high as 6.5*10 5 ~8*10 5 ℃/s, and the gun barrel is subjected to strong transient periodic thermal shock of the gunpowder gas at a temperature as high as 2500~3200℃ . When the gun is fired continuously, the temperature of the gun barrel rises sharply. When the temperature of the gun barrel is too high, ablation will occur inside the gun barrel. Severe ablation of the gun barrel will directly lead to a decrease in the pressure inside the barrel, a decrease in the initial velocity of the shell and a decrease in shooting accuracy, and the gun barrel will eventually be scrapped. Bullets spiraling in the high-temperature, high-pressure barrel will inevitably have a strong impact and wear on the inside of the barrel, which will accelerate the damage of the barrel.
目前,工作人员对于炮管及枪管寿命的评估和检测变得异常困难,国内外还没有该方面的检测检验设备,工程上也只能依靠打靶来检验枪炮的寿命情况,实验研究中也主要通过烧蚀和磨损两套实验方法来评价身管的寿命,不仅造成子弹炮弹的大量浪费,也难以保证得到同等条件下实验结果的准确性。At present, it is extremely difficult for the staff to evaluate and test the barrel and the life of the barrel. There is no testing equipment in this area at home and abroad, and the engineering can only rely on shooting to test the life of the gun. The life of the barrel is mainly evaluated by two sets of experimental methods of ablation and wear, which not only cause a lot of waste of bullets and shells, but also make it difficult to guarantee the accuracy of the experimental results under the same conditions.
为了解决以上技术问题,中国专利(申请号为201610029981.1)公开了一种枪支寿命试验机,属于试验机领域,包括机体,以及位于所述机体内的PLC控制模块,和位于所述机体外的工作面板,其中在所述工作面板上分别设有显示屏和控制模块,以及用于夹持枪支的夹具,在所述工作面板的后端设有用于扣动扳机的击发机构,在所述工作面板的中部设有用于带动拉柄左右移动的推拉装置,所述PLC控制模块的输入端与所述控制模块连接,输出端分别与所述击发机构、推拉装置和显示屏连接。但是,这种试验方法不仅浪费了大量的子弹,还难以保证得到同等条件下实验结果的准确性和一致性。In order to solve the above technical problems, the Chinese patent (application number 201610029981.1) discloses a gun life testing machine, which belongs to the field of testing machines, including a body, a PLC control module located inside the body, and a working machine located outside the body. panel, wherein a display screen, a control module, and a clamp for holding a firearm are respectively arranged on the working panel, and a firing mechanism for pulling the trigger is arranged at the rear end of the working panel; The middle part of the panel is provided with a push-pull device for driving the handle to move left and right, the input end of the PLC control module is connected with the control module, and the output end is respectively connected with the firing mechanism, the push-pull device and the display screen. However, this test method not only wastes a lot of bullets, but also is difficult to guarantee the accuracy and consistency of the experimental results under the same conditions.
发明内容Contents of the invention
针对现有技术存在的上述不足,本发明的目的在于提供一种延长武器身管寿命的冲击式速射武器身管性能测试实验方法及装置,从温度、烧蚀、磨损三个角度对身管材料进行测试,以使检测结果准确性得到很大提升。For the above-mentioned deficiencies that exist in the prior art, the object of the present invention is to provide a kind of impact-type rapid-fire weapon barrel performance test experimental method and device that prolongs the weapon barrel life, from three angles of temperature, ablation, wearing and tearing to barrel material Tests are carried out to greatly improve the accuracy of the test results.
为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above technical problems, the present invention adopts the following technical solutions:
一种冲击式速射武器身管性能测试实验方法,包括以下步骤:An experimental method for testing the barrel performance of an impact-type rapid-fire weapon, comprising the following steps:
1)按照工艺要求制作实验装置;1) Make the experimental device according to the process requirements;
所述实验装置,包括壳体,壳体内腔设置有试样台,在试样台一侧,设置有爆炸冲击药物盒;在试样台上固定有武器身管;在试样台上方,设置有通过调节供气压力控制撞击武器身管力度的气动冲击装置,还包括加热装置和对气动冲击装置冲击次数计数的电子计数器;The experimental device includes a shell, the inner cavity of the shell is provided with a sample table, and on one side of the sample table, an explosive impact drug box is arranged; a weapon barrel is fixed on the sample table; above the sample table, a There is a pneumatic impact device that controls the strength of impacting the barrel of the weapon by adjusting the air supply pressure, and also includes a heating device and an electronic counter that counts the number of impacts of the pneumatic impact device;
2)将待实验的武器身管放置在试样台上,试样台与加热装置配合安装;或武器身管与加热装置配合安装,加热装置对待实验的武器身管进行加热,加热到实验所需温度;2) Place the weapon barrel to be tested on the sample table, and the sample table is installed in conjunction with the heating device; or the weapon barrel is installed in conjunction with the heating device, and the heating device heats the weapon barrel to be tested, and heats it to the laboratory Required temperature;
3)按照工艺要求,通过爆炸冲击药物盒向试样台投放爆炸冲击药物,使爆炸冲击药物在试样台周围燃烧并爆炸,使武器身管被爆炸冲击药物燃烧后的化合物包裹;3) According to the process requirements, the explosive impact drug is put into the sample table through the explosive impact drug box, so that the explosive impact drug burns and explodes around the sample table, so that the weapon barrel is wrapped by the compound after the explosive impact drug burns;
4)启动气动冲击装置,气动冲击装置对武器身管施加冲击力,气动冲击装置撞击武器身管至少一次;4) Activate the pneumatic impact device, the pneumatic impact device exerts impact force on the barrel of the weapon, and the pneumatic impact device hits the barrel of the weapon at least once;
5)按照工艺要求,当撞击次数达到预设值,气动冲击装置停止工作。5) According to the process requirements, when the number of impacts reaches the preset value, the pneumatic impact device stops working.
进一步,加热装置包括电磁感应线圈和与电磁感应线圈电连接的加热控制装置,将武器身管置于电磁感应线圈内,再启动加热控制装置对电磁感应线圈通电,使得电磁感应线圈对武器身管局部加热。Further, the heating device includes an electromagnetic induction coil and a heating control device electrically connected to the electromagnetic induction coil, the weapon barrel is placed in the electromagnetic induction coil, and then the heating control device is started to energize the electromagnetic induction coil, so that the electromagnetic induction coil is connected to the weapon barrel. Local heating.
进一步,加热装置包括电磁感应线圈和与电磁感应线圈电连接的加热控制装置,将待实验的武器身管放置在试样台,试样台置于电磁感应线圈内,再启动加热控制装置对电磁感应线圈通电,先对试样台进行加热升温,进而对试样台上的武器身管进行加热升温。Further, the heating device includes an electromagnetic induction coil and a heating control device electrically connected to the electromagnetic induction coil, the weapon barrel to be tested is placed on the sample table, the sample table is placed in the electromagnetic induction coil, and then the heating control device is started to control the electric current. The magnetic induction coil is energized to heat up the sample stage first, and then heat up the weapon barrel on the sample stage.
进一步,气动冲击装置包括时间继电器、与时间继电器电连接的气动锤以及与气动锤相连的冲击棒,通过时间继电器控制气动锤上的电磁阀的启闭,在电磁阀开启状态下,气动锤内磁性活塞在压缩空气冲击下脱离气动锤内腔,使得冲击棒随着磁性活塞在压缩空气冲击下撞击武器身管;撞击之后,关闭电磁阀的同时压缩空气从气动锤内排出,使得磁性活塞复位,冲击棒离开武器身管表面;电子计数器对轴向冲击次数计数为一次,一个冲击周期完成。Further, the pneumatic impact device includes a time relay, a pneumatic hammer electrically connected to the time relay, and an impact rod connected to the pneumatic hammer. The time relay controls the opening and closing of the solenoid valve on the pneumatic hammer. The magnetic piston breaks away from the inner cavity of the pneumatic hammer under the impact of compressed air, so that the impact bar hits the weapon barrel with the magnetic piston under the impact of compressed air; after the impact, the solenoid valve is closed and the compressed air is discharged from the pneumatic hammer to reset the magnetic piston. , the impact rod leaves the surface of the weapon barrel; the electronic counter counts the number of axial impacts as one, and one impact cycle is completed.
一种冲击式速射武器身管性能测试实验装置,包括壳体,所述壳体顶部设置有一通孔,所述壳体一侧设置有加热控制装置,所述壳体内设置有试样台,所述试样台周侧套有电磁感应线圈,所述电磁感应线圈电连接所述加热控制装置,所述试样台正上表面设置有气动冲击装置,所述气动冲击装置包括时间继电器和与时间继电器电连接的气动锤,所述气动锤内腔设置有沿内腔往复运动的磁性活塞,所述气动锤上设置有用于控制压缩空气冲击磁性活塞的电磁阀,所述磁性活塞上设置有可穿过所述通孔的冲击棒,通过所述时间继电器控制气动锤上的电磁阀启闭,使得磁性活塞在气动锤内腔往复运动,并带着冲击棒间隔撞击武器身管。本方案中的电磁阀通过与时间继电器的配合,达到控制撞击间隔和撞击频率的作用。An experimental device for testing the barrel performance of an impact-type rapid-fire weapon, comprising a casing, a through hole is arranged on the top of the casing, a heating control device is arranged on one side of the casing, a sample table is arranged inside the casing, and the An electromagnetic induction coil is set around the sample stage, and the electromagnetic induction coil is electrically connected to the heating control device. The upper surface of the sample stage is provided with a pneumatic impact device, and the pneumatic impact device includes a time relay and a time relay. A pneumatic hammer electrically connected to the relay, the cavity of the pneumatic hammer is provided with a magnetic piston reciprocating along the cavity, the pneumatic hammer is provided with a solenoid valve for controlling the compressed air to impact the magnetic piston, and the magnetic piston is provided with a The impact rod passing through the through hole controls the opening and closing of the solenoid valve on the pneumatic hammer through the time relay, so that the magnetic piston reciprocates in the inner cavity of the pneumatic hammer, and impacts the weapon barrel with the impact rod at intervals. The electromagnetic valve in this solution cooperates with the time relay to achieve the function of controlling the impact interval and impact frequency.
进一步,所述气动冲击装置包括无油空气压缩机、油水分离器以及连通无油空气压缩机和油水分离器的空压机气管,所述油水分离器通过空气机气管与所述电磁阀连通。本方案采用无油空气压缩机实现提供充足稳定的压力气源给气动锤;另外,由于现在污染的空气会加速活塞密封的磨损,造成密封失效,因此,本方案采用油水分离器实现了去掉空气中的杂质,为气动锤提供洁净的空气。Further, the pneumatic impact device includes an oil-free air compressor, an oil-water separator, and an air compressor air pipe connecting the oil-free air compressor and the oil-water separator, and the oil-water separator communicates with the electromagnetic valve through the air air pipe. This scheme uses an oil-free air compressor to provide sufficient and stable pressure air source to the pneumatic hammer; in addition, because the now polluted air will accelerate the wear of the piston seal and cause the seal to fail, therefore, this scheme uses an oil-water separator to realize the removal of air Impurities in the air to provide clean air for the pneumatic hammer.
进一步,所述气动锤上设置有进气口,所述气动锤内腔设置有与磁性活塞相吸的基板,所述基板中部设置有槽口,所述槽口经所述进气口通过空气机气管与所述电磁阀连通,所述槽口正对所述磁性活塞。Further, the pneumatic hammer is provided with an air inlet, and the inner cavity of the pneumatic hammer is provided with a base plate that is attracted to the magnetic piston, and a notch is provided in the middle of the base plate, and the air is passed through the air intake port through the notch. The machine air pipe is in communication with the solenoid valve, and the notch is facing the magnetic piston.
电磁阀开启时,通过空气机气管将压缩空气经进气口和槽口引入至基板处,压缩空气对准磁性活塞施加供气压力,使得供气压力大于磁性相吸力时,磁性活塞脱离,随着压缩空气的冲击力以及冲击棒自身重力向下撞击武器身管。When the solenoid valve is opened, the compressed air is introduced to the base plate through the air pipe of the air machine through the air inlet and the notch, and the compressed air is aimed at the magnetic piston to apply the air supply pressure, so that when the air supply pressure is greater than the magnetic phase attraction force, the magnetic piston is disengaged, and then With the impact of compressed air and the impact rod's own gravity, it hits the barrel of the weapon downward.
进一步,气动锤下部设置有与试样台上表面相接触的底座,所述底座呈中空结构,且所述底座内供所述冲击棒穿过,所述底座上设置有排气口。当电磁阀关闭时,气动锤内的压缩空气会经排气口排出,使得冲击棒不再受到压缩空气的冲击力,并逐渐复位。Further, the lower part of the pneumatic hammer is provided with a base in contact with the upper surface of the sample table, the base is hollow, and the impact rod can pass through the base, and an exhaust port is provided on the base. When the solenoid valve is closed, the compressed air in the pneumatic hammer will be discharged through the exhaust port, so that the impact rod will no longer be impacted by the compressed air and will gradually reset.
进一步,所述磁性活塞顶部设置有活塞环,所述活塞环与所述底座之间设置有复位弹簧,所述复位弹簧套在所述冲击棒上。通过复位弹簧控制冲击棒复位,即也实现磁性活塞复位。Further, a piston ring is provided on the top of the magnetic piston, and a return spring is provided between the piston ring and the base, and the return spring is sleeved on the impact rod. The reset of the impact rod is controlled by the return spring, that is, the reset of the magnetic piston is also realized.
进一步,所述加热控制装置包括热电偶和PID温度控制器,热电偶一端连接在PID温度控制器,另一端置于试样台表面,用于实时监控其试样台的温度。Further, the heating control device includes a thermocouple and a PID temperature controller. One end of the thermocouple is connected to the PID temperature controller, and the other end is placed on the surface of the sample stage for real-time monitoring of the temperature of the sample stage.
与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明在装置方面,利用冲击棒对待测试样进行反复冲击,从温度、烧蚀、磨损三个角度对身管材料进行测试,从而检测结果准确性得到了很大提升,同时减化了检测步骤,优化了实验设备,提高了工作效率,展现了设备创新点。1. In terms of the device, the present invention uses the impact bar to repeatedly impact the test sample, and tests the barrel material from three angles of temperature, ablation and wear, so that the accuracy of the test results is greatly improved, and at the same time it reduces the The detection steps optimize the experimental equipment, improve work efficiency, and demonstrate the innovative points of the equipment.
2、本发明在成本方面,利用本设备对枪管或炮管进行烧蚀磨损实验,杜绝了因为打靶,而过多的消耗子弹或者火炮,减少了投入实验的工作人员和材料费,实现了降低成本提高成果的目的。2. In terms of cost, the present invention uses this equipment to carry out ablation and wear experiments on gun barrels or gun barrels, which prevents excessive consumption of bullets or artillery due to shooting, reduces the staff and material costs put into experiments, and realizes The purpose of reducing costs and improving results.
3、本发明在环保方面,由于在火炮或者子弹发射过程中会产生CO、SO2等有害物质,不仅会对人体造成一定的伤害,还会对大气以及环境造成不同程度的污染,采用本设备则避免了以上不足之处,体现了设备的绿色环保要求。3. In terms of environmental protection, the present invention will produce CO, SO 2 and other harmful substances during the firing of artillery or bullets, which will not only cause certain damage to the human body, but also cause different degrees of pollution to the atmosphere and the environment. It avoids the above shortcomings and reflects the green environmental protection requirements of the equipment.
4、本发明装置具有小型化和轻型化的特点,在运输和搬运过程中,显得十分灵活方便。4. The device of the present invention has the characteristics of miniaturization and light weight, and is very flexible and convenient in the process of transportation and handling.
附图说明Description of drawings
图1为本发明冲击式速射武器身管性能测试实验装置的结构示意图。Fig. 1 is the structure schematic diagram of the experimental device for testing the performance of the barrel of the impact type rapid-fire weapon of the present invention.
图2为冲击式速射武器身管性能测试实验装置中冲击棒冲击示意图。Figure 2 is a schematic diagram of the impact of the impact bar in the experimental device for testing the performance of the barrel of the impact-type rapid-fire weapon.
图3为冲击式速射武器身管性能测试实验方法的流程图。Fig. 3 is a flow chart of the experimental method for testing the barrel performance of the impact type rapid-fire weapon.
图中:时间继电器1、电子计数器2、油水分离器3、电磁阀4、空压机气管5、进气口6、铁螺栓7、螺丝8、基板9、活塞环10、磁性活塞11、无油空气压缩机12、冲击棒13、返回弹簧14、壳体15、排气口16、爆炸冲击药物盒17、加热控制装置18、冲击头19、试样台20、电磁感应线圈21、热电偶22、PID温度控制器23。In the figure: time relay 1, electronic counter 2, oil-water separator 3, solenoid valve 4, air compressor air pipe 5, air inlet 6, iron bolt 7, screw 8, base plate 9, piston ring 10, magnetic piston 11, none Oil-air compressor 12, impact rod 13, return spring 14, housing 15, exhaust port 16, explosive impact drug box 17, heating control device 18, impact head 19, sample stage 20, electromagnetic induction coil 21, thermocouple 22. PID temperature controller 23.
具体实施方式Detailed ways
下面将结合附图及实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
本实施例:参见图1和图2,一种冲击式速射武器身管性能测试实验装置,包括壳体15,壳体15一侧设置有加热控制装置18,加热控制装置18采用高频感应加热机,本实施例不限于此,壳体15内设置有试样台20,试样台20选择铁磁性的材料或者电阻率高的材料,使得感应加热时试样台20升温效果更好。试样台20周侧套有电磁感应线圈21,电磁感应线圈21电连接加热控制装置18。The present embodiment: referring to Fig. 1 and Fig. 2, an experimental device for testing the performance of the barrel of an impact-type rapid-fire weapon includes a casing 15, and a heating control device 18 is arranged on one side of the casing 15, and the heating control device 18 adopts high-frequency induction heating The present embodiment is not limited thereto. The housing 15 is provided with a sample stage 20. The sample stage 20 is made of a ferromagnetic material or a material with high resistivity, so that the heating effect of the sample stage 20 is better during induction heating. An electromagnetic induction coil 21 is sheathed around the sample stage 20 , and the electromagnetic induction coil 21 is electrically connected to the heating control device 18 .
加热控制装置18包括热电偶22和PID温度控制器23,热电偶22选择为S型铂铑热电偶22,由于测试区域样品温度高,因此,采用S型铂铑热电偶22能够得到准确的温度值。热电偶22一端连接在PID温度控制器23,另一端置于试样台20表面,用于实时监控其试样台20的温度,然后,将试样台20放入电磁感应线圈21内部,随着加热控制装置18不断的向电磁感应线圈21输出高频电流,对试样台20进行加温。另外,热电偶22可实时监控试样台20的温度,将温度信号值传入到PID温度控制器23内,PID温度控制器23运算后直接控制加热控制装置18的输出功率,从而达到控制试样台20的温度。The heating control device 18 includes a thermocouple 22 and a PID temperature controller 23. The thermocouple 22 is selected as an S-type platinum-rhodium thermocouple 22. Because the sample temperature in the test area is high, an accurate temperature can be obtained by using the S-type platinum-rhodium thermocouple 22. value. One end of the thermocouple 22 is connected to the PID temperature controller 23, and the other end is placed on the surface of the sample stage 20 for real-time monitoring of the temperature of the sample stage 20. Then, the sample stage 20 is placed inside the electromagnetic induction coil 21, and then The heating control device 18 continuously outputs high-frequency current to the electromagnetic induction coil 21 to heat the sample stage 20 . In addition, the thermocouple 22 can monitor the temperature of the sample stage 20 in real time, and transmit the temperature signal value to the PID temperature controller 23. After the calculation, the PID temperature controller 23 directly controls the output power of the heating control device 18, so as to achieve control The temperature of sample stage 20.
当通过电磁感应线圈21导体回路的磁通量发生变化时,回路中会产生感应电流,其在闭合回路中流动时消耗一部分能量做功,使得一部分电能转化为热能,从而试样台20温度增加,再通过固体传热至试样台20上,使得的武器身管温度增加。采用的高频感应加热是利用电磁感应加热原理将电磁能转化为热能,本实施例优选中,武器身管可采用各种形状,比如圆状、块状和管状等,且武器身管可采用身管材料,但不限于此。When the magnetic flux passing through the conductor circuit of the electromagnetic induction coil 21 changes, an induced current will be generated in the circuit, which consumes a part of the energy to do work when flowing in the closed circuit, so that a part of the electric energy is converted into heat energy, so that the temperature of the sample stage 20 increases, and then passes through the The heat transfer of the solid to the sample stage 20 increases the temperature of the weapon barrel. The high-frequency induction heating adopted is to utilize the principle of electromagnetic induction heating to convert electromagnetic energy into thermal energy. In the preferred embodiment, the weapon barrel can adopt various shapes, such as round, block and tubular, etc., and the weapon barrel can adopt Body material, but not limited to.
试样台20上表面设置有气动冲击装置,气动冲击装置包括从左至右依次排列的无油空气压缩机12、油水分离器3、时间继电器1以及与时间继电器1电连接的气动锤,还包括连通无油空气压缩机12和油水分离器3的空压机气管5。采用无油空气压缩机12实现提供充足稳定的压力气源给气动锤;另外,由于现在污染的空气会加速活塞密封的磨损,造成密封失效,因此,本方案采用油水分离器3实现了去掉空气中的杂质,为气动锤提供洁净的空气。The upper surface of the sample table 20 is provided with a pneumatic impact device, which includes an oil-free air compressor 12, an oil-water separator 3, a time relay 1, and a pneumatic hammer electrically connected to the time relay 1 arranged in sequence from left to right. It includes an air compressor air pipe 5 communicating with an oil-free air compressor 12 and an oil-water separator 3 . The oil-free air compressor 12 is used to provide sufficient and stable pressure air source to the pneumatic hammer; in addition, since the now polluted air will accelerate the wear of the piston seal and cause the seal to fail, this solution uses the oil-water separator 3 to realize the removal of air Impurities in the air to provide clean air for the pneumatic hammer.
气动锤内腔设置有沿内腔往复运动的磁性活塞11,本实施例中,磁性活塞11和冲击棒13为一体,气动锤上设置有用于控制压缩空气冲击磁性活塞11的电磁阀4,电磁阀4通过空气机气管与油水分离器3连通,电磁阀4通过与时间继电器1的配合,达到控制撞击间隔和撞击频率的作用。The inner cavity of the pneumatic hammer is provided with a magnetic piston 11 that reciprocates along the inner cavity. In this embodiment, the magnetic piston 11 and the impact rod 13 are integrated, and the pneumatic hammer is provided with a solenoid valve 4 for controlling compressed air to impact the magnetic piston 11. The valve 4 communicates with the oil-water separator 3 through the air pipe of the air machine, and the electromagnetic valve 4 cooperates with the time relay 1 to control the impact interval and impact frequency.
另外,电子计数器2是与时间继电器1配合,用于记录冲击周期,通断电一次计数一次,断电保持计数值。带设定报警功能,当达到了预设的周期数时会产生报警;还设置有12v直流电源,12v直流电源给电磁阀4和时间继电器1提供电源。In addition, the electronic counter 2 cooperates with the time relay 1 and is used to record the impact cycle, count once when the power is turned on and off, and keep the count value when the power is turned off. With a setting alarm function, an alarm will be generated when the preset number of cycles is reached; a 12v DC power supply is also provided, and the 12v DC power supply provides power to the solenoid valve 4 and the time relay 1.
壳体15上设置有一通孔,磁性活塞11上设置有可穿过通孔的冲击棒13,冲击棒13的冲击部位可以选择圆柱形,圆锥形和棱锥形,针对不同的材料选择不同的冲击部位,通过所述时间继电器1控制气动锤内电磁阀4启闭,使得磁性活塞11在气动锤内腔往复运动,并带着冲击棒13间隔冲击武器身管,本实施例中,磁性活塞11和冲击棒13为一体撞击身管材料。The housing 15 is provided with a through hole, and the magnetic piston 11 is provided with an impact rod 13 which can pass through the through hole. The impact part of the impact rod 13 can be cylindrical, conical or pyramidal, and different impacts can be selected for different materials. position, through the time relay 1 to control the opening and closing of the electromagnetic valve 4 in the pneumatic hammer, so that the magnetic piston 11 reciprocates in the inner cavity of the pneumatic hammer, and impacts the barrel of the weapon with the impact rod 13 at intervals. In this embodiment, the magnetic piston 11 Collide with the impact rod 13 into one body barrel material.
气动锤上设置有进气口6,气动锤内腔设置有与磁性活塞11相吸的基板9,基板9中部设置有槽口,槽口经进气口6通过空气机气管与电磁阀4连通,槽口正对磁性活塞11。The pneumatic hammer is provided with an air inlet 6, and the inner cavity of the pneumatic hammer is provided with a base plate 9 which is attracted to the magnetic piston 11. There is a notch in the middle of the base plate 9, and the notch communicates with the solenoid valve 4 through the air inlet 6 through the air pipe. , the notch is facing the magnetic piston 11.
气动冲击装置的制作:通过空压机气管5将无油空气压缩机12、油水分离器3、电磁阀4和气动锤的进气口6连接起来。使用电线将时间继电器1、电子计数器2、12v直流电源和电磁阀4串联起来。通过时间继电器1来调控气动锤的撞击间隔和撞击频率。Production of the pneumatic impact device: connect the oil-free air compressor 12, the oil-water separator 3, the solenoid valve 4 and the air inlet 6 of the pneumatic hammer through the air pipe 5 of the air compressor. Use wires to connect time relay 1, electronic counter 2, 12v DC power supply and solenoid valve 4 in series. The impact interval and impact frequency of the pneumatic hammer are regulated through the time relay 1.
电子计数器2与时间继电器1连接后,电磁阀4的每一次启停电子计数器2会自动计数一次,达到设定周期数后停止实验并报警提示。After the electronic counter 2 is connected with the time relay 1, the electronic counter 2 will automatically count once every time the solenoid valve 4 is started and stopped, and the experiment will be stopped after reaching the set number of cycles and an alarm will be given.
气动锤下部设置有与试样台20上表面相接触的底座,底座呈中空结构,且底座内供冲击棒13穿过,底座上设置有排气口16,当电磁阀4关闭时,气动锤内的压缩空气会经排气口16排出,使得冲击棒13不再受到压缩空气的冲击力,并逐渐复位;磁性活塞11顶部设置有活塞环10,活塞环10与底座之间设置有复位弹簧,复位弹簧套在冲击棒13上,通过复位弹簧控制冲击棒13复位,即也实现磁性活塞11复位。The lower part of the pneumatic hammer is provided with a base in contact with the upper surface of the sample table 20. The base is hollow, and the impact rod 13 passes through the base. The base is provided with an exhaust port 16. When the solenoid valve 4 is closed, the pneumatic hammer The compressed air inside will be discharged through the exhaust port 16, so that the impact rod 13 will no longer be impacted by the compressed air, and will gradually reset; the top of the magnetic piston 11 is provided with a piston ring 10, and a return spring is provided between the piston ring 10 and the base , the return spring is sleeved on the impact rod 13, and the return spring controls the return of the impact rod 13, that is, the reset of the magnetic piston 11 is also realized.
气动锤在没有通入压缩空气的状态下,磁性活塞11借助强磁力贴紧固定在基板9上。当电磁阀4通电时,压缩空气流入气动锤内,使得气动锤上的磁性活塞11受到供气压力逐渐增大,当压力大于磁力时,磁性活塞11高速脱离基板9,由于磁性活塞11在那一瞬间高速脱离基板9,使得磁性活塞11受到很强的供气冲击力;进而高速落下的磁性活塞11带动冲击棒13一并向撞击武器身管。当电磁阀4停止通电时,气动锤内腔的压缩空气通过排气口16排出,于是,借助复位弹簧将磁性活塞11缓慢上升再靠近基板9,通过磁力吸接在基板9上,复位到初始状态。这样,一个冲击行程就完成。When the pneumatic hammer is not fed with compressed air, the magnetic piston 11 is closely fixed on the base plate 9 by means of strong magnetic force. When the solenoid valve 4 is energized, the compressed air flows into the pneumatic hammer, so that the magnetic piston 11 on the pneumatic hammer is gradually increased by the air supply pressure. When the pressure is greater than the magnetic force, the magnetic piston 11 is separated from the base plate 9 at a high speed. The high-speed detachment from the base plate 9 in an instant causes the magnetic piston 11 to be subjected to a strong air supply impact force; then the magnetic piston 11 falling at a high speed drives the impact rod 13 to hit the barrel of the weapon together. When the solenoid valve 4 stops energizing, the compressed air in the inner cavity of the pneumatic hammer is discharged through the exhaust port 16, so the magnetic piston 11 is slowly raised by the return spring and then close to the base plate 9, and is magnetically attached to the base plate 9, and resets to the initial state state. In this way, one impact stroke is completed.
冲击棒13的冲击部位可以选择圆柱形,圆锥形和棱锥形,针对不同的材料选择不同的冲击部位。The impact part of the impact rod 13 can be selected from cylindrical, conical and pyramidal shapes, and different impact parts can be selected for different materials.
参见图3,一种冲击式速射武器身管性能测试实验方法,包括以下步骤:Referring to Fig. 3, an experimental method for testing the barrel performance of an impact-type rapid-fire weapon comprises the following steps:
1)按照工艺要求制作实验装置;1) Make the experimental device according to the process requirements;
所述实验装置,包括壳体15,壳体15内腔设置有试样台20,在试样台20一侧,设置有爆炸冲击药物盒17;在试样台20上固定有武器身管;在试样台20上方,设置有通过调节供气压力控制撞击武器身管力度的气动冲击装置,还包括加热装置和对气动冲击装置撞击次数计数的电子计数器2;Described experimental device comprises housing 15, and the cavity of housing 15 is provided with sample platform 20, and on the side of sample platform 20, is provided with explosive impact medicine box 17; On sample platform 20, weapon barrel is fixed; Above the sample table 20, a pneumatic impact device is arranged to control the strength of impacting the barrel of the weapon by adjusting the air supply pressure, and also includes a heating device and an electronic counter 2 for counting the number of impacts of the pneumatic impact device;
2)将待实验的武器身管放置在试样台20上,试样台20与加热装置配合安装;或武器身管与加热装置配合安装,加热装置对待实验的武器身管进行加热,加热到实验所需温度;2) Place the weapon barrel to be tested on the sample table 20, and the sample table 20 is installed in conjunction with the heating device; or the weapon barrel is installed in conjunction with the heating device, and the heating device heats the weapon barrel to be tested until it reaches The temperature required for the experiment;
3)按照工艺要求,通过爆炸冲击药物盒17向试样台20投放爆炸冲击药物,使爆炸冲击药物在试样台20周围燃烧并爆炸,使武器身管被爆炸冲击药物燃烧后的化合物包裹;3) According to the process requirements, put the explosive impact drug into the sample platform 20 through the explosive impact drug box 17, so that the explosive impact drug burns and explodes around the sample platform 20, so that the weapon barrel is wrapped by the compound burned by the explosive impact drug;
4)启动气动冲击装置,气动冲击装置对被爆炸冲击药物燃烧后的化合物包裹的武器身管施加冲击力,气动冲击装置撞击武器身管至少一次;4) Activate the pneumatic shock device, which exerts an impact force on the barrel of the weapon wrapped in the compound after the explosive shock drug is burned, and the pneumatic shock device hits the barrel of the weapon at least once;
5)按照工艺要求,当冲击次数达到预设值,气动冲击装置停止工作。5) According to the process requirements, when the number of impacts reaches the preset value, the pneumatic impact device stops working.
加热装置包括电磁感应线圈21和与电磁感应线圈21电连接的加热控制装置18,将武器身管置于电磁感应线圈21内,再启动加热控制装置18对电磁感应线圈21通电,使得电磁感应线圈21对武器身管局部加热。The heating device comprises an electromagnetic induction coil 21 and a heating control device 18 electrically connected with the electromagnetic induction coil 21, the barrel of the weapon is placed in the electromagnetic induction coil 21, and then the heating control device 18 is energized to the electromagnetic induction coil 21, so that the electromagnetic induction coil 21 local heating of the barrel of the weapon.
或者,加热装置包括电磁感应线圈21和与电磁感应线圈21电连接的加热控制装置18,将待实验的武器身管放置在试样台20,试样台20置于电磁感应线圈21内,再启动加热控制装置18对电磁感应线圈21通电,先对试样台20进行升温,然后,通过固体导热将试样台20上的武器身管进行加热。Or, the heating device includes an electromagnetic induction coil 21 and a heating control device 18 electrically connected to the electromagnetic induction coil 21, and the weapon barrel to be tested is placed on the sample stage 20, and the sample stage 20 is placed in the electromagnetic induction coil 21, and then Start the heating control device 18 to energize the electromagnetic induction coil 21, first heat up the sample stage 20, and then heat the weapon barrel on the sample stage 20 through solid heat conduction.
气动冲击装置包括时间继电器1、与时间继电器1电连接的气动锤以及与气动锤相连的冲击棒13,通过时间继电器1控制气动锤上的电磁阀4的启闭,在电磁阀4开启状态下,气动锤内磁性活塞11在压缩空气冲击下脱离气动锤内腔,使得冲击棒13随着磁性活塞11在压缩空气冲击下撞击武器身管;撞击之后,关闭电磁阀4的同时压缩空气从气动锤内排出,使得磁性活塞11复位至气动锤内腔,冲击棒13离开武器身管表面;电子计数器2对轴向冲击次数计数为一次,一个冲击周期完成。The pneumatic impact device includes a time relay 1, a pneumatic hammer electrically connected to the time relay 1 and an impact rod 13 connected to the pneumatic hammer. The time relay 1 controls the opening and closing of the solenoid valve 4 on the pneumatic hammer. When the solenoid valve 4 is open , the magnetic piston 11 in the pneumatic hammer breaks away from the inner chamber of the pneumatic hammer under the impact of compressed air, so that the impact rod 13 hits the weapon barrel with the magnetic piston 11 under the impact of compressed air; The discharge from the hammer makes the magnetic piston 11 return to the inner cavity of the pneumatic hammer, and the impact rod 13 leaves the surface of the weapon barrel; the electronic counter 2 counts the number of axial impacts as one, and one impact cycle is completed.
最后需要说明的是,以上实施例仅用以说明本发明的技术方案而非限制技术方案,本领域的普通技术人员应当理解,那些对本发明的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than limit the technical solutions. Those skilled in the art should understand that those who modify or replace the technical solutions of the present invention without departing from the present technology The purpose and scope of the scheme should be included in the scope of the claims of the present invention.
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