CN110486337A - Multiple cavity oil cylinder closed type hydraulic system and engineering machinery - Google Patents
Multiple cavity oil cylinder closed type hydraulic system and engineering machinery Download PDFInfo
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- CN110486337A CN110486337A CN201910856472.XA CN201910856472A CN110486337A CN 110486337 A CN110486337 A CN 110486337A CN 201910856472 A CN201910856472 A CN 201910856472A CN 110486337 A CN110486337 A CN 110486337A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B1/00—Installations or systems with accumulators; Supply reservoir or sump assemblies
- F15B1/02—Installations or systems with accumulators
- F15B1/024—Installations or systems with accumulators used as a supplementary power source, e.g. to store energy in idle periods to balance pump load
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B11/00—Servomotor systems without provision for follow-up action; Circuits therefor
- F15B11/16—Servomotor systems without provision for follow-up action; Circuits therefor with two or more servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1404—Characterised by the construction of the motor unit of the straight-cylinder type in clusters, e.g. multiple cylinders in one block
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B15/00—Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
- F15B15/08—Characterised by the construction of the motor unit
- F15B15/14—Characterised by the construction of the motor unit of the straight-cylinder type
- F15B15/1423—Component parts; Constructional details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/14—Energy-recuperation means
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Abstract
本发明公开了一种多腔油缸闭式液压系统及工程机械,该多腔油缸闭式液压系统包括液压缸和闭式泵,所述液压缸为多腔油缸,所述多腔油缸包括液压缸本体、与所述闭式泵连接的进油口和与所述闭式泵连接的出油口,所述液压缸本体包括无杆腔和有杆腔,与所述进油口连接的所述无杆腔的横截面的面积等于与所述出油口连接的所述有杆腔的横截面的面积;该闭式液压系统及工程机械在使用时可利用闭式泵来控制液压油的流动方向,不存在多路阀等控制元件,在工程机械的动臂向上运动时,没有多路阀产生的压力损失;在工程机械的动臂向下运动时,液压油的流向改变,闭式泵转化为马达,即将动臂下降过程中的重力势能转化为闭式泵的机械能,将重力势能回收利用。
The invention discloses a multi-chamber oil cylinder closed hydraulic system and construction machinery. The multi-chamber oil cylinder closed hydraulic system includes a hydraulic cylinder and a closed pump, the hydraulic cylinder is a multi-chamber oil cylinder, and the multi-chamber oil cylinder includes a hydraulic cylinder body, an oil inlet connected to the closed pump and an oil outlet connected to the closed pump, the hydraulic cylinder body includes a rodless chamber and a rod chamber, and the oil inlet connected to the The area of the cross-section of the rodless chamber is equal to the area of the cross-section of the rod chamber connected to the oil outlet; the closed hydraulic system and engineering machinery can use a closed pump to control the flow of hydraulic oil when in use Direction, there are no control elements such as multi-way valves. When the boom of construction machinery moves upward, there is no pressure loss caused by multi-way valves; when the boom of construction machinery moves downward, the flow direction of hydraulic oil changes, and the closed pump Converting it into a motor means converting the gravitational potential energy during the lowering of the boom into the mechanical energy of the closed pump to recycle the gravitational potential energy.
Description
技术领域technical field
本发明涉及液压动臂节能技术领域,特别涉及一种多腔油缸闭式液压系统及工程机械。The invention relates to the technical field of hydraulic boom energy saving, in particular to a multi-cavity oil cylinder closed hydraulic system and engineering machinery.
背景技术Background technique
挖掘机和抓料机等在工作过程中的动臂提升和下降通过动臂油缸进行控制,图1为现有挖掘机和抓料机动臂液压回路结构示意图,请参阅图1,目前挖掘机和抓料机动臂液压回路一般包括液压泵1’、多路阀2’、液压缸3’和保持阀4’,在动臂上升时,液压油经液压泵1’加压后通过多路阀2’进行控制以驱动液压缸3’动作,实现液压缸3’的上升;在动臂下降时,通过多路阀2’节流建立阻力保持动臂平稳下降。The lifting and lowering of booms of excavators and grabbers during work is controlled by boom cylinders. Figure 1 is a schematic structural diagram of the existing excavator and grabber arm hydraulic circuits. Please refer to Figure 1. Excavators and grabbers are currently The hydraulic circuit of the arm of the grabber generally includes a hydraulic pump 1', a multi-way valve 2', a hydraulic cylinder 3' and a holding valve 4'. When the boom is raised, the hydraulic oil is pressurized by the hydraulic pump 1' and then passes through the multi-way valve 2. 'Control to drive the hydraulic cylinder 3' to move and realize the rise of the hydraulic cylinder 3'; when the boom is lowered, throttling through the multi-way valve 2' establishes resistance to keep the boom lowered smoothly.
现有挖掘机和抓料机动臂液压回路在动臂上升时在多路阀处存在压力损失进而造成能量损失,动臂下降时,由多路阀节流建立阻力保持动臂平稳下降,动臂在下降过程中,重力势能完全转换为热量,造成能量的浪费。Existing excavator and grabber arm hydraulic circuits have pressure loss at the multi-way valve when the boom is raised, resulting in energy loss. When the boom is lowered, the multi-way valve throttling creates resistance to keep the boom down smoothly. During the descent, the gravitational potential energy is completely converted into heat, resulting in a waste of energy.
发明内容Contents of the invention
本发明的目的在于提供一种多腔油缸闭式液压系统,在闭式泵驱动液压缸活塞缸向上运动过程中不产生压力损失,在液压缸活塞杆向下运动时,闭式泵转变为马达工况将重力势能回收。The purpose of the present invention is to provide a multi-cavity oil cylinder closed hydraulic system, no pressure loss occurs during the upward movement of the closed pump driving the hydraulic cylinder piston cylinder, and when the hydraulic cylinder piston rod moves downward, the closed pump turns into a motor The working condition recovers the gravitational potential energy.
本发明的另一目的在于提供一种工程机械,在闭式泵驱动动臂上升时不产生压力损失,动臂下降时闭式泵转变为马达工况将重力势能回收。Another object of the present invention is to provide a construction machine that does not generate pressure loss when the closed pump drives the boom to rise, and when the boom is lowered, the closed pump turns into a motor working mode to recover the gravitational potential energy.
本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:
本发明的第一方面提供一种多腔油缸闭式液压系统,包括液压缸和闭式泵,所述液压缸为多腔油缸,所述多腔油缸包括液压缸本体、与所述闭式泵连接的进油口和与所述闭式泵连接的出油口,所述液压缸本体包括无杆腔和有杆腔,与所述进油口连接的所述无杆腔的横截面的面积等于与所述出油口连接的所述有杆腔的横截面的面积。The first aspect of the present invention provides a multi-chamber closed hydraulic system, including a hydraulic cylinder and a closed pump, the hydraulic cylinder is a multi-chamber oil cylinder, the multi-chamber oil cylinder includes a hydraulic cylinder body, and the closed pump The connected oil inlet and the oil outlet connected with the closed pump, the hydraulic cylinder body includes a rodless chamber and a rod chamber, and the cross-sectional area of the rodless chamber connected with the oil inlet is equal to the area of the cross-section of the rod chamber connected to the oil outlet.
如上所述多腔油缸闭式液压系统,所述液压缸本体包括第一缸体、位于所述第一缸体内部的第二缸体以及活塞套组件;As mentioned above in the multi-cavity cylinder closed hydraulic system, the hydraulic cylinder body includes a first cylinder body, a second cylinder body located inside the first cylinder body, and a piston sleeve assembly;
所述活塞套组件包括含有内空腔的筒状的第一活塞杆、与所述第一活塞杆连接的第一活塞、连接于所述第一活塞杆的内腔中的第二活塞杆和与所述第二活塞杆连接的第二活塞,且所述第一活塞杆嵌套在所述第一缸体的内壁与所述第二缸体的外壁之间,所述第二活塞杆设置在所述第二缸体内部;The piston sleeve assembly includes a cylindrical first piston rod containing an inner cavity, a first piston connected to the first piston rod, a second piston rod connected to the inner cavity of the first piston rod and a second piston connected to the second piston rod, and the first piston rod is nested between the inner wall of the first cylinder and the outer wall of the second cylinder, and the second piston rod is set inside the second cylinder;
所述无杆腔包括第一无杆腔和第二无杆腔;所述有杆腔包括第一有杆腔和第二有杆腔,所述第一活塞用于将第一缸体的内壁与所述第二缸体的外壁之间的内腔分为所述第一无杆腔和所述第一有杆腔,所述第二活塞用于将第二缸体的内腔分为所述第二无杆腔和所述第二有杆腔;The rodless chamber includes a first rodless chamber and a second rodless chamber; the rod chamber includes a first rod chamber and a second rod chamber, and the first piston is used to push the inner wall of the first cylinder The inner chamber between the outer wall of the second cylinder body is divided into the first rodless chamber and the first rod chamber, and the second piston is used to divide the inner chamber of the second cylinder body into the first rodless chamber. the second rodless cavity and the second rod cavity;
与所述闭式泵连接的所述进油口设置在上述第一无杆腔和第二无杆腔中的任意一个无杆腔上,所述第一有杆腔与所述第二有杆腔上均开设有与所述闭式泵连接的出油口;The oil inlet connected to the closed pump is arranged on any one of the first rodless chamber and the second rodless chamber, and the first rodless chamber and the second rodless chamber There are oil outlets connected to the closed pump on the cavity;
设置有所述进油口的上述无杆腔的横截面的面积等于所述第一有杆腔和所述第二有杆腔的横截面的面积之和。The area of the cross-section of the rodless cavity provided with the oil inlet is equal to the sum of the cross-sectional areas of the first rod cavity and the second rod cavity.
如上所述多腔油缸闭式液压系统,还包括蓄能器,没有安装所述进油口的上述无杆腔上开设有与所述蓄能器连接的油口。As mentioned above, the multi-chamber closed hydraulic system further includes an accumulator, and an oil port connected to the accumulator is provided on the above-mentioned rodless chamber where the oil inlet is not installed.
如上所述多腔油缸闭式液压系统,所述蓄能器用于在活塞套组件下降时回收设置有所述油口的无杆腔中的液压油,所述蓄能器还用于在活塞套组件上升时释放液压油为所述活塞套组件提供辅助动力。As mentioned above in the multi-chamber cylinder closed hydraulic system, the accumulator is used to recover the hydraulic oil in the rodless chamber provided with the oil port when the piston sleeve assembly is lowered, and the accumulator is also used to When the assembly rises, the hydraulic oil is released to provide auxiliary power for the piston sleeve assembly.
如上所述多腔油缸闭式液压系统,所述第二缸体与所述第一缸体同轴设置,且所述第一无杆腔的横截面为圆环形,所述第二无杆腔的横截面为圆形。As described above in the multi-chamber closed hydraulic system, the second cylinder is arranged coaxially with the first cylinder, and the cross-section of the first rodless chamber is circular, and the second rodless The cavity is circular in cross section.
如上所述多腔油缸闭式液压系统,所述第一活塞杆为内置空腔的圆筒状的活塞杆,所述第二活塞杆为圆柱形的活塞杆。As mentioned above in the multi-cavity cylinder closed hydraulic system, the first piston rod is a cylindrical piston rod with a built-in cavity, and the second piston rod is a cylindrical piston rod.
如上所述多腔油缸闭式液压系统,还包括保持阀,且所述保持阀设置于所述闭式泵与设置有所述进油口的无杆腔之间。As mentioned above, the multi-cavity cylinder closed hydraulic system further includes a holding valve, and the holding valve is arranged between the closed pump and the rodless chamber provided with the oil inlet.
如上所述多腔油缸闭式液压系统,所述闭式泵与发动机连接,所述闭式泵用于在活塞套组件下降时驱动所述发动机转动。As mentioned above in the multi-cavity cylinder closed hydraulic system, the closed pump is connected with the engine, and the closed pump is used to drive the engine to rotate when the piston sleeve assembly is lowered.
本发明的第二方面提供一种工程机械,包括如上所述多腔油缸闭式液压系统以及动臂,所述动臂与液压缸连接。A second aspect of the present invention provides a construction machine, comprising the multi-cavity oil cylinder closed hydraulic system and a boom connected to the hydraulic cylinder.
如上所述工程机械,所述液压缸的数量为偶数个,所述液压缸平行设置在所述动臂的下侧。As described above for the construction machine, the number of the hydraulic cylinders is an even number, and the hydraulic cylinders are arranged in parallel on the lower side of the boom.
本申请提供的技术方案可以达到以下有益效果:The technical solution provided by the application can achieve the following beneficial effects:
本发明的多腔油缸闭式液压系统,其主要涉及有液压缸和闭式泵;该液压缸为多腔油缸,多腔油缸包括液压缸本体、与闭式泵连接的进油口和与闭式泵连接的出油口,液压缸本体包括无杆腔和有杆腔;同时该多腔油缸闭式液压系统(简称液压系统)还要求与进油口连接的无杆腔的横截面的面积等于与出油口连接的有杆腔的横截面的面积,从而来实现液压缸本体的进油和出油相同(即实现闭式液压系统);该液压系统在工作时,闭式泵与液压缸形成了闭式液压系统,该闭式液压系统可利用闭式泵来控制液压油流动方向,不存在多路阀等控制元件,具体情况为,在液压缸的活塞向上运动时,液压油不经过多路阀不产生压力损失;在液压缸的活塞向下运动时,液压油的流向改变(液压油的流向与液压缸活塞向上运动时液压油的流向相反),此时闭式泵转化为马达,从而可将液压缸的活塞下落中的重力势能转化为闭式泵的机械能,实现重力势能的回收利用。The multi-chamber oil cylinder closed hydraulic system of the present invention mainly involves a hydraulic cylinder and a closed pump; the hydraulic cylinder is a multi-chamber oil cylinder, and the multi-chamber oil cylinder includes a hydraulic cylinder body, an oil inlet connected to the closed pump and a closed pump. The oil outlet connected to the pump, the hydraulic cylinder body includes a rodless cavity and a rod cavity; at the same time, the multi-cavity cylinder closed hydraulic system (hydraulic system for short) also requires the cross-sectional area of the rodless cavity connected to the oil inlet It is equal to the area of the cross-section of the rod cavity connected to the oil outlet, so as to realize the same oil inlet and outlet of the hydraulic cylinder body (that is, to realize a closed hydraulic system); when the hydraulic system is working, the closed pump and the hydraulic pressure The cylinder forms a closed hydraulic system. The closed hydraulic system can use a closed pump to control the flow direction of the hydraulic oil. There are no control elements such as multi-way valves. The specific situation is that when the piston of the hydraulic cylinder moves upward, the hydraulic oil does not There is no pressure loss through the multi-way valve; when the piston of the hydraulic cylinder moves downward, the flow direction of the hydraulic oil changes (the flow direction of the hydraulic oil is opposite to the flow direction of the hydraulic oil when the piston of the hydraulic cylinder moves upward), and the closed pump is converted into Motor, so that the gravitational potential energy in the falling of the piston of the hydraulic cylinder can be converted into the mechanical energy of the closed pump, so as to realize the recycling of the gravitational potential energy.
本发明的工程机械包括上述多腔油缸闭式液压系统,该工程机械的动臂与多腔油缸连接,多腔油缸闭式液压系统(简称液压系统)与进油口连接的无杆腔的横截面的面积等于与出油口连接的有杆腔的横截面的面积,从而来实现液压缸本体的进油和出油相同(即实现闭式液压系统),该液压系统在工作时,闭式泵与液压缸形成了闭式液压系统,该闭式液压系统可利用闭式泵来控制液压油运动方向,不存在多路阀等控制元件,具体情况为,在动臂向上运动时,液压油不经过多路阀不产生压力损失;在动臂向下运动时,液压油的流向改变(液压油的流向与液压缸活塞向上运动时液压油的流向相反),此时闭式泵转化为马达,从而可将液压缸的活塞下落中的重力势能转化为闭式泵的机械能,实现重力势能的回收利用。The engineering machinery of the present invention includes the above-mentioned multi-chamber oil cylinder closed hydraulic system, the boom of the engineering machine is connected with the multi-chamber oil cylinder, and the horizontal rodless chamber of the multi-chamber oil cylinder closed hydraulic system (hydraulic system for short) is connected with the oil inlet. The area of the section is equal to the area of the cross section of the rod cavity connected to the oil outlet, so that the oil inlet and outlet of the hydraulic cylinder body are the same (that is, the closed hydraulic system is realized). When the hydraulic system is working, the closed The pump and the hydraulic cylinder form a closed hydraulic system. The closed hydraulic system can use the closed pump to control the movement direction of the hydraulic oil. There are no control elements such as multi-way valves. The specific situation is that when the boom moves upward, the hydraulic oil There is no pressure loss without passing through the multi-way valve; when the boom moves downward, the flow direction of the hydraulic oil changes (the flow direction of the hydraulic oil is opposite to the flow direction of the hydraulic oil when the piston of the hydraulic cylinder moves upward), and the closed pump is converted into a motor at this time , so that the gravitational potential energy in the falling of the piston of the hydraulic cylinder can be converted into the mechanical energy of the closed pump, so as to realize the recycling of the gravitational potential energy.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the specific implementation or description of the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.
图1为现有挖掘机和抓料机动臂液压回路结构示意图;Fig. 1 is the structural schematic diagram of hydraulic circuit of existing excavator and material grabbing machine arm;
图2为本发明实施例提供的多腔油缸闭式液压系统结构示意图;Fig. 2 is a schematic structural diagram of a multi-cavity oil cylinder closed hydraulic system provided by an embodiment of the present invention;
图3为本发明实施例提供的多腔油缸闭式液压系统中液压缸结构示意图。Fig. 3 is a schematic structural diagram of a hydraulic cylinder in a multi-cavity cylinder closed hydraulic system provided by an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
1-闭式泵;1 - closed pump;
2-液压缸;2 - hydraulic cylinder;
3-蓄能器;3 - accumulator;
4-保持阀;4 - holding valve;
21-第一缸体;21 - the first cylinder;
22-第二缸体;22 - the second cylinder;
23-第一活塞杆;23 - the first piston rod;
24-第二活塞杆;24 - the second piston rod;
25-第一无杆腔;25 - the first rodless chamber;
26-第二无杆腔;26 - the second rodless chamber;
27-第一有杆腔;27 - the first rod cavity;
28-第二有杆腔。28 - second rod cavity.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,本文中使用的术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。In the description of the present invention, it should be understood that the terms "comprising" and "having" and any variations thereof are intended to cover a non-exclusive inclusion, for example, a process comprising a series of steps or units, A method, system, product or device is not necessarily limited to those steps or elements explicitly listed, but may include other steps or elements not explicitly listed or inherent to the process, method, product or device. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
下面结合具体实施例对本发明提供的多腔油缸闭式液压系统及工程机械进行详细介绍。The multi-cavity oil cylinder closed hydraulic system and engineering machinery provided by the present invention will be described in detail below in conjunction with specific embodiments.
实施例一:Embodiment one:
图2为本发明实施例提供的多腔油缸闭式液压系统结构示意图,图3为本发明实施例提供的多腔油缸闭式液压系统中液压缸结构示意图,请参阅图2、3所示,本实施例提供一种多腔油缸闭式液压系统,包括闭式泵1和液压缸2;Figure 2 is a schematic structural diagram of a multi-cavity oil cylinder closed hydraulic system provided by an embodiment of the present invention, and Figure 3 is a structural schematic diagram of a hydraulic cylinder in a multi-cavity oil cylinder closed hydraulic system provided by an embodiment of the present invention, please refer to Figures 2 and 3, This embodiment provides a multi-cavity oil cylinder closed hydraulic system, including a closed pump 1 and a hydraulic cylinder 2;
所述液压缸2为多腔油缸,所述多腔油缸包括液压缸本体、与所述闭式泵连接的进油口和与所述闭式泵连接的出油口,所述液压缸本体包括无杆腔和有杆腔,与所述进油口连接的所述无杆腔的横截面的面积等于与所述出油口连接的所述有杆腔的横截面的面积。The hydraulic cylinder 2 is a multi-chamber oil cylinder, and the multi-chamber oil cylinder includes a hydraulic cylinder body, an oil inlet connected to the closed pump and an oil outlet connected to the closed pump, and the hydraulic cylinder body includes A rodless cavity and a rod cavity, the area of the cross section of the rodless cavity connected to the oil inlet is equal to the area of the cross section of the rod cavity connected to the oil outlet.
该多腔油缸液压系统中与进油口连接的无杆腔的横截面的面积等于与出油口连接的有杆腔的横截面的面积,实现了液压缸本体的进油和出油相同,在工作时闭式泵与液压缸形成了闭式液压系统,该闭式液压系统可利用闭式泵来控制液压油运动方向,不存在多路阀等控制元件,在液压缸的活塞向上运动时,液压油不经过多路阀不产生压力损失;在液压缸的活塞向下运动时,液压油的流向改变,此时闭式泵转化为马达,从而可将液压缸的活塞下落中的重力势能转化为闭式泵的机械能,实现重力势能的回收利用。In the multi-cavity cylinder hydraulic system, the cross-sectional area of the rodless chamber connected to the oil inlet is equal to the cross-sectional area of the rod chamber connected to the oil outlet, so that the oil inlet and outlet of the hydraulic cylinder body are the same, When working, the closed pump and the hydraulic cylinder form a closed hydraulic system. The closed hydraulic system can use the closed pump to control the movement direction of the hydraulic oil. There are no control elements such as multi-way valves. When the piston of the hydraulic cylinder moves upward , the hydraulic oil does not produce pressure loss without passing through the multi-way valve; when the piston of the hydraulic cylinder moves downward, the flow direction of the hydraulic oil changes, and the closed pump is converted into a motor at this time, so that the gravitational potential energy of the piston of the hydraulic cylinder can be reduced Converted into the mechanical energy of the closed pump to realize the recycling of gravitational potential energy.
具体地,本实施例中,所述液压缸本体包括第一缸体21、位于所述第一缸体内部的第二缸体22以及活塞套组件;Specifically, in this embodiment, the hydraulic cylinder body includes a first cylinder body 21, a second cylinder body 22 located inside the first cylinder body, and a piston sleeve assembly;
活塞套组件包括含有内空腔的筒状的第一活塞杆23、与第一活塞杆23连接的第一活塞、连接于所述第一活塞杆23的内腔中的第二活塞杆24和与所述第二活塞杆24连接的第二活塞,且所第一活塞杆23嵌套在第一缸体21的内壁与所述第二缸体22的外壁之间,第二活塞杆24设置在第二缸体22内部;The piston sleeve assembly includes a cylindrical first piston rod 23 containing an inner cavity, a first piston connected to the first piston rod 23, a second piston rod 24 connected to the inner chamber of the first piston rod 23 and The second piston connected with the second piston rod 24, and the first piston rod 23 is nested between the inner wall of the first cylinder 21 and the outer wall of the second cylinder 22, the second piston rod 24 is set inside the second cylinder 22;
无杆腔包括第一无杆腔25和第二无杆腔26;有杆腔包括第一有杆腔27和第二有杆腔28,第一活塞用于将第一缸体21的内壁与第二缸体22的外壁之间的内腔分为第一无杆腔25和第一有杆腔27,第二活塞用于将第二缸体22的内腔分为第二无杆腔26和第二有杆腔28;The rodless cavity comprises a first rodless cavity 25 and a second rodless cavity 26; the rod cavity comprises a first rod cavity 27 and a second rod cavity 28, and the first piston is used to connect the inner wall of the first cylinder body 21 to the The cavity between the outer walls of the second cylinder body 22 is divided into a first rodless cavity 25 and a first rod cavity 27, and the second piston is used to divide the cavity of the second cylinder body 22 into a second rodless cavity 26 and a second rod chamber 28;
与所述闭式泵连接的所述进油口设置在上述第一无杆腔和第二无杆腔中的任意一个无杆腔上,且所述第一有杆腔27与所述第二有杆腔28上均开设有与所述闭式泵1连接的出油口。在本实施例中,所述进油口开设在所述第一无杆腔25上,所述第一无杆腔25的横截面的面积等于所述第一有杆腔27和所述第二有杆腔28的横截面的面积之和;The oil inlet connected to the closed pump is set on any one of the first rodless cavity and the second rodless cavity, and the first rod cavity 27 is connected to the second rodless cavity. The rod cavity 28 is provided with an oil outlet connected to the closed pump 1 . In this embodiment, the oil inlet is opened on the first rodless cavity 25, and the cross-sectional area of the first rodless cavity 25 is equal to the first rod cavity 27 and the second rod cavity. the sum of the areas of the cross-sections of the rod cavity 28;
在其他实施例中,所述进油口也可以开设在所述第二无杆腔26上,此时所述第二无杆腔26的横截面的面积等于所述第一有杆腔27和所述第二有杆腔28的横截面的面积之和来实现。In other embodiments, the oil inlet can also be opened on the second rodless chamber 26, and at this time, the cross-sectional area of the second rodless chamber 26 is equal to that of the first rod chamber 27 and The sum of the areas of the cross-sections of the second rod cavity 28 is realized.
本实施例通过将第一无杆腔25的横截面的面积设置为等于第一有杆腔27和第二有杆腔28的横截面的面积之和来实现液压缸进油和出油相同,从而实现闭式液压系统,在液压缸的活塞向上运动时,液压油不经过多路阀不产生压力损失;在液压缸的活塞向下运动时,液压油的流向改变,此时闭式泵转化为马达,从而可将液压缸的活塞下落中的重力势能转化为闭式泵的机械能,实现重力势能的回收利用。In this embodiment, by setting the area of the cross-section of the first rodless chamber 25 equal to the sum of the areas of the cross-sections of the first rod chamber 27 and the second rod chamber 28, the oil inlet and outlet of the hydraulic cylinder are the same, In this way, a closed hydraulic system is realized. When the piston of the hydraulic cylinder moves upward, the hydraulic oil does not pass through the multi-way valve without pressure loss; when the piston of the hydraulic cylinder moves downward, the flow direction of the hydraulic oil changes, and the closed pump is converted into As a motor, the gravitational potential energy in the falling of the piston of the hydraulic cylinder can be converted into the mechanical energy of the closed pump, so as to realize the recovery and utilization of the gravitational potential energy.
进一步地,本实施例中,所述第二缸体22与所述第一缸体21同轴设置(即上述第一缸体21和第二缸体22应当中心轴共轴,在具体实施例中该第一缸体21和第二缸体22优选使用圆柱形缸体),所述第一无杆腔25的横截面为圆环形,所述第二无杆腔26的横截面为圆形,采用上述结构设计的缸体,其制作方式简单方便。Further, in this embodiment, the second cylinder body 22 is arranged coaxially with the first cylinder body 21 (that is, the above-mentioned first cylinder body 21 and the second cylinder body 22 should have a coaxial central axis, and in a specific embodiment Among them, the first cylinder 21 and the second cylinder 22 are preferably cylindrical cylinders), the cross section of the first rodless cavity 25 is circular, and the cross section of the second rodless cavity 26 is circular Shape, adopt the cylinder body of above-mentioned structural design, its manufacturing method is simple and convenient.
进一步地,本实施例中,所述闭式泵1与发动机连接,所述闭式泵1用于在液压缸活塞套组件下降时驱动所述发动机转动。通过将闭式泵1与发动机连接,将液压缸活塞套组件下降时的机械能回收利用。Further, in this embodiment, the closed pump 1 is connected to the engine, and the closed pump 1 is used to drive the engine to rotate when the hydraulic cylinder piston sleeve assembly is lowered. By connecting the closed pump 1 with the engine, the mechanical energy when the hydraulic cylinder piston sleeve assembly descends is recovered and utilized.
进一步地,本实施例的多腔油缸闭式液压系统还包括蓄能器3,与所述闭式泵连接的所述进油口设置在上述第一无杆腔25和第二无杆腔26中的任意一个无杆腔上,且没有安装所述进油口的上述无杆腔上开设有与所述蓄能器连接的油口。即当进油口设置在上述第一无杆腔25,所述第一无杆腔25的横截面的面积等于所述第一有杆腔27和第二有杆腔28的横截面的面积之和时,此时所述第二无杆腔26上开设有与所述蓄能器3连接的油口;即进油口设置在上述第二无杆腔26,所述第二无杆腔26的横截面的面积等于所述第一有杆腔27和第二有杆腔28的横截面的面积之和时,此时所述第一无杆腔25上开设有与所述蓄能器3连接的油口。Further, the multi-chamber cylinder closed hydraulic system of this embodiment also includes an accumulator 3, and the oil inlet connected to the closed pump is arranged in the above-mentioned first rodless chamber 25 and the second rodless chamber 26 An oil port connected to the accumulator is opened on any one of the rodless chambers, and the rodless chamber not equipped with the oil inlet. That is, when the oil inlet is arranged in the above-mentioned first rodless chamber 25, the cross-sectional area of the first rodless chamber 25 is equal to the difference between the cross-sectional areas of the first rod chamber 27 and the second rod chamber 28. At this time, the second rodless chamber 26 is provided with an oil port connected to the accumulator 3; that is, the oil inlet is arranged in the second rodless chamber 26, and the second rodless chamber 26 When the cross-sectional area of the first rod chamber 27 and the second rod chamber 28 are equal to the sum of the cross-sectional areas of the first rod chamber 27 and the second rod chamber 28, the first rodless chamber 25 is provided with the accumulator 3 Connected oil port.
所述蓄能器3用于在液压缸活塞套组件下降时回收所述第二无杆腔26或者所述第一无杆腔25中的液压油以存储一部分液压能,所述蓄能器3还用于在液压缸的活塞套组件上升时释放上述液压能为液压缸的活塞杆组件上升动作提供辅助动力。本实施例通过设置蓄能器,液压缸2的第二无杆腔26与蓄能器3形成了能量回收装置,活塞套组件下降时由蓄能器3回收能量,在活塞套组件上升时提供辅助动力,进一步减少了能源的消耗。The accumulator 3 is used to recover the hydraulic oil in the second rodless chamber 26 or the first rodless chamber 25 to store a part of the hydraulic energy when the piston sleeve assembly of the hydraulic cylinder descends. It is also used to release the above-mentioned hydraulic energy to provide auxiliary power for the upward movement of the piston rod assembly of the hydraulic cylinder when the piston sleeve assembly of the hydraulic cylinder rises. In this embodiment, by setting an accumulator, the second rodless chamber 26 of the hydraulic cylinder 2 and the accumulator 3 form an energy recovery device. Auxiliary power further reduces energy consumption.
进一步地,本实施例的多腔油缸闭式液压系统还包括保持阀4,且所述保持阀4设置于所述闭式泵1与设置有所述进油口的无杆腔之间;具体存在两种具体实施例,即当所述进油口设置在第一无杆腔上,且所述第一无杆腔25的横截面的面积等于所述第一有杆腔27和第二有杆腔28的横截面的面积之和时,所述保持阀4是具体安装设置于所述闭式泵1与所述第一无杆腔25之间的油路上;在其他实施例中,即当进油口设置在第二无杆腔26上,且所述第二无杆腔26的横截面的面积等于所述第一有杆腔27和第二有杆腔28的横截面的面积之和时,所述保持阀则具体安装设置于所述闭式泵1与所述第二无杆腔26之间的油路上。本实施例通过设置保持阀4对液压缸进行保压,防止腔油缸闭式液压系统在使用状态下发生活塞套组件下降发生危险。Further, the multi-cavity cylinder closed hydraulic system of this embodiment also includes a holding valve 4, and the holding valve 4 is arranged between the closed pump 1 and the rodless chamber provided with the oil inlet; specifically There are two specific embodiments, that is, when the oil inlet is arranged on the first rodless cavity, and the cross-sectional area of the first rodless cavity 25 is equal to the first rod cavity 27 and the second rod cavity When the sum of the cross-sectional areas of the rod chamber 28, the holding valve 4 is specifically installed on the oil circuit between the closed pump 1 and the first rodless chamber 25; in other embodiments, that is When the oil inlet is arranged on the second rodless cavity 26, and the area of the cross section of the second rodless cavity 26 is equal to the area of the cross section of the first rod cavity 27 and the second rod cavity 28 Sometimes, the holding valve is specifically installed on the oil circuit between the closed pump 1 and the second rodless chamber 26 . In this embodiment, the maintenance valve 4 is set to maintain the pressure of the hydraulic cylinder, so as to prevent the danger of the piston sleeve assembly from falling down in the closed hydraulic system of the cavity and cylinder in use.
本发明的多腔油缸闭式液压系统中连接有进油口的液压缸的无杆腔的横截面的面积等于第一有杆腔和第二有杆腔的横截面的面积之和,该液压系统在工作时闭式泵与液压缸形成了闭式液压系统,在液压缸的活塞向上运动时,液压油不经过多路阀不产生压力损失;在液压缸的活塞向下运动时,液压油的流向改变(液压油的流向与液压缸活塞向上运动时液压油的流向相反),此时闭式泵转化为马达,从而可将液压缸的活塞下落中的重力势能转化为闭式泵的机械能,实现重力势能的回收利用。In the multi-cavity oil cylinder closed hydraulic system of the present invention, the area of the cross-section of the rodless chamber connected to the hydraulic cylinder with the oil inlet is equal to the sum of the cross-sectional areas of the first rod chamber and the second rod chamber. When the system is working, the closed pump and the hydraulic cylinder form a closed hydraulic system. When the piston of the hydraulic cylinder moves upward, the hydraulic oil does not pass through the multi-way valve without pressure loss; when the piston of the hydraulic cylinder moves downward, the hydraulic oil The flow direction of the hydraulic cylinder changes (the flow direction of the hydraulic oil is opposite to the flow direction of the hydraulic oil when the piston of the hydraulic cylinder moves upward), and the closed pump is converted into a motor at this time, so that the gravitational potential energy in the falling of the piston of the hydraulic cylinder can be converted into the mechanical energy of the closed pump , to realize the recycling of gravitational potential energy.
实施例二:Embodiment two:
本实施例提供一种工程机械,该工程机械包括实施例一所述的多腔油缸闭式液压系统以及动臂,动臂与液压缸连接。This embodiment provides a construction machine, which includes the multi-cavity oil cylinder closed hydraulic system described in the first embodiment and a boom connected to the hydraulic cylinder.
例如,多腔油缸闭式液压系统,包括液压缸和闭式泵;For example, a multi-cavity cylinder closed hydraulic system, including hydraulic cylinders and closed pumps;
所述液压缸包括液压缸本体、与所述闭式泵连接的进油口和与所述闭式泵连接的出油口,所述液压缸本体包括无杆腔和有杆腔,与所述进油口连接的所述无杆腔的横截面的面积等于与所述出油口连接的所述有杆腔的横截面的面积相同。The hydraulic cylinder includes a hydraulic cylinder body, an oil inlet connected to the closed pump, and an oil outlet connected to the closed pump. The hydraulic cylinder body includes a rodless chamber and a rod chamber, which are connected to the closed pump. The area of the cross-section of the rodless chamber connected to the oil inlet is equal to the area of the cross-section of the rod chamber connected to the oil outlet.
本实施例中,所述液压缸本体包括第一缸体、位于所述第一缸体内部的第二缸体以及活塞套组件;In this embodiment, the hydraulic cylinder body includes a first cylinder body, a second cylinder body located inside the first cylinder body, and a piston sleeve assembly;
所述活塞套组件包括含有内空腔的筒状的第一活塞杆、与所述第一活塞杆连接的第一活塞、连接于所述第一活塞杆的内腔中的第二活塞杆和与所述第二活塞杆连接的第二活塞,且所述第一活塞杆嵌套在所述第一缸体的内壁与所述第二缸体的外壁之间,所述第二活塞杆设置在所述第二缸体内部;The piston sleeve assembly includes a cylindrical first piston rod containing an inner cavity, a first piston connected to the first piston rod, a second piston rod connected to the inner cavity of the first piston rod and a second piston connected to the second piston rod, and the first piston rod is nested between the inner wall of the first cylinder and the outer wall of the second cylinder, and the second piston rod is set inside the second cylinder;
所述无杆腔包括第一无杆腔和第二无杆腔;所述有杆腔包括第一有杆腔和第二有杆腔,所述第一活塞用于将第一缸体的内壁与所述第二缸体的外壁之间的内腔分为所述第一无杆腔和所述第一有杆腔,所述第二活塞用于将第二缸体的内腔分为所述第二无杆腔和所述第二有杆腔;The rodless chamber includes a first rodless chamber and a second rodless chamber; the rod chamber includes a first rod chamber and a second rod chamber, and the first piston is used to push the inner wall of the first cylinder The inner chamber between the outer wall of the second cylinder body is divided into the first rodless chamber and the first rod chamber, and the second piston is used to divide the inner chamber of the second cylinder body into the first rodless chamber. the second rodless cavity and the second rod cavity;
所述第一无杆腔上开设有与所述闭式泵连接的所述进油口,所述第一无杆腔的横截面的面积等于所述第一有杆腔和所述第二有杆腔的横截面的面积之和。The first rodless chamber is provided with the oil inlet connected to the closed pump, and the cross-sectional area of the first rodless chamber is equal to that of the first rod chamber and the second rod chamber. The sum of the areas of the cross-sections of the rod cavity.
所述第一有杆腔与所述第二有杆腔上均开设有与所述闭式泵连接的出油口。Both the first rod chamber and the second rod chamber are provided with an oil outlet connected to the closed pump.
本实施例中,所述液压缸的数量为两个,液压缸平行设置在所述动臂的下侧,本实施例中液压缸的第一活塞杆与动臂连接。In this embodiment, there are two hydraulic cylinders, and the hydraulic cylinders are arranged in parallel on the lower side of the boom. In this embodiment, the first piston rod of the hydraulic cylinder is connected to the boom.
本实施例中的工程机械可以为挖掘机或者抓料机。The construction machine in this embodiment may be an excavator or a material grabber.
本实施例的工程机械包括上述多腔油缸闭式液压系统,该工程机械的动臂与多腔油缸连接,多腔油缸闭式液压系统(简称液压系统)与进油口连接的无杆腔的横截面的面积等于与出油口连接的有杆腔的横截面的面积,从而来实现液压缸本体的进油和出油相同(即实现闭式液压系统),该液压系统在工作时,闭式泵与液压缸形成了闭式液压系统,该闭式液压系统可利用闭式泵来控制液压油运动方向,不存在多路阀等控制元件,具体情况为,在动臂向上运动时,液压油不经过多路阀不产生压力损失;在动臂向下运动时,液压油的流向改变(液压油的流向与液压缸活塞向上运动时液压油的流向相反),此时闭式泵转化为马达,从而可将液压缸的活塞下落中的重力势能转化为闭式泵的机械能,实现重力势能的回收利用。The construction machinery of this embodiment includes the above-mentioned multi-chamber closed hydraulic system, the boom of the construction machine is connected to the multi-chamber hydraulic cylinder, and the multi-chamber closed hydraulic system (hydraulic system for short) is connected to the oil inlet. The area of the cross-section is equal to the area of the cross-section of the rod chamber connected to the oil outlet, so that the oil inlet and outlet of the hydraulic cylinder body are the same (that is, the closed hydraulic system is realized). When the hydraulic system is working, the closed The hydraulic pump and the hydraulic cylinder form a closed hydraulic system. The closed hydraulic system can use the closed pump to control the movement direction of the hydraulic oil. There are no control elements such as multi-way valves. The specific situation is that when the boom moves upward, the hydraulic pressure The oil does not pass through the multi-way valve without pressure loss; when the boom moves downward, the flow direction of the hydraulic oil changes (the flow direction of the hydraulic oil is opposite to the flow direction of the hydraulic oil when the piston of the hydraulic cylinder moves upward), and the closed pump is converted into Motor, so that the gravitational potential energy in the falling of the piston of the hydraulic cylinder can be converted into the mechanical energy of the closed pump, so as to realize the recycling of the gravitational potential energy.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.
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