CN110485945A - A kind of kill-job liquid constant-pressure becomes discharge capacity feed system and method - Google Patents
A kind of kill-job liquid constant-pressure becomes discharge capacity feed system and method Download PDFInfo
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- CN110485945A CN110485945A CN201910747112.6A CN201910747112A CN110485945A CN 110485945 A CN110485945 A CN 110485945A CN 201910747112 A CN201910747112 A CN 201910747112A CN 110485945 A CN110485945 A CN 110485945A
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B19/00—Handling rods, casings, tubes or the like outside the borehole, e.g. in the derrick; Apparatus for feeding the rods or cables
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/08—Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/10—Valve arrangements in drilling-fluid circulation systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D15/00—Control, e.g. regulation, of pumps, pumping installations or systems
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Abstract
Description
技术领域technical field
本发明属于油气田井下作业技术领域,应用在为油气井修井作业中自动化控制,具体涉及一种压井液恒压变排量供给系统及方法。The invention belongs to the technical field of downhole operations in oil and gas fields, and is applied to the automatic control of workover operations for oil and gas wells, in particular to a system and method for supplying well killing fluid with constant pressure and variable displacement.
背景技术Background technique
油气井常规起管柱施工过程中,井口通常处于常压敞开状态,在此过程中,会导致井筒内液面降低。为防止溢流、井喷等事故的发生,需经常性的向井筒内灌注修井液来维持井底压力平衡。During the conventional stringing construction of oil and gas wells, the wellhead is usually in an open state under normal pressure. During this process, the liquid level in the wellbore will decrease. In order to prevent accidents such as overflow and blowout, it is necessary to regularly inject workover fluid into the wellbore to maintain the balance of bottomhole pressure.
现阶段施工现场普遍采用专人值守开关阀门的方式来控制修井液的灌注,尤其是试气井,起一趟钻柱需要8-12小时左右,操作人员必须反复去开、关大罐闸门往井筒灌液,增加操作人员的劳动强度,有时候甚至会出现操作人员忘记开闸门灌井筒的现象。此方式不但费时费力,而且经常出现修井液灌注量不够或过多的情况,灌入量无法计量,灌入量与起出管柱的体积很难相符,致使井筒内液面忽高忽低,进一步增大井控风险,给安全生产以及环境保护都带来重大隐患。At present, the construction site generally adopts the way of special personnel on duty to switch valves to control the injection of workover fluid. Especially for gas test wells, it takes about 8-12 hours to set up the drill string. Operators must repeatedly open and close the gate of the large tank to the wellbore. Liquid injection increases the labor intensity of the operator, and sometimes even the phenomenon that the operator forgets to open the gate to fill the wellbore. This method is not only time-consuming and labor-intensive, but also often occurs when the workover fluid injection volume is insufficient or too much, the injection volume cannot be measured, and it is difficult to match the injection volume with the volume of the extraction string, resulting in high and low fluid levels in the wellbore , further increasing the risk of well control, and bringing major hidden dangers to safe production and environmental protection.
发明人在实现本发明实施例的过程中,发现背景技术中至少存在以下缺陷:In the process of implementing the embodiments of the present invention, the inventors found at least the following defects in the background technology:
现有的自动灌液装置,都是依据上提油管管径数据,在控制模块里生成灌液时间来实现自动灌液的目的,还需要人工来计数,电脑来计算,完成阶段灌液的目的,不能实现自动连续灌液。Existing automatic liquid filling devices are all based on the diameter data of the lifting oil pipe, and the filling time is generated in the control module to achieve the purpose of automatic liquid filling. It also needs manual counting and computer calculation to complete the purpose of stage liquid filling , can not realize automatic continuous filling.
发明内容Contents of the invention
本发明提供一种压井液恒压变排量供给系统及方法,目的在于解决上述问题,解决现有的自动灌液装置,都是依据上提油管管径数据,在控制模块里生成灌液时间来实现自动灌液的目的,还需要人工来计数,电脑来计算,完成阶段灌液的目的,不能实现自动连续灌液的问题。The present invention provides a constant-pressure variable-displacement supply system and method for well-killing fluid, aiming at solving the above-mentioned problems and solving the existing automatic liquid filling device, which generates filling liquid in the control module based on the diameter data of the oil pipe that is lifted up. It takes time to achieve the purpose of automatic filling, but it also needs manual counting and computer calculation to complete the purpose of stage filling, and the problem of automatic continuous filling cannot be realized.
为实现上述目的,本发明采用的技术方案如下:To achieve the above object, the technical scheme adopted in the present invention is as follows:
一种压井液恒压变排量供给系统,包括:A constant pressure and variable displacement supply system for well killing fluid, comprising:
压井液储罐;Killing fluid storage tank;
泵注装置;pumping device;
压井液灌注短节,压井液灌注短节包括:Killing fluid injection nipples, killing fluid injection nipples include:
压力传感器,压力传感器的测量端与待测液面底部的液体连通,压力传感器测量端的高度为测液面底部液体高度;A pressure sensor, the measuring end of the pressure sensor is connected with the liquid at the bottom of the liquid surface to be measured, and the height of the measuring end of the pressure sensor is the height of the liquid at the bottom of the liquid surface;
过流管柱;flow column;
阀门装置;valve device;
控制模块,所述控制模块用于获取压力传感器的压力值控制阀门装置的开启与闭合;A control module, the control module is used to obtain the pressure value of the pressure sensor to control the opening and closing of the valve device;
阀门装置设在所述过流管柱内的前进出口之间,所述控制模块和压力传感器设在所述过流管柱上,所述控制模块分别与阀门装置和压力传感器电连接;The valve device is arranged between the front inlet and outlet in the overflow pipe string, the control module and the pressure sensor are arranged on the flow pipe string, and the control module is electrically connected with the valve device and the pressure sensor respectively;
压井液储罐通过泵注装置与压井液灌注短节一端连接,压井液灌注短节另一端与待注入端连通。The killing fluid storage tank is connected to one end of the killing fluid injection nipple through a pumping device, and the other end of the killing fluid injection nipple is connected to the end to be injected.
所述控制模块包括:The control module includes:
预设模块,所述预设模块用于预设压力传感器的上限值;a preset module, the preset module is used to preset the upper limit value of the pressure sensor;
监测控制模块,所述监测模块用于监测压力传感器的值,当监测到所述值小于上限值时,控制阀门装置开启,当监测到所述值在上限值以上时控制阀门装置关闭。A monitoring control module, the monitoring module is used to monitor the value of the pressure sensor, when it is detected that the value is less than the upper limit value, the valve device is controlled to open, and when the value is detected to be above the upper limit value, the valve device is controlled to be closed.
所述控制模块还包括:The control module also includes:
流速控制模块,所述流速控制模块用于预设一个小于上限值的中间值,当压力传感器的监测值小于中间值时,控制阀门装置开启到最大,当压力传感器的监测值在中间值以上时,根据监测值在中间值到上限值的区间位置,逐渐降低阀门装置的开启度。A flow rate control module, the flow rate control module is used to preset an intermediate value less than the upper limit value, when the monitoring value of the pressure sensor is less than the intermediate value, the control valve device is opened to the maximum, when the monitoring value of the pressure sensor is above the intermediate value When the monitoring value is in the range from the middle value to the upper limit value, gradually reduce the opening degree of the valve device.
所述压力传感器和待测液面的底部液体之间具有压传短接,压力传感器通过压传短接与待测液面的底部液体连通。There is a pressure transmission short circuit between the pressure sensor and the liquid at the bottom of the liquid level to be measured, and the pressure sensor communicates with the liquid at the bottom of the liquid level to be measured through the pressure transmission short circuit.
所述泵注装置包括底座,以及安装在底座上的离心泵、隔膜气压罐和液压传感器,所述控制模块内还具有水泵控制模块,离心泵一端连接压井液储罐,另一端连接隔膜气压罐的进液口,隔膜气压罐的出液口与压井液灌注短节的进液口连接;隔膜气压罐上具有液压传感器,液压传感器位于隔膜气压罐顶部,离心泵内的电机为变频电机,水泵控制模块分别与液压传感器和变频电机通讯连接,水泵控制模块通过监测液压传感器的压力并通过控制离心泵向隔膜气压罐内注水维持压井液储罐内的压力;The pumping device includes a base, a centrifugal pump, a diaphragm air pressure tank, and a hydraulic sensor installed on the base. The control module also has a water pump control module. One end of the centrifugal pump is connected to the killing fluid storage tank, and the other end is connected to the diaphragm air pressure tank. The liquid inlet of the tank and the liquid outlet of the diaphragm air tank are connected to the liquid inlet of the killing fluid injection nipple; there is a hydraulic sensor on the diaphragm air tank, and the hydraulic sensor is located on the top of the diaphragm air tank, and the motor in the centrifugal pump is a variable frequency motor , the water pump control module is respectively connected with the hydraulic sensor and the variable frequency motor in communication, the water pump control module monitors the pressure of the hydraulic sensor and controls the centrifugal pump to inject water into the diaphragm air pressure tank to maintain the pressure in the killing fluid storage tank;
离心泵和压井液储罐之间的管线上设有溢流阀;An overflow valve is installed on the pipeline between the centrifugal pump and the killing fluid storage tank;
隔膜气压罐和压井液灌注短节之间的管线上设置有电磁流量计。An electromagnetic flowmeter is installed on the pipeline between the diaphragm pressure tank and the killing fluid injection nipple.
所述阀门装置为气动阀门,所述气动阀门外还具有气源、电源、和电磁二位五通换向阀,电磁二位五通换向阀、压力传感器和所述控制模块与电源电连接,电磁二位五通换向阀和压力传感器与所述控制模块通讯连接,电磁二位五通换向阀一端与气源连接,另一端与阀门装置连接。The valve device is a pneumatic valve, and the pneumatic valve also has an air source, a power supply, and an electromagnetic two-position five-way reversing valve, and the electromagnetic two-position five-way reversing valve, a pressure sensor, and the control module are electrically connected to the power supply , the electromagnetic two-position five-way reversing valve and the pressure sensor are connected in communication with the control module, one end of the electromagnetic two-position five-way reversing valve is connected to the air source, and the other end is connected to the valve device.
所述控制模块外还具有数显控制仪,所述数显控制仪与所述控制模块电连接。The control module also has a digital display controller, and the digital display controller is electrically connected to the control module.
一种压井液恒压变排量供给方法,用于上述任意一种压井液恒压变排量供给系统中的控制模块,包括:A method for supplying well-killing fluid with constant pressure and variable displacement, which is used in the control module of any of the above-mentioned supply systems for constant pressure and variable displacement of well-killing fluid, including:
步骤1:预设压力传感器的上限值;Step 1: Preset the upper limit value of the pressure sensor;
步骤2:监测压力传感器的值,当监测到所述值小于上限值时,控制阀门装置开启,当监测到所述值在上限值以上时控制阀门装置关闭。Step 2: Monitoring the value of the pressure sensor, when the monitored value is less than the upper limit value, the control valve device is opened, and when the detected value is above the upper limit value, the control valve device is closed.
所述步骤2中还包括:Said step 2 also includes:
步骤2.1:预设一个小于上限值的中间值,当压力传感器的监测值小于中间值时,控制阀门装置开启到最大,当压力传感器的监测值在中间值以上时,根据监测值在中间值到上限值的区间位置,逐渐降低阀门装置的开启度。Step 2.1: Preset an intermediate value that is less than the upper limit value. When the monitoring value of the pressure sensor is less than the intermediate value, the control valve device is opened to the maximum. When the monitoring value of the pressure sensor is above the intermediate value, according to the monitoring value. To the interval position of the upper limit, gradually reduce the opening degree of the valve device.
所述步骤2之后还包括:After said step 2, also include:
步骤3:记录阀门装置处液量与时间的数据,所述数据为起钻过程中具有生命周期的数据。Step 3: Record the data of fluid volume and time at the valve device, which is data with a life cycle during the tripping process.
本发明的有益效果是,本发明提出一种结构简单具有自动开启自动停止的恒压变排量连续供给灌注修井液的装置,通过变频器控制泵的排量,可满足不同起钻速度下的灌注量,克服作业现场高度差、密度差和排量差等因素带来的客观难题,通用性好,自动化程度较高。The beneficial effect of the present invention is that the present invention proposes a device with simple structure, automatic start and automatic stop, constant pressure and variable displacement, which continuously supplies and injects workover fluid. The perfusion volume can overcome the objective problems caused by factors such as height difference, density difference and displacement difference at the job site. It has good versatility and a high degree of automation.
附图说明Description of drawings
图1为本发明一种压井液恒压变排量供给系统的整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of a supply system with constant pressure and variable displacement of well killing fluid according to the present invention;
图2为本发明一种压井液恒压变排量供给系统中压井液灌注短节的立体结构示意图;Fig. 2 is a schematic diagram of the three-dimensional structure of the killing fluid injection nipple in the supply system of constant pressure and variable displacement of well killing fluid according to the present invention;
图3为本发明一种压井液恒压变排量供给系统中泵注装置的整体结构示意图;Fig. 3 is a schematic diagram of the overall structure of the pumping device in a supply system with constant pressure and variable displacement of well killing fluid according to the present invention;
图4为本发明一种压井液恒压变排量供给系统一实施例中的气电连接示意图。Fig. 4 is a schematic diagram of gas-electric connection in an embodiment of a supply system with constant pressure and variable displacement of well killing fluid according to the present invention.
图中标记为:1、压井液储罐;2、泵注装置;3、灌注管线;4、压井液灌注短节;5、数显控制仪;6、井口液体注入线;7、井口液柱压力数据源;8、井口法兰液位溢流口;9、底座;10、离心泵;11、变频电机;12、液压传感器;13、隔膜气压罐;14、溢流阀;15、入口;16、电磁流量计;17、出口;18、压传短接;19、压力传感器;20、阀门装置;21、进液短接;22、自锁型电源按钮开关;23、电源指示灯;24、控制模块;25、灌注指示灯;26、电磁二位五通换向阀;27、压力信号线;28、防爆盒体;29、电源开关;30、保险;31、数显控制仪;32、蝶阀控制气管;33、气源;34、电源。The marks in the figure are: 1. Killing fluid storage tank; 2. Pump injection device; 3. Injection pipeline; 4. Killing fluid injection nipple; 5. Digital display controller; 6. Wellhead liquid injection line; 7. Wellhead Liquid column pressure data source; 8. Wellhead flange liquid level overflow port; 9. Base; 10. Centrifugal pump; 11. Frequency conversion motor; 12. Hydraulic sensor; 13. Diaphragm pressure tank; 14. Overflow valve; 15. Inlet; 16. Electromagnetic flowmeter; 17. Outlet; 18. Pressure transmission short circuit; 19. Pressure sensor; 20. Valve device; 21. Liquid inlet short circuit; 22. Self-locking power button switch; 23. Power indicator light ;24. Control module; 25. Filling indicator light; 26. Electromagnetic two-position five-way reversing valve; 27. Pressure signal line; 28. Explosion-proof box; 29. Power switch; 30. Insurance; 31. Digital display controller ; 32, butterfly valve control air pipe; 33, air source; 34, power supply.
具体实施方式Detailed ways
首先需要说明的是,在本发明各个实施例中,所涉及的术语为:First of all, it needs to be explained that in each embodiment of the present invention, the terms involved are:
泵注装置2,用于提供一定压力液体的泵注装置,其可采用现有技术中普通的泵,也可以采用隔膜式气压罐进行稳定压力的供水,其为 现有技术中的已知技术。The pump injection device 2 is used to provide a pump injection device with a certain pressure liquid. It can use a common pump in the prior art, and can also use a diaphragm type air pressure tank to supply water with a stable pressure. It is a known technology in the prior art .
过流管柱,其作为本发明中压井液灌注短节4的主体,用于连接在给井口注排的管线之间,控制管线内注水的流量,该过流管柱可以直接连接在现有注水系统上,实现对现有注水系统的利用,节省成本。The overflow pipe string, which is the main body of the pressure well fluid injection nipple 4 of the present invention, is used to connect between the pipelines for injecting and draining the wellhead to control the flow of water injection in the pipeline. The overflow pipe string can be directly connected to the existing On the water injection system, the utilization of the existing water injection system can be realized and the cost can be saved.
下面,将通过几个具体的实施例对本发明实施例提供的一种压井液恒压变排量供给方案进行详细介绍说明。In the following, a supply scheme of constant pressure and variable displacement of well killing fluid provided by the embodiment of the present invention will be described in detail through several specific examples.
实施例1Example 1
请参考图1,其示出了本发明一实施例提供的一种压井液恒压变排量供给系统的整体结构示意图,该压井液恒压变排量供给系统,包括:Please refer to FIG. 1 , which shows a schematic diagram of the overall structure of a supply system with constant pressure and variable displacement of well killing fluid provided by an embodiment of the present invention. The supply system with constant pressure and variable displacement of well killing fluid includes:
压井液储罐1;Killing fluid storage tank 1;
泵注装置2;Pumping device 2;
压井液灌注短节4,压井液灌注短节4包括:The killing fluid injection sub-section 4, the killing fluid injection sub-section 4 includes:
压力传感器19,压力传感器19的测量端与待测液面底部的液体连通,压力传感器19测量端的高度为测液面底部液体高度;Pressure sensor 19, the measuring end of pressure sensor 19 communicates with the liquid at the bottom of the liquid surface to be measured, and the height of pressure sensor 19 measuring end is the liquid height at the bottom of the liquid surface;
过流管柱;flow column;
阀门装置20;valve means 20;
控制模块,所述控制模块用于获取压力传感器19的压力值控制阀门装置20的开启与闭合;A control module, the control module is used to obtain the pressure value of the pressure sensor 19 to control the opening and closing of the valve device 20;
阀门装置20设在所述过流管柱内的前进出口之间,所述控制模块和压力传感器19设在所述过流管柱上,所述控制模块分别与阀门装置20和压力传感器19电连接;The valve device 20 is arranged between the front inlet and outlet of the overflow pipe string, the control module and the pressure sensor 19 are arranged on the flow pipe string, and the control module is electrically connected to the valve device 20 and the pressure sensor 19 respectively. connect;
压井液储罐1通过泵注装置2与压井液灌注短节4一端连接,压井液灌注短节4另一端与待注入端连通。The killing fluid storage tank 1 is connected to one end of the killing fluid injection nipple 4 through the pump injection device 2, and the other end of the killing fluid injection nipple 4 is connected to the end to be injected.
上述实施例中,压井液储罐1用于存储压井液,泵注装置2用于将压井液储罐1内的压井液转为具有一定压力的的压井液,压井液灌注短节4控制泵注装置2输出的具有一定压力的压井液在井口的注入及停止注入,压井液灌注短节4控制压井液注入井口的注入量;其中压井液灌注短节4具有压力传感器19、阀门装置20及控制模块24,压力传感器19的监测端需要与待注水井井口的液平面的下端一位置连通,监测该处位置的压强;In the above embodiments, the killing fluid storage tank 1 is used to store the killing fluid, and the pumping device 2 is used to convert the killing fluid in the killing fluid storage tank 1 into a killing fluid with a certain pressure. The injection nipple 4 controls the injection and stop of the killing fluid with a certain pressure output by the pumping device 2 at the wellhead, and the killing fluid injection nipple 4 controls the injection volume of the killing fluid injected into the wellhead; the killing fluid injection nipple 4. It has a pressure sensor 19, a valve device 20 and a control module 24. The monitoring end of the pressure sensor 19 needs to communicate with a position at the lower end of the liquid level of the wellhead of the injection well to monitor the pressure at this position;
在前期的设置工作中,需要在控制模块24内预设一个预设压强值,以该预设压强值为参考值,若压力传感器19监测到压强值比预设压强值小,则控制模块24控制阀门装置20开启,泵注装置2输出的具有一定压力的压井液注入井口,给井口注液,若压力传感器19监测到压强值比预设压强值大或相等则控制模块24控制阀门装置20关闭,停止给井口注液,持续以上操作,可控制井口的井筒内液面的高度恒定。In the previous setting work, a preset pressure value needs to be preset in the control module 24, and the preset pressure value is used as a reference value. If the pressure sensor 19 monitors that the pressure value is smaller than the preset pressure value, the control module 24 The control valve device 20 is opened, and the killing fluid with a certain pressure output by the pump injection device 2 is injected into the wellhead to inject fluid into the wellhead. If the pressure sensor 19 detects that the pressure value is greater than or equal to the preset pressure value, the control module 24 controls the valve device. 20 close, stop injecting liquid to the wellhead, continue the above operations, the height of the liquid level in the wellbore that can control the wellhead is constant.
实施例2Example 2
进一步的,本发明一种压井液恒压变排量供给系统的另一实施例,所述控制模块包括:Furthermore, in another embodiment of the supply system of constant pressure and variable displacement of well killing fluid according to the present invention, the control module includes:
预设模块,所述预设模块用于预设压力传感器的上限值;a preset module, the preset module is used to preset the upper limit value of the pressure sensor;
监测控制模块,所述监测模块用于监测压力传感器的值,当监测到所述值小于上限值时,控制阀门装置开启,当监测到所述值在上限值以上时控制阀门装置关闭。A monitoring control module, the monitoring module is used to monitor the value of the pressure sensor, when it is detected that the value is less than the upper limit value, the valve device is controlled to open, and when the value is detected to be above the upper limit value, the valve device is controlled to be closed.
上述实施例中,控制模块24内具有预设模块和监测控制模块,预设模块可允许用户预设压力传感器的上限值,可允许用户调配设置;监测控制模块不断对压力传感器19进行监测,当监测到所述值小于上限值时,控制阀门装置开启,当监测到所述值在上限值以上时控制阀门装置关闭,实现自动化控制。In the above embodiment, the control module 24 has a preset module and a monitoring control module. The preset module allows the user to preset the upper limit value of the pressure sensor, and allows the user to adjust the settings; the monitoring control module continuously monitors the pressure sensor 19, When it is detected that the value is less than the upper limit value, the control valve device is opened, and when the value is detected that the value is above the upper limit value, the control valve device is closed to realize automatic control.
实施例3Example 3
进一步的,本发明一种压井液恒压变排量供给系统的另一实施例,所述控制模块还包括:Furthermore, in another embodiment of the system for supplying well-killing fluid with constant pressure and variable displacement according to the present invention, the control module further includes:
流速控制模块,所述流速控制模块用于预设一个小于上限值的中间值,当压力传感器的监测值小于中间值时,控制阀门装置开启到最大,当压力传感器的监测值在中间值以上时,根据监测值在中间值到上限值的区间位置,逐渐降低阀门装置的开启度。A flow rate control module, the flow rate control module is used to preset an intermediate value less than the upper limit value, when the monitoring value of the pressure sensor is less than the intermediate value, the control valve device is opened to the maximum, when the monitoring value of the pressure sensor is above the intermediate value When the monitoring value is in the range from the middle value to the upper limit value, gradually reduce the opening degree of the valve device.
上述实施例中,为了优化压井液灌注短节4的注入,使用流速控制模块控制给井内注入压井液进行优化控制,在井筒内压井液特别低时增大压井液的注入量,在井筒内压井液较多时,缓慢注入压井液。In the above embodiment, in order to optimize the injection of the killing fluid injection sub-joint 4, the flow rate control module is used to control the injection of the killing fluid into the well for optimal control, and the injection volume of the killing fluid is increased when the killing fluid in the wellbore is particularly low. When there is a lot of killing fluid in the wellbore, inject the killing fluid slowly.
实施例4Example 4
进一步的,本发明一种压井液恒压变排量供给系统的另一实施例,所述压力传感器19和待测液面的底部液体之间具有压传短接18,压力传感器19通过压传短接18与待测液面的底部液体连通。Furthermore, in another embodiment of the present invention, a constant pressure variable displacement supply system for well killing fluid, there is a pressure transmission short circuit 18 between the pressure sensor 19 and the liquid at the bottom of the liquid level to be measured, and the pressure sensor 19 passes the pressure The transmission short 18 is in liquid communication with the bottom of the liquid level to be measured.
上述实施例中,在压井液灌注短节4相对于油气井井筒位于油气井井筒底部时,压力传感器19可以设置在压井液灌注短节4的出液体口一端,直接测量出液口一端的压力,此时,用户可以根据压力传感器19和井筒顶部液面之间的高度,完成测量井筒内液面高度。In the above embodiment, when the killing fluid injection nipple 4 is located at the bottom of the oil and gas well shaft relative to the wellbore of the oil and gas well, the pressure sensor 19 can be installed at the liquid outlet end of the killing fluid injection nipple 4 to directly measure the liquid outlet end. At this time, the user can complete the measurement of the liquid level in the wellbore according to the height between the pressure sensor 19 and the liquid level at the top of the wellbore.
而设置在压井液灌注短节4的出液体口一端时,压井液灌注短节4在灌注液体时由于流体流速,很有可能会影响压力传感器19测量的准确度,因此,在压力传感器19和待测液面的底部液体之间设置一个压传短接18,该压传短接18用于将待测液面的底部静态的液体和压力传感器19连通,使得压力传感器19不受流体流速影响,进而准确测量出油气井井筒内的液面高度。However, when it is arranged at the liquid outlet end of the killing fluid injection sub-joint 4, the fluid flow rate of the killing fluid injection sub-junction 4 is likely to affect the accuracy of the pressure sensor 19 measurement when injecting liquid. Therefore, the pressure sensor 19 and the liquid at the bottom of the liquid level to be measured are provided with a pressure transmission short connection 18, which is used to connect the static liquid at the bottom of the liquid level to be measured with the pressure sensor 19, so that the pressure sensor 19 is not affected by the fluid. The influence of flow velocity, and then accurately measure the liquid level height in the wellbore of oil and gas wells.
实施例5Example 5
进一步的,请参考图3,本发明一种压井液恒压变排量供给系统的另一实施例,所述泵注装置2包括底座9,以及安装在底座9上的离心泵10、隔膜气压罐13和液压传感器12,所述控制模块内还具有水泵控制模块,离心泵10一端连接压井液储罐1,另一端连接隔膜气压罐13的进液口,隔膜气压罐13的出液口与压井液灌注短节4的进液口连接;隔膜气压罐13上具有液压传感器12,液压传感器12位于隔膜气压罐13顶部,离心泵10内的电机为变频电机11,水泵控制模块分别与液压传感器12和变频电机11通讯连接,水泵控制模块通过监测液压传感器12的压力并通过控制离心泵向隔膜气压罐内注水维持压井液储罐内的压力。Further, please refer to FIG. 3 , which is another embodiment of a constant-pressure variable-displacement supply system for well killing fluid in the present invention. The pumping device 2 includes a base 9 , a centrifugal pump 10 installed on the base 9 , and a diaphragm The air pressure tank 13 and the hydraulic pressure sensor 12. The control module also has a water pump control module. One end of the centrifugal pump 10 is connected to the kill fluid storage tank 1, and the other end is connected to the liquid inlet of the diaphragm air pressure tank 13. The liquid outlet of the diaphragm air pressure tank 13 The mouth is connected to the liquid inlet of the killing fluid injection nipple 4; the diaphragm air pressure tank 13 has a hydraulic pressure sensor 12, and the hydraulic pressure sensor 12 is located on the top of the diaphragm air pressure tank 13. The motor in the centrifugal pump 10 is a variable frequency motor 11, and the pump control modules are respectively Communication with the hydraulic sensor 12 and the frequency conversion motor 11, the water pump control module maintains the pressure in the killing fluid storage tank by monitoring the pressure of the hydraulic sensor 12 and controlling the centrifugal pump to inject water into the diaphragm air pressure tank.
上述实施例中,泵注装置2的主要功能是提供就有稳定压力的水源给压井液灌注短节4,本实施例中,泵注装置2采用一体化装置,离心泵10、隔膜气压罐13和液压传感器12均安装在底座9上,现场使用时,在现场使用时无需组装,方便用户使用。In the above embodiment, the main function of the pumping device 2 is to provide a water source with stable pressure to inject the nipple 4 with the killing fluid. In this embodiment, the pumping device 2 adopts an integrated device, the centrifugal pump 10, the diaphragm pressure tank 13 and the hydraulic pressure sensor 12 are all installed on the base 9, when used in the field, no assembly is required when used in the field, which is convenient for users to use.
泵注装置2采用隔膜气压罐13,该隔膜气压罐13由钢质外壳,橡胶隔膜内胆构成的储能器件,橡胶隔膜把水室和气室完全隔开,当外界有压力的水充入隔膜式气压水罐的内胆时罐内的空气被压缩,采用空气压缩的方式,将压井液变为具有恒定压力的注水供给压井液灌注短节4。The pumping device 2 adopts a diaphragm air tank 13, which is an energy storage device composed of a steel shell and a rubber diaphragm liner. The rubber diaphragm completely separates the water chamber from the air chamber. The air in the tank is compressed when the liner of the air pressure water tank is used, and the killing fluid is converted into water injection with constant pressure to supply the killing fluid injection nipple 4 by air compression.
离心泵10内的电机为变频电机11,水泵控制模块通过液压传感器12测量隔膜气压罐13内上方空气的压力对隔膜气压罐13内储水情况进行监测,当隔膜气压罐13内空气的压力小于预定值时,水泵控制模块控制离心泵10向隔膜气压罐13内注水,在现有技术中,具有成熟的隔膜气压罐13的控制模块电路,此处就不再详细叙述。The motor in the centrifugal pump 10 is a variable frequency motor 11. The water pump control module measures the pressure of the air above the diaphragm air tank 13 through the hydraulic sensor 12 to monitor the water storage in the diaphragm air tank 13. When the pressure of the air in the diaphragm air tank 13 is less than When the value is predetermined, the water pump control module controls the centrifugal pump 10 to inject water into the diaphragm air pressure tank 13. In the prior art, there is a mature control module circuit of the diaphragm air pressure tank 13, which will not be described in detail here.
实施例6Example 6
进一步的,请参考图3,本发明一种压井液恒压变排量供给系统的另一实施例,离心泵10和压井液储罐1之间的管线上设有溢流阀14;Further, please refer to FIG. 3 , which is another embodiment of a supply system for constant pressure and variable displacement of well killing fluid according to the present invention. An overflow valve 14 is provided on the pipeline between the centrifugal pump 10 and the well killing fluid storage tank 1 ;
隔膜气压罐13和压井液灌注短节4之间的管线上设置有电磁流量计16。An electromagnetic flowmeter 16 is arranged on the pipeline between the diaphragm pressure tank 13 and the killing fluid injection nipple 4 .
上述实施例中,溢流阀14防止隔膜气压罐13内水过满,引起隔膜气压罐13内给压井液灌注短节4提供的水源水压过大,或给压井液灌注短节4内注水过多引起安全事故。In the above embodiment, the overflow valve 14 prevents the water in the diaphragm air pressure tank 13 from being overfilled, causing the pressure of the water source provided in the diaphragm air pressure tank 13 to fill the nipple 4 with the killing fluid to be too high, or to inject the nipple 4 with the killing fluid. Too much water inside will cause safety accidents.
实施例7Example 7
进一步的,请参考图2和图4,本发明一种压井液恒压变排量供给系统的另一实施例,所述阀门装置20为气动阀门,所述气动阀门外还具有气源、电源34、和电磁二位五通换向阀26,电磁二位五通换向阀26、压力传感器19和所述控制模块与电源34电连接,电磁二位五通换向阀26和压力传感器19与所述控制模块通讯连接,电磁二位五通换向阀26一端与气源连接,另一端与阀门装置20连接。Further, please refer to Fig. 2 and Fig. 4, another embodiment of a supply system of constant pressure and variable displacement of well killing fluid according to the present invention, the valve device 20 is a pneumatic valve, and the pneumatic valve also has a gas source, Power supply 34, and electromagnetic two-position five-way reversing valve 26, electromagnetic two-position five-way reversing valve 26, pressure sensor 19 and described control module are electrically connected with power supply 34, electromagnetic two-position five-way reversing valve 26 and pressure sensor 19 communicates with the control module, one end of the electromagnetic two-position five-way reversing valve 26 is connected to the air source, and the other end is connected to the valve device 20 .
上述实施例中,在油气井现场,气源供给方便,因此阀门装置20采用气动阀门,控制模块通过控制电磁二位五通换向阀26来控制气动阀门的开闭。In the above embodiments, the gas source is conveniently supplied at the oil and gas well site, so the valve device 20 adopts a pneumatic valve, and the control module controls the opening and closing of the pneumatic valve by controlling the electromagnetic 2-position 5-way reversing valve 26 .
实施例8Example 8
进一步的,本发明一种压井液恒压变排量供给系统的另一实施例,所述控制模块外还具有数显控制仪,所述数显控制仪与所述控制模块电连接。Furthermore, in another embodiment of the system for supplying constant pressure and variable displacement of well killing fluid according to the present invention, the control module also has a digital display controller, and the digital display controller is electrically connected to the control module.
上述实施例中,数显控制仪具体采用品牌为美国redlion红狮,型号为PAXD0010的控制器多功能仪表,也可以采用Red lion的PAXD系列的其他控制仪表,使用时,其可带两路报警输出。In the above-mentioned embodiment, the digital display controller specifically adopts the multifunctional controller instrument whose brand is Redlion Red Lion in the United States and whose model is PAXD0010, and other control instruments of the PAXD series of Red Lion can also be used. When in use, it can have two alarms output.
实施例9Example 9
本发明一实施例提供的一种压井液恒压变排量供给方法,用于实施例1只8任意一项实施例中的控制模块,该压井液恒压变排量供给方法,包括:An embodiment of the present invention provides a method for supplying well killing fluid with constant pressure and variable displacement, which is used in the control module in any one of Embodiments 1 to 8. The method for supplying well killing fluid with constant pressure and variable displacement includes: :
步骤1:预设压力传感器的上限值;Step 1: Preset the upper limit value of the pressure sensor;
步骤2:监测压力传感器的值,当监测到所述值小于上限值时,控制阀门装置开启,当监测到所述值在上限值以上时控制阀门装置关闭。Step 2: Monitoring the value of the pressure sensor, when the monitored value is less than the upper limit value, the control valve device is opened, and when the detected value is above the upper limit value, the control valve device is closed.
上述实施例中,预设压力传感器的上限值是为了控制油气井井筒内液面的高度,该液面高度为井筒液处于最高液面的情况下,压力传感器19也固定设在井筒底部时,压力传感器19的上限压力值。In the above-mentioned embodiments, the upper limit value of the preset pressure sensor is to control the height of the liquid level in the wellbore of the oil and gas well. The liquid level height is when the wellbore fluid is at the highest level, and the pressure sensor 19 is also fixed at the bottom of the wellbore. , the upper limit pressure value of the pressure sensor 19.
因此在压力传感器19测量的压力低于该上限压力值时,控制模块控制阀门装置开启,给油气井井筒内灌注压井液而在,压力传感器19测量的压力在上限压力值以上时,控制模块控制,压井液灌注短节4内的阀门装置关闭。Therefore, when the pressure measured by the pressure sensor 19 is lower than the upper limit pressure value, the control module controls the valve device to open, and injects well killing fluid into the wellbore of the oil and gas well; when the pressure measured by the pressure sensor 19 is above the upper limit pressure value, the control module control, the valve device in the killing fluid injection sub-joint 4 is closed.
实施例10Example 10
进一步的,本发明一种压井液恒压变排量供给方法的另一实施例,所述步骤2中还包括:Furthermore, in another embodiment of the method for supplying well killing fluid with constant pressure and variable displacement according to the present invention, the step 2 also includes:
步骤2.1:预设一个小于上限值的中间值,当压力传感器的监测值小于中间值时,控制阀门装置开启到最大,当压力传感器的监测值在中间值以上时,根据监测值在中间值到上限值的区间位置,逐渐降低阀门装置的开启度。Step 2.1: Preset an intermediate value that is less than the upper limit value. When the monitoring value of the pressure sensor is less than the intermediate value, the control valve device is opened to the maximum. When the monitoring value of the pressure sensor is above the intermediate value, according to the monitoring value. To the interval position of the upper limit, gradually reduce the opening degree of the valve device.
上述实施例中,在控制模块对压井液灌注短节4进行控制时,可以采用分阶段注入压井也,当井筒内的压井液见底时,快速注入压井液,压井液灌注短节4灌注的压井液处于最大流量,当井筒内的压井液在井筒预设高度附近时,控制模块降低压井液灌注短节4的注入量。In the above embodiment, when the control module controls the killing fluid injection sub-joint 4, it is also possible to inject the killing fluid in stages. When the killing fluid in the wellbore bottoms out, inject the killing fluid quickly and inject The killing fluid injected into the sub-section 4 is at the maximum flow rate. When the killing fluid in the wellbore is near the preset height of the wellbore, the control module reduces the injection rate of the killing fluid into the sub-section 4.
实施例11Example 11
进一步的,本发明一种压井液恒压变排量供给方法的另一实施例,所述步骤2之后还包括:Furthermore, another embodiment of the method for supplying well killing fluid with constant pressure and variable displacement according to the present invention, after the step 2, further includes:
步骤3:记录阀门装置处液量与时间的数据,所述数据为起钻过程中具有生命周期的数据。Step 3: Record the data of fluid volume and time at the valve device, which is data with a life cycle during the tripping process.
上述实施例中,将起钻过程中,或者起钻结束后,生成灌液与时间的变化曲线,汇总整个系统的灌入量,用户在查看该灌入量时,可以在查看该灌入量时,一些油井问题可以通过该灌入量得知。In the above-mentioned embodiment, during the drilling process, or after the drilling is completed, the change curve of the filling fluid and time is generated, and the filling volume of the entire system is summarized. When the user checks the filling volume, he can check the filling volume , some well problems can be known from this injection rate.
实施例12Example 12
所述的一种压井液恒压变排量供给系统由压井液储罐1,泵注装置2,罐注管线3,过流管柱,数显控制仪5,井口液柱压力数据源7,井口法兰液位溢流口8,井口液体注入线6组成;The described killing fluid constant pressure variable displacement supply system consists of a killing fluid storage tank 1, a pump injection device 2, a tank filling pipeline 3, an overflow pipe string, a digital display controller 5, and a wellhead fluid column pressure data source 7. Wellhead flange liquid level overflow port 8, wellhead liquid injection line 6;
所述的泵注装置2的入口通过罐注管线3与井口液柱压力数据源7相连,泵注装置2的出口通过罐注管线3与过流管柱入口相连,过流管柱出口通过井口液体注入线6与井口液柱压力数据源7相连;The inlet of the pump injection device 2 is connected to the wellhead liquid column pressure data source 7 through the tank injection pipeline 3, the outlet of the pump injection device 2 is connected to the inlet of the overflow pipe string through the tank injection pipeline 3, and the outlet of the overflow pipe string passes through the wellhead The liquid injection line 6 is connected to the wellhead liquid column pressure data source 7;
所述的一种压井液恒压变排量供给系统由泵注装置2,底座9,离心泵10,变频电机11,入口15,液压传感器12,隔膜气压罐13,溢流阀14,电磁流量计16,出口17组成;The described supply system of constant pressure and variable displacement of well killing fluid consists of a pump injection device 2, a base 9, a centrifugal pump 10, a frequency conversion motor 11, an inlet 15, a hydraulic pressure sensor 12, a diaphragm pressure tank 13, an overflow valve 14, an electromagnetic flow meter 16, composed of outlet 17;
所述的过流管柱设置有压传短接18、压力传感器19、阀门装置20、进液短接21组成。The overflow pipe string is provided with a pressure transmission short 18 , a pressure sensor 19 , a valve device 20 , and a liquid inlet short 21 .
自锁型电源按钮开关22、电源指示灯23、控制模块24、灌注指示灯25、电磁二位五通换向阀26、压力信号线27、防爆盒体28、电源开关29、保险30、数字面板仪表31,压力传感器19、阀门装置20、数显控制仪31、蝶阀控制气管32,气源33,电源34。Self-locking power button switch 22, power indicator light 23, control module 24, filling indicator light 25, electromagnetic two-position five-way reversing valve 26, pressure signal line 27, explosion-proof box body 28, power switch 29, insurance 30, digital Panel instrument 31, pressure sensor 19, valve device 20, digital display controller 31, butterfly valve control air pipe 32, air source 33, power supply 34.
请参考图4,图4为由数显控制仪31和控制模块24作为主控模块的系统结构示意图,压力传感器19的压力信息在数显控制仪31上进行显示,压力传感器19的信号传输给控制模块24,电磁二位五通换向阀26由控制模块24控制,电磁二位五通换向阀26的进气口与气源33连接,电磁二位五通换向阀26的出气口和压井液灌注短节4连接,控制模块24通过控制电磁二位五通换向阀26内换向阀的位置对气源33通入阀门装置20的气体进行控制,进而控制阀门装置20的开启或关闭状态。Please refer to Fig. 4, Fig. 4 is the system structural diagram that is used as main control module by digital display controller 31 and control module 24, the pressure information of pressure sensor 19 is displayed on digital display controller 31, and the signal of pressure sensor 19 is transmitted to The control module 24, the electromagnetic two-position five-way reversing valve 26 is controlled by the control module 24, the air inlet of the electromagnetic two-position five-way reversing valve 26 is connected to the air source 33, and the air outlet of the electromagnetic two-position five-way reversing valve 26 It is connected with the killing fluid injection nipple 4, and the control module 24 controls the gas source 33 to the valve device 20 by controlling the position of the reversing valve in the electromagnetic two-position five-way reversing valve 26, and then controls the valve device 20. On or off state.
在图4中,电源34给数显控制仪31、控制模块24供电及各电器件进行供电,在供电的线路上,安装有电源指示灯23、电源开关29、自锁型电源按钮开关22和保险30,灌注指示灯25设在电磁二位五通换向阀26上,当电磁二位五通换向阀26控制阀门装置20开启的时候,灌注指示灯25亮。In Fig. 4, the power supply 34 supplies power to the digital display controller 31, the control module 24 and each electrical device. On the power supply circuit, a power indicator light 23, a power switch 29, a self-locking power button switch 22 and a power supply button switch 22 are installed. Insurance 30, the perfusion indicator light 25 is located on the electromagnetic two-position five-way reversing valve 26, when the electromagnetic two-position five-way reversing valve 26 controls the valve device 20 to open, the perfusion indicator light 25 is bright.
综上,本发明所述的一种压井液恒压变排量供给系统结构轻便紧凑,安装、拆卸方便,具有自动启、停和流量计量功能,填补了试油气作业现场无法自动灌液,无法准确记录灌入液量的空白。To sum up, the constant pressure and variable displacement supply system for well killing fluid described in the present invention has a light and compact structure, is easy to install and disassemble, and has the functions of automatic start, stop and flow metering, which makes up for the inability to automatically fill liquid at the oil and gas testing site. Blanks where infusion volumes cannot be accurately recorded.
所述的一种压井液恒压变排量供给系统司钻控制装置充分利用修井机电源和气源,司钻根据井筒灌液情况选择灌液模式,安全可靠,操作简单。The driller control device of the constant pressure and variable displacement supply system for well killing fluid fully utilizes the power supply and gas source of the workover rig, and the driller selects the fluid injection mode according to the wellbore fluid injection situation, which is safe, reliable, and easy to operate.
所述的一种压井液恒压变排量供给系统根据设计液位自动灌液,始终保持井筒灌入量与起出管柱的体积一致,保持井筒液柱压力平衡,进一步降低作业过程中的井控风险。The above-mentioned supply system of constant pressure and variable displacement of wellbore killing fluid automatically fills liquid according to the design liquid level, always keeps the wellbore injection volume consistent with the volume of the pipe string to be pulled out, maintains the pressure balance of the wellbore fluid column, and further reduces the pressure in the operation process. well control risk.
所述的一种压井液恒压变排量供给系统依靠灌注压力自动调节排量和自动启停灌注动作,克服作业现场高度差、密度差和排量差等因素带来的客观难题,通用性好,自动化程度较高,具有良好的推广应用价值。The described constant-pressure variable-displacement supply system of well-killing fluid relies on the injection pressure to automatically adjust the displacement and automatically start and stop the injection action, and overcomes the objective problems caused by factors such as height difference, density difference and displacement difference at the operation site, and is universal Good performance, high degree of automation, and good promotion and application value.
需要说明,本实施例中所有方向性指示(诸如上、下、左、右、前、后…… )仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, left, right, front, back...) in this embodiment are only used to explain the relative relationship between the components in a certain posture (as shown in the accompanying drawings). When the positional relationship, movement conditions, etc., if the specific posture changes, the directional indication will also change accordingly.
另外,涉及“ 第一”、“ 第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“ 第一”、“ 第二”的特征可以明示或者隐含地包括至少一个该特征。In addition, descriptions involving "first", "second" and so on are used for descriptive purposes only, and cannot be understood as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features.
各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。The technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of such technical solutions does not exist. Not within the scope of protection required by the present invention.
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