CN110482880B - Intelligent automatic production line and production method for tempered vacuum glass - Google Patents
Intelligent automatic production line and production method for tempered vacuum glass Download PDFInfo
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- CN110482880B CN110482880B CN201910682009.8A CN201910682009A CN110482880B CN 110482880 B CN110482880 B CN 110482880B CN 201910682009 A CN201910682009 A CN 201910682009A CN 110482880 B CN110482880 B CN 110482880B
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- 239000011521 glass Substances 0.000 title claims abstract description 294
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 230000005540 biological transmission Effects 0.000 claims abstract description 116
- 238000007789 sealing Methods 0.000 claims abstract description 77
- 238000004140 cleaning Methods 0.000 claims abstract description 37
- 239000000843 powder Substances 0.000 claims abstract description 35
- 238000001035 drying Methods 0.000 claims abstract description 34
- 239000011248 coating agent Substances 0.000 claims abstract description 26
- 238000000576 coating method Methods 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000003475 lamination Methods 0.000 claims description 30
- 238000009826 distribution Methods 0.000 claims description 15
- 230000003068 static effect Effects 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 5
- 238000011068 loading method Methods 0.000 claims description 4
- 238000011284 combination treatment Methods 0.000 claims description 2
- 238000005304 joining Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 7
- 238000009413 insulation Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 230000000149 penetrating effect Effects 0.000 description 5
- 238000003825 pressing Methods 0.000 description 5
- 230000010354 integration Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000005340 laminated glass Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000001579 optical reflectometry Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
本发明涉及一种钢化真空玻璃智能自动化生产线及生产方法，包括包括玻璃清洗机、第一传输修正设备、涂粉设备、烘干设备、第二传输修正设备、支撑点布放设备、合片设备、输送拖车和封口封边炉，真空玻璃的上片玻璃、下片玻璃或真空玻璃通过滑轨、传送辊道和传送带中的一种或多种传送形式的结合在上述各设备之间传输。上述生产线和生产方法能够自动完成玻璃清洗、涂粉、布点、合片、封边、封口等多道工序。
The present invention relates to an intelligent automatic production line and production method for tempered vacuum glass, including a glass cleaning machine, a first transmission correction device, a powder coating device, a drying device, a second transmission correction device, a support point placement device, a sheet-closing device, a conveying trailer and a sealing edge sealing furnace. The upper glass, the lower glass or the vacuum glass of the vacuum glass is transmitted between the above-mentioned devices through a combination of one or more transmission forms of a slide rail, a conveying roller and a conveyor belt. The above-mentioned production line and production method can automatically complete multiple processes such as glass cleaning, powder coating, point placement, sheet-closing, edge sealing, and sealing.
Description
Technical Field
The invention relates to the field of vacuum glass manufacturing, in particular to an intelligent automatic production line and a production method of tempered vacuum glass.
Background
The vacuum glass is characterized in that after the peripheries of two layers of glass sheets are sealed, an opening for vacuumizing is reserved on an upper layer of glass sheet or a lower layer of glass sheet, air between the two layers of glass sheets is vacuumized through the vacuumizing opening, and after the vacuumizing operation is finished, the vacuumizing opening is sealed.
The vacuum glass can be used in the application fields of buildings, household appliances, solar energy and the like with the requirements of heat preservation, heat insulation, sound insulation and the like. As a novel building energy-saving material, vacuum glass adopts the principle of a vacuum bottle, seals two pieces of glass by using low-melting glass powder, and is pumped into a high vacuum cavity with the pressure of more than 10 < -2 > Pa. The solar energy heat insulation material has the characteristics of excellent heat insulation, sound insulation, high sunlight transmissivity, high infrared light reflectivity, high chemical property stability, heat preservation, dew resistance, sound insulation, energy conservation, environmental protection, high added value and the like, is a new generation of energy-saving material, can be widely applied to the fields of medium and high-grade buildings, household appliances, vehicles and ships and the like, and the solar energy utilization field, and has wide market prospect. The energy-saving and noise-reducing vacuum glass is a third-generation door and window glass which is advocated internationally after single-layer glass and hollow glass.
However, the existing vacuum glass production technology is complex, the yield is low, the quality control is poor, all the equipment for producing the vacuum glass cannot be connected automatically, the automatic production of the vacuum glass cannot be realized, and the yield is low.
Disclosure of Invention
Therefore, the invention provides an intelligent automatic production line and a production method for toughened vacuum glass, which are used for automatically completing the production of vacuum glass.
According to one aspect of the invention, an intelligent automatic production line for tempered vacuum glass is provided, comprising a glass cleaning machine, a first transmission correction device, a powder coating device, a drying device, a second transmission correction device, a supporting point laying device, a piece combining device, a conveying trailer and a sealing edge sealing furnace, wherein upper piece glass, lower piece glass or vacuum glass of the vacuum glass is transmitted between the devices through combination of one or more transmission forms of a sliding rail, a transmission roller way and a transmission belt, and the intelligent automatic production line comprises the following components:
the glass cleaning machine is used for cleaning upper glass and lower glass of the vacuum glass;
The first transmission correction equipment is used for carrying out position correction and transmission on the cleaned upper glass and lower glass, so that the lower glass enters the powder coating equipment, the upper glass enters the sheet combining equipment, and the vacuum glass after the upper glass and the lower glass are combined is transmitted to the conveying trailer;
the powder coating equipment is used for coating edge sealing powder on four edges of the lower glass sheet;
the drying equipment is used for drying the lower glass coated with the edge sealing powder;
The second transmission correction equipment is used for carrying out position correction and transmission on the dried lower glass sheet, so that the dried lower glass sheet is transmitted to the supporting point arrangement equipment;
The supporting point arranging device is used for arranging a supporting object for supporting the upper glass on the lower glass transmitted by the second transmission correcting device;
The first transmission correction device is used for absorbing and lifting the upper glass piece, waiting for the lower glass piece transmitted from the supporting point distribution device to be in place, and moving the lower glass piece to the lower side of the upper glass piece, and the vacuum suction disc drives the upper glass piece to be placed on the lower glass piece for sheet combination treatment;
Conveying the trailer, and conveying the vacuum glass subjected to the lamination to pass through a sealing and edge sealing furnace;
the sealing edge sealing furnace is used for sealing edges and sealing the vacuum glass.
Preferably, the automatic stacking device comprises automatic stacking equipment and a stacking frame, wherein the stacking frame is of a multi-layer frame structure and is used for placing multi-layer vacuum glass, the stacking frame is placed on a conveying trailer, and the automatic stacking equipment places the vacuum glass which passes through the closing piece on the stacking frame of the conveying trailer and unloads the stacking frame of the conveying trailer passing through the sealing and edge sealing furnace.
Preferably, the first transmission correction device includes a cleaning transmission correction device and a lamination transmission correction device, the second transmission correction device includes a drying transmission correction device and a point distribution transmission correction device, the glass cleaning machine, the cleaning transmission correction device, the powder coating device, the drying device and the drying transmission correction device are located at one side, and the point distribution correction device, the support point placement device, the lamination transmission correction device and the lamination transmission correction device are located at the other side, wherein:
The cleaning, conveying and correcting device comprises a plurality of conveying rods, a plurality of conveying wheels, a conveying belt and a positioning device, wherein the conveying rods are arranged at intervals, the conveying wheels are arranged on the conveying rods, the conveying belt is arranged between the conveying rods at intervals, the conveying rods and the conveying wheels convey lower glass to the powder coating device, and the conveying belt conveys upper glass to the combined glass conveying and correcting device;
the combined sheet transmission correction equipment comprises a plurality of transmission rods, a plurality of transmission wheels, a transmission belt and a positioning device, wherein the transmission rods are arranged at intervals, the transmission wheels are arranged on the transmission rods, the transmission belt is arranged between the transmission rods at intervals, the transmission rods and the transmission wheels are used for transmitting vacuum glass after being combined into sheets to automatic stacking equipment or a conveying trailer, and the transmission belt is used for transmitting upper glass to the combined sheet equipment;
the drying transmission correction equipment comprises a plurality of transmission rods, a plurality of transmission wheels, a transmission belt and a positioning device, wherein the transmission rods are arranged at intervals, the transmission wheels are arranged on the transmission rods, the transmission belt is arranged between the transmission rods at intervals, and the transmission rods and the transmission wheels transmit dried lower glass to a preset position through the positioning device, and then the transmission belt transmits the lower glass to the distribution point transmission correction equipment;
the distributing and conveying correction equipment comprises a plurality of conveying rods arranged at intervals, a plurality of conveying wheels arranged on the conveying rods or/and a conveying belt arranged at intervals between the conveying rods and a positioning device, wherein the conveying rods and the conveying wheels or/and the conveying belt are used for conveying the dried lower glass to the supporting point distributing equipment.
Preferably, the supporting point placement apparatus includes:
The device comprises a distributing platform, a feeding mechanism and a feeding mechanism, wherein the distributing platform is used for placing lower glass, and a moving mechanism is arranged on the distributing platform and drives a distributing machine head to move longitudinally and transversely;
the cloth puts the aircraft nose, and one or more cloth put the aircraft nose setting on moving mechanism, just cloth and put the aircraft nose and include:
A wire reel on which a wire is wound;
The roller group comprises a pair of rotating rollers with axes parallel and arranged at a certain gap, the metal wires penetrate out from the gap between the rollers,
A support forming mechanism that cuts and punches a wire that passes out of a gap of the roller group to form a support;
The lower end of the blanking pipe extends to be close to the upper surface of the distributing platform, the upper opening of the blanking pipe is positioned below the formed support, so that the support falls into the upper opening of the blanking pipe when falling down and is arranged on the glass sheet through the lower opening of the blanking pipe,
The support forming mechanism comprises a stamping static die, a stamping movable die, a first elastic component arranged between the stamping static die and the stamping movable die, a driving motor and a first cam arranged on a driving motor rotating shaft, wherein a second groove is formed in the stamping static die, a first protrusion matched with the second groove is formed in the stamping movable die, when the driving motor rotates to contact the first cam and the stamping movable die, a first protrusion of the stamping movable die punches a metal wire into the second groove of the stamping static die to form a support, and after the first cam rotates to be not contacted with the stamping movable die, the first elastic component enables the stamping movable die to return automatically.
Further, preferably, the supporting point laying device further comprises a brush body, a second elastic member arranged between the laying platform and the brush body, and a second cam arranged on the rotating shaft of the driving motor, wherein the brush body is respectively provided with a second bulge and a first groove on two opposite sides, the first groove is attached to the projection profile of the first bulge on the horizontal plane, the second bulge is attached to the projection profile of the second groove on the horizontal plane, the second cam is driven to contact with the brush body through the rotation of the driving motor, the brush body is driven to move downwards, a supporting object attached to the first bulge or the second groove in the stamping process falls into the blanking pipe, and the brush body is automatically returned through the second elastic body when the second cam is not contacted with the brush body.
Preferably, the vacuum glass conveying device further comprises one or more glass fixing stations, the vacuum glass after the joining sheet is fixed, and the fixed vacuum glass is conveyed to the conveying trailer.
Preferably, the vacuum glass stacking device further comprises at least one stacking waiting station for placing vacuum glass waiting for stacking, and the vacuum glass stacking waiting station is matched with automatic stacking equipment to sequentially transmit a plurality of vacuum glass to the multi-layer stacking frame.
Preferably, the vacuum glass stacking device further comprises a glass loading device for adjusting the height of the vacuum glass after the integration sheet relative to the conveying trailer or the automatic stacking device, so that the vacuum glass is placed on the conveying trailer or the stacking frame.
Preferably, the automatic stacking device comprises a fixing frame, a track arranged on the fixing frame, a sliding block in sliding connection with the track, a telescopic arm arranged on one surface of the sliding block, facing towards the glass, for clamping the vacuum glass and a positioning device arranged on the sliding block.
Preferably, the automatic stacking device further comprises a conveying track, the conveying trailer is conveyed between the automatic stacking device and the sealing and edge sealing furnace, the conveying track comprises a first fixed track, a second fixed track, a first track changing track and a second track changing track, one end of the first fixed track penetrates from the sealing and edge sealing furnace, the other end of the first fixed track penetrates from the sealing and edge sealing furnace, the first track changing track is connected with one end of the first fixed track and connected with one end of the second fixed track, and the second track changing track is connected with the other end of the first fixed track and connected with the other end of the second fixed track.
According to another aspect of the invention, there is provided an intelligent automated production method of tempered vacuum glass, comprising:
cleaning the upper glass sheet, correcting the position of the upper glass sheet, and conveying the upper glass sheet to a sheet combining device for sheet combining;
cleaning the lower glass sheet, feeding the lower glass sheet into a powder coating device after position correction, feeding the lower glass sheet into a drying device after edge sealing powder is coated, drying the lower glass sheet coated with the edge sealing powder, feeding the lower glass sheet into a supporting point distributing device after position correction, and distributing supporting points;
the upper glass and the lower glass with the supporting points distributed are subjected to lamination by lamination equipment, and vacuum glass after lamination is obtained;
and carrying out edge sealing, vacuumizing and sealing on the vacuum glass subjected to the lamination in a sealing and edge sealing furnace through a conveying trailer.
Preferably, the method further comprises:
Transmitting the vacuum glass after lamination to a glass fixing station through position correction, and fixing the vacuum glass after lamination;
transmitting the fixed vacuum glass to a stacking waiting station;
vacuum glass on a stacking waiting station is placed on a stacking frame through automatic stacking equipment, and the stacking frame on which the vacuum glass is placed is conveyed to a conveying trailer.
The intelligent automatic production line and the production method of the toughened vacuum glass can automatically complete a plurality of working procedures such as glass cleaning, powder coating, point distribution, sheet combination, edge sealing, sealing and the like, and improve the production efficiency and the product quality.
Drawings
The above-mentioned features and technical advantages of the present invention will become more apparent and readily appreciated from the following description of the embodiments thereof taken in conjunction with the accompanying drawings.
FIG. 1 is a schematic diagram of a block diagram of an intelligent automatic production line for tempered vacuum glass;
FIG. 2 is a schematic diagram of an intelligent automatic production line for tempered vacuum glass;
FIG. 3 is a schematic diagram of a transmission correction device according to the present invention;
FIG. 4 is a schematic view of a support point placement apparatus according to the present invention;
FIG. 5 is a schematic view of the dispensing head of the present invention;
FIG. 6 is a schematic view of a support forming mechanism according to the present invention.
Detailed Description
The invention is described in further detail below with reference to the drawings and the specific examples.
In the following description, certain exemplary embodiments of the present invention are described by way of illustration only, and it is needless to say that one of ordinary skill in the art may recognize that modifications may be made to the described embodiments in various ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive in scope.
In order to facilitate understanding of the present invention, an automated production line and a production method of the vacuum glass of the present invention are described in detail, respectively.
Fig. 1 is a schematic diagram of a composition block diagram of an intelligent automatic production line for tempered vacuum glass according to the present invention, and fig. 2 is a schematic diagram of an intelligent automatic production line for tempered vacuum glass according to the present invention, as shown in fig. 1 and 2, the intelligent automatic production line for tempered vacuum glass comprises a glass cleaning machine 1, a first transmission correction device 2, a powder coating device 3, a drying device 4, a second transmission correction device 5, a supporting point placing device 6, a sheet combining device 7, a conveying trailer 8 and a sealing and edge sealing furnace 9, wherein:
a glass cleaning machine 1 for cleaning upper and lower glass sheets of vacuum glass;
the first transmission correction equipment 2 is used for carrying out position correction and transmission on the cleaned upper glass and lower glass, so that the lower glass enters the powder coating equipment, the upper glass enters the sheet combining equipment, and the vacuum glass after the upper glass and the lower glass are combined is transmitted to the conveying trailer;
The powder coating device 3 is used for coating edge sealing powder on four edges of the lower glass sheet;
The drying equipment 4 is used for drying the lower glass coated with the edge sealing powder;
The second transmission correction device 5 is used for carrying out position correction and transmission on the dried lower glass sheet, so that the dried lower glass sheet is transmitted to the supporting point arrangement device;
A supporting point arranging device 6 for arranging a supporting object for supporting the upper glass on the lower glass transmitted by the second transmission correcting device;
The sheet combining device 7 is provided with a downward upper vacuum chuck and an upward lower vacuum chuck, the upper vacuum chuck adsorbs and lifts the upper glass conveyed by the first conveying and correcting device 2, the lower glass conveyed from the supporting point arranging device 6 is in place, the lower glass is conveyed to the lower part of the upper glass, the lower vacuum chuck fixes the lower glass, and the upper vacuum chuck drives the upper glass to be placed on the lower glass for sheet combining treatment;
The conveying trailer 8 is used for conveying the vacuum glass subjected to lamination through the sealing and edge sealing furnace 9, and preferably comprises a bottom plate, side plates, vacuum cups, an air suction pipeline and vacuumizing equipment, wherein the bottom plate is a heat insulation plate, the vacuumizing equipment is arranged below the bottom plate, the vacuum cups are arranged on one side of the side plates, which faces the bottom plate, and the vacuum cups cover the air suction openings of the vacuum glass subjected to lamination;
The sealing and edge sealing furnace 9 is used for sealing and sealing the vacuum glass, preferably, the sealing and edge sealing furnace 9 comprises a plurality of chambers with different temperatures and mutually thermally isolated, the size of the bottom opening of the chamber is matched with the size of the bottom plate of the conveying trailer, so that the temperature of the chamber does not influence the bottom plate of the conveying trailer, the edge sealing of the vacuum glass is completed in the chamber meeting the edge sealing temperature requirement, the vacuum glass is vacuumized in the chamber meeting the vacuumizing temperature requirement through vacuumizing equipment, and the extraction opening of the vacuum glass is sealed in the chamber meeting the sealing temperature requirement.
The method for intelligent automatic production of the tempered vacuum glass by utilizing the production line comprises the following steps:
cleaning the upper glass sheet, correcting the position of the upper glass sheet, and conveying the upper glass sheet to a sheet combining device for sheet combining;
cleaning the lower glass sheet, feeding the lower glass sheet into a powder coating device after position correction, feeding the lower glass sheet into a drying device after edge sealing powder is coated, drying the lower glass sheet coated with the edge sealing powder, feeding the lower glass sheet into a supporting point distributing device after position correction, and distributing supporting points;
the upper glass and the lower glass with the supporting points distributed are subjected to lamination by lamination equipment, and vacuum glass after lamination is obtained;
and carrying out edge sealing, vacuumizing and sealing on the vacuum glass subjected to the lamination in a sealing and edge sealing furnace through a conveying trailer.
In a preferred embodiment of the present invention, the first conveying and correcting device 2 includes a cleaning and conveying and correcting device 21 and a lamination and conveying and correcting device 22, the second conveying and correcting device 5 includes a drying and conveying and correcting device 51 and a point-setting and conveying and correcting device 52, and in addition, the intelligent and automatic production line for tempered vacuum glass further includes:
a glass placing device 10 is put on the frame and used for adjusting the height of the vacuum glass after the integration;
one or more glass fixing stations 11 for fixing the vacuum glass after the lamination;
At least one palletizing station 12 for placing vacuum glass waiting for palletizing
The stacking frame 13 is of a multi-layer frame structure and is used for placing multi-layer vacuum glass and can be placed on a conveying trailer;
an automatic palletizing device 14 for placing the vacuum glass passing through the lamination on a palletizing waiting station on a palletizing frame of a conveying trailer and unloading the palletizing frame of the conveying trailer passing through the sealing and edge sealing furnace,
The glass cleaning machine 1, the cleaning and conveying correction device 21, the powder coating device 3, the drying device 4 and the drying and conveying correction device 51 are located on one side, the point distribution correction device 52, the supporting point distribution device 6, the sheet combining device 7 and the sheet combining and conveying correction device 22, the glass placing device 10 on the upper frame, the glass fixing station 11, the stacking waiting station 12, the automatic stacking device 14, the stacking frame 13 and the conveying trailer 8 are located on the other side, the cleaning and conveying correction device 21 and the sheet combining and conveying correction device 22 are oppositely arranged, and the drying and conveying correction device 51 and the point distribution and conveying correction device 52 are oppositely arranged.
The method for intelligent automatic production of the tempered vacuum glass by utilizing the production line comprises the following steps of:
cleaning upper glass and lower glass of the vacuum glass by a glass cleaning machine 1;
the cleaning and conveying correction device 21 performs position correction and conveying of the cleaned upper glass sheet and lower glass sheet.
The cleaned upper glass is corrected and transmitted to a piece combining transmission correction device, then the piece combining transmission correction device transmits the upper glass to a piece combining device, and the piece combining device adsorbs and lifts the upper glass through a vacuum chuck to wait for piece combining;
Conveying the cleaned lower glass sheet into a powder coating device, coating edge sealing powder on four edges of the lower glass sheet, and drying the lower glass sheet coated with the edge sealing powder in a drying device;
The drying and transmitting correction device 51 corrects and transmits the position of the dried lower glass sheet, so that the dried lower glass sheet is transmitted to the distribution point transmission correction device 52 to wait for entering the supporting point distribution device;
The support point arranging equipment places a support for supporting the upper glass on the lower glass transmitted by the point transmission correction equipment 52, after the support is arranged, the lower glass enters the laminating equipment, the lower glass is moved to the lower part of the upper glass, and the vacuum sucker drives the upper glass to be placed on the lower glass for lamination treatment;
The vacuum glass after lamination is transmitted to lamination transmission correction equipment, then is transmitted to upper frame glass placing equipment (lifting universal wheels) for reasonable placement, then enters a glass adding fixing station 1N, after the upper glass and the lower glass are fixed, a stacking frame carrying glass is transmitted to a stacking waiting station and automatic stacking equipment through a conveying conveyor belt, and the automatic stacking equipment stacks the stacking frame carrying glass on a conveying trailer under the automatic stacking equipment;
the conveying trailer carrying the vacuum glass stacking frame is conveyed to the sealing and edge sealing furnace for edge sealing, vacuumizing and sealing through the conveying track.
Preferably, as shown in fig. 3, the cleaning and transporting and correcting device 21 includes a plurality of transporting rods 30 arranged at intervals, a plurality of transporting wheels 31 mounted on the transporting rods, a transporting belt 40 arranged at intervals between the transporting rods, and a positioning means (not shown), the transporting rods 30 and the transporting wheels 31 transporting the lower glass sheet to the powder coating device, the transporting belt 40 transporting the upper glass sheet to the sheet-combining and transporting and correcting device, preferably, the positioning means of the cleaning and transporting and correcting device 21 is arranged at the side, and the direction toward the powder coating device is the front;
The sheet combining transmission correction device 22 comprises a plurality of conveying rods 30 arranged at intervals, a plurality of conveying wheels 31 arranged on the conveying rods, a conveying belt 40 arranged at intervals between the conveying rods and a positioning device, wherein the conveying rods and the conveying wheels convey vacuum glass after being combined to an automatic stacking device or a conveying trailer, the conveying belt conveys upper glass to the sheet combining device, and preferably, the positioning device of the sheet combining transmission correction device 22 is arranged on the side face in front of the direction facing the sheet combining device;
The drying and conveying correction device 51 comprises a plurality of conveying rods, a plurality of conveying wheels, a conveying belt and a positioning device, wherein the conveying rods are arranged at intervals, the conveying wheels are arranged on the conveying rods, the conveying belts are arranged at intervals between the conveying rods, after the conveying rods and the conveying wheels convey the dried lower glass to a preset position through the positioning device, the lower glass is conveyed to the point distribution and conveying correction device through the conveying belt, preferably, the positioning device of the drying and conveying correction device 51 is arranged on the front top surface, and the conveying direction of the lower glass is the front;
The deposit transfer correcting device 52 includes a plurality of transfer bars disposed at intervals, a plurality of transfer wheels mounted on the transfer bars or/and a transfer belt disposed at intervals between the transfer bars, and a positioning means for transferring the dried lower glass sheet to the supporting point placing device by the transfer bars and the transfer wheels or/and the transfer belt, preferably, the positioning means of the deposit transfer correcting device 52 is disposed at a side surface, and the transfer direction of the lower glass sheet is a front surface.
Preferably, a lamination waiting station 15 is arranged between the lamination equipment and the supporting point placement equipment, and comprises a fixed frame and a transmission mechanism, wherein the fixed frame and the transmission mechanism are used for placing the lower glass after the supporting points are placed when the upper glass sheets and the lower glass sheets are laminated in sequence by the lamination equipment.
In addition, one or more station 17 may be added between the station conveyor correction device 52 and the support point placement device 6, so that multiple pieces of glass may be processed sequentially, increasing throughput.
Fig. 4 is a schematic view showing a supporting point placement apparatus according to the present invention, fig. 5 is a schematic view showing a placement head according to the present invention, fig. 6 is a schematic view showing a support forming mechanism according to the present invention, and as shown in fig. 4 to 6, the supporting point placement apparatus 6 includes:
a laying platform 61 for placing lower glass sheets, and a moving mechanism 611 is arranged on the laying platform and drives the laying machine head to move longitudinally and transversely;
The placement head 62, one or more placement heads are disposed on the movement mechanism 611, and the placement head includes:
A wire coil 63 on which a wire 631 is wound;
A roller group 64 including a pair of rotating rollers disposed with a certain gap therebetween in parallel with the axis, a wire passing out from the gap between the rollers,
A support forming mechanism that cuts and punches a wire that passes out of a gap of the roller group to form a support;
A discharging pipe 66, which is a pipe body penetrating up and down, the lower end of the discharging pipe extends to be close to the upper surface of the distributing platform, the upper opening of the discharging pipe is positioned below the formed support, so that the support falls into the upper opening of the discharging pipe when falling down and is arranged on the lower glass sheet through the lower opening of the discharging pipe,
Wherein, the support forming mechanism includes a stamping static mold 651, a stamping movable mold 652, a first elastic component 653 arranged between the stamping static mold and the stamping movable mold, a driving motor and a first cam 654 arranged on a driving motor rotating shaft, a second groove 655 is arranged on the stamping static mold, the stamping movable mold is provided with a first protrusion 656 matched with the second groove, when the driving motor rotates to contact the first cam 654 and the stamping movable mold, a first protrusion 656 of the stamping movable mold punches a metal wire 631 into a second groove 655 of the stamping static mold to form a support, and after the first cam rotates to not contact the stamping movable mold, the first elastic component enables the stamping movable mold to return automatically.
Above-mentioned support forming mechanism is through motor drive to vacuum glass go up piece glass and lower piece glass between the support stamping forming, compares in the cylinder drive, long service life, and the installation is simple for the structure is compacter, and machinery replaces cylinder and solenoid valve, plays energy-concerving and environment-protective effect.
Preferably, the supporting point laying device further comprises a brush body 656, a second elastic member (not shown) arranged between the laying platform and the brush body, and a second cam 657 arranged on the rotating shaft of the driving motor, wherein the brush body is respectively provided with a second protrusion 658 and a first groove 659 on two opposite sides, the first groove is attached to the projection profile of the first protrusion on the horizontal plane, the second protrusion is attached to the projection profile of the second groove on the horizontal plane, the second cam is rotationally driven by the driving motor to contact with the brush body, the brush body is driven to move downwards, a supporting object attached to the first protrusion or the second groove in the stamping process falls into the blanking pipe, and the brush body is automatically returned through the second elastic body when the second cam is not contacted with the brush body.
Preferably, as shown in fig. 4, sliding rails may be disposed on two lateral sides of the laying platform, and the lateral movement mechanism is driven by the lateral movement motor to move laterally along the sliding rails. The transverse moving mechanism is provided with a longitudinal moving mechanism, the longitudinal moving mechanism is provided with a laying machine head, and the laying machine head can longitudinally move on the longitudinal moving mechanism. The longitudinal movement mechanism may move in the lateral direction on the lateral movement mechanism while the lateral movement mechanism moves. Thus, the placement head can be moved in the lateral and longitudinal directions.
In a preferred embodiment of the invention, as shown in FIG. 5, the dispensing head 62 includes a coil 63 disposed on a plate 67 that is parallel to the dispensing platform. Two vertical ear plates are arranged on the flat plate at certain intervals, a shaft is arranged on the two ear plates in a penetrating mode, and the silk roll is rotatably arranged on the shaft in a penetrating mode. A wire 631 is wound around the coil for making a support that is supported between two pieces of glass. The flat plate is also provided with a roller group 64, the roller group 64 comprises two rollers 641 with parallel axes, the rollers are arranged at a certain gap, the axes of the rollers are perpendicular to the flat plate, concentric gears 642 are arranged at the upper ends of the rollers, the gears of the two rollers are meshed with each other, and a motor 68 is connected with one of the gears so as to drive the two rollers to rotate. The wire on the wire coil stretches out and is clamped by two rotating rollers, and the rollers continuously rotate to drive the wire to pass through gaps among the rollers along the transverse direction. The rotational speed of the roller may be set and the start and stop of the motor controlled by the controller to advance and stop the wire at the support forming mechanism. The pressing stationary mold 651 is fixed on the flat plate, and the pressing movable mold 652 is moved toward the pressing stationary mold 651 by the first cam extrusion driven by the driving motor. The pressing stationary die 651 and the pressing movable die 652 cooperate with each other to press the wire 631 into a support having a fixed shape.
Preferably, the driving motor for driving the first cam and the second cam is the same as the motor for driving the roller set, the first cam and the second cam are mounted on the rotating shaft, and the top end of the rotating shaft is meshed with one gear of the roller set through the gear, so that the motor 68 drives the first cam and the second cam to rotate.
In a preferred embodiment of the invention, as shown in fig. 2, further comprising a conveying track for conveying the conveying trailer between the automatic palletizing apparatus and the seal-banding oven, comprising a first fixed track 161, a second fixed track 162, a first rail transfer track 163 and a second rail transfer track 164, one end of the first fixed track 161 penetrating from the seal-banding oven 9 and the other end penetrating from the seal-banding oven 9, the first rail transfer track 163 being rail-changed between one end of the first fixed track 161 and one end of the second fixed track 162, the second rail transfer track 164 being rail-changed between the other end of the first fixed track 161 and the other end of the second fixed track 162, the seal-banding oven 9, the first fixed track 161, the glass washer 1, the wash transfer correction apparatus 21, the powder coating apparatus 3, the drying apparatus 4 and the drying transfer correction apparatus 51 being located at one side, the second fixed rail 162, the automatic stacking device 14, the stacking waiting station 12, the glass fixing station 11, the glass placing device 10, the film closing transmission correction device 22, the film closing device 7, the film closing waiting station 15, the supporting point distributing device 6, the film distributing waiting station 17 and the film distributing transmission correction device 52 are positioned at the other side, the cleaning transmission correction device 21 and the film closing transmission correction device 22 are oppositely arranged, the drying transmission correction device 51 and the film distributing transmission correction device 52 are oppositely arranged, when the second track 164 is connected with the second fixed rail 164, the conveying trailer loaded with the film closing glass reaches the second fixed rail, the conveying trailer is connected with the second fixed rail through the first track 163, the conveying trailer reaches the first track for edge sealing, the first track is connected with the first fixed rail again, the conveying trailer enters the sealing furnace, when the second rail-changing track 164 is connected with the first fixed track 164, the vacuum glass subjected to sealing and edge sealing is driven out of the sealing and edge sealing furnace to reach the second rail-changing track 164, and at the moment, when the second rail-changing track 164 is connected with the second fixed track 162 again, the vacuum glass subjected to sealing and edge sealing reaches automatic stacking equipment, so that the vacuum glass is unloaded, the loading of the laminated glass and the unloading of the vacuum glass are realized in the same place, the production line is simplified, and the production efficiency is improved.
In the above embodiments, as shown in fig. 2, the automatic stacking apparatus 14 includes a fixing frame 141, a rail 142 provided on the fixing frame, a slider 143 slidably connected to the rail, a telescopic arm 144 provided on a side of the slider facing the glass for holding the vacuum glass, and a positioning device provided on the slider, and holds the glass or the stacking frame by the lifting arm, and performs loading and unloading of the glass by sliding the slider 143 on the rail 142.
In the above embodiments, the apparatus preferably further includes a controller for controlling time logic between the apparatuses of the intelligent and automatic tempered vacuum glass production line, so that each apparatus has an upper glass sheet and a lower glass sheet, for example, after one upper glass sheet is cleaned by the glass cleaning machine 1, multiple lower glass sheets are sequentially sent to the glass cleaning machine 1 for cleaning, so that each apparatus from the first transmission correction apparatus to the combining apparatus has a lower glass sheet.
In the above embodiments, the intelligent automatic production line for tempered vacuum glass further includes a visual error detection device, photographs a plurality of parts of the automatic formation production line, and compares a photographed picture with a standard picture to determine whether an error occurs.
Various modifications and variations may be made by those skilled in the art in light of the above teachings of the present invention, which are intended to be included within the scope of the invention, which is defined by the appended claims and their equivalents.
Claims (6)
1. The utility model provides a toughened vacuum glass intelligent automation line, its characterized in that, including glass cleaning machine, first transmission correction equipment, whitewashed equipment, drying equipment, second transmission correction equipment, supporting point cloth equipment, close piece equipment, carry trailer and seal banding stove, vacuum glass's last piece glass, lower piece glass or vacuum glass pass through the combination of one or more transmission forms in slide rail, transfer roller way and the conveyer belt and transmit between above-mentioned each equipment, wherein:
the glass cleaning machine is used for cleaning upper glass and lower glass of the vacuum glass;
The first transmission correction equipment is used for carrying out position correction and transmission on the cleaned upper glass and lower glass, so that the lower glass enters the powder coating equipment, the upper glass enters the sheet combining equipment, and the vacuum glass after the upper glass and the lower glass are combined is transmitted to the conveying trailer;
the powder coating equipment is used for coating edge sealing powder on four edges of the lower glass sheet;
the drying equipment is used for drying the lower glass coated with the edge sealing powder;
The second transmission correction equipment is used for carrying out position correction and transmission on the dried lower glass sheet, so that the dried lower glass sheet is transmitted to the supporting point arrangement equipment;
The supporting point arranging device is used for arranging a supporting object for supporting the upper glass on the lower glass transmitted by the second transmission correcting device;
The first transmission correction device is used for absorbing and lifting the upper glass piece, waiting for the lower glass piece transmitted from the supporting point distribution device to be in place, and moving the lower glass piece to the lower side of the upper glass piece, and the vacuum suction disc drives the upper glass piece to be placed on the lower glass piece for sheet combination treatment;
Conveying the trailer, and conveying the vacuum glass subjected to the lamination to pass through a sealing and edge sealing furnace;
The sealing edge sealing furnace is used for sealing edges and sealing the vacuum glass,
The supporting point arranging apparatus includes:
The device comprises a distributing platform, a feeding mechanism and a feeding mechanism, wherein the distributing platform is used for placing lower glass, and a moving mechanism is arranged on the distributing platform and drives a distributing machine head to move longitudinally and transversely;
the cloth puts the aircraft nose, and one or more cloth put the aircraft nose setting on moving mechanism, just cloth and put the aircraft nose and include:
A wire reel on which a wire is wound;
The roller group comprises a pair of rotating rollers with axes parallel and arranged at a certain gap, the metal wires penetrate out from the gap between the rollers,
A support forming mechanism that cuts and punches a wire that passes out of a gap of the roller group to form a support;
The lower end of the blanking pipe extends to be close to the upper surface of the distributing platform, the upper opening of the blanking pipe is positioned below the formed support, so that the support falls into the upper opening of the blanking pipe when falling down and is arranged on the glass sheet through the lower opening of the blanking pipe,
Wherein the support forming mechanism comprises a stamping static die, a stamping movable die, a first elastic component arranged between the stamping static die and the stamping movable die, a driving motor and a first cam arranged on a driving motor rotating shaft, wherein the stamping static die is provided with a second groove, the stamping movable die is provided with a first bulge matched with the second groove, when the driving motor rotates to contact the first cam and the stamping movable die, a first bulge of the stamping movable die punches a metal wire into the second groove of the stamping static die to form a support, after the first cam rotates to be out of contact with the stamping movable die, the first elastic component enables the stamping movable die to return automatically,
The supporting point laying equipment further comprises a brush body, a second elastic component arranged between the laying platform and the brush body and a second cam arranged on the rotating shaft of the driving motor, wherein the brush body is respectively provided with a second bulge and a first groove on two opposite sides, the first grooves are attached to the projection profile of the first bulge on the horizontal plane, the second bulge is attached to the projection profile of the second groove on the horizontal plane, the second cam is driven to contact with the brush body through the rotation of the driving motor, the brush body is driven to move downwards, a supporting object attached to the first bulge or the second groove in the stamping process falls into a blanking pipe, and the brush body is enabled to return automatically through the second elastic body when the second cam is not contacted with the brush body.
2. The intelligent automated production line for tempered vacuum glass according to claim 1, further comprising automatic palletizing equipment and palletizing frames, wherein the palletizing frames are of a multi-layer frame structure and are used for placing multi-layer vacuum glass, the palletizing frames are placed on a conveying trailer, and the automatic palletizing equipment places the vacuum glass subjected to lamination on the palletizing frames of the conveying trailer and unloads the palletizing frames of the conveying trailer subjected to the sealing and edge sealing furnace.
3. The intelligent automated production line for tempered vacuum glass according to claim 1 or 2, wherein the first transmission correction device comprises a cleaning transmission correction device and a lamination transmission correction device, the second transmission correction device comprises a drying transmission correction device and a point distribution transmission correction device, the glass cleaning machine, the cleaning transmission correction device, the powder coating device, the drying device and the drying transmission correction device are positioned at one side, and the point distribution correction device, the supporting point placement device, the lamination device and the lamination transmission correction device are positioned at the other side, wherein:
The cleaning, conveying and correcting device comprises a plurality of conveying rods, a plurality of conveying wheels, a conveying belt and a positioning device, wherein the conveying rods are arranged at intervals, the conveying wheels are arranged on the conveying rods, the conveying belt is arranged between the conveying rods at intervals, the conveying rods and the conveying wheels convey lower glass to the powder coating device, and the conveying belt conveys upper glass to the combined glass conveying and correcting device;
the combined sheet transmission correction equipment comprises a plurality of transmission rods, a plurality of transmission wheels, a transmission belt and a positioning device, wherein the transmission rods are arranged at intervals, the transmission wheels are arranged on the transmission rods, the transmission belt is arranged between the transmission rods at intervals, the transmission rods and the transmission wheels are used for transmitting vacuum glass after being combined into sheets to automatic stacking equipment or a conveying trailer, and the transmission belt is used for transmitting upper glass to the combined sheet equipment;
the drying transmission correction equipment comprises a plurality of transmission rods, a plurality of transmission wheels, a transmission belt and a positioning device, wherein the transmission rods are arranged at intervals, the transmission wheels are arranged on the transmission rods, the transmission belt is arranged between the transmission rods at intervals, and the transmission rods and the transmission wheels transmit dried lower glass to a preset position through the positioning device, and then the transmission belt transmits the lower glass to the distribution point transmission correction equipment;
the distributing and conveying correction equipment comprises a plurality of conveying rods arranged at intervals, a plurality of conveying wheels arranged on the conveying rods or/and a conveying belt arranged at intervals between the conveying rods and a positioning device, wherein the conveying rods and the conveying wheels or/and the conveying belt are used for conveying the dried lower glass to the supporting point distributing equipment.
4. The intelligent automated production line for tempered vacuum glass according to claim 1, further comprising one or more glass fixing stations for fixing the vacuum glass after joining the sheets and transferring the fixed vacuum glass to a transfer trailer.
5. The intelligent automated production line for tempered vacuum glass according to claim 2, further comprising at least one palletizing waiting station for placing vacuum glass waiting for palletizing, and sequentially transferring a plurality of vacuum glass onto the multi-layer palletizing rack in cooperation with the automatic palletizing apparatus.
6. The intelligent automated production line for tempered vacuum glass according to claim 1 or 2, further comprising a glass loading device for adjusting the height of the integrated vacuum glass relative to the transport trailer or the automatic palletizing device, so that the vacuum glass is placed on the transport trailer or the palletizing frame.
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| CN201910682009.8A CN110482880B (en) | 2019-07-26 | 2019-07-26 | Intelligent automatic production line and production method for tempered vacuum glass |
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| CN201910682009.8A CN110482880B (en) | 2019-07-26 | 2019-07-26 | Intelligent automatic production line and production method for tempered vacuum glass |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108409119A (en) * | 2017-09-19 | 2018-08-17 | 贵州新中盛玻璃科技有限公司 | A kind of preparation method of toughened vacuum glass |
| CN210481210U (en) * | 2019-07-26 | 2020-05-08 | 北京昌汇通科技有限公司 | Tempered vacuum glass intelligent automatic production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| EA201491744A1 (en) * | 2012-03-21 | 2015-07-30 | Чанхун Дай | GLASS PACKAGE WITH LOW PRESSURE OR VACUUM, HERMETIZED BY BAR FRAME EDGE AND GRAY |
| CN107458877A (en) * | 2017-08-29 | 2017-12-12 | 北京昌汇通科技有限公司 | Convey trailer, vacuum glass automatic production line and production method |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108409119A (en) * | 2017-09-19 | 2018-08-17 | 贵州新中盛玻璃科技有限公司 | A kind of preparation method of toughened vacuum glass |
| CN210481210U (en) * | 2019-07-26 | 2020-05-08 | 北京昌汇通科技有限公司 | Tempered vacuum glass intelligent automatic production line |
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