CN110482018A - A kind of band and its production technology - Google Patents
A kind of band and its production technology Download PDFInfo
- Publication number
- CN110482018A CN110482018A CN201910681081.9A CN201910681081A CN110482018A CN 110482018 A CN110482018 A CN 110482018A CN 201910681081 A CN201910681081 A CN 201910681081A CN 110482018 A CN110482018 A CN 110482018A
- Authority
- CN
- China
- Prior art keywords
- band
- wire
- wire ontology
- accommodating cavity
- ontology
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B11/00—Making preforms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
- B29C48/154—Coating solid articles, i.e. non-hollow articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D63/00—Flexible elongated elements, e.g. straps, for bundling or supporting articles
- B65D63/02—Metallic straps, tapes, or bands; Joints between ends thereof
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Frames And Binding Bands (AREA)
- Ropes Or Cables (AREA)
Abstract
The invention discloses a kind of band and its production technologies, it includes tie body and rotating part, tie body includes wire ontology and covering body, wire body outer surface is coated with zinc coat, covering body is by low-density polyethylene material disposal molding, the covering body is made of arc accommodating cavity and insulator foot, rotating part be wire ontology and covering body winding after form a circular arc body structure, wire ontology is set between arc accommodating cavity and insulator foot, wire ontology diameter is that 0.25-5mm wire ontology is matched with arc accommodating cavity, insulator foot upper end is provided with concaver structure, band inner wire is not outer to be emitted, it is able to satisfy the quick production of full-automatic belt banding machine, guarantee that harness processing quality is stablized, band manufacture level can be promoted, improve harness processing quality, can Full-automatic machine use to Improve the stable band of production efficiency, harness converted products quality, which has the characteristics that quick binding, good insulating, easy to use.
Description
Technical field
The present invention relates to a kind of band manufacturing technology field more particularly to a kind of not outer zinc-plated bands emitted.
Background technique
Currently, when traditional handicraft fixes electric wire or object, being generally used rope before band does not have mass marketization
Tied silk is also in rope or binding, but band application field is with the development of economy, and the advanced application range of socialization mass production is increasingly
It is wide, it is related to all spectra application, such as: band is used for Toy Factory, arts & crafts products factory, food bag, horticulture and flower, Christmas gift
Factory, Electronics Factory's (electronic product), wire rod processing factory, wire & cable factory (power supply line, US line, CABLE line, grid line, computer peripheral
Connecting line, video/audio wire), celebrating red-letter day, stationery general merchandise, fresh food supermarket, local-style dwelling houses be daily, electrical engineering and electric apparatus and other items is tied up.Plating
Zinc tied silk is widely used in building, artifacts, establishment silk screen, expressway barrier, product packaging and daily civilian etc. each
Field.
And more and more enterprises use band, are related to the following aspects:
1. traditional rope and binding generally uses the material of PVC or fiber to be made, in routine use, and then the time is pushed away
Move, will soon weathering or rot, make troubles to the object after use.
2. the PVC binding that tradition is produced, its inside needs to use iron wire to reinforce itself toughness and pulling force, but because
The appearance of some PVC can be detached from or aging via long-time in use, and iron wire, which will expose, directly stabs object, and if with
On electric wire electric appliance, conductive danger is just had.
3. either rope is still traditional binding, the scale of worker's manipulation is also difficult same, and artificial capital is higher.And band
Using but relatively simple and unadorned, and scale it is same just use method, bring higher effect for enterprise.
4. traditional PVC material is but difficult to reach the standard of European Union's formulation.
Existing band generally there is also the problem of: not only need aritificial cut-off, and used in bunch product processing
Cheng Zhong, galvanized metal silk are easy to emit outside, emit outside wire and is easy to stab article, or even directly stab electric wire and producers
Hand leads to the security risk of electric wire dew copper, plays torsion using easy in full-automatic belt banding machine.
Summary of the invention
It is an object of the invention to overcome defect existing in the prior art, provide a kind of wire it is not outer emit it is zinc-plated
Band and the band for being cut while being tied up using full-automatic device when harness is processed and used, have and bind quick, good insulating
Characteristic.It greatly improves harness and processes the efficiency tied up.
To achieve the above object, technical solution of the present invention offer is:
A kind of band, it includes tie body and rotating part, and the tie body includes wire ontology and covering body, the gold
Belong to silk body outer surface and be coated with zinc coat, the covering body is by low-density polyethylene material disposal molding, the covering body
Be made of arc accommodating cavity and insulator foot, the rotating part be wire ontology and covering body winding after form a circular arc body knot
Structure, the wire ontology are set between arc accommodating cavity and insulator foot, and the wire ontology diameter is 0.25-5mm
Wire ontology is matched with arc accommodating cavity, and insulator foot upper end is provided with concaver structure, and wire ontology is set to arc
Describe set it is intracavitary apart from both ends port length range be 0.02-0.5mm so that wire is originally emitted in vitro having a size of 0, band sheet
The overturning of body one end forms a Zha Quan after bypassing the concaver structure being set on band.
Preferably, the adhesive force of tie body is 12N-18N after the covering body and wire ontology are interference fitted.
Preferably, the insulator foot width is greater than arc accommodating cavity diameter.
Preferably, the area of insulator foot is greater than the area of the arc accommodating cavity.
The present invention also provides a kind of band production technologies, comprising the following steps:
S1, preparation routine: the drying of substrate sizing material: being dried using materal drier, and drying temperature is 80 DEG C -90 DEG C, and the time is set as 50-
65min, using color masterbatch colorant dye plastics, drying time sets 30min-40min；
S2, molding process: galvanized wire is carried out by the embossing guide wheel on embossing device after paying out reel is mounted on pay off rack
Embossing processing is fixedly connected on pedestal at embossing guide wheel both ends by support portion, the embossing guide wheel relative position and with branch
Support part junction is equipped with threading portion, and the threading portion was equipped with line porcelain hole, and wire ontology passes through embossing guide wheel embossing processing
Increase adhesive force；
S3, the pre-heat treatment program: Ya Diwei digital display preheater temperature is set as 160 DEG C -185 DEG C, line footpath setting value is
2.5mm-5mm, linear velocity are set as 70 min -82m/min；
S4, covering body molding process: low-density polyethylene material raw material is placed in extruder, and temperature model is arranged in extruder
Enclosing is 115 DEG C -135 DEG C, and molding die is equipped on extruder, and the molding die is made of internal model, external mold and current divider,
Internal model suit is set to inside external mold, then by outer die casing loaded in current divider, current divider is mounted on the machine that extruder is equipped with
In head, shaping raw material melt is 25 DEG C -35 DEG C by the machine neck temperature that extruder is equipped with, and extruder is equipped with head temperature
115 extruders are equipped with -135 DEG C, and eye mould temperature is 110 DEG C -135 DEG C, in raw material melt fair current to current divider internal channel, along
Channel flows into internal model and outer die clearance passes through the flat outlet extrusion encirclement integrated molding in external mold end, external mold together with wire
It is 3-5mm with interior die clearance；
S5, post-processing program: it is set after band molding through water temperature in first segment sink: 30 DEG C -60 DEG C, then through second segment sink
20-25 DEG C of cooling of normal-temperature water is crossed spark machine, is packed after meter counter through storage rack.
S6, band manner of packing: 1000 meters/axis, 300 profile shaft dress.
Preferably, embossing guide wheel distance regulating mechanism is equipped on the support portion.
Using above technical scheme, the beneficial effect that the present invention reaches is:
The band inner wire produced by band jig and manufacturing method is not outer to be emitted, and the quick of full-automatic belt banding machine is able to satisfy
Production guarantees that harness processing quality is stablized, can promote band manufacture level, improves harness processing quality, can be full-automatic
Machine uses to improve the stable band of production efficiency, harness converted products quality, which, which has, binds quick, insulating properties
The features such as good, easy to use.The product can greatly improve harness and process the efficiency tied up, and personnel are tied up in reduction, to reduce life
Produce cost.
Detailed description of the invention
Fig. 1 is the use state diagram of band of the present invention.
The structural schematic diagram of the position Fig. 2 band of the present invention.
Fig. 3 band the schematic diagram of the section structure of the present invention.
The forming jig structural schematic diagram of Fig. 4 present invention manufacture band.
Fig. 5 is production technological process of the present invention.
1. wire ontology in figure, 2. covering bodies, 201. arc accommodating cavities, 202. insulator foots, 3. is zinc-plated
Layer, 4. concaver structures, 5. Zha Quan, 6. embossing guide wheels, 7. support portions, 8. pedestals, 9. threading portions, 10. cross line porcelain
Hole, 11- are embossed guide wheel distance regulating mechanism.
Specific embodiment
The present invention is described in further details below in conjunction with the drawings and specific embodiments.
As shown in FIG. 1 to 3, structural schematic diagram of the invention, a kind of band, it includes tie body and rotating part, institute
Stating tie body includes wire ontology 1 and covering body 2, and 1 outer surface of wire ontology is coated with zinc coat 3, the packet
Body 2 is covered by low-density polyethylene material disposal molding, and the covering body 2 is by arc accommodating cavity 201 and 202 groups of insulator foot
At to form a circular arc body structure after wire ontology 1 and the winding of covering body 2, the wire ontology 1 is arranged the rotating part
Between arc accommodating cavity 201 and insulator foot 202,1 diameter of wire ontology is 0.25-5mm wire ontology 1 and arc
Shape accommodating cavity 201 matches, and 202 upper end of insulator foot is provided with concaver structure 4, and wire ontology 1 is set to arc accommodating
It apart from both ends port length range is 0.02-0.5mm in chamber 201, so that being emitted outside wire ontology 1 having a size of 0, tie body
One end overturning pricks circle 5 around forming one after the concaver structure 4 being set on band.The covering body 2 and 1 mistake of wire ontology
The adhesive force of tie body after cooperating that is full of is 12N-18N.
202 width of insulator foot is greater than 201 diameter of arc accommodating cavity.The area of insulator foot 202 is greater than the arc
The area of shape accommodating cavity 201.Embossing guide wheel distance regulating mechanism 11 is equipped on the support portion 7
As illustrated in figures 4-5, band production technology, comprising the following steps:
S1, preparation routine: the drying of substrate sizing material: being dried using materal drier, and drying temperature is 80 DEG C -90 DEG C, and the time is set as 50-
The following steps are included:
S1, preparation routine: the drying of substrate sizing material: being dried using materal drier, and drying temperature is 80 DEG C -90 DEG C, and the time is set as 50-
65min, using color masterbatch colorant dye plastics, drying time sets 30min-40min；
S2, molding process: galvanized wire is carried out by the embossing guide wheel 6 on embossing device after paying out reel is mounted on pay off rack
Embossing processing is fixedly connected on pedestal 8 at embossing 6 both ends of guide wheel by support portion 7, and 6 relative position of embossing guide wheel is simultaneously
It is equipped with threading portion 9 with 7 junction of support portion, the threading portion 9 was equipped with line porcelain hole 10, and wire ontology 1 is led by embossing
6 embossing processing of wheel increases adhesive force；
S3, the pre-heat treatment program: Ya Diwei digital display preheater temperature is set as 160 DEG C -185 DEG C, line footpath setting value is
2.5mm-5mm, linear velocity are set as 70 min -82m/min；
S4, covering body molding process: low-density polyethylene material raw material is placed in extruder, and temperature model is arranged in extruder
Enclosing is 115 DEG C -135 DEG C, and molding die is equipped on extruder, and the molding die is made of internal model, external mold and current divider,
Internal model suit is set to inside external mold, then by outer die casing loaded in current divider, current divider is mounted on the machine that extruder is equipped with
In head, shaping raw material melt is 25 DEG C -35 DEG C by the machine neck temperature that extruder is equipped with, and extruder is equipped with head temperature
115 extruders are equipped with -135 DEG C, and eye mould temperature is 110 DEG C -135 DEG C, in raw material melt fair current to current divider internal channel, along
Channel flows into internal model and outer die clearance passes through the flat outlet extrusion encirclement integrated molding in external mold end, external mold together with wire
It is 3-5mm with interior die clearance；
S5, post-processing program: it is set after band molding through water temperature in first segment sink: 30 DEG C -60 DEG C, then through second segment sink
20-25 DEG C of cooling of normal-temperature water is crossed spark machine, is packed after meter counter through storage rack.
S6, band manner of packing: 1000 meters/axis, 300 profile shaft dress.
The above is only the ranges that preferred embodiments of the present invention, the present invention that therefore, it cannot be limited according to are implemented, i.e., according to the present invention
Equivalence changes made by description and decoration, all should belong to the present invention covering in the range of.
Claims (6)
1. a kind of band, it is characterised in that: it includes tie body and rotating part, and the tie body includes wire ontology
(1) and covering body (2), wire ontology (1) outer surface are coated with zinc coat (3), and the covering body (2) is gathered by low-density
Vinyl material disposal molding, the covering body (2) are made of arc accommodating cavity (201) and insulator foot (202), the rotation
Portion forms a circular arc body structure after being wire ontology (1) and covering body (2) winding, and the wire ontology (1) is set to arc
Between shape accommodating cavity (201) and insulator foot (202), wire ontology (1) diameter is 0.25-5mm wire ontology (1)
It being matched with arc accommodating cavity (201), insulator foot (202) upper end is provided with concaver structure (4),
It is 0.02-0.5mm that wire ontology (1), which is set in arc accommodating cavity (201) apart from both ends port length range, is made
It obtains and is emitted outside wire ontology (1) having a size of 0, after the overturning of tie body one end is around the concaver structure (4) being set on band
Form a Zha Quan (5).
2. band shown according to claim 1, it is characterised in that: the covering body (2) and wire ontology (1) are interference fitted
The adhesive force of tie body is 12N-18N afterwards.
3. band shown according to claim 1, it is characterised in that: insulator foot (202) width is greater than arc accommodating cavity
(201) diameter.
4. band shown according to claim 1, it is characterised in that: the area of insulator foot (202) is accommodated greater than the arc
The area of chamber (201).
5. band production technology described in -4 according to claim 1, which comprises the following steps:
S1, preparation routine: the drying of substrate sizing material: being dried using materal drier, and drying temperature is 80 DEG C -90 DEG C, and the time is set as 50-
65min, using color masterbatch colorant dye plastics, drying time sets 30min-40min；
S2, molding process: by paying out reel on the pay off rack after by the embossing guide wheel (6) on embossing device by galvanized wire into
Row embossing processing is fixedly connected on pedestal (8) at embossing guide wheel (6) both ends by support portion (7), the embossing guide wheel (6)
Relative position is simultaneously equipped with threading portion (9) with support portion (7) junction, and the threading portion (9) was equipped with line porcelain hole (10), metal
Silk ontology (1) increases adhesive force by embossing guide wheel (6) embossing processing；
S3, the pre-heat treatment program: Ya Diwei digital display preheater temperature is set as 160 DEG C -185 DEG C, line footpath setting value is
2.5mm-5mm, linear velocity are set as 70 min -82m/min；
S4, covering body molding process: low-density polyethylene material raw material is placed in extruder, and temperature model is arranged in extruder
Enclosing is 115 DEG C -135 DEG C, and molding die is equipped on extruder, and the molding die is made of internal model, external mold and current divider,
Internal model suit is set to inside external mold, then by outer die casing loaded in current divider, current divider is mounted on the machine that extruder is equipped with
In head, shaping raw material melt is 25 DEG C -35 DEG C by the machine neck temperature that extruder is equipped with, and extruder is equipped with head temperature
115 extruders are equipped with -135 DEG C, and eye mould temperature is 110 DEG C -135 DEG C, in raw material melt fair current to current divider internal channel, along
Channel flows into internal model and outer die clearance passes through the flat outlet extrusion encirclement integrated molding in external mold end, external mold together with wire
It is 3-5mm with interior die clearance；
S5, post-processing program: it is set after band molding through water temperature in first segment sink: 30 DEG C -60 DEG C, then through second segment sink
20-25 DEG C of cooling of normal-temperature water is crossed spark machine, is packed after meter counter through storage rack；
S6, band manner of packing: 1000 meters/axis, 300 profile shaft dress.
6. band according to claim 5, it is characterised in that: be equipped with embossing guide wheel spacing tune on the support portion (7)
It saves mechanism (11).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910681081.9A CN110482018A (en) | 2019-07-26 | 2019-07-26 | A kind of band and its production technology |
| PCT/CN2019/110053 WO2021017160A1 (en) | 2019-07-26 | 2019-10-09 | Cable tie and production process therefor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910681081.9A CN110482018A (en) | 2019-07-26 | 2019-07-26 | A kind of band and its production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110482018A true CN110482018A (en) | 2019-11-22 |
Family
ID=68548522
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910681081.9A Pending CN110482018A (en) | 2019-07-26 | 2019-07-26 | A kind of band and its production technology |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN110482018A (en) |
| WO (1) | WO2021017160A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112388936A (en) * | 2020-10-26 | 2021-02-23 | 重庆鸽牌电线电缆有限公司 | Manufacturing process of single-core mask wire |
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| US5738398A (en) * | 1996-05-09 | 1998-04-14 | Miano; R. Ross | Self-wrapping carrying device |
| JPH111263A (en) * | 1997-06-13 | 1999-01-06 | Kyowa:Kk | Twist tie |
| JP2004238038A (en) * | 2003-02-06 | 2004-08-26 | Idemitsu Unitech Co Ltd | Tie made of synthetic resin |
| CN204916610U (en) * | 2015-05-22 | 2015-12-30 | 博硕科技(江西)有限公司 | Novel data line strapping |
| CN106782923A (en) * | 2016-12-26 | 2017-05-31 | 重庆渝丰电线电缆有限公司 | Electric cable compound insulation preparation method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030010484A (en) * | 2001-07-23 | 2003-02-05 | 주식회사 아팩산업 | Clamping band |
| JP2006305770A (en) * | 2005-04-26 | 2006-11-09 | Canon Chemicals Inc | Rubber roll and its manufacturing method |
| CN201296997Y (en) * | 2008-12-05 | 2009-08-26 | 王德权 | New insulated tier |
| CN201457951U (en) * | 2009-05-27 | 2010-05-12 | 上虞市风帆电气附件有限公司 | Composite tie |
| CN208199301U (en) * | 2018-05-22 | 2018-12-07 | 镇江宏达家居用品有限公司 | The fruits and vegetables strapping of tape label |
| CN109483846B (en) * | 2018-11-23 | 2020-11-06 | 东莞庆龙电线电缆有限公司 | A manufacturing process of a flat mobile phone data cable |
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2019
- 2019-07-26 CN CN201910681081.9A patent/CN110482018A/en active Pending
- 2019-10-09 WO PCT/CN2019/110053 patent/WO2021017160A1/en active Application Filing
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5738398A (en) * | 1996-05-09 | 1998-04-14 | Miano; R. Ross | Self-wrapping carrying device |
| JPH111263A (en) * | 1997-06-13 | 1999-01-06 | Kyowa:Kk | Twist tie |
| JP2004238038A (en) * | 2003-02-06 | 2004-08-26 | Idemitsu Unitech Co Ltd | Tie made of synthetic resin |
| CN204916610U (en) * | 2015-05-22 | 2015-12-30 | 博硕科技(江西)有限公司 | Novel data line strapping |
| CN106782923A (en) * | 2016-12-26 | 2017-05-31 | 重庆渝丰电线电缆有限公司 | Electric cable compound insulation preparation method |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112388936A (en) * | 2020-10-26 | 2021-02-23 | 重庆鸽牌电线电缆有限公司 | Manufacturing process of single-core mask wire |
| CN112388936B (en) * | 2020-10-26 | 2022-09-27 | 重庆鸽牌电线电缆有限公司 | Single core mask line manufacturing process |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2021017160A1 (en) | 2021-02-04 |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20201029 Address after: Si Xiang Zhen 225300 Jiangsu city in Taizhou Province Economic Development Zone No. 488 Jiang Silu Applicant after: TAIZHOU RISUN ELECTRICITY DEVELOPMENT Co.,Ltd. Address before: Si Xiang Zhen 225300 Jiangsu city in Taizhou Province Economic Development Zone No. 488 Jiang Silu Applicant before: Tai Guofang |
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Application publication date: 20191122 |
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