CN110480981A - A kind of molding machine of hole pattern steel skeleton reinforced composite pipe - Google Patents
A kind of molding machine of hole pattern steel skeleton reinforced composite pipe Download PDFInfo
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- CN110480981A CN110480981A CN201910802012.9A CN201910802012A CN110480981A CN 110480981 A CN110480981 A CN 110480981A CN 201910802012 A CN201910802012 A CN 201910802012A CN 110480981 A CN110480981 A CN 110480981A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 58
- 239000010959 steel Substances 0.000 title claims abstract description 58
- 239000002131 composite material Substances 0.000 title claims abstract description 55
- 238000000465 moulding Methods 0.000 title claims abstract description 28
- 238000007493 shaping process Methods 0.000 claims abstract description 211
- 239000004033 plastic Substances 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims description 82
- 238000011144 upstream manufacturing Methods 0.000 claims description 69
- 239000000463 material Substances 0.000 claims description 63
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 30
- 238000004891 communication Methods 0.000 claims description 15
- 238000009434 installation Methods 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 12
- 239000007921 spray Substances 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 6
- 230000035515 penetration Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 8
- 239000000498 cooling water Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004513 sizing Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000013329 compounding Methods 0.000 description 1
- 230000003811 curling process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/15—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/32—Extrusion nozzles or dies with annular openings, e.g. for forming tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/88—Thermal treatment of the stream of extruded material, e.g. cooling
- B29C48/885—External treatment, e.g. by using air rings for cooling tubular films
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种成型装置,属于复合管成型技术领域,用于孔网钢骨架增强复合管的生产中。The invention relates to a molding device, which belongs to the technical field of composite pipe molding and is used in the production of perforated steel skeleton reinforced composite pipes.
背景技术Background technique
孔网钢骨架增强复合管是一种目前新型的复合管,在普通的塑料管的基础上增加了孔网钢骨架,孔网钢骨架是通过孔网钢带卷曲焊接而形成管状结构,然后增强骨架再进入到成型装置中成型,该成型装置的主要包括一个成型内模以及成型外模,成型外模与挤出机连接,孔网钢骨架进入到成型内模和成型外模之间成型通道,挤出机挤出的塑料流入进入到外模和内模之间的成型通道包裹钢骨架后形成复合管,而目前的成型装置在使用的过程中还是存在以下的不足:The perforated steel skeleton reinforced composite pipe is a new type of composite pipe. On the basis of the ordinary plastic pipe, the perforated steel skeleton is added. The perforated steel skeleton is formed into a tubular structure by curling and welding the perforated steel strip, and then reinforced The skeleton then enters the molding device for molding. The molding device mainly includes a molding inner mold and a molding outer mold. The molding outer mold is connected to the extruder, and the perforated steel skeleton enters the molding channel between the molding inner mold and the molding outer mold. , the plastic extruded by the extruder flows into the forming channel between the outer mold and the inner mold to wrap the steel skeleton to form a composite pipe, but the current molding device still has the following deficiencies in the process of use:
1、在成型的过程中,虽然孔网钢骨架通过上游工序卷曲焊接成管状结构,在焊接卷曲的过程中会变形,钢骨架并不完全是个圆柱状,这样进入到成型装置中以后成型的复合管的强度不均;1. During the forming process, although the perforated steel skeleton is curled and welded into a tubular structure through the upstream process, it will be deformed during the welding and curling process. The steel skeleton is not completely cylindrical, so it enters the forming device and forms a composite Uneven strength of the tube;
2、挤出机的成型内模需要进行冷却处理,目前的冷却效果并不好,因此复合管的成型内壁并不光滑;2. The forming inner mold of the extruder needs to be cooled, and the current cooling effect is not good, so the forming inner wall of the composite pipe is not smooth;
3、复合管的内孔虽然是与内模接触,但是在实际生产过程中,内孔与内模的接触并不非常吻合,因此复合管的内径尺寸可能存在波动,易产生误差。3. Although the inner hole of the composite pipe is in contact with the inner mold, in the actual production process, the contact between the inner hole and the inner mold is not very consistent, so the inner diameter of the composite pipe may fluctuate, which is prone to errors.
4、目前的成型外模的料环位置难以调整,而料环和外成型芯模之间具有环形通道,料环的位置一旦安装不准确,那么环形通道的宽度就并不均匀,这样导致钢骨架的内外塑料层的厚度不均匀,从而影响复合管的强度;4. The position of the material ring of the current forming outer mold is difficult to adjust, and there is an annular channel between the material ring and the outer forming mandrel. Once the position of the material ring is not installed accurately, the width of the annular channel will be uneven, which will lead to steel The thickness of the inner and outer plastic layers of the skeleton is uneven, which affects the strength of the composite pipe;
5、目前的成型外模的口模位置也比较难调整,同样也会影响复合管的外形尺寸;而同时口模、料环的更换比较复杂,当需要制作不同尺寸的复合管时,就需要将整个成型外模拆卸,然后再更换口模和料环,操作比较复杂。5. It is difficult to adjust the die position of the current forming outer mold, which will also affect the overall size of the composite pipe; at the same time, the replacement of the die and material ring is more complicated. When it is necessary to make composite pipes of different sizes, it is necessary to It is more complicated to disassemble the entire forming outer mold, and then replace the die and material ring.
6、目前的成型外模经过口模的定径后需要经过一段距离后才进入到冷却箱中冷却,而温度较高的复合管在经过这段间隙距离时,复合管的塑料流体比较软,可能出现坍塌现象或者复合管上部的流体因为重力而向下流动导致复合管下部的塑料厚度较厚,这样复合管的质量也无法控制。6. The current forming outer mold needs to go through a certain distance after being sized by the die before entering the cooling box for cooling. When the composite pipe with a higher temperature passes through this gap distance, the plastic fluid of the composite pipe is relatively soft. There may be a collapse phenomenon or the fluid in the upper part of the composite pipe flows downward due to gravity, resulting in a thicker plastic thickness in the lower part of the composite pipe, so that the quality of the composite pipe cannot be controlled.
发明内容Contents of the invention
本发明所要解决的技术问题是:提供一种孔网钢骨架增强复合管的成型装置,该成型装置可以在成型的过程中对孔网钢骨架进行整形,提高复合管的成型质量。The technical problem to be solved by the present invention is to provide a forming device for a perforated steel skeleton reinforced composite pipe, which can shape the perforated steel skeleton during the forming process and improve the forming quality of the composite pipe.
为解决上述技术问题,本发明的技术方案是:一种孔网钢骨架增强复合管的成型装置,包括机座和设置于机座上的成型内模和成型外模,所述成型外模同心套设于成型内模的外周,成型内模和成型外模之间构成了方便孔网钢骨架穿过和塑料流体穿过的成型通道,所述成型内模设置有整形段,对应的,所述机座上与该整形段处对应的位置还设置有用于对孔网钢骨架进行定位整形的定位整形机构。In order to solve the above-mentioned technical problems, the technical solution of the present invention is: a forming device for perforated steel frame reinforced composite pipe, comprising a machine base and an inner forming mold and an outer forming mold arranged on the machine base, the outer forming mold is concentric It is sleeved on the outer periphery of the forming inner mold, and a forming channel is formed between the forming inner mold and the forming outer mold to facilitate the passage of the perforated steel skeleton and the plastic fluid. The forming inner mold is provided with a shaping section, correspondingly, the A positioning and shaping mechanism for positioning and shaping the perforated steel skeleton is also provided on the machine base at a position corresponding to the shaping section.
作为一种优选的方案,所述定位整形机构包括至少一套第一整形辊组和至少一套第二整形辊组,所述第一整形辊组包括上下布置的第一上整形辊和第一下整形辊,所述第二整形辊组包括左右布置的第一左整形辊和第一右整形辊,所述第一上整形辊和第一下整形辊相互配合从上下方向对孔网钢骨架整形,所述第一左整形辊和第一右整形辊相互配合从左右方向对孔网钢骨架整形。As a preferred solution, the positioning and shaping mechanism includes at least one set of first shaping rollers and at least one second shaping rollers, and the first shaping rollers include first upper shaping rollers and first upper shaping rollers arranged up and down. The lower shaping roller, the second shaping roller group includes the first left shaping roller and the first right shaping roller arranged left and right, and the first upper shaping roller and the first lower shaping roller cooperate with each other to adjust the perforated steel skeleton from the upper and lower directions. Shaping, the first left shaping roller and the first right shaping roller cooperate with each other to shape the mesh steel skeleton from left to right.
作为一种优选的方案,所述成型内模依次设置有所述整形段、上游模段和下游模段,所述整形段连接于上游模段的上游端,该整形段的外周设置有整形结构,所述上游模段的外周设置有方便物料进入流通的内成型流道,所述上游模段和下游模段之间通过上游连接座相连接,所述下游模段的下游端设置有下游连接座,下游连接座和上游连接座之间设置有冷却筒体,该冷却筒体的外周和下游模段的内壁之间构成了冷却通道,所述成型内模内安装有进水管和回水管,该进水管的下游端安装于上游连接座或下游连接座上,对应的,所述回水管的下游端安装于下游连接座或上游连接座上,所述上游连接座和下游连接座上分别设置有上游连通通道和下游连通通道,所述上游连通通道将冷却通道与安装于上游连接座上进水管或回水管连通,所述下游连通通道将冷却通道与安装于下游连接座上的回水管或进水管连通。As a preferred solution, the forming inner mold is provided with the shaping section, the upstream mold section and the downstream mold section in sequence, the shaping section is connected to the upstream end of the upstream mold section, and the outer periphery of the shaping section is provided with a shaping structure , the outer periphery of the upstream die section is provided with an inner molding flow channel to facilitate the flow of materials, the upstream die section and the downstream die section are connected through an upstream connection seat, and the downstream end of the downstream die section is provided with a downstream connection A cooling cylinder is arranged between the downstream connecting seat and the upstream connecting seat, and a cooling channel is formed between the outer circumference of the cooling cylinder and the inner wall of the downstream mold section, and a water inlet pipe and a water return pipe are installed in the forming inner mold. The downstream end of the water inlet pipe is installed on the upstream connection seat or the downstream connection seat. Correspondingly, the downstream end of the return pipe is installed on the downstream connection seat or the upstream connection seat. The upstream connection seat and the downstream connection seat are respectively set There are an upstream communication channel and a downstream communication channel, the upstream communication channel connects the cooling channel with the water inlet pipe or return pipe installed on the upstream connection seat, and the downstream communication channel connects the cooling channel with the return water pipe or inlet pipe installed on the downstream connection seat The water pipe is connected.
作为一种优选的方案,所述成型内模内还固定负压真空管,该下游连接座上设置有抽吸通道,对应的所述下游模段的下游端外周设置有若干个抽吸孔,该负压真空管的下游端通过抽吸通道与抽吸孔连通。As a preferred solution, a negative pressure vacuum tube is also fixed in the forming inner mold, a suction channel is provided on the downstream connecting seat, and several suction holes are provided on the outer periphery of the downstream end of the corresponding downstream mold section. The downstream end of the negative pressure vacuum tube communicates with the suction hole through the suction channel.
作为一种优选的方案,所述冷却筒体的外周设置有螺旋设置的螺旋叶片,该螺旋叶片和下游模段的内壁之间构成了螺旋的冷却通道。As a preferred solution, the outer periphery of the cooling cylinder is provided with spirally arranged spiral blades, and a spiral cooling channel is formed between the spiral blades and the inner wall of the downstream die section.
作为一种优选的方案,所述整形段包括第一整形模段、第二整形模段和第三整形模段,第一整形模段和第二整形模段之间通过第一连接筒连接,第二整形模段和第三整形模段之间通过第二连接筒连接,所述第一连接筒和第二连接筒的外部设置了整形环,该整形环上圆周设置有若干个支撑孔网钢骨架内壁的导向凸起,所述第一整形模段的外周还设置有至少一组定位键,每组定位键均圆周均布于第一整形模段的外周,每个定位键上均设置有与成型内模同心的定位弧面,每组定位键均与第一整形辊组适配。As a preferred solution, the shaping section includes a first shaping mold section, a second shaping mold section and a third shaping mold section, the first shaping mold section and the second shaping mold section are connected through a first connecting cylinder, The second shaping mold section and the third shaping mold section are connected by a second connecting cylinder, and a shaping ring is arranged on the outside of the first connecting barrel and the second connecting barrel, and several supporting meshes are arranged on the circumference of the shaping ring The guide protrusions on the inner wall of the steel skeleton, the outer periphery of the first shaping die section is also provided with at least one set of positioning keys, each set of positioning keys is evenly distributed on the outer periphery of the first shaping die section, and each positioning key is provided with There is a positioning arc concentric with the forming inner mold, and each set of positioning keys is adapted to the first shaping roller set.
作为一种优选的方案,所述成型外模包括模架,所述模架与进料模筒的一端固定连接,该进料模筒上设置有与挤出机的出料口配合连通的进料通道,该进料模筒的另一端固定有具有中心孔的外成型芯模,该进料模筒上可拆卸安装有料环调节座,该料环调节座上设置有料环安装槽,该料环安装槽内设置有料环,该料环调节座上通过料环调节机构固定所述料环,该料环和外成型芯模之间设置有与进料通道相连通的倾斜的环形通道,该料环调节座的端部可拆卸固定有口模调节座,该口模调节座上设置有安装通孔,该安装通孔内分别通过整形调节机构和口模调节机构安装有外整形环和口模,所述外整形环的内孔设置有与孔网钢骨架的外周面接触整形的离散的整形齿。As a preferred solution, the forming outer mold includes a mold base, and the mold base is fixedly connected to one end of the feeding mold barrel, and the feeding mold barrel is provided with an inlet and outlet that communicates with the discharge port of the extruder. Material channel, the other end of the feeding mold barrel is fixed with an outer forming mandrel with a central hole, the feeding mold barrel is detachably installed with a material ring adjusting seat, and the material ring adjusting seat is provided with a material ring installation groove. A material ring is arranged in the ring installation groove, and the material ring is fixed on the material ring adjustment seat through a material ring adjustment mechanism. An inclined annular channel connected with the feeding channel is provided between the material ring and the outer forming mandrel. The end of the material ring adjustment seat is detachably fixed with a die adjustment seat, and the die adjustment seat is provided with an installation through hole, and the outer shaping ring and the mouth are installed in the installation through hole through the shaping adjustment mechanism and the die adjustment mechanism respectively. The inner hole of the outer shaping ring is provided with discrete shaping teeth that are shaped in contact with the outer peripheral surface of the perforated steel skeleton.
作为一种优选的方案,所述料环调节机构包括至少四个第一顶紧螺栓,所述料环调节座上圆周均布有与第一顶紧螺栓适配的第一径向螺孔,所述第一顶紧螺栓一一对应安装于第一径向螺孔内,每个第一顶紧螺栓的内端顶紧所述料环。As a preferred solution, the material ring adjustment mechanism includes at least four first tightening bolts, and first radial screw holes adapted to the first tightening bolts are evenly distributed on the circumference of the material ring adjustment seat, The first tightening bolts are respectively installed in the first radial screw holes one by one, and the inner end of each first tightening bolt tightens the material ring.
作为一种优选的方案,该口模的下游端与冷却装置相连接,所述冷却装置包括一个冷却箱体,该冷却箱体内设置有分隔板,该分隔板将冷却箱体分隔成冷却室和溢流室,所述分隔板上设置有溢流口,所述冷却箱体的上游侧壁、下游侧壁和分隔板上均设置有方便复合管贯穿的贯穿孔,所述冷却箱体的上游侧壁的外侧固定有冷环,该冷环的内孔与复合管的外径适配,上游侧壁的内侧设置有环形的向冷环喷淋的喷淋管,该喷淋管与进水管连通,所述溢流室与排水管连通。As a preferred solution, the downstream end of the die is connected to a cooling device, and the cooling device includes a cooling box, and a dividing plate is arranged in the cooling box, and the cooling box is divided into cooling boxes by the dividing plate. chamber and overflow chamber, the partition plate is provided with an overflow port, and the upstream side wall, downstream side wall and partition plate of the cooling box are all provided with through holes to facilitate the penetration of the composite pipe. The outer side of the upstream side wall of the box body is fixed with a cold ring, the inner hole of the cold ring is adapted to the outer diameter of the composite pipe, and the inner side of the upstream side wall is provided with an annular spray pipe spraying to the cold ring. The pipe communicates with the water inlet pipe, and the overflow chamber communicates with the drain pipe.
作为一种优选的方案,所述冷环上靠近口模的端面设置有环形凹槽,对应的口模端部设置有环形凸起,该环形凸起插入到环形凹槽内定位适配且环形凸起和环形凹槽不接触,所述冷环和口模之间设置有隔热四氟环,该冷却箱体与口模调节座或者口模安装板之间固定。As a preferred solution, an annular groove is provided on the end surface of the cold ring close to the die, and an annular protrusion is provided at the corresponding end of the die, and the annular protrusion is inserted into the annular groove for positioning and fit The protrusion is not in contact with the annular groove, a heat-insulating tetrafluoro ring is arranged between the cold ring and the die, and the cooling box is fixed with the die adjusting seat or the die mounting plate.
采用了上述技术方案后,本发明的效果是:由于所述成型内模设置有整形段,对应的,所述机座上与该整形段处对应的位置还设置有用于对孔网钢骨架进行定位整形的定位整形机构,因此,该定位整形机构可以先对孔网钢骨架进行整形,使其更加规整,同时定位成型内模的整形段,使内模固定,这样经过复合后得到的强度均匀性更高。After adopting the above-mentioned technical scheme, the effect of the present invention is: since the forming inner mold is provided with a shaping section, correspondingly, the position corresponding to the shaping section on the base is also provided with a hole mesh steel frame. Positioning and shaping mechanism for positioning and shaping. Therefore, the positioning and shaping mechanism can first shape the mesh steel skeleton to make it more regular, and at the same time position and shape the shaping section of the inner mold to fix the inner mold, so that the strength obtained after compounding is uniform. Sex is higher.
又由于所述定位整形机构包括至少一套第一整形辊组和至少一套第二整形辊组,所述第一整形辊组包括上下布置的第一上整形辊和第一下整形辊,所述第二整形辊组包括左右布置的第一左整形辊和第一右整形辊,所述第一上整形辊和第一下整形辊相互配合从上下方向对孔网钢骨架整形,所述第一左整形辊和第一右整形辊相互配合从左右方向对孔网钢骨架整形。该定位整形机构结构合理,第一整形辊组从上下整形,第二整形辊组从左右方向整形,从而整形效果更好。And because the positioning and shaping mechanism includes at least one set of first shaping rollers and at least one second shaping rollers, and the first shaping rollers include first upper shaping rollers and first lower shaping rollers arranged up and down, so The second shaping roller group includes the first left shaping roller and the first right shaping roller arranged left and right, the first upper shaping roller and the first lower shaping roller cooperate with each other to shape the perforated steel skeleton from the upper and lower directions, and the first A left shaping roller and a first right shaping roller cooperate with each other to shape the perforated steel skeleton from the left and right directions. The positioning and shaping mechanism has a reasonable structure, the first shaping roller set is shaped from top to bottom, and the second shaping roller set is shaped from left to right, so that the shaping effect is better.
又由于所述成型内模依次设置有所述整形段、上游模段和下游模段,所述整形段连接于上游模段的上游端,该整形段的外周设置有整形结构,所述上游模段的外周设置有方便物料进入流通的内成型流道,所述上游模段和下游模段之间通过上游连接座相连接,所述下游模段的下游端设置有下游连接座,下游连接座和上游连接座之间设置有冷却筒体,该冷却筒体的外周和下游模段的内壁之间构成了冷却通道,所述成型内模内安装有进水管和回水管,该进水管的下游端安装于上游连接座或下游连接座上,对应的,所述回水管的下游端安装于下游连接座或上游连接座上,所述上游连接座和下游连接座上分别设置有上游连通通道和下游连通通道,所述上游连通通道将冷却通道与安装于上游连接座上进水管或回水管连通,所述下游连通通道将冷却通道与安装于下游连接座上的回水管或进水管连通,该成型内模冷却效果更好,这样复合管成型时内壁更加光滑。And because described shaping inner mold is provided with described shaping section, upstream mold section and downstream mold section successively, described shaping section is connected with the upstream end of upstream mold section, and the outer periphery of this shaping section is provided with shaping structure, and described upstream mold section The outer periphery of the section is provided with an inner forming flow channel for the convenience of materials entering circulation, the upstream mold section and the downstream mold section are connected through an upstream connecting seat, the downstream end of the downstream mold section is provided with a downstream connecting seat, and the downstream connecting seat A cooling cylinder is arranged between the upper connection seat and the outer periphery of the cooling cylinder and the inner wall of the downstream die section, and a cooling passage is formed between the inner mold of the forming inner mold. The end is installed on the upstream connection seat or the downstream connection seat. Correspondingly, the downstream end of the return pipe is installed on the downstream connection seat or the upstream connection seat. The upstream connection seat and the downstream connection seat are respectively provided with an upstream communication channel and a The downstream communication channel, the upstream communication channel communicates the cooling channel with the water inlet pipe or the water return pipe installed on the upstream connection seat, and the downstream communication channel communicates the cooling channel with the water return pipe or water inlet pipe installed on the downstream connection seat. The cooling effect of the inner mold is better, so that the inner wall of the composite pipe is smoother when it is formed.
又由于所述成型内模内还固定负压真空管,该下游连接座上设置有抽吸通道,对应的所述下游模段的下游端外周设置有若干个抽吸孔,该负压真空管的下游端通过抽吸通道与抽吸孔连通,利用负压真空管可以使抽吸孔处产生负压,这样复合管就能更好的贴合在下游模段上,这样,内孔的直径更加准确。And because negative pressure vacuum tube is also fixed in the described forming inner mold, suction channel is arranged on this downstream connecting seat, and several suction holes are arranged on the outer periphery of the downstream end of corresponding described downstream mold section, the downstream of this negative pressure vacuum tube The end is connected with the suction hole through the suction channel, and the negative pressure vacuum tube can be used to generate negative pressure at the suction hole, so that the composite pipe can fit better on the downstream die section, so that the diameter of the inner hole is more accurate.
又由于所述冷却筒体的外周设置有螺旋设置的螺旋叶片,该螺旋叶片和下游模段的内壁之间构成了螺旋的冷却通道,这样,该冷却通道可以使冷却水螺旋流动,冷却效果更好。And because the outer circumference of the cooling cylinder is provided with helical blades, a helical cooling passage is formed between the helical blades and the inner wall of the downstream die section, so that the cooling passage can make the cooling water flow spirally, and the cooling effect is better. it is good.
又由于所述整形段包括第一整形模段、第二整形模段和第三整形模段,第一整形模段和第二整形模段之间通过第一连接筒连接,第二整形模段和第三整形模段之间通过第二连接筒连接,所述第一连接筒和第二连接筒的外部设置了整形环,该整形环上圆周设置有若干个支撑孔网钢骨架内壁的导向凸起,所述第一整形模段的外周还设置有至少一组定位键,每组定位键均圆周均布于第一整形模段的外周,每个定位键上均设置有与成型内模同心的定位弧面,每组定位键均与第一整形辊组适配。该整形段分成三段,可以更好的布置整形环,而导向凸起可以很好的支撑孔网钢骨架的内壁,减少变形,利用该定位键上的与成型内模同心的定位弧面可以更好的确定该成型内模的中心,从而能更好的与外模配合同心,定位的效果更好。And because the shaping section includes the first shaping mold section, the second shaping mold section and the third shaping mold section, the first shaping mold section and the second shaping mold section are connected by the first connecting cylinder, and the second shaping mold section It is connected with the third shaping mold section through the second connecting cylinder, and the outside of the first connecting cylinder and the second connecting cylinder is provided with a shaping ring, and the upper circumference of the shaping ring is provided with several guides supporting the inner wall of the perforated steel skeleton. The outer circumference of the first shaping die section is also provided with at least one set of positioning keys, each set of positioning keys is evenly distributed on the outer circumference of the first shaping die segment, and each positioning key is provided with a Concentric positioning arc surface, each set of positioning keys is adapted to the first shaping roller set. The shaping section is divided into three sections, which can better arrange the shaping ring, and the guide protrusion can well support the inner wall of the mesh steel skeleton and reduce deformation. The positioning arc surface concentric with the forming inner mold on the positioning key can be used. The center of the forming inner mold is better determined, so that it can be better matched and concentric with the outer mold, and the positioning effect is better.
又由于所述成型外模包括模架,所述模架与进料模筒的一端固定连接,该进料模筒上设置有与挤出机的出料口配合连通的进料通道,该进料模筒的另一端固定有具有中心孔的外成型芯模,该进料模筒上可拆卸安装有料环调节座,该料环调节座上设置有料环安装槽,该料环安装槽内设置有料环,该料环调节座上通过料环调节机构固定所述料环,该料环和外成型芯模之间设置有与进料通道相连通的倾斜的环形通道,该料环调节座的端部可拆卸固定有口模调节座,该口模调节座上设置有安装通孔,该安装通孔内分别通过整形调节机构和口模调节机构安装有外整形环和口模,所述外整形环的内孔设置有与孔网钢骨架的外周面接触整形的离散的整形齿。通过料环调节机构、整形调节机构和口模调节机构可以调节料环、外整形环和口模的位置,最终使其余复合管的成型内模同心,确保复合管的塑料层更均匀,复合管的定径也更加准确,而同时,外整形环的内孔设置有与孔网钢骨架的外周面接触整形的离散的整形齿,因此,孔网钢骨架运行时就接触整形齿,这样一旦孔网钢骨架出现不规整变形时就会被整形齿整形,最终规整的孔网钢骨架使复合管的强度更加均匀。And because the forming outer mold includes a mold base, the mold base is fixedly connected with one end of the feeding mold barrel, and the feeding mold barrel is provided with a feed channel that cooperates with the discharge port of the extruder. The other end of the material mold cylinder is fixed with an outer forming mandrel with a central hole, and a material ring adjustment seat is detachably installed on the feed mold cylinder, and a material ring installation groove is arranged on the material ring adjustment seat, and a There is a material ring, and the material ring adjustment seat is fixed by a material ring adjustment mechanism. An inclined annular channel communicating with the feed channel is arranged between the material ring and the outer forming mandrel. The material ring adjustment seat The end part is detachably fixed with a die adjustment seat, and the die adjustment seat is provided with an installation through hole, and the outer shaping ring and the die are installed in the installation through hole through the shaping adjustment mechanism and the die adjustment mechanism respectively. The inner hole of the shaping ring is provided with discrete shaping teeth which are shaped in contact with the outer peripheral surface of the perforated steel skeleton. The positions of the material ring, the outer shaping ring and the die can be adjusted through the material ring adjustment mechanism, the shaping adjustment mechanism and the die adjustment mechanism, and finally the inner molds of the remaining composite pipes are concentric to ensure that the plastic layer of the composite pipe is more uniform and the composite pipe The sizing is also more accurate, and at the same time, the inner hole of the outer shaping ring is provided with discrete shaping teeth that are in contact with the outer peripheral surface of the perforated steel skeleton. Therefore, the perforated steel skeleton contacts the shaping teeth during operation, so that once the hole When the mesh steel skeleton is irregularly deformed, it will be shaped by the shaping teeth, and finally the regular mesh steel skeleton makes the strength of the composite pipe more uniform.
又由于该口模的下游端与冷却装置相连接,所述冷却装置包括一个冷却箱体,该冷却箱体内设置有分隔板,该分隔板将冷却箱体分隔成冷却室和溢流室,所述分隔板上设置有溢流口,所述冷却箱体的上游侧壁、下游侧壁和分隔板上均设置有方便复合管贯穿的贯穿孔,所述冷却箱体的上游侧壁的外侧固定有冷环,该冷环的内孔与复合管的外径适配,上游侧壁的内侧设置有环形的向冷环喷淋的喷淋管,该喷淋管与进水管连通,所述溢流室与排水管连通。,这样,经过口模定径后的复合管通过冷环进入到冷却箱体内,冷环由喷淋管喷淋保持较低的温度,而冷环与复合管的表面接触,使复合管表面先冷却,从而表面更加光滑,而经过冷环冷却后的复合管第一时间进入到了冷却室,喷淋管喷淋的冷却水进入到冷却室中并逐渐充满后,冷却水从溢流口流入到溢流室内,然后从溢流室中流出,该冷却装置的冷却效果更好,更能保证复合管的质量。And because the downstream end of the die is connected with the cooling device, the cooling device includes a cooling box, and the cooling box is provided with a partition plate, which divides the cooling box into a cooling chamber and an overflow chamber. , the partition plate is provided with an overflow port, the upstream side wall, the downstream side wall and the partition plate of the cooling box are all provided with through holes for the composite pipe to pass through, and the upstream side of the cooling box The outer side of the wall is fixed with a cold ring, the inner hole of the cold ring is adapted to the outer diameter of the composite pipe, and the inner side of the upstream side wall is provided with an annular spray pipe to spray the cold ring, and the spray pipe communicates with the water inlet pipe , the overflow chamber communicates with the drain pipe. , In this way, the composite pipe after sizing through the die enters the cooling box through the cold ring, and the cold ring is sprayed by the spray pipe to maintain a lower temperature, and the cold ring contacts the surface of the composite pipe, so that the surface of the composite pipe first Cooling, so that the surface is smoother, and the composite pipe cooled by the cold ring enters the cooling chamber at the first time, and the cooling water sprayed by the spray pipe enters the cooling chamber and gradually fills up, and the cooling water flows from the overflow port into the cooling chamber. The cooling device has a better cooling effect and can better ensure the quality of the composite pipe.
又由于所述冷环上靠近口模的端面设置有环形凹槽,对应的口模端部设置有环形凸起,该环形凸起插入到环形凹槽内定位适配且环形凸起和环形凹槽不接触,所述冷环和口模之间设置有隔热四氟环,该冷却箱体与口模调节座或者口模安装板之间固定,利用隔热四氟环可以隔绝口模的热量,减少热量传递给冷环上。And because the end face of the cold ring close to the die is provided with an annular groove, the corresponding end of the die is provided with an annular protrusion, and the annular protrusion is inserted into the annular groove for positioning and fit, and the annular protrusion and the annular recess The groove is not in contact, and a heat-insulating tetrafluoro ring is arranged between the cold ring and the die. Heat, reducing heat transfer to the cold ring.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1是本发明实施例的立体结构图;Fig. 1 is the three-dimensional structure diagram of the embodiment of the present invention;
图2是本发明实施例的正面示意图;Fig. 2 is the front schematic diagram of the embodiment of the present invention;
图3是成型外模和冷却装置的剖视图;Fig. 3 is the sectional view of molding outer mold and cooling device;
图4是外整形环的结构示意图;Fig. 4 is the structural representation of outer shaping ring;
图5是成型内模的立体图;Fig. 5 is the perspective view of molding internal mold;
图6是成型内模的第一整形模段上定位键的结构示意图;Fig. 6 is a structural schematic diagram of positioning keys on the first shaping die section of the forming inner mould;
图7是成型内模的第一整形模段和第二整形模段的剖视图;Fig. 7 is the cross-sectional view of the first shaping mold section and the second shaping mold section of the forming inner mould;
图8是成型内模的上游模段和下游模段的剖视图;Fig. 8 is the cross-sectional view of the upstream mold section and the downstream mold section of forming internal mould;
附图中:1.机座;2.成型内模;21.第一整形模段;22.第二整形模段;23.第三整形模段;24.上游模段;241.内成型流道;25.下游模段;26.第一连接筒;27.上游连接座;28.下游连接座;29.冷却筒体;210.进水管;211.定位键;212.整形环;2121.导向凸起;213.冷却通道;214.回水管;215.下游连通通道;216.上游真空管;217.抽吸通道;218.抽吸孔;219.下游真空管;220.第二连接筒;221.上游连通通道;3.成型外模;31.模架;32.进料模筒;33.料环调节座;34.外成型芯模;35.料环;36.料环调节机构;37.环形通道;38.口模安装板;39.外整形环;391.整形齿;310.口模;311.口模调节座;312.口模调节机构312;313.整形调节机构313;314.隔板;315.垫板;316.隔热四氟环;4.冷却装置;41.冷却室;42.分隔板;43.溢流室;44.溢流口;45.喷淋管;46.冷环;5.定位整形机构;51.第一整形辊组;511.第一辊架;512.第一上整形辊;513.第一下整形辊;514.上辊座;515.上下调节机构;52.第二整形辊组;521.第一左整形辊;522.第一右整形辊;523.左右调节机构。In the attached drawings: 1. Machine base; 2. Forming inner mold; 21. First shaping mold section; 22. Second shaping mold section; 23. Third shaping mold section; 24. Upstream mold section; 241. Internal molding flow Road; 25. Downstream mold section; 26. First connecting cylinder; 27. Upstream connecting seat; 28. Downstream connecting seat; 29. Cooling cylinder; 210. Inlet pipe; 211. Positioning key; 212. Shaping ring; 2121. Guide protrusion; 213. cooling channel; 214. return pipe; 215. downstream communication channel; 216. upstream vacuum tube; 217. suction channel; 218. suction hole; 219. downstream vacuum tube; 220. second connecting cylinder; 221 .Upstream communication channel; 3. Forming outer mold; 31. Die base; 32. Feeding mold barrel; 33. Material ring adjustment seat; 34. External forming mandrel; .Ring channel; 38. Die mounting plate; 39. Outer shaping ring; 391. Shaping teeth; 310. Die; 311. Die adjustment seat; 312. Die adjustment mechanism 312; .Baffle; 315. Backing plate; 316. Insulation PTFE ring; 4. Cooling device; 41. Cooling chamber; 42. Partition plate; 43. Overflow chamber; 44. Overflow port; 45. Spray pipe ; 46. cold ring; 5. positioning shaping mechanism; 51. the first shaping roller group; 511. the first roller frame; 512. the first upper shaping roller; 513. the first lower shaping roller; .Up and down adjustment mechanism; 52. Second shaping roller group; 521. First left shaping roller; 522. First right shaping roller; 523. Left and right adjusting mechanism.
具体实施方式Detailed ways
下面通过具体实施例对本发明作进一步的详细描述。The present invention will be described in further detail below through specific examples.
如图1至图8所示,一种孔网钢骨架增强复合管的成型装置,包括机座1和设置于机座1上的成型内模2和成型外模3,所述成型外模3同心套设于成型内模2的外周,成型内模2和成型外模3之间构成了方便孔网钢骨架穿过和塑料流体穿过的成型通道,所述成型内模2设置有整形段,对应的,所述机座1上与该整形段处对应的位置还设置有用于对孔网钢骨架进行定位整形的定位整形机构5。As shown in Figures 1 to 8, a forming device for a perforated steel skeleton reinforced composite pipe includes a machine base 1 and a forming inner mold 2 and a forming outer mold 3 arranged on the machine base 1, and the forming outer mold 3 Concentrically set on the outer periphery of the forming inner mold 2, forming a forming channel between the forming inner mold 2 and the forming outer mold 3, which is convenient for the perforated steel skeleton to pass through and the plastic fluid to pass through, and the forming inner mold 2 is provided with a shaping section Correspondingly, a positioning and shaping mechanism 5 for positioning and shaping the mesh steel skeleton is also provided at the position corresponding to the shaping section on the machine base 1 .
如图1和图2所示,所述定位整形机构5包括至少一套第一整形辊组51和至少一套第二整形辊组52,本实施例中,第一整形辊组51和第二整形辊组52分别为两套且间隔错开布置。As shown in Figures 1 and 2, the positioning and shaping mechanism 5 includes at least one set of first shaping rollers 51 and at least one second shaping rollers 52. In this embodiment, the first shaping rollers 51 and the second shaping rollers There are two sets of shaping rollers 52 and the intervals are staggered.
所述第一整形辊组51包括上下布置的第一上整形辊512和第一下整形辊513,所述第一上整形辊512和第一下整形辊513相互配合从上下方向对孔网钢骨架整形,其中,第一下整形辊513的位置不可调,其下辊座固定在第一辊架511上,当然,为了确保第一下整形辊513与成型内模同心,在第一辊架511上设置垫块,用来确定第一下整形辊513的安装位置,第一上整形辊512的位置上下可调,上辊座514通过上下调节机构515安装于第一辊架511上,上下调节机构515采用丝杠调节机构调节。The first shaping roller group 51 includes a first upper shaping roller 512 and a first lower shaping roller 513 arranged up and down, and the first upper shaping roller 512 and the first lower shaping roller 513 cooperate with each other to face the mesh steel from the upper and lower directions. Skeleton shaping, wherein the position of the first lower shaping roller 513 is not adjustable, and its lower roller seat is fixed on the first roller frame 511. Of course, in order to ensure that the first lower shaping roller 513 is concentric with the forming inner mold, the first roller frame 511 is provided with pads to determine the installation position of the first lower shaping roller 513. The position of the first upper shaping roller 512 is adjustable up and down. The adjustment mechanism 515 is adjusted by a lead screw adjustment mechanism.
而所述第二整形辊组52包括左右布置的第一左整形辊521和第一右整形辊522,所述第一左整形辊521和第一右整形辊522相互配合从左右方向对孔网钢骨架整形。其中,第一左整形辊521的位置和第一右整形辊522左右位置可调,其左辊座、右辊座左右滑动安装于第二辊架上,并且通过左右调节机构523实现左右调节。而此时左右调节机构523可以采用双头丝杠的调节机构来实现同步调节,当然也可以采用油缸或气缸实现自动调节。The second shaping roller group 52 includes a first left shaping roller 521 and a first right shaping roller 522 arranged left and right. Steel frame shaping. Wherein, the position of the first left shaping roller 521 and the left and right positions of the first right shaping roller 522 are adjustable, and its left and right roller seats are slidingly installed on the second roller frame left and right, and the left and right adjustments are realized by the left and right adjustment mechanism 523. At this time, the left and right adjustment mechanism 523 can adopt the adjustment mechanism of double-headed screw to realize synchronous adjustment, and certainly also can adopt oil cylinder or air cylinder to realize automatic adjustment.
而本实施例中,第一整形辊组51和第二整形辊组52分别为两套且间隔错开布置。也可以将第一整形辊组51和第二整形辊组组合安装在同一套辊架上,也可实现上下和左右方向的整形。In this embodiment, however, the first shaping roller set 51 and the second shaping roller set 52 are respectively two sets and arranged with a staggered interval. It is also possible to combine the first shaping roller group 51 and the second shaping roller group on the same set of roller frames, and also realize shaping in the up-down and left-right directions.
如图5至图8所示,所述成型内模2依次设置有所述整形段、上游模段24和下游模段25,所述整形段连接于上游模段24的上游端,该整形段的外周设置有整形结构,所述整形段包括第一整形模段21、第二整形模段22和第三整形模段23,第一整形模段21和第二整形模段22之间通过第一连接筒26连接,第二整形模段22和第三整形模段23之间通过第二连接筒220连接,所述第一连接筒26和第二连接筒220的外部设置了整形环212,该整形环212上圆周设置有若干个支撑孔网钢骨架内壁的导向凸起2121,孔网钢骨架经过导向凸起2121时就会被导向凸起2121支撑内孔,继而避免变形,所述第一整形模段21的外周还设置有至少一组定位键211,每组定位键211均圆周均布于第一整形模段21的外周,每个定位键211上均设置有与成型内模同心的定位弧面,每组定位键211均与第一整形辊组51适配。该定位键211的数量与第一整形辊组51的数量相同,那么定位键211可以作为定位基准方便对成型内模2的中心进行定位,同时也可以作为第一整形辊组51的定位,使第一整形辊组51的安装精度更高。As shown in Figures 5 to 8, the forming inner mold 2 is sequentially provided with the shaping section, the upstream mold section 24 and the downstream mold section 25, and the shaping section is connected to the upstream end of the upstream mold section 24, and the shaping section The outer periphery is provided with a shaping structure, and the shaping section includes a first shaping mold section 21, a second shaping mold section 22 and a third shaping mold section 23, and the first shaping mold section 21 and the second shaping mold section 22 pass through the first shaping mold section A connecting cylinder 26 is connected, and the second shaping mold section 22 and the third shaping mold section 23 are connected through the second connecting cylinder 220, and the outside of the first connecting cylinder 26 and the second connecting cylinder 220 is provided with a shaping ring 212, The upper circumference of the shaping ring 212 is provided with several guide protrusions 2121 supporting the inner wall of the perforated steel framework. When the perforated steel framework passes through the guide protrusions 2121, it will be supported by the guide protrusions 2121 to avoid deformation. The outer periphery of a shaping mold segment 21 is also provided with at least one group of positioning keys 211, and the all circumference of each group of positioning keys 211 is evenly distributed on the outer circumference of the first shaping die segment 21, and each positioning key 211 is provided with a ring concentric with the forming inner mold. Each set of positioning keys 211 is adapted to the first shaping roller set 51. The quantity of this positioning key 211 is the same as the quantity of the first shaping roller group 51, so the positioning key 211 can be used as a positioning reference to conveniently locate the center of the forming inner mold 2, and can also be used as the location of the first shaping roller group 51 simultaneously, so that The installation accuracy of the first shaping roller group 51 is higher.
所述上游模段24的外周设置有方便物料进入流通的内成型流道241,该内成型通道是与成型外模3的外成型型模和料环35之间的环形通道37衔接,方便塑料流体进入到孔网钢骨架的内侧。The outer periphery of the upstream die section 24 is provided with an inner molding flow channel 241 which is convenient for materials to enter and circulate. The fluid enters the inside of the perforated steel skeleton.
所述上游模段24和下游模段25之间通过上游连接座27相连接,所述下游模段25的下游端设置有下游连接座28,下游连接座28和上游连接座27之间设置有冷却筒体29,该冷却筒体29的外周和下游模段25的内壁之间构成了冷却通道213,所述冷却筒体29的外周设置有螺旋设置的螺旋叶片,该螺旋叶片和下游模段25的内壁之间构成了螺旋的冷却通道213,这样冷却水螺旋流动,冷却效果更好。The upstream die section 24 and the downstream die section 25 are connected by an upstream connecting seat 27, and the downstream end of the downstream die section 25 is provided with a downstream connecting seat 28, and between the downstream connecting seat 28 and the upstream connecting seat 27, a Cooling cylinder 29, a cooling channel 213 is formed between the outer periphery of the cooling cylinder 29 and the inner wall of the downstream die section 25, and the outer periphery of the cooling cylinder 29 is provided with helical blades arranged in a spiral manner, and the spiral blades and the downstream mold section A spiral cooling passage 213 is formed between the inner walls of 25, so that the cooling water flows in a spiral and the cooling effect is better.
所述成型内模2内安装有进水管210和回水管214,该进水管210的下游端安装于上游连接座27或下游连接座28上,对应的,所述回水管214的下游端安装于下游连接座28或上游连接座27上,所述上游连接座27和下游连接座28上分别设置有上游连通通道221和下游连通通道215,所述上游连通通道221将冷却通道213与安装于上游连接座27上进水管210或回水管214连通,所述下游连通通道215将冷却通道213与安装于下游连接座28上的回水管214或进水管210连通。其中,进水管210和回水管214可以由上述的两种安装方式,两种方式均可实现。A water inlet pipe 210 and a water return pipe 214 are installed in the forming inner mold 2, and the downstream end of the water inlet pipe 210 is installed on the upstream connection seat 27 or the downstream connection seat 28. Correspondingly, the downstream end of the water return pipe 214 is installed on the On the downstream connecting seat 28 or the upstream connecting seat 27, the upstream connecting seat 27 and the downstream connecting seat 28 are respectively provided with an upstream communicating channel 221 and a downstream communicating channel 215, and the upstream communicating channel 221 connects the cooling channel 213 with the upstream The water inlet pipe 210 or the water return pipe 214 on the connecting seat 27 communicates, and the downstream communication channel 215 communicates the cooling channel 213 with the water return pipe 214 or the water inlet pipe 210 installed on the downstream connecting seat 28 . Wherein, the water inlet pipe 210 and the water return pipe 214 can be installed in the above two ways, and both ways can be realized.
如图8所示,所述成型内模2内还固定负压真空管,该下游连接座28上设置有抽吸通道217,对应的所述下游模段25的下游端外周设置有若干个抽吸孔218,该负压真空管的下游端通过抽吸通道217与抽吸孔218连通。而本实施例中,负压真空管包括上游真空管216和下游真空管219,下游真空管219安装于上游连接座27和下游连接座28之间。As shown in Figure 8, a negative pressure vacuum tube is also fixed in the forming inner mold 2, a suction channel 217 is arranged on the downstream connecting seat 28, and several suction channels are arranged on the outer periphery of the downstream end of the corresponding downstream mold segment 25. Hole 218 , the downstream end of the negative pressure vacuum tube communicates with the suction hole 218 through the suction channel 217 . In this embodiment, the negative pressure vacuum tube includes an upstream vacuum tube 216 and a downstream vacuum tube 219 , and the downstream vacuum tube 219 is installed between the upstream connection seat 27 and the downstream connection seat 28 .
如图3至图4所示,所述成型外模3包括模架31,所述模架31与进料模筒32的一端固定连接,该进料模筒32上设置有与挤出机的出料口配合连通的进料通道,该进料模筒32的另一端固定有具有中心孔的外成型芯模34,该进料模筒32上可拆卸安装有料环调节座33,该料环调节座33上设置有料环35安装槽,该料环35安装槽内设置有料环35,该料环调节座33上通过料环调节机构36固定所述料环35,该料环35和外成型芯模34之间设置有与进料通道相连通的倾斜的环形通道37,该料环调节座33的端部可拆卸固定有口模调节座311,该口模调节座311上设置有安装通孔,该安装通孔内分别通过整形调节机构313和口模调节机构312安装有外整形环39和口模310,所述外整形环39的内孔设置有与孔网钢骨架的外周面接触整形的离散的整形齿391。As shown in Figures 3 to 4, the forming outer mold 3 includes a mold frame 31, and the mold frame 31 is fixedly connected to one end of the feeding mold barrel 32, and the feeding mold barrel 32 is provided with a The outlet is matched with a connected feeding channel, and the other end of the feeding mold barrel 32 is fixed with an outer forming mandrel 34 with a central hole, and a material ring adjusting seat 33 is detachably installed on the feeding mold barrel 32, and the material ring The adjusting seat 33 is provided with a material ring 35 installation groove, and the material ring 35 is provided with a material ring 35 in the installation groove, and the material ring 35 is fixed by a material ring adjustment mechanism 36 on the material ring adjustment seat 33, and the material ring 35 and the outer molding An inclined annular passage 37 communicating with the feed passage is provided between the mandrels 34, and the end of the material ring adjustment seat 33 is detachably fixed with a die adjustment seat 311, and the die adjustment seat 311 is provided with a mounting channel. In the installation through hole, the outer shaping ring 39 and the die 310 are respectively installed through the shaping adjustment mechanism 313 and the die adjustment mechanism 312. Discrete shaping teeth 391 for shaping.
其中,所述料环调节机构36包括至少四个第一顶紧螺栓,所述料环调节座33上圆周均布有与第一顶紧螺栓适配的第一径向螺孔,所述第一顶紧螺栓一一对应安装于第一径向螺孔内,每个第一顶紧螺栓的内端顶紧所述料环35。Wherein, the material ring adjustment mechanism 36 includes at least four first tightening bolts, and the upper circumference of the material ring adjustment seat 33 is evenly distributed with first radial screw holes adapted to the first tightening bolts. A tightening bolt is installed in the first radial screw hole correspondingly one by one, and the inner end of each first tightening bolt tightens the material ring 35 .
而本实施例中的第一顶紧螺栓的数量优选为四个,这样可以从上下左右四个方向调节料环35,调节方便。However, the number of the first tightening bolts in this embodiment is preferably four, so that the material ring 35 can be adjusted from four directions, up, down, left, and right, and the adjustment is convenient.
本实施例中,口模调节座311安装于口模安装板上,口模安装板和料环调节座33之间设置有垫板315,口模安装板和料环之间设置有隔板314。In this embodiment, the die adjusting seat 311 is installed on the die mounting plate, a backing plate 315 is provided between the die mounting plate and the material ring adjusting seat 33, and a partition 314 is provided between the die mounting plate and the material ring .
而同理,整形调节机构313和口模调节机构312的结构和料环调节机构36相同,分别包括第二顶紧螺栓和第三顶紧螺栓,通过第二顶紧螺栓和第三顶紧螺栓分别顶紧外整形环39和口模310,通过拧松或顶推对应的顶紧螺栓来调节外整形环39和口模310的位置。In the same way, the structure of the shaping adjustment mechanism 313 and the die adjustment mechanism 312 is the same as that of the material ring adjustment mechanism 36, including the second tightening bolt and the third tightening bolt respectively. Tighten the outer shaping ring 39 and the die 310 respectively, and adjust the positions of the outer shaping ring 39 and the die 310 by loosening or pushing the corresponding tightening bolts.
该口模310的下游端与冷却装置4相连接,所述冷却装置4包括一个冷却箱体,该冷却箱体内设置有分隔板42,该分隔板42将冷却箱体分隔成冷却室41和溢流室43,所述分隔板42上设置有溢流口44,所述冷却箱体的上游侧壁、下游侧壁和分隔板42上均设置有方便复合管贯穿的贯穿孔,成型的复合管依次经过冷却室41和溢流室43并从贯穿孔穿出,复合管第一时间被冷却,复合管的成型质量更好。所述冷却箱体的上游侧壁的外侧固定有冷环46,该冷环46的内孔与复合管的外径适配,上游侧壁的内侧设置有环形的向冷环46喷淋的喷淋管45,该喷淋管45与进水管210连通,所述溢流室43与排水管连通。所述冷环46上靠近口模310的端面设置有环形凹槽,对应的口模310端部设置有环形凸起,该环形凸起插入到环形凹槽内定位适配且环形凸起和环形凹槽不接触,所述冷环46和口模310之间设置有隔热四氟环316,该冷却箱体与口模调节座311或者口模310安装板38之间固定。The downstream end of this die 310 is connected with cooling device 4, and described cooling device 4 comprises a cooling box body, and this cooling box body is provided with dividing plate 42, and this dividing plate 42 divides cooling box body into cooling chamber 41 and an overflow chamber 43, the dividing plate 42 is provided with an overflow port 44, and the upstream side wall, the downstream side wall and the dividing plate 42 of the cooling box are all provided with through holes to facilitate the penetration of the composite pipe, The formed composite pipe passes through the cooling chamber 41 and the overflow chamber 43 in sequence and passes through the through hole, the composite pipe is cooled immediately, and the molding quality of the composite pipe is better. The outer side of the upstream side wall of the cooling box is fixed with a cold ring 46, the inner hole of the cold ring 46 is adapted to the outer diameter of the composite pipe, and the inner side of the upstream side wall is provided with an annular spray ring 46 spraying. The shower pipe 45 communicates with the water inlet pipe 210, and the overflow chamber 43 communicates with the drain pipe. The end face of the cold ring 46 close to the die 310 is provided with an annular groove, and the end of the corresponding die 310 is provided with an annular protrusion, which is inserted into the annular groove for positioning and fit and the annular protrusion and the ring The grooves are not in contact, and a heat-insulating tetrafluoro ring 316 is arranged between the cold ring 46 and the die 310 , and the cooling box is fixed between the die adjustment seat 311 or the die 310 mounting plate 38 .
以上所述实施例仅是对本发明的优选实施方式的描述,不作为对本发明范围的限定,在不脱离本发明设计精神的基础上,对本发明技术方案作出的各种变形和改造,均应落入本发明的权利要求书确定的保护范围内。The above-described embodiments are only descriptions of preferred implementations of the present invention, and are not intended to limit the scope of the present invention. On the basis of not departing from the design spirit of the present invention, any deformation and transformation made to the technical solution of the present invention shall fall within the scope of the present invention. Into the scope of protection determined by the claims of the present invention.
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CN2369850Y (en) * | 1999-07-05 | 2000-03-22 | 东泰(成都)工业有限公司 | Device for producing metal plate net framework reinforced composite plastic pipe |
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