CN110480426A - A kind of polishing method of irregular inner hole - Google Patents
A kind of polishing method of irregular inner hole Download PDFInfo
- Publication number
- CN110480426A CN110480426A CN201910825290.6A CN201910825290A CN110480426A CN 110480426 A CN110480426 A CN 110480426A CN 201910825290 A CN201910825290 A CN 201910825290A CN 110480426 A CN110480426 A CN 110480426A
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- China
- Prior art keywords
- polishing
- product
- abrasive material
- inner hole
- bucket
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005498 polishing Methods 0.000 title claims description 115
- 238000000034 method Methods 0.000 title claims description 43
- 230000001788 irregular Effects 0.000 title claims description 22
- 239000003082 abrasive agent Substances 0.000 claims description 49
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 25
- 239000012530 fluid Substances 0.000 claims description 20
- 239000007788 liquid Substances 0.000 claims description 16
- 238000012545 processing Methods 0.000 claims description 15
- 239000003921 oil Substances 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 9
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 239000006210 lotion Substances 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 3
- 238000005422 blasting Methods 0.000 claims description 3
- 229940117975 chromium trioxide Drugs 0.000 claims description 3
- WGLPBDUCMAPZCE-UHFFFAOYSA-N chromium trioxide Inorganic materials O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 claims description 3
- GAMDZJFZMJECOS-UHFFFAOYSA-N chromium(6+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Cr+6] GAMDZJFZMJECOS-UHFFFAOYSA-N 0.000 claims description 3
- 229910052573 porcelain Inorganic materials 0.000 claims description 3
- 239000010458 rotten stone Substances 0.000 claims description 3
- 239000000377 silicon dioxide Substances 0.000 claims description 3
- 235000012239 silicon dioxide Nutrition 0.000 claims description 2
- 238000003672 processing method Methods 0.000 claims 1
- 239000000047 product Substances 0.000 description 44
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000010923 batch production Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000000861 blow drying Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 210000004209 hair Anatomy 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/02—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The invention discloses a kind of polishing methods of irregular inner hole, the step of polishing method are as follows: part is precast in advance by design requirement in machine tool or numerical control machining center to the high-intensitive blank of selection, and irregular inner hole is processed by size requirement at the center of part, obtain product；Oil removal treatment is carried out to the product after processing, is rinsed after oil removal treatment using hot water, carries out drying and processing after rinsing again；Irregular inner hole is processed by shot blasting；Carry out cleaning and drying and processing again to the product Jing Guo polishing treatment.Using polishing method of the present invention, finish is good, and polishing efficiency is high, at low cost, high reliablity operates and easy to use, it is easy to implement, it is suitble to promote and apply, can be popularized and applied on the product that various sizes shape needs to remove inner hole or irregular contour surface needs to polish.
Description
Technical field
The present invention relates to technical field precise polished in field of machining, specifically a kind of irregular inner hole
Polishing method.
Background technique
With the continuous development of global industry, mechanical equipment industry also continuously improves optimization, various demands in development
Spare part in mechanical equipment use also more and more, screw or plug screw in machine driving, be mainly used as components it
Between be connected and fixed or seal, install and use for convenience of certain privileged sites, screw, the plug screw product of various special shapes are just answered
It transports and life.
It can be used directly after the interior hole machined of regular tenacity or surface state screw (or plug screw) of less demanding, for table
The more demanding or more smooth inner hole of surface state or shape, especially certain productions needed through hardened by heat treatment stiffened degree or intensity
Product, the inner hole or contoured surface oxide skin after removal heat treatment are with regard to fairly cumbersome.Traditional mechanical polishing can only polish profile
Or the inner hole of the rule such as circle, and inner hole irregular for quadrangle, hexagon etc. can not then carry out.Currently, carry out
When the processing of inner hole of workpiece, for bigger inner hole, the mode for generalling use wire pulling method is realized, after processing is completed inner hole table
Helix groove can be presented in face, hereafter also need to polish bore area, to reduce the roughness on surface, improve workpiece and use
When leakproofness.Inner hole irregular for quadrangle, hexagon etc., there are certain dead angles between adjacent side, in polishing,
It is extremely difficult to ideal polishing effect, can not achieve comprehensive polishing, the disadvantages of it is low that there are polishing efficiencies, and quality of finish is poor.
In actual application, the workpiece product of various internal diameters is often used, still, for being especially structure ruler
Very little lesser product has no idea to carry out at all using conventional polishing method, such as uses electrochemical polishing method, not only polishes
Higher cost, and environment easy to pollute, workpiece size is also not easily controlled after polishing, and dimension overproof is be easy to cause to lead to product report
Useless or product surface etch pit easy to form, influences product surface shape.Therefore, it is necessary to a kind of special methods, to go
Except the oxide skin either dirt of irregular bore area, realizes automatic polishing, meet the needs of batch production processing.
Summary of the invention
The problem of for background technique, the object of the present invention is to provide a kind of easy to operate, polishing effect is good, real
Existing automatic polishing, meets the polishing method of batch production process requirements, specifically a kind of polishing method of irregular inner hole.
In order to solve the above technical problems, the technical scheme adopted by the invention is as follows: a kind of polishing method of irregular inner hole,
Steps are as follows for the polishing method:
(1), part is precast in advance by design requirement in machine tool or numerical control machining center to the high-intensitive blank of selection,
And irregular inner hole is processed by size requirement at the center of part, obtain product；
(2), oil removal treatment is carried out to the product after processing, rinses after oil removal treatment using hot water, is dried again after rinsing
Dry-cure；
(3), irregular inner hole is processed by shot blasting；
(4), cleaning and drying and processing are carried out again to the product Jing Guo polishing treatment.
Further, polishing method of the present invention, wherein the irregular inner hole processed in the step (1) is four
Side shape or hexagon blind hole.
Further, polishing method of the present invention, wherein the oil removal treatment in the step (2) uses electrochemical deoiling
Method helps washing lotion to be handled using bases, is using temperature to rinse for 80~90 DEG C of hot water after oil removal treatment, is removing bases
Washing lotion is helped, temperature is used to dry up after rinsing for 40~45 DEG C of hot-air.
Further, polishing method of the present invention, wherein the specific method of the step (3) polishing treatment is, choosing
The abrasive material and polishing fluid for being used on polishing treatment are selected, first abrasive material is added in polishing bucket, is then equably laid in product
On abrasive material, adds one layer of abrasive material again later, be then again equably laid in product on abrasive material, i.e. one layer of abrasive material, one layer of product, most
Afterwards plus one layer of abrasive material, the abrasive material weight are 5~8 times of product weight, it is desirable that the total volume of abrasive material and product is no more than polishing
The 80% of bucket total volume, is added polishing fluid later, and the additional amount of polishing fluid accounts for the 5~10% of polishing ladle capacity, adds later suitable
Calorimetric water, it is desirable that the hot water of addition flooded the abrasive material, then covered the lid of polishing bucket, was finally put into polishing bucket
It is in polishing machine and fixed, the revolving speed and polishing time of polishing machine are set, polishing machine is started, makes to polish abrasive material, polishing fluid in bucket
Lapping liquid is formed with water, is acted on the inner hole of product by lapping liquid, so that lapping liquid not only has in impact friction inner hole
Good mobility, and the grainding capacity of abrasive material is improved, so that the bore area of friction is smooth, it is highly polished, pass through polishing
Abrasive material in bucket is realized to product automatic polishing.
Further, polishing method of the present invention, wherein the abrasive material is alumina porcelain rotten-stone, the polishing fluid two
Silica polishing fluid either chromium trioxide polishing fluid.
Further, polishing method of the present invention, wherein the specific method of the step (4) cleaning and drying and processing
For first the product polished in bucket and abrasive material are poured out, is first rushed and is cleaned with cold water, product is picked out, then to the product picked out
It is rinsed 2 to 3 times using hot water, is dried again after rinsed clean.
Further, polishing method of the present invention rinses the hot water temperature that uses wherein described as 70~75 DEG C, institute
Stating drying and processing uses temperature to dry up for 40~45 DEG C of hot-air.
Using a kind of polishing method of irregular inner hole of the present invention, compared with prior art, effective effect exists
In: lapping liquid is formed using abrasive material, polishing fluid and the water in polishing bucket, is acted on the inner hole of product by lapping liquid, so that
Lapping liquid not only has extraordinary mobility, but also also improves the grainding capacity of abrasive material in impact friction inner hole, can be with
Quickly polished bore area, be effectively reduced the roughness of bore area, by friction so that bore area it is smooth,
Finish is good；Meanwhile by lapping liquid as fluid, do not influenced by the shape of product inner hole, it is applied widely, it is especially suitable
It is real using the abrasive material in polishing bucket by controlling the revolving speed and polishing time of polishing machine for the polishing treatment of small-bore inner hole
Now to the processing of product automatic polishing.In conclusion finish is good using polishing method of the present invention, polishing efficiency is high, at
This low, high reliablity operates and easy to use, easy to implement, is suitble to promote and apply, can be popularized and applied to various sizes shape
It needs to remove on the product that inner hole or irregular contour surface needs polish.
Detailed description of the invention
The present invention is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 is polished interior quadrangle schematic diagram of product structure；
Fig. 2 is polished interior shaped product structural schematic diagram.
Specific embodiment
To further illustrate inventive concept of the invention, below with reference to attached drawing to a specific embodiment of the invention make into
One step explanation:
In order to illustrate using the performance of polishing method of the present invention, it is to polish product as depicted in figs. 1 and 2 below
Example, wherein Fig. 1 is the structural schematic diagram of interior quadrangle product, and Fig. 2 is the structural schematic diagram of interior shaped product.
A kind of polishing method of irregular inner hole, steps are as follows for the polishing method:
(1), part is precast in advance by design requirement in machine tool or numerical control machining center to the high-intensitive blank of selection,
And irregular inner hole is processed by size requirement at the center of part, obtain product；It is irregular interior according to different requirements
Hole is quadrangle or hexagon blind hole.
(2), to after processing product carry out oil removal treatment, after oil removal treatment using hot water rinse, after rinsing again into
Row drying and processing；Wherein the oil removal treatment uses electrochemical deoiling method, helps washing lotion to be handled using bases, after oil removal treatment
Temperature is being used to rinse for 80~90 DEG C of hot water, removal bases helps washing lotion, uses temperature for 40~45 DEG C of heat after rinsing
Air blow drying；
(3), irregular inner hole is processed by shot blasting；Specific method is the abrasive material and polishing fluid chosen for polishing treatment,
Wherein the abrasive material is alumina porcelain rotten-stone, the polishing fluid silicon dioxide polishing solution either chromium trioxide polishing fluid；First will
Abrasive material is added in polishing bucket, is then equably laid in product on abrasive material, adds one layer of abrasive material again later, then again by product
It is equably laid on abrasive material, i.e. one layer of abrasive material, one layer of product, finally plus one layer of abrasive material, the abrasive material weight are product weight
5~8 times, it is desirable that the total volume of abrasive material and product is no more than the 80% of polishing bucket total volume, and polishing fluid is added later, polishing fluid
Additional amount accounts for the 5~10% of polishing ladle capacity, adds appropriate hot water later, it is desirable that the hot water of addition flooded the abrasive material i.e.
Can, the lid of polishing bucket is then covered, finally polishing bucket is put into polishing machine and is fixed, sets revolving speed and the polishing of polishing machine
Time starts polishing machine, makes to polish abrasive material, polishing fluid and water in bucket and forms lapping liquid, acts on product by lapping liquid
On inner hole, so that lapping liquid is in impact friction inner hole, the mobility not only having had, but also the grainding capacity of abrasive material is improved,
So that the bore area of friction is smooth, and it is highly polished, it is realized by the abrasive material in polishing bucket to product automatic polishing；
(4), cleaning is carried out to the product Jing Guo polishing treatment again and drying and processing, specific method are, it first will be in polishing bucket
Product and abrasive material are poured out, and are first rushed and are cleaned with cold water, pick out product, then to the product picked out using hot water rinsing 2 to 3
It is secondary, it is dried again after rinsed clean；Wherein described to rinse the hot water temperature used as 70~75 DEG C, the drying and processing uses
The hot-air that temperature is 40~45 DEG C dries up.
In actual application, using polishing method of the present invention, wherein the polishing machine uses the prior art
In common polishing machine, and facilities of revolving speed and polishing time for polishing machine can be according to different polishing precision
It is required that setting revolving speed corresponding thereto and time.By the reasonable selection to abrasive material and polishing fluid, the lapping liquid of formation passes through
Friction mode remove product inner hole or either its shape oxide skin and or dirt, to reach polishing product surface and not advise
The then purpose of inner hole.
In conclusion finish is good using polishing method of the present invention, polishing efficiency is high, at low cost, reliability
Height operates and easy to use, easy to implement, is suitble to promote and apply, and can be popularized and applied to various sizes shape and need in removal
On the product that hole or irregular contour surface need to polish.
Protection scope of the present invention is not limited only to technical solution disclosed in specific embodiment, and the foregoing is merely this hairs
Bright better embodiment, is not intended to limit the present invention, and any trickle amendment made by all technical solutions according to the present invention is equal
Replacement and improvement, all should be included in the scope of protection of the technical solution of the present invention.
Claims (7)
1. a kind of polishing method of irregular inner hole, it is characterised in that: steps are as follows for the polishing method:
(1), part is precast in advance by design requirement in machine tool or numerical control machining center to the high-intensitive blank of selection,
And irregular inner hole is processed by size requirement at the center of part, obtain product；
(2), oil removal treatment is carried out to the product after processing, rinses after oil removal treatment using hot water, is dried again after rinsing
Dry-cure；
(3), irregular inner hole is processed by shot blasting；
(4), cleaning and drying and processing are carried out again to the product Jing Guo polishing treatment.
2. polishing method according to claim 1, it is characterised in that: the irregular inner hole processed in the step (1)
For quadrangle or hexagon blind hole.
3. polishing method according to claim 1, it is characterised in that: the oil removal treatment in the step (2) is using chemistry
Oil removal process helps washing lotion to be handled using bases, is using temperature to rinse for 80~90 DEG C of hot water after oil removal treatment, removal
Bases helps washing lotion, and temperature is used to dry up after rinsing for 40~45 DEG C of hot-air.
4. polishing method according to claim 1, it is characterised in that: the specific method of step (3) polishing treatment is,
The abrasive material and polishing fluid for polishing treatment are chosen, first abrasive material is added in polishing bucket, then product equably tiles
On abrasive material, adds one layer of abrasive material again later, is then again equably laid in product on abrasive material, i.e. one layer of abrasive material, one layer of product,
Finally plus one layer of abrasive material, the abrasive material weight are 5~8 times of product weight, it is desirable that the total volume of abrasive material and product, which is no more than, to be thrown
The 80% of light bucket total volume, is added polishing fluid later, and the additional amount of polishing fluid accounts for the 5~10% of polishing ladle capacity, adds later
Appropriate hot water, it is desirable that the hot water of addition flooded the abrasive material, then covered the lid of polishing bucket, finally put polishing bucket
Enter in polishing machine and fix, set the revolving speed and polishing time of polishing machine, start polishing machine, makes to polish the abrasive material in bucket, polishes
Liquid and water form lapping liquid, are acted on the inner hole of product by lapping liquid, so that lapping liquid is in impact friction inner hole, not only
The mobility having had, and the grainding capacity of abrasive material is improved, so that the bore area of friction is smooth, it is highly polished, pass through throwing
Abrasive material in light bucket is realized to product automatic polishing.
5. polishing method according to claim 4, it is characterised in that: the abrasive material is alumina porcelain rotten-stone, the polishing
Liquid silicon dioxide polishing solution either chromium trioxide polishing fluid.
6. polishing method according to claim 1, it is characterised in that: step (4) cleaning is specific with drying and processing
Method is, first pour out the product polished in bucket and abrasive material, first rushed and cleaned with cold water, pick out product, then to picking out
Product is rinsed 2 to 3 times using hot water, is dried again after rinsed clean.
7. polishing method according to claim 6, it is characterised in that: described to rinse the hot water temperature that uses as 70~75
DEG C, the drying and processing uses temperature to dry up for 40~45 DEG C of hot-air.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910825290.6A CN110480426A (en) | 2019-09-03 | 2019-09-03 | A kind of polishing method of irregular inner hole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910825290.6A CN110480426A (en) | 2019-09-03 | 2019-09-03 | A kind of polishing method of irregular inner hole |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110480426A true CN110480426A (en) | 2019-11-22 |
Family
ID=68555479
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910825290.6A Pending CN110480426A (en) | 2019-09-03 | 2019-09-03 | A kind of polishing method of irregular inner hole |
Country Status (1)
| Country | Link |
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| CN (1) | CN110480426A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113276010A (en) * | 2021-04-22 | 2021-08-20 | 上海天安轴承有限公司 | Remediation method for oxide film defects on surface of micro bearing part |
| CN114515714A (en) * | 2022-01-25 | 2022-05-20 | 河南柴油机重工有限责任公司 | Shaft part with special-shaped cavity and rust removal method for inner surface of shaft part |
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| CN206780146U (en) * | 2017-03-27 | 2017-12-22 | 沈阳宇鸿民用航空设备制造有限公司 | A kind of roller flash trimmer |
| CN108624933A (en) * | 2018-06-14 | 2018-10-09 | 如皋市华阳铝制品有限公司 | A kind of aluminum products process of surface treatment at low cost |
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| CN101508091A (en) * | 2009-03-04 | 2009-08-19 | 无锡威孚奥特凯姆精密机械有限公司 | Parts finishing strain-removing technique |
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| CN113276010A (en) * | 2021-04-22 | 2021-08-20 | 上海天安轴承有限公司 | Remediation method for oxide film defects on surface of micro bearing part |
| CN114515714A (en) * | 2022-01-25 | 2022-05-20 | 河南柴油机重工有限责任公司 | Shaft part with special-shaped cavity and rust removal method for inner surface of shaft part |
| CN114515714B (en) * | 2022-01-25 | 2024-03-26 | 河南柴油机重工有限责任公司 | Shaft part with special-shaped cavity and rust removal method for inner surface of shaft part |
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Application publication date: 20191122 |