CN110479798A - Spiral form straightening mechanism - Google Patents
Spiral form straightening mechanism Download PDFInfo
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- CN110479798A CN110479798A CN201910753875.1A CN201910753875A CN110479798A CN 110479798 A CN110479798 A CN 110479798A CN 201910753875 A CN201910753875 A CN 201910753875A CN 110479798 A CN110479798 A CN 110479798A
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- straightening
- hyperbolic
- mounting plate
- steel pipe
- end plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
- B21D3/04—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes skew to the path of the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
- B21D3/02—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers
- B21D3/04—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts by rollers arranged on axes skew to the path of the work
- B21D3/045—Workpiece feed channels therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
本发明公开了钢管矫直机用螺旋线式矫直机构,涉及建筑机械领域,主要包括双曲线矫直辊、安装板、端板、传动轮、轴端。所述双曲线矫直辊安装在安装板上,并通过螺栓调整紧固双曲线矫直辊与钢管之间的贴合度,安装板与端板连接在一起,传动轮和轴端又与端板套接在一起。所述双曲线矫直辊围绕在钢管(被修复的工件)周围并在圆周方向三等分均布,并在任意三个双曲线矫直辊之间形成三角型支点。本发明的有益效果是:钢管矫直效果好、结构紧凑、工作效率高、使用寿命长,因整个机构形成笼型结构,提高了整个机构的刚性,成本投入少。
The invention discloses a helical straightening mechanism for a steel pipe straightening machine, relates to the field of construction machinery, and mainly includes a hyperbolic straightening roller, a mounting plate, an end plate, a transmission wheel, and a shaft end. The hyperbolic straightening roller is installed on the mounting plate, and the fitting degree between the hyperbolic straightening roller and the steel pipe is adjusted and fastened by bolts. The mounting plate is connected with the end plate, and the transmission wheel and the shaft end are connected with the end plate. The boards are socketed together. The hyperbolic straightening rollers surround the steel pipe (the workpiece to be repaired) and are evenly distributed in three equal parts in the circumferential direction, and form a triangular fulcrum between any three hyperbolic straightening rollers. The invention has the beneficial effects of good straightening effect of the steel pipe, compact structure, high working efficiency and long service life, and because the whole mechanism forms a cage structure, the rigidity of the whole mechanism is improved, and the cost input is small.
Description
技术领域technical field
本发明涉及建筑机械领域,具体为用于建筑机械钢管矫直机的螺旋线式矫直转箱机构。The invention relates to the field of construction machinery, in particular to a helical straightening rotary box mechanism for a steel pipe straightening machine of the construction machinery.
背景技术Background technique
目前在钢管矫直机领域中,最常见的矫直转箱机构使用的是方形转箱,其中的双曲线矫直辊的排布一般也只是双排,无法使在矫直过程中的钢管在圆周方向形成均匀的矫直点,而且矫直效果差。由于整个转向的体积较大,无法在有限的空间里增加多个矫直点,导致生产效率非常低下。At present, in the field of steel pipe straightening machines, the most common straightening turret mechanism uses a square turret, and the arrangement of the hyperbolic straightening rollers in it is generally only double rows, which cannot make the steel pipe in the straightening process Uniform straightening points are formed in the circumferential direction, and the straightening effect is poor. Due to the large volume of the entire steering, it is impossible to add multiple straightening points in a limited space, resulting in very low production efficiency.
发明内容Contents of the invention
本发明的目的在于克服上述背景技术中的不足问题,提供一种钢管矫直机用组合式随行夹具。The object of the present invention is to overcome the deficiencies in the above-mentioned background technology, and provide a combined traveling clamp for a steel pipe straightening machine.
为实现上述目的所采用的技术方案是:The technical scheme adopted for realizing the above purpose is:
螺旋线式矫直机构,包括安装板、端板、双曲线矫直辊、安装板、连接架、钢丝毛刷、传动轮和轴端,所述双曲线矫直辊安装在安装板上,并可以通过螺栓调整紧固其与工件之间的贴合度,安装板与端板连接在一起,传动轮和轴端都套接在端板外侧。所述双曲线矫直辊在围绕工件(被修复的钢管)在圆周方向三等分均布,并在任意三个双曲线矫直辊之间形成三角型支点。The spiral straightening mechanism includes a mounting plate, an end plate, a hyperbolic straightening roller, a mounting plate, a connecting frame, a wire brush, a transmission wheel and a shaft end, and the hyperbolic straightening roller is installed on the mounting plate, and The fit between it and the workpiece can be adjusted and fastened by bolts, the mounting plate and the end plate are connected together, and the transmission wheel and the shaft end are sleeved on the outside of the end plate. The hyperbolic straightening rollers are evenly distributed in three equal parts around the workpiece (repaired steel pipe) in the circumferential direction, and form a triangular fulcrum between any three hyperbolic straightening rollers.
优选的,所述安装板安装于六边形的端板上,并围绕钢管在圆周方向三等分均布排列。Preferably, the mounting plate is mounted on a hexagonal end plate, and is evenly arranged in three equal parts around the steel pipe in the circumferential direction.
本发明的有益效果是:钢管矫直效果好、整体结构紧凑、工作效率高、部件损耗较小,因整个机构形成笼型结构,整个机构的刚性也得到提高,因而使用寿命得以延长,而且成本投入较少。The beneficial effects of the present invention are: good straightening effect of the steel pipe, compact overall structure, high working efficiency, less loss of components, and because the entire mechanism forms a cage structure, the rigidity of the entire mechanism is also improved, thereby prolonging the service life and reducing the cost. Less investment.
附图说明Description of drawings
图1是本发明的轴测图;Fig. 1 is an axonometric view of the present invention;
图2是本发明的主视图;Fig. 2 is the front view of the present invention;
图3是本发明的工作状态的示意图。Fig. 3 is a schematic diagram of the working state of the present invention.
图中: 1、安装板 2、端板 3、双曲线矫直辊 4、安装板连接架 5、钢丝毛刷6、传动轮 7、轴端 8、工件(钢管) 10、矫直转箱机构 11、轴承座 13、前端直线传送机构 14、尾端直线传送机构 15、转箱用电机 16、直线传送用电机。In the figure: 1. Mounting plate 2, end plate 3, hyperbolic straightening roller 4, mounting plate connecting frame 5, wire brush 6, transmission wheel 7, shaft end 8, workpiece (steel pipe) 10, straightening turret mechanism 11, bearing block 13, front end linear transmission mechanism 14, tail end linear transmission mechanism 15, transfer box motor 16, linear transmission motor.
具体实施方式Detailed ways
下面将结合附图和实施例对本发明做进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
实施例1:如图1和图2所示,本发明为螺旋线式矫直机构,包括安装板1、端板2、双曲线矫直辊3、安装板连接架4、钢丝毛刷5、传动轮6和轴端7。所述双曲线矫直辊3安装在安装板1上,并通过螺栓调整紧固双曲线矫直辊3与钢管8之间的贴合度,安装板1与端板2连接在一起,传动轮6和轴端7都套接在端板2外侧。所述双曲线矫直辊3围绕钢管8在圆周方向三等分均布,并在任意三个双曲线矫直辊3之间形成三角型支点。Embodiment 1: as shown in Fig. 1 and Fig. 2, the present invention is a spiral type straightening mechanism, comprises mounting plate 1, end plate 2, hyperbolic straightening roller 3, mounting plate connecting frame 4, steel wire brush 5, Transmission wheel 6 and shaft end 7. The hyperbolic straightening roller 3 is installed on the mounting plate 1, and the fitting degree between the fastening hyperbolic straightening roller 3 and the steel pipe 8 is adjusted and fastened by bolts, the mounting plate 1 and the end plate 2 are connected together, and the transmission wheel 6 and the shaft end 7 are both sleeved on the outside of the end plate 2. The hyperbolic straightening rollers 3 are evenly distributed in three equal parts around the steel pipe 8 in the circumferential direction, and form a triangular fulcrum between any three hyperbolic straightening rollers 3 .
工作时,如图3所示,螺旋线式矫直机构10,安装在两个轴承座11之间并通过链条与转箱电机15相连,前端直线传送机构13与尾端直线传送机构14通过链条相连,并且与直线传送用电机16相连。当两个电机运转时,前端直线传送机构13会推送钢管8进入转箱机构10内,转箱机构10旋转运动,钢管8与双曲线矫直辊3产生螺旋式运动,使凹凸不平的钢管8实现矫直线。When working, as shown in Figure 3, the helical straightening mechanism 10 is installed between two bearing housings 11 and connected to the rotary box motor 15 through a chain, and the front end linear transmission mechanism 13 and the tail end linear transmission mechanism 14 pass through the chain. Connected, and connected with the motor 16 for linear transmission. When the two motors are running, the front linear transmission mechanism 13 will push the steel pipe 8 into the transfer box mechanism 10, the transfer box mechanism 10 will rotate, and the steel pipe 8 and the hyperbolic straightening roller 3 will produce a spiral motion, so that the uneven steel pipe 8 Realize straightening lines.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内,本发明的保护范围由权利要求书及其等同物确定。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone familiar with the technical field within the technical scope disclosed in the present invention, according to the technical solution of the present invention Equivalent replacements or changes to the inventive concepts thereof shall fall within the protection scope of the present invention, and the protection scope of the present invention shall be determined by the claims and their equivalents.
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Priority Applications (1)
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CN201910753875.1A CN110479798A (en) | 2019-08-15 | 2019-08-15 | Spiral form straightening mechanism |
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CN201910753875.1A CN110479798A (en) | 2019-08-15 | 2019-08-15 | Spiral form straightening mechanism |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114263059A (en) * | 2021-12-01 | 2022-04-01 | 湖南湘钢金属材料科技有限公司 | Elevator wire rope post-deformer |
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DE1900016A1 (en) * | 1969-01-02 | 1970-08-06 | Hans Brauer | Universal straightening machine |
JPH05326A (en) * | 1991-06-25 | 1993-01-08 | Sumitomo Metal Ind Ltd | Bending correction device for long material with circular cross section |
CN1157759A (en) * | 1996-02-17 | 1997-08-27 | 机械工业部西安重型机械研究所 | Cross feeding type metal bar method and device straightening |
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CN1539568A (en) * | 2003-11-03 | 2004-10-27 | 佛山市顺德区冠邦科技有限公司 | Straightener for 3D round bar with multiple skew rollers |
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CN201618720U (en) * | 2009-12-24 | 2010-11-03 | 太原通泽重工有限公司 | Three-roller straightening machine |
US20120304724A1 (en) * | 2010-03-29 | 2012-12-06 | Sumitomo Metal Industries, Ltd. | Method for straightening tube and straightening roll |
CN103649344A (en) * | 2011-08-01 | 2014-03-19 | 新日铁住金株式会社 | Controlled rolling method of seamless steel tube excellent in strength and low-temperature toughness |
CN105598214A (en) * | 2015-12-21 | 2016-05-25 | 太原重工股份有限公司 | Straight roller type pipe straightening machine and method |
CN105817503A (en) * | 2016-05-16 | 2016-08-03 | 泰州浩邦科技发展有限公司 | Three-roller straightener |
CN207222633U (en) * | 2017-09-04 | 2018-04-13 | 上海奉贤钢管厂有限公司 | A kind of roll-type pipe straightener |
CN210907480U (en) * | 2019-08-15 | 2020-07-03 | 大连市旅顺顺兴建筑机械厂 | Spiral line type straightening mechanism |
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2019
- 2019-08-15 CN CN201910753875.1A patent/CN110479798A/en active Pending
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
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DE1900016A1 (en) * | 1969-01-02 | 1970-08-06 | Hans Brauer | Universal straightening machine |
JPH05326A (en) * | 1991-06-25 | 1993-01-08 | Sumitomo Metal Ind Ltd | Bending correction device for long material with circular cross section |
CN1157759A (en) * | 1996-02-17 | 1997-08-27 | 机械工业部西安重型机械研究所 | Cross feeding type metal bar method and device straightening |
JP2004202554A (en) * | 2002-12-26 | 2004-07-22 | Nakata Mfg Co Ltd | Method for straightening metallic tube, straightening roll and manufacturing apparatus |
CN1539568A (en) * | 2003-11-03 | 2004-10-27 | 佛山市顺德区冠邦科技有限公司 | Straightener for 3D round bar with multiple skew rollers |
CN201423416Y (en) * | 2009-06-04 | 2010-03-17 | 王旺波 | Steel bar straightening and cutting machine |
CN201618720U (en) * | 2009-12-24 | 2010-11-03 | 太原通泽重工有限公司 | Three-roller straightening machine |
US20120304724A1 (en) * | 2010-03-29 | 2012-12-06 | Sumitomo Metal Industries, Ltd. | Method for straightening tube and straightening roll |
CN103649344A (en) * | 2011-08-01 | 2014-03-19 | 新日铁住金株式会社 | Controlled rolling method of seamless steel tube excellent in strength and low-temperature toughness |
CN105598214A (en) * | 2015-12-21 | 2016-05-25 | 太原重工股份有限公司 | Straight roller type pipe straightening machine and method |
CN105817503A (en) * | 2016-05-16 | 2016-08-03 | 泰州浩邦科技发展有限公司 | Three-roller straightener |
CN207222633U (en) * | 2017-09-04 | 2018-04-13 | 上海奉贤钢管厂有限公司 | A kind of roll-type pipe straightener |
CN210907480U (en) * | 2019-08-15 | 2020-07-03 | 大连市旅顺顺兴建筑机械厂 | Spiral line type straightening mechanism |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114263059A (en) * | 2021-12-01 | 2022-04-01 | 湖南湘钢金属材料科技有限公司 | Elevator wire rope post-deformer |
CN114263059B (en) * | 2021-12-01 | 2023-03-21 | 湖南湘钢金属材料科技有限公司 | Elevator wire rope post-deformer |
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